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TECHNOLOGY AT WORK

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56<br />

Citi GPS: Global Perspectives & Solutions February 2015<br />

The most significant influence of 3D printing, however, may also be the hardest to<br />

quantify. By lowering the barrier to manufacturing physical products, 3D printing<br />

may foster a new wave of innovation and the birth of new hardware startups, just as<br />

the lowering of the cost of producing software led to innovation and the birth of new<br />

software startups.<br />

Automating the Design Process<br />

Kenneth Wong, CFA<br />

US IT Hardware & Software Analyst<br />

From the beginning, the benefits of 3D printing were apparent in the industrial<br />

design process. 3D printing enabled “rapid prototyping” by speeding up the iterative<br />

design process. The technology allowed designers to iterate on designs in real time<br />

without the constraints of waiting for traditional job shop works to mill, mould or<br />

carve out physical prototypes. We are beginning to see the next phase with<br />

software vendors like Autodesk getting more involved in additive manufacturing<br />

(producing its own 3D printer). By more tightly integrating the hardware with<br />

software, we are beginning to see the next stage of additive design. Autodesk has<br />

applied computer learning into its CAD software, enabling engineers to simply<br />

determine what a product should do, leaving PCs and 3D printers to best determine<br />

the hows of design physics and assembly.<br />

Automation Benefits of 3D Printing could “Bring Production Home”<br />

Human involvement in the manufacturing<br />

process has decreased with additive<br />

manufacturing<br />

Additive manufacturing also has the ability to drastically reduce the human<br />

involvement in the manufacture and assembly of end goods. Once a CAD design<br />

file has been converted into a 3D printer compatible STL file, the build process<br />

could theoretically be completely automated. 3D printing allows for complete<br />

freedom of design, enabling shapes previously unbuildable, including moving<br />

components within parts. The ability to print moving parts within a single build could<br />

potentially eliminate the need for factory workers to assemble the finished product.<br />

At this time, 3D printing is not completely absent human involvement; technicians<br />

are still needed to periodically monitor the fabrication process, empty build boxes,<br />

replenish consumables and perform some post processing (remove excess build<br />

material and in some instances polish items). However, even these basic manual<br />

processes are likely to be eliminated as printer OEMs are already trying to<br />

incorporate monitoring and continuous printing capabilities into systems (Makerbots<br />

now equipped with cameras, voxeljet has a built-in conveyor belt).<br />

Indirect Impact on Logistics<br />

As 3D printing lowers manufacturing costs, it<br />

may also lead to the revival of local<br />

manufacturing<br />

As the total cost of ownership continues to fall, the eventual result could be the<br />

revival of local manufacturing. Bringing production closer to the end buyer does not<br />

specifically automate any distribution channels but we do see it streamlining many<br />

human elements needed to import goods from abroad (shipping, train trucking). As<br />

the ease of use continues to improve, an optimistic future could see 3D printers<br />

proliferate within the home. Some believe that manufacturers could one day simply<br />

sell consumers rights to design files similar to the iTunes model and put production<br />

of most consumer goods within reach of their fingertips.<br />

We are still in the early stages of truly understanding the impact of 3D printing on<br />

the world of manufacturing. The heightened investments in this sector have enabled<br />

industry leaders to push the boundaries of the technology to new levels.<br />

Researchers are already exploring concepts such as virtual surgical procedures,<br />

self-healing parts, self-assembly (4D printing) and even self-creation. The common<br />

denominator with each new application is the ability for machine to extricate the<br />

human element from the process.<br />

© 2015 Citigroup

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