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48<br />

Citi GPS: Global Perspectives & Solutions February 2015<br />

One reason for the relatively low dependence of the auto industry in Japan is the<br />

simple fact that current production capacity is over 10 million, while production in<br />

2014 was around 9.5 million units, including exports. As shown below, helped in part<br />

by the weak yen, demand for robots from the auto industry has seen a recovery<br />

over the past three quarters but on an annual basis demand is still well below the<br />

pre-Global Financial Crisis level. At the same time, the domestic auto industry<br />

already has one of the highest robot densities globally (1,520 units per 10,000<br />

workers) compared to only 214 in all other industries.<br />

Figure 39. Annual demand for robots from the auto industry in Japan<br />

(Units)<br />

25,000<br />

20,000<br />

15,000<br />

10,000<br />

5,000<br />

Figure 40. Quarterly demand for robots from the auto industry in Japan<br />

(Units)<br />

6,000<br />

5,000<br />

4,000<br />

3,000<br />

2,000<br />

1,000<br />

0<br />

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014<br />

0<br />

2007 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2008 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2009 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2010 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2011 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2012 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2013 Q1<br />

Q2<br />

Q3<br />

Q4<br />

2014 Q1<br />

Q2<br />

Q3<br />

Q4<br />

Source: JARA, Citi Research<br />

Source: JARA, Citi Research<br />

Robots and the workforce<br />

In terms of the impact of robots on employment, the relationship is complicated.<br />

Using Yaskawa as an example, visiting their robotics plant in Jiangsu (China) we<br />

recently saw a plant where monthly production is being ramped up towards 500<br />

units but there were only a handful of robots being used to tighten screws and in the<br />

paint shop. As of late November 2014, the plant employed 190 people and was<br />

producing ~320 units/month. However, it is clear that more people will be employed<br />

to cope with the expected increase in output. In contrast, the company told us<br />

recently that at its new #3 robot plant in Kita Kyushu (Japan) they have managed to<br />

reduce workers at one assembly process by about 80% (from 20 to only 2-3), and<br />

have re-assigned these workers. Similarly, their dual-arm robots are being used on<br />

the assembly line at their domestic servo motor plant in Iruma (Saitama) with the<br />

specific aim of reducing higher cost employees.<br />

© 2015 Citigroup

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