TECHNOLOGY AT WORK
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56<br />
Citi GPS: Global Perspectives & Solutions February 2015<br />
The most significant influence of 3D printing, however, may also be the hardest to<br />
quantify. By lowering the barrier to manufacturing physical products, 3D printing<br />
may foster a new wave of innovation and the birth of new hardware startups, just as<br />
the lowering of the cost of producing software led to innovation and the birth of new<br />
software startups.<br />
Automating the Design Process<br />
Kenneth Wong, CFA<br />
US IT Hardware & Software Analyst<br />
From the beginning, the benefits of 3D printing were apparent in the industrial<br />
design process. 3D printing enabled “rapid prototyping” by speeding up the iterative<br />
design process. The technology allowed designers to iterate on designs in real time<br />
without the constraints of waiting for traditional job shop works to mill, mould or<br />
carve out physical prototypes. We are beginning to see the next phase with<br />
software vendors like Autodesk getting more involved in additive manufacturing<br />
(producing its own 3D printer). By more tightly integrating the hardware with<br />
software, we are beginning to see the next stage of additive design. Autodesk has<br />
applied computer learning into its CAD software, enabling engineers to simply<br />
determine what a product should do, leaving PCs and 3D printers to best determine<br />
the hows of design physics and assembly.<br />
Automation Benefits of 3D Printing could “Bring Production Home”<br />
Human involvement in the manufacturing<br />
process has decreased with additive<br />
manufacturing<br />
Additive manufacturing also has the ability to drastically reduce the human<br />
involvement in the manufacture and assembly of end goods. Once a CAD design<br />
file has been converted into a 3D printer compatible STL file, the build process<br />
could theoretically be completely automated. 3D printing allows for complete<br />
freedom of design, enabling shapes previously unbuildable, including moving<br />
components within parts. The ability to print moving parts within a single build could<br />
potentially eliminate the need for factory workers to assemble the finished product.<br />
At this time, 3D printing is not completely absent human involvement; technicians<br />
are still needed to periodically monitor the fabrication process, empty build boxes,<br />
replenish consumables and perform some post processing (remove excess build<br />
material and in some instances polish items). However, even these basic manual<br />
processes are likely to be eliminated as printer OEMs are already trying to<br />
incorporate monitoring and continuous printing capabilities into systems (Makerbots<br />
now equipped with cameras, voxeljet has a built-in conveyor belt).<br />
Indirect Impact on Logistics<br />
As 3D printing lowers manufacturing costs, it<br />
may also lead to the revival of local<br />
manufacturing<br />
As the total cost of ownership continues to fall, the eventual result could be the<br />
revival of local manufacturing. Bringing production closer to the end buyer does not<br />
specifically automate any distribution channels but we do see it streamlining many<br />
human elements needed to import goods from abroad (shipping, train trucking). As<br />
the ease of use continues to improve, an optimistic future could see 3D printers<br />
proliferate within the home. Some believe that manufacturers could one day simply<br />
sell consumers rights to design files similar to the iTunes model and put production<br />
of most consumer goods within reach of their fingertips.<br />
We are still in the early stages of truly understanding the impact of 3D printing on<br />
the world of manufacturing. The heightened investments in this sector have enabled<br />
industry leaders to push the boundaries of the technology to new levels.<br />
Researchers are already exploring concepts such as virtual surgical procedures,<br />
self-healing parts, self-assembly (4D printing) and even self-creation. The common<br />
denominator with each new application is the ability for machine to extricate the<br />
human element from the process.<br />
© 2015 Citigroup