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<strong>TABLE</strong> OF <strong>CONTENTS</strong><br />

Fiber Drum Dispensing Equipment 3– 7<br />

Standard Drum Hoods . . . . . . . . . . . . . . . . . . . 3<br />

Reusable Drum Inner Core . . . . . . . . . . . . . . . 3<br />

Wire Presence Sensing Block/Switch . . . . . . . 3<br />

Fiber Drum Cross-Reference Table . . . . . . . . 4<br />

Environmental Pack Hoods . . . . . . . . . . . . . . . 5<br />

Direct Pull Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

Orbital Arm Kits . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Fiber Drum Turn Tables . . . . . . . . . . . . . . . . . . . 6<br />

Non-stop Wire Dispensing Systems . . . . . . . . . 7<br />

Wood Reel Dispensing Equipment 8– 11<br />

Guide Arm Units . . . . . . . . . . . . . . . . . . . . . . . . 8-9<br />

Wire Guide Replacement Components . . . . . 9<br />

Wood Reel Cover . . . . . . . . . . . . . . . . . . . . . . . 10<br />

Vertical Dereelers . . . . . . . . . . . . . . . . . . . . . . . 11<br />

Conduits & Connectors 12– 20<br />

Blue Polymer Conduit . . . . . . . . . . . . . . . . . . . . 12<br />

Extra Flexible Conduit . . . . . . . . . . . . . . . . . . . . 13<br />

Spatter-Proof Conduit . . . . . . . . . . . . . . . . . . . 13<br />

Conduit Connectors . . . . . . . . . . . . . . . . . . . . . 14<br />

Conduit Clamps & Hangers . . . . . . . . . . . . . . . 15<br />

Replacement Ferrules . . . . . . . . . . . . . . . . . . . 16<br />

Adapter Fittings. . . . . . . . . . . . . . . . . . . . . . . . . 16<br />

Quick Disconnects . . . . . . . . . . . . . . . . . . . . . . 16<br />

Weld Cell Conduit Layout . . . . . . . . . . . . . . 18-19<br />

Inlet Guides 17– 22<br />

Female Threaded Inlet Guides . . . . . . . . . . . . 16<br />

Standard Inlet Guides . . . . . . . . . . . . . . . . . . . 17<br />

Delrin Inlet Guides . . . . . . . . . . . . . . . . . . . . . . 17<br />

Inlet Guide Adapters . . . . . . . . . . . . . . . . . . . . 20<br />

Inlet Guides with Quick Disconnects . . . . . . . 21<br />

Connector Liners . . . . . . . . . . . . . . . . . . . . . . . . 21<br />

Inlet Guide Cross-Reference Table . . . . . . . . . 22<br />

Drum & Reel Handling Equipment 23– 25<br />

Drum Lifters and Fork Lift Attachments . . . . . . 23<br />

Environmental Pack Dollies . . . . . . . . . . . . . 23-24<br />

Wood Reel Dollies . . . . . . . . . . . . . . . . . . . . . . . 24<br />

Heavy Duty Wood Reel Staging Cart . . . . . . . 24<br />

Fiber Drum Dollies . . . . . . . . . . . . . . . . . . . . . . . 25<br />

Fiber Drum Staging Cart . . . . . . . . . . . . . . . . . 25<br />

Wire Straighteners 26<br />

Miscellaneous Torch Equipment 33<br />

Gas Flow Gauge . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

Gas Flow Sensor . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

Weld Shield Gas Flow Switch . . . . . . . . . . . . . . 33<br />

Maintenance Equipment 33– 34<br />

Nozzle Cleaning Tools. . . . . . . . . . . . . . . . . . . . 33<br />

Blue Polymer Conduit Cutter . . . . . . . . . . . . . . 34<br />

Wire Speed Sensor . . . . . . . . . . . . . . . . . . . . . . 34<br />

Wire Draw Gauge . . . . . . . . . . . . . . . . . . . . . . . 34<br />

Weld Cell Accessories . . . . . . . . . . . . . . . . . 27<br />

Pneumatic Wire Feed Assist . . . . . . . . . . . . . . . 27<br />

Pneumatic Feed Assist Stand . . . . . . . . . . . . . 27<br />

Wire Pilot TM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />

Weld Cell Accessories 28– 29<br />

5-Gallon Manifold Kit . . . . . . . . . . . . . . . . . . . . 28<br />

Anti-Spatter Bowl . . . . . . . . . . . . . . . . . . . . . . . 28<br />

Nozzle Spray Station . . . . . . . . . . . . . . . . . . . . . 28<br />

Hand Held Spray Unit . . . . . . . . . . . . . . . . . . . . 28<br />

Blue Magic TM Anti-Spatter Solution . . . . . . . . . 29<br />

Drum Manifold Kit . . . . . . . . . . . . . . . . . . . . . . . 29<br />

Blue Chill TM Anti-Spatter Solution . . . . . . . . . . 29<br />

Torch Equipment 30– 32<br />

Nozzle Accessories . . . . . . . . . . . . . . . . . . . . . . 30<br />

Reamer Blades . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />

Nozzle Cleaning Stations . . . . . . . . . . . . . . . . . 31<br />

Stand Alone Wire Cutter . . . . . . . . . . . . . . . . . 31<br />

Twin Arc Nozzle Cleaning Station . . . . . . . . . . 32<br />

Inert Gas Saver . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

Alpha-Numeric Parts Index 35–37<br />

Order Form 38<br />

Shipping Information Inside Back Cover<br />

2


FIBER DRUM DISPENSING EQUIPMENT<br />

Drum Dispensing Features<br />

> Hood covers are designed for 20", 20.4", 23.4", and 26" drums<br />

> Constructed of tough polyethylene for long shop life<br />

> Dual windows provide easy access and viewing<br />

> Orbital Arm or Direct Pull Kit guarantee smooth wire feeding<br />

> Lifetime guarantee against breakage<br />

ORBITAL ARM KIT<br />

Polymer liner, quick connect and<br />

ceramic inlet guide are standard<br />

Please refer to page 6 for specifics<br />

WWDP DIRECT PULL KIT<br />

with quick connect and corrosion<br />

resistant Zirconia-Alumina ceramic<br />

inlet guide<br />

WWIC REUSABLE DRUM CORE<br />

for all coreless drums<br />

WWDI<br />

QUICK DISCONNECT<br />

INSULATOR<br />

DRUM COVERS ONLY<br />

ITEM<br />

PART NO.<br />

20.0" Drum WW10200C-2<br />

20.4" Drum WW10204C-2<br />

23.4" Drum WW10234C-2<br />

26.0" Drum WW10260C-2<br />

CONE WITH DIRECT PULL KIT<br />

20.0" Drum WW10200DP-2<br />

20.4" Drum WW10204DP-2<br />

23.4" Drum WW10234DP-2<br />

26.0" Drum WW10260DP-2<br />

CONE WITH ORBITAL ARM KIT<br />

20.0" Drum WW10200OA-2<br />

20.4" Drum WW10204OA-2<br />

23.4" Drum WW10234OA-2<br />

26.0" Drum WW10260OA-2<br />

ADDITIONAL EQUIPMENT<br />

WWSB-M12 and WWA5-E34<br />

WIRE PRESENCE SENSOR BLOCK<br />

with 12mm proximity switch (other<br />

switches are available upon request)<br />

Direct Pull Kit<br />

WWDP<br />

Sensor Block (12mm) WWSB-M12<br />

Sensor Block (18mm) WWSB-M18<br />

Proximity Switch WWA5-E34<br />

Reusable Drum Core WWIC<br />

Quick Disconnect Insulator WWDI<br />

3


FIBER DRUM DISPENSING EQUIPMENT<br />

Drum Manufacturer Cross-Reference Chart for Hoods*<br />

WWTT MECHANICAL TURN <strong>TABLE</strong><br />

See Page 6<br />

WWTT-C SOFT COVER<br />

FOR MECHANICAL TURN <strong>TABLE</strong><br />

* Drum sizes have been supplied by<br />

the manufacturer or their distributors<br />

who, at their discretion, reserve the<br />

right to change product standards<br />

without notice. To the best of ELCo’s<br />

knowledge, information presented is<br />

accurate and current.<br />

WIRE MANUFACTURER PACKAGING TRADE NAME DRUM DIA<br />

AIR LIQUIDE 500 LB Blue Shield 20.4"<br />

900 LB Blue Shield 23.4"<br />

ALCO TEC WIRE 311 LB AlumaPak WWOC<br />

ARCOS ALLOYS 250 LB Premier Pak 20.4"<br />

500 LB Premier Pak 20.4"<br />

ESAB 500 LB Marathon Pac 20.4"<br />

900 LB Marathon Pac 23.4"<br />

500 LB Octagon Pac 20.5"<br />

900 LB Octagon Pac 23.5"<br />

GRYTGOLS BRUK 500 LB 20.4"<br />

1000 LB 26.0"<br />

HARRIS WELCO 500 LB 20.4"<br />

HYUNDAI less than 600 LB 20.4"<br />

600 LB or more 26.0"<br />

HOBART 250 LB RoboPak 23.4"<br />

400 LB RoboPak 20.4"<br />

500 LB (Tubular) RoboPak 23.4"<br />

600 LB (Solid) RoboPak 20.4"<br />

600 LB (Tubular) RoboPak 23.4"<br />

950 LB (Solid) RoboPak 23.4"<br />

KOBELCO 440 LB Arrow Pack 20.4"<br />

550 LB Arrow Pack 20.4"<br />

LINCOLN 500 LB Accu-Trak 20.4"<br />

600 LB Accu-Trak 23.4"<br />

900 LB Accu-Trak 23.4"<br />

1000 LB Accu-Trak 23.4"<br />

500 LB Square Accu-Pak 21.0"<br />

1000 LB Square Accu-Pak 24.0"<br />

MCKAY less than 600 LB Auto Pac 20.4"<br />

600 LB or more Auto Pac 23.4"<br />

NATIONAL STANDARD 400 LB 20.4"<br />

500 LB 20.4"<br />

900 LB 23.4"<br />

500 LB Enviro Pack 20.1"<br />

900 LB Enviro Pack 23.4"<br />

PARAMOUNT 500 LB 20.0"<br />

1000 LB 26.0"<br />

SELECT-ARC 250 LB (Tubular) Select Track 20.4"<br />

(5/64" or larger dia. 400 LB (Tubular) Select Track 20.4"<br />

wire use 23.4" drums) 500 LB (Tubular) Select Track 20.4"<br />

600 LB (Tubular) Select Track 23.4"<br />

THERMAL ARC 500 LB 20.4"<br />

830 LB 26.0"<br />

TRI-MARK 400 LB (Tubular) P-Pac or X-Pac 20.4"<br />

500 LB (Tubular) P-Pac or X-Pac 20.4"<br />

600 LB (Tubular) P-Pac or X-Pac 23.4"<br />

WASHINGTON ALLOYS 500 LB 20.4"<br />

WELDMARK 500 LB 20.4"<br />

1000 LB 26.0"<br />

4


FIBER DRUM DISPENSING EQUIPMENT<br />

ENVIRONMENTAL PACK HOODS<br />

> Constructed of tough polyethylene<br />

> Lip securely anchors hood to package<br />

> Dual windows provide easy access for operator<br />

WW10201F ROUND DRUM HOOD<br />

WWOC-20.5 OCTAGON DRUM HOOD<br />

ROUND DRUM COVERS (CHIMELESS)<br />

DESCRIPTION<br />

PART NO.<br />

20" Round Hood Only WW10201F<br />

20" Round Hood with Direct Pull Kit WW10201F-DP<br />

23" Round Hood Only WW10231F<br />

23" Round Hood with Direct Pull Kit WW10231F-DP<br />

26" Round Hood Only WW10260F<br />

26" Round Hood with Direct Pull Kit WW10260F-DP<br />

WWOC LOW PROFILE HOOD<br />

OCTAGON DRUM COVERS<br />

20.5" Octagon Hood Only (500 LB) WWOC-20.5<br />

20.5" Octagon Hood with Direct Pull Kit WWOC20.5-DP<br />

23.5" Low Profile Hood Only (900 LB) WWOC<br />

23.5" Low Profile Hood with Direct Pull Kit WWOC-DP<br />

SQUARE DRUM COVERS<br />

Square Hood Only (500 LB)<br />

Square Hood with Direct Pull Kit<br />

Square Hood Only (1000 LB)<br />

Square Hood with Direct Pull Kit<br />

WWSC-21<br />

WWSC21-DP<br />

WWSC-24<br />

WWSC24-DP<br />

SQUARE DRUM HOOD<br />

WWDP DIRECT PULL KIT<br />

Includes quick connect and ceramic<br />

inlet guide made of shock and wear<br />

resistant Zirconia-Alumina<br />

> Guaranteed to stop wire shaving<br />

> Fits all cone and wire sizes<br />

> Lifetime guarantee not to wear out<br />

WWDP<br />

5<br />

WWDI QUICK DISCONNECT INSULATOR


FIBER DRUM DISPENSING EQUIPMENT<br />

ORBITAL ARM KIT<br />

(1) A-4 QD<br />

WWOA<br />

ORBITAL ARM KITS (with Quick Disconnect)<br />

DESCRIPTION<br />

PART NO.<br />

20" to 23.4" Drum Cover for Wire Diameter up to .045 WWOA-20<br />

20" to 23.4" Drum Cover for .045 to 3/32 Wire Diameters WWOA-20H<br />

26" Drum Cover for Wire Diameter up to .045 WWOA-26<br />

AVAILABLE ORBITAL ARM REPLACEMENT PARTS<br />

HOOD<br />

(1) Quick Disconnect (QD) A-4<br />

(2) Collet Nut C-7<br />

(3) Replacement Liner for WWOA-20 and WWOA-26 WWRL-H3<br />

Replacement Liner with Inlet Guide for WWOA-20H WWRL-H4<br />

(4) Inlet Guide with Ceramic Insert C-1H<br />

(2) C-7<br />

(3) WWRL-H3<br />

WWRL-H4<br />

(4) C-1H<br />

MECHANICAL TURN <strong>TABLE</strong> Model WWTT<br />

> 1000 lb (453kg) capacity accepts 20" to 26" drum diameters<br />

> Designed to dispense all sizes and varieties of wire<br />

> 4-axis adjustable arm with ceramic inlet guide prevents wire shaving<br />

> Quick disconnect allows for easy conduit connections<br />

> Excellent for submerged arc applications<br />

> Optional soft cover (WWTT-C) will not compromise accessibility<br />

WWTT MECHANICAL<br />

TURN <strong>TABLE</strong><br />

Specifications<br />

Height: 42" (1.067m)<br />

Width: 30" (762mm)<br />

Length: 26" (660.4mm)<br />

Weight: 142 lbs (64.5kg)<br />

TURN <strong>TABLE</strong> DIRECT PULL KIT<br />

Includes quick connect, 3/4" jam nut, and ceramic inlet guide made<br />

of wear resistant Zirconia-Alumina<br />

> Guaranteed to prevent wire shaving<br />

> Replacement kit for Model WWTT and WWA-3<br />

WWTT-DP TURN <strong>TABLE</strong> DIRECT PULL KIT<br />

FIBER DRUM DISPENSING EQUIPMENT<br />

ITEM<br />

Mechanical Turn Table Only<br />

Mechanical Turn Table Soft Cover<br />

Motorized Turn Table Only<br />

Turn Table Direct Pull Kit (for WWTT and WWA-3)<br />

PART NO.<br />

WWTT<br />

WWTT-C<br />

WWA-3<br />

WWTT-DP<br />

6


FIBER DRUM DISPENSING EQUIPMENT<br />

NON-STOP WIRE DISPENSING SYSTEM<br />

A unique process joins the end wire from a used empty drum with the<br />

start wire of the next full drum. Both butt-welding* and flash removal<br />

operations take only seconds and the two wire ends may be joined<br />

during the welding cycle.<br />

Product Features<br />

> Eliminates downtime for wire changeover<br />

> No operator action needed<br />

> Designed for use with optional Wire Pilot TM Feed Assist<br />

> Works with one- and two-station robotic cells (2 or 4 drums)<br />

> Accepts any fiber drum or cardboard wire packaging design<br />

> Easy-to-use resistance Butt-Welder & Wire Dresser available<br />

> Appropriate drum-handling carts available<br />

2 Drum Specifications 4 Drum Specifications<br />

Height: 7' (2.13m) Height: 7' (2.13m)<br />

Width: 51" (1.3m) Width: 51" (1.3m)<br />

Weight: 210 lbs (95.3kg) Weight: 225 lbs (102kg<br />

Diameter: 51" (1.3m) Diameter: 51" (1.3m)<br />

* Wire manufacturer must present wire end at top of dispensing drum to buttweld<br />

beginning and ending of wires. Call customer service for information.<br />

NON-STOP WIRE DISPENSING SYSTEMS & ACCESSORIES<br />

DESCRIPTION<br />

PART NO.<br />

Dispensing System with 4 stations for 20.4" Drums<br />

Dispensing System with 2 stations for 20.4" Drums<br />

System with 2 stations for 500LB Accu-Pak Drums<br />

System with 4 stations for 500LB Accu-Pak Drums<br />

System with 2 stations for 1000LB Accu-Pak Drums<br />

System with 4 stations for 1000LB Accu-Pak Drums<br />

Docking Station<br />

Resistance Butt Welder<br />

Wire Dresser<br />

Wire Parters<br />

NSW-20.4-4<br />

NSW-20.4-2<br />

NSW-SC21-2<br />

NSW-SC21-4<br />

NSW-SC24-2<br />

NSW-SC24-4<br />

NSW-DS<br />

NSW-BW<br />

NSW-BW-WD<br />

BW-WP<br />

NSW-BW-WD<br />

WIRE DRESSER<br />

NSW-20.4-2<br />

SHOWN WITH<br />

OPTIONAL DOCK-<br />

ING STATION<br />

(NSW-DS)<br />

NSW-BW<br />

RESISTANCE BUTT WELDER<br />

Welds up to .062 ferrous<br />

metal wire<br />

WGB-045<br />

.045 WIRE<br />

GAGE BLOCK<br />

BW-WP<br />

WIRE PARTERS<br />

Leaves flat wire ends<br />

for easy butt-welding<br />

7


WOOD REEL DISPENSING EQUIPMENT<br />

Wire Wizard TM Reel Dispensing Features<br />

> Universal base plate design fits all manufacturers’ wood reels<br />

with 1-5/16" or 5" center arbors<br />

> Twin locking cams secure base plate to wood reel for stability<br />

> Spring-loaded fiber braking disc for smooth acceleration and<br />

deceleration of feed arm<br />

> Outer tube radius and lead ensure wire cast remains unchanged<br />

> Ceramic inlet guide provides long wear and prevents wire shaving<br />

> Externally adjustable nut and jam allow for precision braking<br />

> Large coupler bearing resists both thrust and “G” loads<br />

> High density polyethylene liner for longer service life<br />

WIRE GUIDE ARM UNITS<br />

RW1026-C14<br />

CONVENTIONAL WIRE GUIDE ARM UNIT<br />

with drag brake fits 30" (762 mm)<br />

wood reels with 1-5/16" arbor holes<br />

RW1024-C17U<br />

UNIVERSAL ARM UNIT<br />

19" to 30" (457mm to 762 mm)<br />

wood reels with either 1-5/16" or 5" arbor holes<br />

(see base plate exceptions on page 10)<br />

RW1027-C17U<br />

30" (762 mm) wood reels with 1-5/16" or 5" arbor holes<br />

(see base plate exceptions on page 10)<br />

EL-LPA WIRE CLEANER<br />

AND LUBRICATING KIT<br />

8


WOOD REEL DISPENSING EQUIPMENT<br />

RW1029-C14U-F<br />

LIGHT WIRE ARM GUIDE UNIT<br />

30" (762 mm) wood reels with either<br />

1-5/16" or 5" arbor holes for wire<br />

diameters .052” and smaller<br />

Can also be used with<br />

C-17U Base Plate<br />

RW1028-C14U-F<br />

HEAVY WIRE ARM GUIDE UNIT<br />

30" (762 mm) wood reels with either<br />

1-5/16" or 5" arbor holes for wire<br />

diameters 1/16" and larger<br />

WIRE GUIDE ARM<br />

REPLACEMENT COMPONENTS<br />

CONDUIT<br />

A-5 QUICK DISCONNECT<br />

C-24 WIRE GUIDE ARM<br />

C-2H4 REPLACEMENT LINER<br />

includes Inlet Guide<br />

CONDUIT OPTIONS— See Pages 11 and 12<br />

CONDUIT CONNECTOR OPTIONS— See Pages 13 thru 21<br />

C-4 FINE ADJUSTMENT NUT & JAM<br />

C-3 FIBER DISC BRAKE<br />

C-17U BASE PLATE<br />

C-9 PRE-LOADED SPRING<br />

C-8 HEX NUT with Set Screw<br />

C-5 BRAKE<br />

WASHER<br />

C-6 IDLER<br />

WASHER<br />

9<br />

WIRE GUIDE ARM ACCESSORIES<br />

ITEM<br />

PART NO.<br />

Conventional Base Plate C-14<br />

Universal Conv. Base Plates<br />

C-14U<br />

Base Plate with Bearings<br />

C-14UF<br />

Universal Base Plate<br />

C-17U<br />

NS 300 lb/425 Base Plate NS-D128564<br />

Replacement Liner<br />

C-2H3<br />

Replacement Liner<br />

C-2H4<br />

Wire Cleaner Kit<br />

EL-LPA<br />

See base plate options on page 10


WOOD REEL DISPENSING EQUIPMENT<br />

WIRE GUIDE ARM BASE PLATES<br />

C-14U CONVENTIONAL BASE<br />

PLATE (Side View)<br />

C-14UF CONVENTIONAL C-17U UNIVERSAL BASE<br />

BASE PLATE WITH<br />

PLATE<br />

BEARINGS(Side View)<br />

NS-D128564<br />

NATIONAL STANDARD<br />

300 lb/425 BASE PLATE<br />

C-14U, C-14UF & C-17U bases fit wood reels with 1-5/16" or 5" center arbor holes.<br />

Use NS-D128564 for National Standard 4-2-5 and 300 pound reels<br />

WOOD REEL COVER Models RWC-1111-30 & RWC-1111-30S<br />

> Designed specifically for 30" (762 mm) spools<br />

> Prevents access to dispensing unit during operation<br />

> Available in both unbreakable polyethylene (RWC-1111-30) or<br />

economical, soft sided (RWC-1111-30S) models<br />

> Clear side and top panels allow for easy viewing and access<br />

> Polyethylene model comes fully assembled (commercially shipped)<br />

RWC-1111-30 REEL ASSEMBLY shown on a WRSC STAGING CART<br />

WRD WOOD REEL DOLLY<br />

RWC-1111-30S SOFT COVER<br />

helps protect welding wire from<br />

dust and other contaminants<br />

(Available to ship by UPS)<br />

10


WOOD REEL DISPENSING EQUIPMENT<br />

MOTORIZED VERTICAL DEREELER Model WWA-1<br />

Designed for ultra accurate welding, this heavy-duty analog controlled<br />

dereeler acts more like a robot. By using a multiple pulley<br />

system and maintaining a slight tension on the wire, our special<br />

regenerative DC motor drive allows an effortless feed of stainless,<br />

aluminum, flux-cored and all diameters of standard wire. This unit<br />

can also be wired for reversing capabilities (optional). For modification<br />

options, please contact our customer service department.<br />

Benefits and Cost Savings<br />

> Spools roll into place in seconds — no forklift needed<br />

> 1/2 HP permanent magnet motor with heavy-duty gear box<br />

> No distortion, knurling, stretching or wire flip<br />

> Prevents tip wear, pulsating, burn back and blown holes<br />

> Eliminates flux-core splitting<br />

> Less pull on the feed motor; ideal for long runs<br />

> Accepts spool widths up to 18.5"<br />

Specifications<br />

Height: 54" (1.372m) Width: 36" (914.4mm)<br />

Length: 30" (762mm)<br />

Weight: 200 lbs (90.9kg)<br />

Capacity: 250-1000 lb (113.5 kg-454 kg) spools<br />

WWA-1 MOTORIZED<br />

MECHANICAL VERTICAL DEREELER Model WWA-2<br />

The Wire Wizard TM WWA-2 is a heavy-duty, mechanical pay off<br />

stand with a special low-back tension braking device. Dispenses<br />

wire in bulk form, slow or fast (3 to 7 lbs pulling force), depending<br />

on the feed speed. Designed for 30" diameter spools, it can also<br />

be adapted for 22" to 26" diameter spools — please contact our<br />

customer service department for more details.<br />

Benefits and Cost Savings<br />

> Uses bulk wire allowing fewer changes<br />

> High speed efficiency — feeds wire up to 2000 IPM<br />

> Spools load in seconds for minimal downtime<br />

> Smallest in the market with the quickest stopping time<br />

> Accepts spool widths up to 18.5"<br />

Specifications<br />

Height: 54" (1.37m) Width: 28" (711.2mm)<br />

Length: 30" (762mm)<br />

Weight: 120 lbs (54.6kg)<br />

Capacity: 250 -1000 lb spools Wire Size: .030- 3/16" standard<br />

WWA-2 MECHANICAL<br />

11


weldingsupply.com<br />

CONDUIT & CONNECTORS<br />

ELCo BLUE POLYMER CONDUIT<br />

Known throughout the industry for its longevity and low drag coefficient<br />

this durable conduit has proven to outlast metal lined products<br />

while still providing as much as 4 pounds (1.81kg) less pull on the feed<br />

motor. It’s your first choice for stationary, slightly moving feed unit or<br />

any other application requiring 15 feet (4.57m) or longer wire runs.<br />

> Available in 1 to 500 ft continuous length coil<br />

> EC-3, EC-4, EC-5, and EC-6 are available in cut lengths with<br />

attached self-threading bayonets (see tables below)<br />

A-16F-3,-4,-5,-6 A-10C-S, A-10C-H, A-10R COMPRESSION STYLE<br />

SELF THREADING COMPRESSION Exploded View<br />

EC-5 BLUE POLYMER CONDUIT<br />

shown as cut length with bayonet<br />

options<br />

CONDUIT CONNECTOR TYPE REPLACE<br />

P/N DIMENSIONS SELF THREAD COMPRESSION FERRULE<br />

EC-1 .090 ID x .180 OD — Torch Liner —<br />

EC1-4MM .090 ID x .157 OD — Torch Liner —<br />

EC-2 .065 ID x .185 OD — Torch Liner —<br />

EC-3 .175 ID x .340 OD A-16F-3 or A-10C-S A-10SFE<br />

EC-4 .300 ID x .460 OD A-16F-4 or A-10C-H A-10CFE<br />

EC-5 .400 ID x .600 OD A-16F-5 or A-10R A-10RFE<br />

EC-6 .550 ID x .750 OD A-16F-6 or A-9/A-6 A-9FE<br />

BULK CONDUIT*<br />

Specify Length up to 500 feet<br />

P/N<br />

EC-1<br />

EC-2<br />

EC-3<br />

EC-4<br />

EC-5<br />

EC-6<br />

LENGTH<br />

1 ft – 500 ft (152m)<br />

1 ft – 500 ft (152m)<br />

1 ft – 500 ft (152m)<br />

1 ft – 500 ft (152m)<br />

1 ft – 500 ft (152m)<br />

1 ft – 500 ft (152m)<br />

EC-4 PRE-CUT CONDUIT*<br />

A-16F-4 Bayonet Attached<br />

P/N<br />

EC4-48<br />

EC4-60<br />

EC4-72<br />

EC4-84<br />

EC4-96<br />

EC4-108<br />

EC4-120<br />

EC4-144<br />

EC4-180<br />

EC4-240<br />

EC4-300<br />

EC4-360<br />

LENGTH<br />

48" – 4 ft (1.2m)<br />

60" – 5 ft (1.5m)<br />

72" – 6 ft (1.8m)<br />

84" – 7 ft (2.1m)<br />

96" – 8 ft (2.4m)<br />

108" – 9 ft (1.2m)<br />

120" – 10 ft (3m)<br />

144" – 12 ft (3.7m)<br />

180" – 15 ft (4.6m)<br />

240" – 20 ft (6.1m)<br />

300" – 25 ft (7.6m)<br />

360" – 30 ft (9.2m<br />

EC-5 PRE-CUT CONDUIT*<br />

A-16F-5 Bayonet Attached<br />

P/N<br />

EC5-48<br />

EC5-60<br />

EC5-72<br />

EC5-84<br />

EC5-96<br />

EC5-108<br />

EC5-120<br />

EC5-144<br />

EC5-180<br />

EC5-240<br />

EC5-300<br />

EC5-360<br />

LENGTH<br />

48" – 4 ft (1.2m)<br />

60" – 5 ft (1.5m)<br />

72" – 6 ft (1.8m)<br />

84" – 7 ft (2.1m)<br />

96" – 8 ft (2.4m)<br />

108" – 9 ft (1.2m)<br />

120" – 10 ft (3m)<br />

144" – 12 ft (3.7m)<br />

180" – 15 ft (4.6m)<br />

240" – 20 ft (6.1m)<br />

300" – 25 ft (7.6m)<br />

360" – 30 ft (9.2m)<br />

EC-6 PRE-CUT CONDUIT*<br />

A-16F-6 Bayonet Attached<br />

P/N<br />

EC6-48<br />

EC6-60<br />

EC6-72<br />

EC6-84<br />

EC6-96<br />

EC6-108<br />

EC6-120<br />

EC6-144<br />

EC6-180<br />

EC6-240<br />

EC6-300<br />

EC6-360<br />

LENGTH<br />

48" – 4 ft (1.2m)<br />

60" – 5 ft (1.5m)<br />

72" – 6 ft (1.8m)<br />

84" – 7 ft (2.1m)<br />

96" – 8 ft (2.4m)<br />

108" – 9 ft (1.2m)<br />

120" – 10 ft (3m)<br />

144" – 12 ft (3.7m)<br />

180" – 15 ft (4.6m)<br />

240" – 20 ft (6.1m)<br />

300" – 25 ft (7.6m)<br />

360" – 30 ft (9.2m)<br />

*Add the prefix “CA-” for Spatter Resistant Conduit Armor Conduit shown on page 12<br />

EC Cutter on page 32<br />

E-Z Feed Connector<br />

Internal View<br />

12


CONDUIT & CONNECTORS<br />

EXTRA FLEXIBLE CONDUIT FC-X (Standard) & FC-XH (Heavy Duty)<br />

Our most flexible conduit displays exceptional wear characteristics. Perfect for robotics, gantry, linear, or<br />

any application where a tighter radius is required. Works well by itself or when joined with our EC polymer<br />

conduit. Available in pre-cut or 1 to 100 ft (30.5cm to 30.5m) continuous length coil (see below).<br />

FC-X PRE-CUT CONDUIT<br />

with A-11X Swaged Bayonet<br />

P/N<br />

FCXS-48<br />

FCXS-60<br />

FCXS-72<br />

FCXS-84<br />

FCXS-96<br />

FCXS-108<br />

FCXS-120<br />

FCXS-144<br />

FCXS-180<br />

FCXS-240<br />

FCXS-300<br />

FCXS-360<br />

LENGTH<br />

48" – 4 ft (1.2m)<br />

60" – 5 ft (1.5m)<br />

72" – 6 ft (1.8m)<br />

84" – 7 ft (2.1m)<br />

96" – 8 ft (2.4m)<br />

108" – 9 ft (1.2m)<br />

120" – 10 ft (3m)<br />

144" – 12 ft (3.7m)<br />

180" – 15 ft (4.6m)<br />

240" – 20 ft (6.1m)<br />

300" – 25 ft (7.6m)<br />

360" – 30 ft (9.2m)<br />

FC-XH PRE-CUT CONDUIT<br />

with A-11XH Swaged Bayonet<br />

P/N<br />

FCXHS-48<br />

FCXHS-60<br />

FCXHS-72<br />

FCXHS-84<br />

FCXHS-96<br />

FCXHS-108<br />

FCXHS-120<br />

FCXHS-144<br />

FCXHS-180<br />

FCXHS-240<br />

FCXHS-300<br />

FCXHS-360<br />

LENGTH<br />

48" – 4 ft (1.2m)<br />

60" – 5 ft (1.5m)<br />

72" – 6 ft (1.8m)<br />

84" – 7 ft (2.1m)<br />

96" – 8 ft (2.4m)<br />

108" – 9 ft (1.2m)<br />

120" – 10 ft (3m)<br />

144" – 12 ft (3.7m)<br />

180" – 15 ft (4.6m)<br />

240" – 20 ft (6.1m)<br />

300" – 25 ft (7.6m)<br />

360" – 30 ft (9.2m)<br />

EXTRA FLEXIBLE<br />

CONDUIT WITH<br />

CONNECTOR<br />

OPTIONS<br />

Add “ST” to end of part number for polymer strain relief<br />

Delete “S” from part number for compression connections<br />

COMPRESSION<br />

SWAGED<br />

EXPLODED VIEW*<br />

FC-X CONDUIT<br />

A-10C-X BAYONET<br />

P/N DIMENSIONS CONNECTOR FERRULE BULK LENGTH<br />

FC-X .198 ID x .500 OD A-10C-X A-10XFE 1ft – 100 ft (30.5m)<br />

FC-XH .250 ID x .610 OD A-10R A-10RFE 1ft – 100 ft (30.5m)<br />

*Conduit does NOT need to be stripped as demonstrated<br />

POLYMER STRAIN RELIEF<br />

CONDUIT ARMOR SPATTER-RESISTANT CONDUIT<br />

Our Conduit Armor Conduit is specially coated to prevent melting<br />

in high temperature and high spatter areas in or near the<br />

weld cell. Conduit Armor is available on the Blue Polymer and is<br />

now standard on the Extra Flexible Conduit. Please add the prefix<br />

“CA–” to the part number when ordering Conduit Armor.<br />

CA- CONDUIT ARMOR<br />

Blue Polymer Conduit shown<br />

with spatter resistant coating.<br />

Comes standard on Extra Flexible<br />

Conduit. UL-94-VO compliant.<br />

13<br />

OUR CONDUIT IS NOW<br />

COLOR CODED!<br />

For your convenience, we now color<br />

code our most common pre-cut conduit<br />

lengths. Color coding reduces<br />

maintenance down time and is much<br />

more visible to weld cell operators.<br />

10 FT<br />

15 FT<br />

20 FT<br />

25 FT


CONDUIT CLAMPS & HANGERS<br />

BULKHEAD CONNECTORS<br />

A-14BK Kit<br />

Includes A-14 bulkhead, A-14B bracket and A-4-ST quick disconnects<br />

2.0<br />

7/8"–14<br />

1/4" NPT-F<br />

1/4" NPT-F<br />

A-14 KIT<br />

Kit includes A-14 bulkhead,<br />

and A-4-ST quick disconnects<br />

1/4"<br />

NPT-F<br />

.875 THRU<br />

4.75<br />

A-14 BULKHEAD<br />

A-14KIT<br />

A-14BK<br />

A-14B<br />

.3125<br />

THRU<br />

1.5<br />

A-14CM<br />

Bulkhead Cage<br />

Mount Kit<br />

Conduit Union Kit & Stand<br />

Kit includes clamp, 2" conduit track, quick connects and connectors<br />

RCH-S<br />

RETRAC<strong>TABLE</strong><br />

CONDUIT HANGER<br />

KIT OPTIONS<br />

CONDUIT KIT<br />

RCH-H<br />

HEAVY DUTY<br />

RETRAC<strong>TABLE</strong><br />

CONDUIT HANGER<br />

(not shown)<br />

CUK-5<br />

CUK5-X<br />

EC-5 to FC-XH or EC-5<br />

EC-5 to FC-X<br />

CUS-1 CONDUIT<br />

UNION STAND<br />

CH-PTS 1-1/2" PIGTAIL<br />

CH-PTL 4" PIGTAIL<br />

CH-CC 1/2 CONDUIT CLAMP<br />

CH-CC 5/8 CONDUIT CLAMP<br />

CH-BC BEAM CLAMP (above left)<br />

and with pigtail (right)<br />

Use with CH-HB Conduit Track<br />

CH-HB HANGING CONDUIT TRACK<br />

Maximum 10 FT Length<br />

CH-3/8 3/8" OD CONDUIT CLAMP<br />

CH-1/2 1/2" OD CONDUIT CLAMP<br />

CH-5/8 5/8" OD CONDUIT CLAMP<br />

CH-3/4 3/4" OD CONDUIT CLAMP<br />

14<br />

CH-5/8<br />

CUS-1<br />

CUS-2<br />

STAND OPTIONS*<br />

Extends from 27"- 50" Tall<br />

Extends from 50"- 96" Tall<br />

*Use with Clamps CH-5/8 or CH-1/2<br />

only


CONDUIT & CONNECTORS<br />

CONDUIT CONNECTORS<br />

Bayonets and quick disconnects are compatible.<br />

EC-3 EC-4 EC-5 EC-6<br />

BLUE POLYMER CONDUIT Specifications<br />

P/N BAYONET CONNECTOR TYPE<br />

EC-3 A-16F-3 Self Threading (1/8" NPT-F)<br />

A-10C-S Compression (Ferrule)<br />

EC-4 A-16F-4 Self Threading (1/4" NPT-F)<br />

A-10C-H Compression (Ferrule)<br />

A-10HP* Compression (1/4" NPT-F)<br />

A-12A Aluminum Compression<br />

A-10C-H-SR Strain Relief Connector<br />

EC-5 A-16F-5 Self Threading (3/8" NPT-F)<br />

A-10R Compression (Ferrule)<br />

A-10RP* Compression (1/4" NPT-F)<br />

A-10R-SR Strain Relief Connector<br />

A-10R-QD Connector w/Disconnect<br />

A-10R-QD-SR Strain Relief w/Disconnect<br />

EC-6 A-16F-6 Self Threading (1/2" NPT-F)<br />

A-6/A-9 Combination Compression<br />

EXTRA FLEXIBLE CONDUIT Specifications<br />

FC-X A-10C-X Compression (Ferrule)<br />

A-10XP* Compression (1/4" NPT-F)<br />

A-10C-X-SR Strain Relief Connector<br />

A-11X Swaged Connector<br />

CONNECTORS<br />

A-16F-3 A-16F-4 A-16F-5 A-16F-6<br />

A-10C-S A-10C-H A-10R A-6/A-9<br />

A-10HP<br />

A-12A<br />

A-10C-H-SR<br />

A-10RP<br />

A-10R-QD<br />

A-10R-SR<br />

A-10R-QD-SR<br />

Strain Relief<br />

Full View<br />

FC-XH A-10R Compression (Ferrule)<br />

A-10RP* Compression (1/4" NPT-F)<br />

A-10R-SR Strain Relief Connector<br />

A-11XH Swaged Connector<br />

A-10R-QD Connector w/Disconnect<br />

A-10R-QD-SR Strain Relief w/Disconnect<br />

* For A-10HP, A10RP, and A-10XP use an A-4 for<br />

quick disconnection of conduits<br />

LEGEND: NPT– National Pipe Threads, M– Male,<br />

F– Female<br />

CONNECTORS<br />

FC-X FC-XH FC-X FC-XH<br />

A-10C-X A-10R A-10C-X-SR A-10R-SR<br />

A-10XP A-10RP A-11X A-11XH<br />

ELECTRICAL CONDUIT CONNECTORS<br />

For electrical conduit. Use A-6 in conjunction with<br />

A-12 for quick disconnect capability.<br />

A-10R-QD<br />

A-10R-QD-SR<br />

A-10R-QD<br />

A-10R-QD-SR<br />

A-6 A-12<br />

1/2" NPT-F 1/2" NPT-M<br />

15


CONDUIT & CONNECTORS<br />

ADAPTER FITTINGS<br />

> NPT male (M) and female (F) pipe threads for optimum sealing<br />

> Countersunk for restriction-free wire piloting<br />

HEX<br />

NIPPLES<br />

A-6 A-15 A-16-M-ST A-17 A-18 A-19 A-20 A-21 A-23<br />

1/2" NPT-F 1/2" – 20 A-16M-AL 1/4" NPT-F 1/4" NPT-F 1/4" NPT-M 1/4" NPT-M 1/4" NPT-M 3/8" NPT-M<br />

A-15-1 1/4" NPT-M x 3/8" NPT-M x 1/2" NPT-M x 1/4" NPT-M x 3/8" NPT-M x 1/2" NPT-M BSPP-M<br />

7/16" – 20<br />

A-15-2<br />

9/16" – 20<br />

HEX<br />

BUSHINGS<br />

QUICK DISCONNECTS<br />

Miller Inlet<br />

Guide<br />

A-4 A-5 A-4S A-3 A-1A-B<br />

1/4" NPT-M 1/2" NPS-M 1/2" – 20 1/4" NPT-F 3/8" Clearance for<br />

Use with Standard Inlet Guide (Nut & Washer Included) See Below Miller Inlet Guides<br />

(For steel, request A-4-ST)<br />

A-3 A-3 A-3QDF-1 A-3QDF-2 A-3QDF-3 A-3QDF-4 A-3QDF-5 A-3QDF-6<br />

OTC Motoman Panasonic<br />

Kobelco Diahen<br />

REPLACEMENT FERRULES<br />

Choice of sizes for the right compression fit for the application<br />

A-9-FE A-10RFE A-10CFE A-10XFE A-10SFE<br />

FERRULES<br />

P/N<br />

CONNECTORS<br />

A-9-FE A-9<br />

A-10RFE A-10R A-10RP<br />

A-10CFE A-10C-H A-10HP<br />

A-10XFE A-10C-X A-10XP<br />

A-10SFE A-10C-S<br />

16


CONDUIT & CONNECTORS<br />

STANDARD INLET GUIDES<br />

.250<br />

.875<br />

.156<br />

.875<br />

.250<br />

1.75<br />

.200<br />

.496<br />

1.38<br />

.200<br />

.373<br />

1.75<br />

.200<br />

.773<br />

.250<br />

1.50<br />

.200<br />

.684<br />

.470<br />

2.50<br />

1.252<br />

2.10<br />

1.575<br />

2.00<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

1/4"<br />

NPT-F<br />

A-2E A-1E A-1H A-1LN A-1M A-1PA A-1OTC A-8F<br />

ESAB 4-48 ESAB All Hobart Lincoln Miller Panasonic OTC/ Miller<br />

Daihen<br />

DELRIN INLET GUIDES<br />

> For use with aluminum and non-ferrous metal wires<br />

> Inner sleeve constructed of wear resistant Zirconia-Alumina<br />

.125<br />

.373<br />

.125<br />

.498<br />

.373<br />

.109<br />

.498<br />

Use A-4 (1/4" NPT-M) with fittings above for<br />

quick disconnect capability or for steel use<br />

A-4-ST quick disconnect<br />

.250<br />

.109<br />

1.614<br />

.157<br />

2.50<br />

.684<br />

.587<br />

.373<br />

.75<br />

.081<br />

1.75<br />

1.75<br />

1.75<br />

1.75<br />

9/16" – 18<br />

NPT-M<br />

1/4"<br />

NPT-M<br />

1/4"<br />

NPT-M<br />

A-2PA A-8M PAWFS-12<br />

Panasonic Miller Miller<br />

A-1MC<br />

A-1HC<br />

1/2"–14<br />

NPT-M<br />

A-ID-38<br />

1/2"–14<br />

NPT-M<br />

A-ID-50<br />

END VIEW<br />

DELRIN INLET GUIDE<br />

A-3QDF-4<br />

9/16" – 18<br />

A-3<br />

1/4" NPT-F<br />

A-12A ALUMINUM COMPRESSOR CONNECTOR<br />

(1/2" NPT-M) FOR EC-4 BLUE POLYMER CONDUIT<br />

17


A-4<br />

1/4'' NPT-M<br />

A-5<br />

1/2'' NPTS-M<br />

WWDI<br />

INSULATOR<br />

PAY OUT DRUM PAY OFF REEL ENVIRO PACK<br />

18


19


CONDUIT & CONNECTORS<br />

ADAPTERS FOR INLET GUIDES<br />

Configurations shown are just for demonstration purposes only. Please refer to the Cross-Reference Table<br />

on page 21 for a complete parts listing for your particular application.<br />

.373± .001( 3/8")<br />

.373 ± .001( 3/8")<br />

.125<br />

3/4" – 16<br />

A-1A .373 PROBE WITH QUICK DISCONNECT<br />

A-22 HOBART FEEDER<br />

.373± .001( 3/8")<br />

.373 ± .001( 3/8")<br />

.125<br />

.870 OD<br />

A-1A-4.5 QUICK DISCONNECT<br />

A-1SKS SKS FEEDER<br />

.373± .001( 3/8")<br />

.373 ± .001( 3/8")<br />

.125<br />

3/4" – 16<br />

A-1AH330 PROBE WITH QUICK DISCONNECT<br />

A-1MOT MOTOMAN FEEDER<br />

A-1AK UNIVERSAL INLET KIT<br />

> Five piece kit includes A-1A probe and four A-7 phenolic adapter bushings for stable and durable<br />

performance<br />

> Will support the use of a variety of wire feeders<br />

A-1A with .373 Diameter Probe<br />

(Use A-1AK-E for ESAB Feeders)<br />

.375 ID .375 ID .625 ID .625 ID<br />

x .5 OD x .625 OD x .75 OD x .875 OD<br />

A-7 PHENOLIC ADAPTER BUSHINGS<br />

LINCOLN INLET GUIDE<br />

> Designed for use with Lincoln Servo Torch<br />

> Ideal for all aluminum applications; also works with steel<br />

> Inlet guide connects to EC-3 Blue Polymer conduit with ease<br />

A-2LN-AK INLET GUIDE<br />

A-2LN Servo Torch Connector<br />

for EC-3 Conduit<br />

20


INLET GUIDES<br />

INLET GUIDES WITH QUICK DISCONNECTS<br />

> For steel weld wire feeder and straightener applications<br />

> Provides trouble-free interface of connections<br />

> Quick disconnects feature eight retainer bearings<br />

.125<br />

.373<br />

.125<br />

.125<br />

.125<br />

.373<br />

.330<br />

.200<br />

.09<br />

.312<br />

.373<br />

.373<br />

4.5 .125<br />

2.75<br />

2.75<br />

2.75<br />

.373<br />

1.75<br />

1.75<br />

1.375<br />

A-1A* A-1AH330 A-1A-C A-1A-D A-1AH A-1A-4.5 A-1B<br />

.373 Probe .330 Probe .373 Probe .373 Probe .312 Probe .373 Probe .373 Probe<br />

*Add “B” to end of part<br />

number for brass probe<br />

.200<br />

.465<br />

.089<br />

1.5 1.853<br />

.360<br />

Miller Wire Feeder Miller Wire Miller Series 75<br />

Feeder (Sm. Wire)<br />

Wire Feeder<br />

.080<br />

2.725<br />

.510<br />

.089<br />

2.75<br />

.510<br />

.200<br />

2.165<br />

.465<br />

.330<br />

.75<br />

.188<br />

.150<br />

1.06<br />

.373<br />

A-1OTC-FX A-1FRO A-2FRO A-1FRO-B A-1MOT-HP A-1NA-5 A-1B-C<br />

OTC Fronius Wire Fronius Wire Fronius Wire Motoman Lincoln Wire Miller Wire<br />

.250<br />

Feeder Feeder Feeder Hyper Feeder Feeder Straightener<br />

& PFA Models<br />

1.375<br />

.470<br />

.150<br />

1.73<br />

.469<br />

CONNECTOR LINERS<br />

> Designed to line steel connectors when using aluminum<br />

and other non-ferrous metals<br />

> Non-metallic to prevent abrasion and contamination<br />

A-1LN-23A<br />

Lincoln Wire<br />

Feeder<br />

A-1LN-23B<br />

Lincoln Wire<br />

Feeder<br />

A-4L-H 0.90 ID EC-1<br />

21


CONDUIT & CONNECTORS<br />

A-1OTC-FX<br />

OTC/DAIHEN<br />

This table is intended for the use of Wire Wizard TM customers and is<br />

provided from relevant information supplied by feeder manufacturers<br />

or their distributors who, at their discretion, reserve the right to alter<br />

product specifications or features without notice. Every effort has<br />

been made to ensure the information presented is accurate and<br />

current. If you should require further assistance please contact ELCo<br />

Enterprises, Inc.<br />

Feeder Inlet Cross-Reference Chart<br />

A-2FRO<br />

Fronius<br />

A-2PA<br />

Panasonic<br />

A-1FRO<br />

Fronius<br />

PAWFS-12<br />

For Miller Series 75<br />

(Use A-3 for Connector)<br />

A-1LN-K LINCOLN WIRE<br />

STRAIGHTENER ADAPTER KIT<br />

Allows LINCOLN DUAL PLANE wire<br />

straighteners to accept quick disconnect<br />

conduits (two-piece kit).<br />

FEEDER<br />

WIRE WIZARD TM<br />

MANUFACTURER FEEDER TYPE INLET GUIDE P/N<br />

ESAB ALL (except 4-48) A-1AK-E<br />

4-48 A-2E y A-4<br />

Fanuc Servo Torch A-3QDF-6 and A-23<br />

Fronius Feeder without Set Screw A-1FRO-B<br />

Feeder with Set Screw<br />

A-1FRO<br />

Feeder with Stripped Set Screw A-2FRO<br />

Hobart Series 27 A-1H and A-4<br />

A-1A, A-1A-4.5<br />

Models with 3/4"-16 Thread A-1A and A-22<br />

A-1AH330 and A-1MOT<br />

Kobelco Male Threaded Inlet 1/2"-20 A-3QDF-3<br />

Lincoln Electric PF Series A-1LN and A-4<br />

LN-7, LN-9, and LN-25<br />

A-1A<br />

LN-8 A-1H and A-4<br />

NA-3 and NA-5<br />

A-1NA-5<br />

Synergic 7<br />

A-1B-C<br />

LF-72 A-1LN and A-4<br />

Series 10 A-1LN and A-4<br />

Servo Torch<br />

A-2LN-AK<br />

Miller Most Models A-1A-C, A-1M and A-4,<br />

or A-1A<br />

22A<br />

A-1AK<br />

Auto Axcess<br />

A-1A-C<br />

Series 74<br />

A-1A-4.5<br />

Series 75 PAWFS-12 and A-3<br />

RAD 400 A-1LN-S and A-3<br />

Motoman Female Inlets A-1AH330 and A-1MOT<br />

Male Threaded Inlets<br />

A-3QDF-3<br />

Hyper Feeder<br />

A-1MOT-HP<br />

OTC/ Male Threaded Inlet 7/16"-20 A-3QDF-2<br />

DAIHEN Male Threaded Inlet 9/16"-18 A-3QDF-4<br />

Panasonic Female Inlet A-1PA and A-4<br />

Female Inlet<br />

A-2PA and A-3QDF-H<br />

Male Threaded Inlet A-3QD and F-4<br />

SKS All Types A-1SKS and A-1A-4.5<br />

A-1LN-K<br />

22


DRUM & REEL HANDLING EQUIPMENT<br />

DRUM LIFTER Model FDL<br />

Product Features<br />

> Spring loaded clamp design holds drum firmly in place<br />

> For fiber or steel drums<br />

> Accepts diameters from 18.5" to 26" (470mm to 660.4mm)<br />

NOTE: Drum rim must be within 1" (25.4mm) of the top of the drum.<br />

Content weight must not exceed the drum manufacturers’ packing limit.<br />

Drums must be closed with lids properly sealed.<br />

Specifications<br />

Weight: 25 lbs (11.4kg)<br />

Capacity: 1000 lbs (453kg)<br />

FDL with FDL-FA<br />

FDL DRUM LIFTER<br />

FORK LIFT ADAPTER Model FDL-FA<br />

Safety Features<br />

> Adjustable T-handle keeps adapter from<br />

sliding off fork<br />

> Safety style clasp secures adapter to drum lifter<br />

FDL-HS ISO DRUM LIFTER<br />

ISO DRUM LIFTER Model FDL-HS<br />

> Newly designed—allows easy attachment to chimeless ISO drums<br />

> Can be used with straps or handles<br />

> Accepts 20" to 26" drum diameters including Accu Pak and<br />

Marathon Pak<br />

HANDLING<br />

ITEM<br />

Drum Lifter<br />

Fork Adapter<br />

ISO Drum Lifter<br />

PART NO.<br />

FDL<br />

FDL-FA<br />

FDL-HS<br />

ENVIRONMENTAL PACK HANDLING EQUIPMENT<br />

Capable of handling up to 1000 pounds, this dolly can be used with<br />

all environmental and standard drums on skids or pallets measuring<br />

27 inches square or smaller. Four solid Textite roller bearing wheels<br />

make transporting a drum simple. Can be assembled in a lip up or lip<br />

down configuration depending on customer needs. For larger pallet<br />

sizes, call our customer service department.<br />

Specifications<br />

Deck Ht: 4.5" (114.3mm)<br />

Height: 5" (127mm)<br />

Length: 27.5" (698.5mm) Width: 27.5" (698.5mm)<br />

Capacity: 1000 lbs (453kg) Weight: 38 lbs (17.24kg)<br />

WWSD PALLET (SKID) DOLLY<br />

23


DRUM & REEL HANDLING EQUIPMENT<br />

HEAVY DUTY DRUM DOLLY<br />

Models FDD-21, FDD-24, & FDD-26<br />

Product Features<br />

> Wide stance with four swivel casters for ease of mobility<br />

> 3" (76.2mm) non-conductive Textite wheels and roller bearings<br />

HEAVY DUTY DRUM DOLLY<br />

> Optional brake available (add “B” to part number)<br />

> Available in three sizes — 21", 24" and 26" drum diameters<br />

> Suitable for UPS shipping<br />

Specifications<br />

Deck Ht: 4.75" (120.6mm)<br />

Capacity: 1000 lbs (453kg)<br />

Weight: 24 lbs (10.4kg)<br />

FDD-ADJ<br />

ADJUS<strong>TABLE</strong> DRUM DOLLY Model FDD-ADJ<br />

Product Features<br />

> Built with same attention to detail as our standard drum dollies<br />

> Adjusts to accommodate 21", 24" or 26" drum diameters<br />

> Textite wheels and roller bearings for ease of rollability<br />

> Standard UPS shipping available<br />

Specifications<br />

Deck Ht: 6.25" (158.8mm)<br />

Capacity: 1000 lbs (453kg)<br />

Weight: 20 lbs (9.07kg)<br />

FDSC<br />

DRUM DOLLY<br />

ITEM<br />

PART NO.<br />

21" Diameter Dolly FDD-21<br />

24" Diameter Dolly FDD-24<br />

26" Diameter Dolly FDD-26<br />

ADJUS<strong>TABLE</strong> DOLLY<br />

Up to 26" Drum Diameter FDD-ADJ<br />

HEAVY DUTY DRUM CART<br />

HEAVY DUTY DRUM STAGING CART Model FDSC<br />

Designed for one person to transport up to 1000 pound (453kg) wire<br />

drums. The hinged handle stores upright for pushing and outward to<br />

give added leverage for easy steering. Non-conductive Textite 6"<br />

(152.4mm) roller bearing wheels and 3" (76.2mm) front swivel caster<br />

provide smooth movement and maximum maneuverability over all<br />

surfaces.<br />

Added Benefits<br />

> Transports drums up to 24" in diameter<br />

> Optional positive locking brake system (add “B” to part number)<br />

> Suitable for UPS shipping<br />

Specifications<br />

Deck Ht: 1.5" (38.1mm) Height: 40" (1.02 m)<br />

Depth: 26" (660.4mm) Width: 30" (762mm)<br />

Capacity: 1000 lbs (453kg) Weight: 43 lbs (19.5kg)<br />

Up to 24" Drum Diameter<br />

FDSC<br />

24


DRUM & REEL HANDLING EQUIPMENT<br />

ENVIRONMENTAL OCTAGON DRUM DOLLY Model FDD-OP<br />

Product Features<br />

> Designed to easily move octagon environmental packs<br />

> Four rounded guide tabs for easy loading<br />

> Strict quality standards guarantee years of service<br />

> Four solid Textite roller bearing wheels resist wear for added life<br />

Specifications<br />

Deck Ht: 4.25" (107.95mm) Height: 6.5" (16.1mm)<br />

Length: 24" (609.6mm) Width: 24" (609.6mm)<br />

Capacity: 1000 lbs (453kg) Weight: 28 lbs (12.7kg)<br />

FDD-OP OCTAGON DRUM DOLLY<br />

for environmental packs<br />

WOOD REEL DOLLY Model WRD<br />

New to our product line, this dolly is capable of handling all styles of<br />

wood reels. A tapered center guide allows for ease of loading with a<br />

backstop to keep the reel centered. Solid Textite roller bearing wheels<br />

are standard. Convenient removable handle.<br />

Specifications<br />

Deck Ht: 5.25" (133.3mm)<br />

Height: 40" (1.37m)*<br />

Length: 36" (914.4mm) Width: 25" (457.2mm)<br />

Capacity: 1000 lbs (453kg) Weight: 75 lbs (34.02kg)<br />

*Dimension is with handle in place<br />

HEAVY DUTY WOOD REEL STAGING CART Model WRSC<br />

Product Features<br />

> Specifically designed to transport wood reel and cover<br />

> All steel construction built for rugged industrial use<br />

> Convenient, removable self-storing handle<br />

> 4" (101.6 mm) Textite swivel and rigid roller bearing casters<br />

> Locking swivel wheels standard<br />

WRD WOOD REEL DOLLY<br />

Specifications<br />

Deck Ht: 6.75" (171.5mm) Width: 36" (914.4mm)<br />

Length: 36" (914.4mm) Weight: 118 lbs (53.6kg)<br />

Capacity: 1400 lbs (635.6kg)<br />

WRSC STAGING CART<br />

25


WELD CELL ACCESSORIES<br />

WIRE STRAIGHTENER Models WS-1000, WS-1000-H, & WS1000-A<br />

Wire Wizard TM manufactures three versions of wire straighteners that can be used to straighten or recast all<br />

types of wire. The main body is constructed of aluminum making our straighteners some of the lightest in<br />

the market. All models are equipped with a locating calibration on the face of the unit and a fine adjustment<br />

scale on the tension knob. This results in an extremely fast and accurate setting of wire cast. Our full<br />

range of fittings and inlet guides guarantee a trouble-free fit for any application or system. Please refer<br />

to part numbers (must be ordered separately) and applications below.<br />

Product Features<br />

WS-1000 Specifications<br />

> For all types of steel wire Height: 3" (76.2mm) Length: 3.5" (88.9mm)<br />

> Fittings and guides are universal to both units Depth: 1.5" (38.1mm) Weight: 1 lb (.45kg)<br />

> Hard chrome, U-groove wheels Wire: .045 diameter and under<br />

A-1QD<br />

1/4"–18<br />

NPT<br />

.75 DEEP<br />

1.0<br />

.69<br />

A-1LNS<br />

A-1C-S DELRIN<br />

SAME ID & OD AS A-1LNS<br />

.498<br />

.498<br />

.156<br />

.125<br />

WS-1000 STEEL WIRE<br />

STRAIGHTENER<br />

.156<br />

.498<br />

2.56<br />

1.75<br />

A-1LNS<br />

3.56<br />

A-1-330S<br />

1.0<br />

.373<br />

1/4"–18 NPT<br />

.75 DEEP<br />

.498<br />

.109<br />

.156<br />

.330<br />

A-1M-S<br />

MILLER<br />

A-1H-S<br />

HOBART<br />

.125<br />

1/2"–14<br />

NPT<br />

.75 DEEP<br />

.69<br />

1.25<br />

A-1D-S DELRIN<br />

.498<br />

WS-1000-H<br />

.498<br />

.125<br />

.109<br />

WS1000-A ALUMINUM WIRE<br />

STRAIGHTENER<br />

WS-1000-H Specifications<br />

Height: 3" (76.2mm) Length: 5.5" (139.7mm)<br />

Depth: 2" (50.8mm Weight: 3 lbs (1.36kg)<br />

Wire: .045 diameter and over<br />

A-1C-S DELRIN<br />

A-1D-S DELRIN<br />

WS1000-A Features & Specifications<br />

> For all sizes of aluminum and non-ferrous metals Height: 3" (76.2mm) Length: 3.5" (88.9 mm)<br />

> V-groove wheels prevent changes in helix Depth: 1.5" (38.1mm) Weight: 1 lb (.45 kg)<br />

> All fittings are non-conductive<br />

26<br />

.109<br />

2.56<br />

2.56<br />

.498 1.25<br />

.498<br />

.373<br />

.109<br />

.109<br />

A-1H-SD<br />

HOBART<br />

A-1M-SD<br />

MILLER<br />

1/2"–14 NPT<br />

.75 DEEP


WELD CELL ACCESSORIES<br />

PNEUMATIC FEED ASSIST<br />

An economical way to help our wire feeder move wire through the<br />

conduit in applications where the use of large diameter wire or long<br />

conduit runs is needed. Works with ferrous and non-ferrous wire. Using<br />

only compressed air, this unit relieves as much as 4 pounds of pulling<br />

force from the feed motor. Adjustable torque setting prevents “bird<br />

nesting.” Replacement drive rolls available. Patent Pending.<br />

WIRE PILOT<br />

FEED ASSIST<br />

For assistance in selecting correct motor size, please call customer service<br />

PNEUMATIC FEED ASSIST STAND Model PFA-AS<br />

Designed to optimize functionality with the Model PFA, it is the ideal<br />

solution for connecting the wire feed assist directly to the source,<br />

easing drag coefficient inside the conduit.<br />

> Portable and fully adjustable (to 52 3/4")<br />

> Accepts drums or wood reels<br />

> Powder coated, all steel construction<br />

> Four-axis movement allows for “hassle free” realignment<br />

PFA-DA<br />

ITEM<br />

PART NO.<br />

Adjustable Stand for Pneumatic Feed Assist (PFA)<br />

PFA-AS<br />

PFA with Small Motor and Miller Components<br />

PFA-SM-M<br />

PFA with Large Motor and Miller Components<br />

PFA-LM-M<br />

PFA with Small Motor and Lincoln Components<br />

PFA-SM-L<br />

PFA with Large Motor and Lincoln Components<br />

PFA-LM-L<br />

Inlet Adapter for Pneumatic Feed Assist with Stand<br />

PFA-AS-I<br />

Drum Adapter for Pneumatic Feed Assist<br />

PFA-DA<br />

24-volt Pneumatic Solenoid with Cable<br />

PFA-SK<br />

Silencer/Reclassifier<br />

PFA-SR<br />

Outlet Guide for PFA with Quick Disconnect<br />

A-1-BC<br />

Inlet Guide w/Fem. ½” Threads (recommended for aluminum) PFA-15<br />

Inlet Guide w/Ceramic Inlet (recommended for aluminum) PFA-16<br />

Hood not included<br />

WIRE PILOT OPTIONS & ACCESSORIES<br />

PFA-SR Silencer/<br />

Reclassifier<br />

Prevents pneumatic<br />

tool lubricant splatter<br />

and reduces noise.<br />

Large<br />

Motor<br />

Small<br />

Motor<br />

PFA-AS<br />

PFA Motor Comparison<br />

Feed Assist<br />

w/Reclassifier<br />

option<br />

PFA-SK<br />

24-volt Solenoid<br />

with Cable<br />

PFA-15<br />

PFA-16<br />

27


WELD CELL ACCESSORIES<br />

5GMK<br />

5-GALLON MANIFOLD KIT Model 5GMK<br />

This popular industrial size also dispenses Blue Magic TM anti-spatter to<br />

Torch Wizard TM pneumatic reamers and nozzle mist applicators. Easily<br />

integrated into any weld cell stations.<br />

Product Features<br />

> Smaller footprint is ideal where space is an issue<br />

> Pneumatic pump supplies 1.92 gallons per minute at 75PSI<br />

> Bulk dispensing system easily supplies up to 15 work stations<br />

Specifications<br />

Height: 27" (685.8mm) Width: 11.25" (285.7mm)<br />

Depth: 14" (355.6mm)<br />

Weight: 8 lbs (3.6kg)<br />

LJ-007<br />

ANTI-SPATTER BOWL<br />

ANTI-SPATTER BOWL Model LJ-007<br />

The Blue Magic TM Anti-Spatter Bowl prevents spilling and the<br />

need for constant refills. Using a 32 ounce bottle, gravity<br />

feeds the solution as needed. Perfect for both manual and<br />

robotic applications where nozzle dipping is required.<br />

NOTE: Bottle shown for picture purposes only<br />

TS-E<br />

SPRAY STATION<br />

NOZZLE SPRAY STATION Models TS-P and TS-E<br />

Complete your Wizard Shield TM bulk dispensing system by adding<br />

an electric or compressed air Nozzle Spray Station. Reduces spatter<br />

build up in MIG nozzles in one effective spray.<br />

Product Features<br />

> Pneumatic (TS-P) for semi-automatic applications<br />

> Electric (TS-E) for 5-pin connector robotic applications<br />

> Can be actuated by using a PLC controller or manually<br />

> Provides better gas flow and improved weld quality<br />

> Increases arc-on time when used with Blue Magic TM<br />

HAND-HELD SPRAY UNIT Model TS-H<br />

TS-H<br />

Designed for spot-spray applications of Blue Magic TM or Blue Chill TM<br />

anti-spatter, this hand-held spray gun is ideal for coating “weld zone”<br />

areas. Can be used with our bulk dispensing kits (see below).<br />

JETS<br />

ITEM<br />

Hand-Held Spray Unit Only<br />

Hand-Held Spray Unit with Drum Manifold Kit (DMK)<br />

Hand-Held Spray Unit with 5 Gallon Manifold Kit (5GMK)<br />

Complete Spray Package (DMK, TS-H, and RCH-H)<br />

PART NO.<br />

TS-H<br />

TS-H-1<br />

TS-H-2<br />

TS-H-T<br />

28


WELD CELL ACCESSORIES<br />

BLUE MAGIC TM ANTI-SPATTER & NOZZLE CLEANER<br />

A cost effective, environmentally safe product, this new generation of<br />

anti-spatter provides superb performance even in high temperature<br />

applications. Biodegradable formula contains no harmful chemicals<br />

and is noncombustible. And, because it contains one of the lowest<br />

water contents available, you get protection, not water.<br />

Added Benefits<br />

> Surfactants provides excellent wetting & lubricity in torches<br />

> Protects against spatter build-up and char residue<br />

> Keeps clean-ups to a minimum<br />

> Contains no silicone —easily painted over<br />

> Low PH level inhibits multi-metal corrosion<br />

> Will not evaporate keeping lines and nozzles clog-free<br />

> Contains biocide, providing longer shelf life in even<br />

EAS1000-EAD<br />

warm climates<br />

Refillable Wizard Shield Environmental Spray Can.<br />

Easily refills & recharges with compressed air.<br />

Blue Magic TM<br />

ITEM<br />

PART NO.<br />

16 OZ Refillable Can EAS1000-EAD<br />

32 OZ Spray Bottle EAS1000-C32<br />

1 GAL Bottle EAS1000-C1<br />

5 GAL Container EAS1000-C5<br />

55 GAL Drum EAS1000-C<br />

BLUE CHILL TM ANTI-SPATTER & NOZZLE CLEANER<br />

Increase weld productivity with this specially blended formula that<br />

not only protects surfaces from spatter, slag, and scale but also<br />

quickly cools down hot nozzles! No mixing required.<br />

Added Benefits<br />

> Extends nozzle and contact tip life<br />

> Remains stable and will not<br />

evaporate<br />

> Environmentally safe, non-toxic,<br />

biodegradable<br />

ITEM<br />

PART NO.<br />

16 OZ Refillable Can EAS1000-EAD<br />

32 OZ Spray Bottle EAS1000-BC32<br />

1 GAL Bottle EAS1000-BC1<br />

5 GAL Container EAS1000-BC5<br />

55 GAL Drum EAS1000-BC<br />

DRUM MANIFOLD KIT Model DMK<br />

Designed to deliver bulk Blue Magic TM anti-spatter to Torch Wizard TM<br />

nozzle cleaning stations, eliminating the need to refill small, gravity<br />

fed containers on a frequent basis. Optional gauge monitors fluid<br />

level for easier maintenance. Easy to install.<br />

Product Features<br />

DMK GAUGE<br />

> Lowers operating costs, reduces downtime<br />

> Supplies Blue Magic TM to multiple spray stations<br />

> Less space required due to one feeding source<br />

> Pneumatic pump supplies up to1.92 gallons per minute at 75PSI<br />

Specifications<br />

Height: 10" (254mm)<br />

Weight: 10 lbs (4.5kg)<br />

Diameter: 23.75" (603.2mm)<br />

29<br />

DMK<br />

DRUM MANIFOLD KIT


TORCH EQUIPMENT<br />

Made from alloy tool steel and coated with proprietary anti-seize and anti-galling material, reamer<br />

blades maintain their sharp cutting edge and resist breakage. Blades are universal and can be adopted<br />

to all major reaming station manufacturers. Sizes for all nozzle IDs and lengths available (see chart).<br />

SINGLE FLUTE<br />

REAMER BLADE<br />

DOUBLE FLUTE<br />

REAMER BLADE<br />

FACE CLEANER FOR<br />

DOUBLE FLUTE REAMER<br />

SET SCREW<br />

(for universal adaptation)<br />

FACE CLEANER FOR<br />

SINGLE FLUTE REAMER<br />

TIP CLEANER FOR<br />

DOUBLE FLUTE REAMER<br />

NOZZLE BRUSH<br />

WITH MANDREL<br />

ITEM<br />

TORCH WIZARD TM OPTIONAL EQUIPMENT & ACCESSORIES<br />

Tip Cleaner for Double Flute Reamer Blade<br />

Face Cleaner for Short Reamer Blade (13 mm)<br />

Face Cleaner for All Types (13 mm and 1/2”)<br />

Face Cleaner for All Types (5/8”)<br />

Nozzle Brush<br />

Nozzle Brush with Mandrel<br />

PART NO.<br />

36” Stand with Drip Pan* EL-NCS-STAND<br />

Filter, Regulator and Lubricator (EL-NCS)<br />

Filter, Regulator and Lubricator (EL-NCS-A)<br />

Bulk Anti-Spatter Kit<br />

Tool Center Point<br />

Wire Cutter<br />

Stand Alone Wire Cutter<br />

EL-NCS-FRL<br />

EL-NCS-A-FRL<br />

EL-NCS-PBA<br />

EL-NCS-TCP<br />

EL-NCS-WC<br />

EL-NCS-WCS-SA<br />

5 Pin, 20 ft Power/Control Cable EL-NCS-CC5-20<br />

7 Pin, 20 ft Power/Control Cable EL-NCS-CC7-20<br />

*Custom stand heights are available upon request<br />

CLEANING STATION NOZZLE ACCESSORIES<br />

CLEANING STATION REAMERS<br />

EL-INNER-TIP<br />

EL-NCS-13MM-FCS<br />

EL-NCS-50-FC<br />

EL-NCS-62-FC<br />

EL-NCS-BRUSH<br />

EL-NCS-BRUSH-M<br />

ITEM DIA FLUTES THREAD HEIGHT PART NO.<br />

Reamer Blade 13 mm 2 Male Mid-size EL-NCS-13MM<br />

Reamer Blade 13 mm 1 Female Tall EL-NCS-TL-13MMF<br />

Reamer Blade 13 mm 1 Female Short EL-NCS-TS-13MMF<br />

Reamer Blade 13 mm 1 Male Short EL-NCS-TS-13MM<br />

Reamer Blade 15 mm 2 Male Mid-size EL-NCS-15MM<br />

Reamer Blade 1/2” 2 Female Mid-size EL-NCS-500<br />

Reamer Blade 1/2” 2 Male Mid-size EL-NCS-50-M<br />

Reamer Blade 1/2” 2 Female Mid-size EL-NCS-50-F<br />

Reamer Blade 1/2” 1 Male Tall EL-NCS-TL-50<br />

Reamer Blade 1/2” 1 Female Tall EL-NCS-TL-50F<br />

Reamer Blade 1/2” 1 Male Short EL-NCS-TS-50<br />

Reamer Blade 1/2” 1 Female Short EL-NCS-TS-50F<br />

Reamer Blade 5/8” 2 Female Mid-size EL-NCS-625<br />

Reamer Blade 5/8” 1 Male Tall EL-NCS-TL-62<br />

Reamer Blade 5/8” 1 Female Tall EL-NCS-TL-62F<br />

Reamer Blade 5/8” 1 Male Short EL-NCS-TS-62<br />

Reamer Blade 5/8” 1 Female Short EL-NCS-TS-62F<br />

Reamer Blade 3/4” 2 Female Mid-size EL-NCS-750<br />

Please call customer service for correct retrofit reamers for: ABICOR Benzel,<br />

InnerTech, Tregaskiss and Nasarc<br />

30


TORCH EQUIPMENT<br />

TORCH WIZARD NOZZLE CLEANING STATION<br />

The Torch Wizard TM assists in maintaining quality and productivity in<br />

MIG welding cells by removing spatter build-up in the gas nozzle.<br />

Anti-Spatter (Blue Magic TM ) is applied via the cutter’s center allowing<br />

reaming and spraying simultaneously for shorter cleaning cycles and<br />

higher part production. One year warranty.<br />

Product Features<br />

> Cost-cutting fluted reamers offer efficiency and longevity<br />

> Manual operation (via outside switches) allows for easy setup<br />

without exposing the air valves to the surrounding environment<br />

EL-NCS-A<br />

with options:<br />

EL-NCS-TCP<br />

EL-NCS-WCS-SA<br />

EL-NCS-CC7-20<br />

EL-NCS-PBA<br />

EL-NCS-STAND<br />

> Adjustable feed rate promotes optimal cleaning results<br />

> Utilizes bulk quantities of anti-spatter solution saving money and<br />

frequent downtime associated with filling the reservoir<br />

> Adjustable V-Block allows for all nozzle O.D.'s<br />

NOTE: Each base unit requires a reamer bit (based on I.D. of gas nozzle being<br />

used) and power/control cable. Required FRL is available for purchase.<br />

EL-NCS-TCP<br />

Model EL-MNCS-A<br />

The Torch Wizard II TM nozzle cleaning station is specially designed for<br />

semi-automatic welding. In one easy motion it reams and cleans the<br />

nozzle bore, nozzle face, diffuser and contact tip face. Blue Magic TM<br />

anti-spatter can be applied with an optional spray unit during the<br />

cleaning process, providing a protective coating for longer nozzle<br />

cycle time. One year warranty.<br />

Product Features<br />

> Cast aluminum housing with stainless steel panels and fasteners<br />

EAS1000-C5<br />

BLUE MAGIC TM<br />

5 gallon container<br />

> Can be used with any torch or nozzle design<br />

> Both single and double reamer blades available<br />

> Requires only compressed air to operate<br />

EL-NCS-WCS-SA WIRE CUTTER<br />

EL-MNCS-A<br />

Torch Wizard II TM<br />

Please specify torch and nozzle design when ordering<br />

CLEANING STATIONS<br />

ITEM<br />

PART NO.<br />

Station Only<br />

EL-NCS<br />

With Spatter Sprayer EL-NCS-A<br />

Semiautomatic Station EL-MNCS-A<br />

Twin Arc Station (pg 32) EL-NCS-A-TA<br />

31


TORCH EQUIPMENT & GAS SAVERS<br />

TWIN ARC NOZZLE CLEANING STATION Model EL-NCS-A-TA<br />

The Torch Wizard TM Twin Arc Nozzle Cleaning Station is specially<br />

designed for removing spatter build-up in twin arc torches. Anti-<br />

Spatter (Blue Magic TM ) is applied via the cutter’s center allowing<br />

reaming and spraying simultaneously for shorter cleaning cycles and<br />

higher part production. One year warranty.<br />

Product Features<br />

> Automatically switches from one nozzle to the other, quickly and<br />

effectively cleaning both tips on twin arc torches<br />

> Adjustable feed rate promotes optimal cleaning results<br />

> Additionally, it has all the same features and uses the same<br />

reamer blades as the Torch Wizard Nozzle Cleaning Station<br />

JET<br />

GAS SAVER MODEL GFJ<br />

SCREEN<br />

INERT GAS SAVERS<br />

> Reduces gas consumption<br />

> Restricts gas surge upon arc starts<br />

> Designed to install into the outlet side of the gas solenoid*<br />

> Flow jets can be changed depending on application<br />

GAS SAVER MODEL GFJ-0013<br />

GAS SAVER MODEL GFJ-0014<br />

PART NO. JET 30 PSI 35 PSI 40 PSI 45 PSI 50 PSI 55 PSI<br />

GFJ-1** 1 10 CFH 11 CFH 12 CFH 13 CFH 14 CFH 15 CFH<br />

GFJ-2** 2 29 CFH 33 CFH 36 CFH 39 CFH 42 CFH 45 CFH<br />

GFJ-3** 3 51 CFH 55 CFH 61 CFH 66 CFH 71 CFH 76 CFH<br />

Jet #1 TIG (GTAW)<br />

Jet #2 MIG (GMAW) Light Wire<br />

Jet #3 MIG (GMAW) Heavy Wire<br />

*1/4" NPT thread to ensure the filter is ahead or up stream of the FloJet<br />

** Part Numbers (with jets):<br />

GFJ - GFJ-1, GFJ-2, GFJ-3<br />

GFJ-0013 - GFJ-1B, GFJ-2B, GFJ-3B<br />

GFJ-0014 - GFJ-1A, GFJ-2A, GFJ-3A<br />

STICK-OUT MEASUREMENT BLOCK Model EL-SMB<br />

Measures wire stick-out. Can be used with any torch.<br />

EL-SMB<br />

32


SUPPORT EQUIPMENT<br />

NOZZLE CLEANING TOOLS<br />

> Highly effective for cleaning spatter<br />

> Helps prevent heat build-up and prolongs MIG nozzle life<br />

> Hand-held design in a choice of five sizes<br />

Dimensions<br />

NOZZLE<br />

CLEANING<br />

TOOL<br />

PART NO. TIP NOZZLE<br />

EL-10 1/4" (6.3 mm) 3/8" (9.5mm)<br />

EL-20 5/16" (7.9mm) 1/2" (12.7mm)<br />

EL-30 5/16" (7.9mm) 5/8" (15.8mm)<br />

EL-40 3/8" (9.5mm) 5/8" (15.8mm)<br />

EL-50 13/32" (10.3mm) 3/4" (19.05 mm)<br />

MANUAL GAS FLOW GAUGE Model EL-GFM<br />

Measures the actual flow of shielding gas from the MIG/TIG torch,<br />

allowing adjustments to be made at the cylinder gauge if necessary.<br />

An economical solution for improving overall welding performance.<br />

EL-GFM<br />

Benefits and Cost Savings<br />

> Simple but functional design<br />

> Measures gas flow consumption (l/min) at the nozzle<br />

> Flexible hose for easier operator readings<br />

PRECISION POR<strong>TABLE</strong> GAS FLOW SENSOR Model EL-GMP<br />

This hand-held digital sensor allows the operator to verify shielding gas<br />

flow rate at the weld tip with outstanding accuracy and response.<br />

Product Features<br />

EL-GMP<br />

Hose not in proportion<br />

to gas flow sensor<br />

> For MIG or TIG torches<br />

> Includes hose and filter assembly that fits over all nozzles<br />

> Pre-calibrated for argon, C25, CO 2<br />

or any mixed inert shield gas<br />

WELD SHIELD GAS FLOW SWITCH Model EL-RVMU<br />

Compact design provides reliable and accurate detection of excessive<br />

or insufficient flow rate at the weld point. Calibrated scale offers<br />

visual flow rate indication for quick and easy switch adjustment.<br />

Product Features<br />

> Ideal for protecting against gas flow failure<br />

> Corrosion-resistant stainless steel body mounts in any position<br />

> Sends output to provide visual confirmation of flow<br />

Please specify gas flow range and thread size when ordering<br />

EL-RVMU<br />

GAS FLOW SWITCH<br />

ITEM<br />

FLOW METERING DEVICES<br />

Manual, Portable<br />

Digital, Portable<br />

Flow Switch<br />

PART NO.<br />

EL-GFM<br />

EL-GMP<br />

EL-RVMU<br />

33


SUPPORT EQUIPMENT<br />

WIRE PARTERS Model BW-WP<br />

These special wire parters will effortlessly snip weld wire and leave<br />

smooth, square ends for easy butt-welding. Cuts up to 1/16” wire.<br />

BW-WP WIRE PARTERS<br />

EC-CUTTER<br />

EC BLUE POLYMER CONDUIT CUTTER Model EC-Cutter<br />

Ratcheting style, heavy duty cutter is designed to trim all diameters of<br />

ELCo blue conduit with ease. Cutting blade is made of heat treated<br />

steel. Anti-rust, anti-wear construction. 8-1/2" long.<br />

WIRE FEED SENSOR Model HHSS<br />

This hand-held, battery operated tachometer incorporates the latest<br />

single chip micro-circuit technology for high reliability and low<br />

maintenance. Capable of measuring and retaining RPH, RPM, FPH,<br />

FPM and MPH. Standard accessories include: 3-1/2" extension shaft,<br />

one funnel and two cone adapters, master wheel (6") and carrying<br />

case.<br />

Additional Features<br />

> Plugs into existing wire system and conduits<br />

> Handles wire diameters from .030 to .125<br />

> Rugged aluminum construction with Delrin wire guide head<br />

> Displays wire speed with automatic floating decimal point<br />

HHSS WIRE FEED SENSOR<br />

> Large 13 test memory capacity selectable to 5 minutes or more<br />

WIRE DRAW GAUGE Model WWPT<br />

The electronic Wire Wizard TM WWPT is designed to accurately measure<br />

the draw weight of all diameters of weld wire pulling through the<br />

conduit. This allows the operator to determine if the conduit needs to<br />

be changed by the amount of strain the wire is creating on the feed<br />

motor. Hand-held, battery powered (9-volt).<br />

Additional Features<br />

> Capable of averaging 10 pulls of wire, storing the largest draw<br />

> Measures in English or metric at the touch of a button<br />

> Easy to read 5-digit LCD display<br />

> Ergonomic plastic housing with storage case standard<br />

WWPT WIRE DRAW GAUGE<br />

34


ALPHA-NUMERIC INDEX<br />

PART NO.<br />

PG.<br />

A-1A . . . . . . . . . . . . . . . . . . . . . 20<br />

A-1A-4.5 . . . . . . . . . . . . . . . . . . 20<br />

A-1A-B . . . . . . . . . . . . . . . . . . . 16<br />

A-1A-C . . . . . . . . . . . . . . . . . . . 21<br />

A-1A-D . . . . . . . . . . . . . . . . . . . 21<br />

A-1AH . . . . . . . . . . . . . . . . . . . 21<br />

A-1AH330 . . . . . . . . . . . . . . . . 20<br />

A-1AK . . . . . . . . . . . . . . . . . . . 15<br />

A-1B . . . . . . . . . . . . . . . . . . . . . 21<br />

A-1B-C . . . . . . . . . . . . . . . . . . . 21<br />

A-1C-S . . . . . . . . . . . . . . . . . . . 26<br />

A-1D-.38 . . . . . . . . . . . . . . . . . 17<br />

A-1D-.50 . . . . . . . . . . . . . . . . . 17<br />

A-1D-S . . . . . . . . . . . . . . . . . . . 26<br />

A-1E . . . . . . . . . . . . . . . . . . . . . 17<br />

A-1FRO . . . . . . . . . . . . . . . . . . 21<br />

A-1FRO-B . . . . . . . . . . . . . . . . 21<br />

A-1H . . . . . . . . . . . . . . . . . . . . . 17<br />

A-1HC . . . . . . . . . . . . . . . . . . . 17<br />

A-1H-S . . . . . . . . . . . . . . . . . . . 26<br />

A-1H-SD. . . . . . . . . . . . . . . . . . 26<br />

A-1M-S . . . . . . . . . . . . . . . . . . . 26<br />

A-1LN . . . . . . . . . . . . . . . . . . . . 17<br />

A-1LN-AK . . . . . . . . . . . . . . . . . 20<br />

A-1LN-K . . . . . . . . . . . . . . . . . . 22<br />

A-1LN-S . . . . . . . . . . . . . . . . . . 26<br />

A-1M . . . . . . . . . . . . . . . . . . . . 17<br />

A-1MC . . . . . . . . . . . . . . . . . . . 17<br />

A-1MOT . . . . . . . . . . . . . . . . . . 20<br />

A-1MOT-HP . . . . . . . . . . . . . . . 21<br />

A-1M-SD . . . . . . . . . . . . . . . . . 26<br />

A-1NA-5 . . . . . . . . . . . . . . . . . . 21<br />

A-1OTC . . . . . . . . . . . . . . . . . . 17<br />

A-1OTC-FX . . . . . . . . . . . . . . . 21<br />

A-1PA . . . . . . . . . . . . . . . . . . . 16<br />

A-1QD . . . . . . . . . . . . . . . . . . . 26<br />

A-1SKS . . . . . . . . . . . . . . . . . . 20<br />

A-10CFE . . . . . . . . . . . . . . . . . 16<br />

A-10C-H . . . . . . . . . . . . . . . . . . 13<br />

A-10C-H-SR . . . . . . . . . . . . . . . 17<br />

A-10C-S . . . . . . . . . . . . . . . . . . 15<br />

A-10C-X . . . . . . . . . . . . . . . . . . 15<br />

A-10C-X-SR . . . . . . . . . . . . . . . 15<br />

A-10HP . . . . . . . . . . . . . . . . . . 15<br />

A-10R . . . . . . . . . . . . . . . . . . . . 15<br />

A-10RFE . . . . . . . . . . . . . . . . . 16<br />

A-10RP . . . . . . . . . . . . . . . . . . 15<br />

A-10R-QD . . . . . . . . . . . . . . . . 15<br />

PART NO.<br />

PG.<br />

A-10R-QD-SR . . . . . . . . . . . . . 15<br />

A-10R-SR . . . . . . . . . . . . . . . . . 15<br />

A-10SFE . . . . . . . . . . . . . . . . . 16<br />

A-10XFE . . . . . . . . . . . . . . . . . 16<br />

A-11H . . . . . . . . . . . . . . . . . . . . 15<br />

A-11S . . . . . . . . . . . . . . . . . . . . 15<br />

A-11SP . . . . . . . . . . . . . . . . . . 15<br />

A-11X . . . . . . . . . . . . . . . . . . . . 15<br />

A-11XH . . . . . . . . . . . . . . . . . . 15<br />

A-12 . . . . . . . . . . . . . . . . . . . . . 15<br />

A-12A . . . . . . . . . . . . . . . . . . . . 17<br />

A-1-330S . . . . . . . . . . . . . . . . . 26<br />

A-14 . . . . . . . . . . . . . . . . . . . . . 14<br />

A-14B . . . . . . . . . . . . . . . . . . . . 14<br />

A-14BK . . . . . . . . . . . . . . . . . . 14<br />

A-14CM . . . . . . . . . . . . . . . . . . 14<br />

A-14D . . . . . . . . . . . . . . . . . . . . 14<br />

A-14DK . . . . . . . . . . . . . . . . . . 14<br />

A-14KIT . . . . . . . . . . . . . . . . . . 14<br />

A-15 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-15-1 . . . . . . . . . . . . . . . . . . . 16<br />

A-15-2 . . . . . . . . . . . . . . . . . . . 16<br />

A-16F-3 . . . . . . . . . . . . . . . . . . 16<br />

A-16F-4 . . . . . . . . . . . . . . . . . . 16<br />

A-16F-5 . . . . . . . . . . . . . . . . . . 16<br />

A-16F-6 . . . . . . . . . . . . . . . . . . 16<br />

A-16M-AL . . . . . . . . . . . . . . . . . 16<br />

A-16M-ST . . . . . . . . . . . . . . . . . 16<br />

A-17 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-16 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-19 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-2E . . . . . . . . . . . . . . . . . . . . . 17<br />

A-2FRO . . . . . . . . . . . . . . . . . . 21<br />

A-2PA . . . . . . . . . . . . . . . . . . . 17<br />

A-2LN . . . . . . . . . . . . . . . . . . . . 20<br />

A-2LN-AK . . . . . . . . . . . . . . . . . 20<br />

A-20 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-21 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-22 . . . . . . . . . . . . . . . . . . . . . 20<br />

A-23 . . . . . . . . . . . . . . . . . . . . . 16<br />

A-3 . . . . . . . . . . . . . . . . . . . . . . 16<br />

A-3QDF-1 . . . . . . . . . . . . . . . . . 16<br />

A-3QDF-2 . . . . . . . . . . . . . . . . . 16<br />

A-3QDF-3 . . . . . . . . . . . . . . . . . 16<br />

A-3QDF-4 . . . . . . . . . . . . . . . . . 16<br />

A-3QDF-5 . . . . . . . . . . . . . . . . . 16<br />

A-3QDF-6 . . . . . . . . . . . . . . . . . 16<br />

A-4 . . . . . . . . . . . . . . . . . . . . . . 16<br />

PART NO.<br />

PG.<br />

A-4S . . . . . . . . . . . . . . . . . . . . . 16<br />

A-4-ST . . . . . . . . . . . . . . . . . . . 16<br />

A-4L-H . . . . . . . . . . . . . . . . . . . 17<br />

A-5 . . . . . . . . . . . . . . . . . . . . . . 16<br />

A-6 . . . . . . . . . . . . . . . . . . . . . . 15<br />

A-7 . . . . . . . . . . . . . . . . . . . . . . 20<br />

A-8F . . . . . . . . . . . . . . . . . . . . . 17<br />

A-8M . . . . . . . . . . . . . . . . . . . . 17<br />

A-9 . . . . . . . . . . . . . . . . . . . . . . 15<br />

A-9-FE . . . . . . . . . . . . . . . . . . . 16<br />

A-ID-38 . . . . . . . . . . . . . . . . . . 16<br />

A-ID-50 . . . . . . . . . . . . . . . . . . 16<br />

BW-WP . . . . . . . . . . . . . . . . . . 34<br />

C-14 . . . . . . . . . . . . . . . . . . . . . 10<br />

C-14U . . . . . . . . . . . . . . . . . . . 10<br />

C-14UF . . . . . . . . . . . . . . . . . . 10<br />

C-17U . . . . . . . . . . . . . . . . . . . 10<br />

C-24 . . . . . . . . . . . . . . . . . . . . . 9<br />

C-26 . . . . . . . . . . . . . . . . . . . . . 9<br />

C-27 . . . . . . . . . . . . . . . . . . . . . 9<br />

C-28 . . . . . . . . . . . . . . . . . . . . . 9<br />

CH-3/8 . . . . . . . . . . . . . . . . . . . 14<br />

CH-1/2 . . . . . . . . . . . . . . . . . . . 14<br />

CH-5/8 . . . . . . . . . . . . . . . . . . . 14<br />

CH-3/4 . . . . . . . . . . . . . . . . . . . 14<br />

CH-CC1/2 . . . . . . . . . . . . . . . . 14<br />

CH-CC5/8 . . . . . . . . . . . . . . . . 14<br />

CH-BC . . . . . . . . . . . . . . . . . . . 14<br />

CH-HB . . . . . . . . . . . . . . . . . . . 14<br />

CH-PTL . . . . . . . . . . . . . . . . . . 14<br />

CH-PTS . . . . . . . . . . . . . . . . . . 14<br />

CUK-5 . . . . . . . . . . . . . . . . . . . 14<br />

CUK5-X . . . . . . . . . . . . . . . . . . 14<br />

CUS-1 . . . . . . . . . . . . . . . . . . . 14<br />

CUS-2 . . . . . . . . . . . . . . . . . . . 14<br />

EAS1000-10 . . . . . . . . . . . . . . . 26<br />

DMK . . . . . . . . . . . . . . . . . . . . . 27<br />

DMK Gauge . . . . . . . . . . . . . . . 27<br />

EAS1000-AC . . . . . . . . . . . . . . 27<br />

EAS1000-C . . . . . . . . . . . . . . . 27<br />

EAS1000-C1 . . . . . . . . . . . . . . 27<br />

EAS1000-C5 . . . . . . . . . . . . . . 27<br />

EAS1000-C32 . . . . . . . . . . . . . 27<br />

EAS1000-BC . . . . . . . . . . . . . . 27<br />

EAS1000-BC1 . . . . . . . . . . . . . 27<br />

EAS1000-BC5 . . . . . . . . . . . . . 27<br />

EAS1000-BC32 . . . . . . . . . . . . 27<br />

EC-1 . . . . . . . . . . . . . . . . . . . . . 12<br />

35


ALPHA-NUMERIC INDEX<br />

PART NO.<br />

PG.<br />

EC-1-4MM . . . . . . . . . . . . . . . . 12<br />

EC-2 . . . . . . . . . . . . . . . . . . . . . 12<br />

EC-3 . . . . . . . . . . . . . . . . . . . . . 12<br />

EC3-48 . . . . . . . . . . . . . . . . . . . 12<br />

EC3-60 . . . . . . . . . . . . . . . . . . . 12<br />

EC3-72 . . . . . . . . . . . . . . . . . . . 12<br />

EC3-84 . . . . . . . . . . . . . . . . . . . 12<br />

EC3-96 . . . . . . . . . . . . . . . . . . . 12<br />

EC3-108 . . . . . . . . . . . . . . . . . . 12<br />

EC3-120 . . . . . . . . . . . . . . . . . . 12<br />

EC3-144 . . . . . . . . . . . . . . . . . . 12<br />

EC3-180 . . . . . . . . . . . . . . . . . . 12<br />

EC3-240 . . . . . . . . . . . . . . . . . . 12<br />

EC3-300 . . . . . . . . . . . . . . . . . . 12<br />

EC3-360 . . . . . . . . . . . . . . . . . . 12<br />

EC-4 . . . . . . . . . . . . . . . . . . . . . 12<br />

EC4-48 . . . . . . . . . . . . . . . . . . . 12<br />

EC4-60 . . . . . . . . . . . . . . . . . . . 12<br />

EC4-72 . . . . . . . . . . . . . . . . . . . 12<br />

EC4-84 . . . . . . . . . . . . . . . . . . . 12<br />

EC4-96 . . . . . . . . . . . . . . . . . . . 12<br />

EC4-108 . . . . . . . . . . . . . . . . . . 12<br />

EC4-120 . . . . . . . . . . . . . . . . . . 12<br />

EC4-144 . . . . . . . . . . . . . . . . . . 12<br />

EC4-180 . . . . . . . . . . . . . . . . . . 12<br />

EC4-240 . . . . . . . . . . . . . . . . . . 12<br />

EC4-300 . . . . . . . . . . . . . . . . . . 12<br />

EC4-360 . . . . . . . . . . . . . . . . . . 12<br />

EC-5 . . . . . . . . . . . . . . . . . . . . . 12<br />

EC5-48 . . . . . . . . . . . . . . . . . . . 12<br />

EC5-60 . . . . . . . . . . . . . . . . . . . 12<br />

EC5-72 . . . . . . . . . . . . . . . . . . . 12<br />

EC5-84 . . . . . . . . . . . . . . . . . . . 12<br />

EC5-96 . . . . . . . . . . . . . . . . . . . 12<br />

EC5-108 . . . . . . . . . . . . . . . . . . 12<br />

EC5-120 . . . . . . . . . . . . . . . . . . 12<br />

EC5-144 . . . . . . . . . . . . . . . . . . 12<br />

EC5-180 . . . . . . . . . . . . . . . . . . 12<br />

EC5-240 . . . . . . . . . . . . . . . . . . 12<br />

EC5-300 . . . . . . . . . . . . . . . . . . 12<br />

EC5-360 . . . . . . . . . . . . . . . . . . 12<br />

EC-6 . . . . . . . . . . . . . . . . . . . . . 12<br />

EC6-48 . . . . . . . . . . . . . . . . . . . 12<br />

EC6-60 . . . . . . . . . . . . . . . . . . . 12<br />

EC6-72 . . . . . . . . . . . . . . . . . . . 12<br />

EC6-84 . . . . . . . . . . . . . . . . . . . 12<br />

EC6-96 . . . . . . . . . . . . . . . . . . . 12<br />

EC6-108 . . . . . . . . . . . . . . . . . . 12<br />

PART NO.<br />

PG.<br />

EC6-120 . . . . . . . . . . . . . . . . . . 12<br />

EC6-144 . . . . . . . . . . . . . . . . . . 12<br />

EC6-180 . . . . . . . . . . . . . . . . . . 12<br />

EC6-240 . . . . . . . . . . . . . . . . . . 12<br />

EC6-300 . . . . . . . . . . . . . . . . . . 12<br />

EC6-360 . . . . . . . . . . . . . . . . . . 12<br />

EC-CUTTER . . . . . . . . . . . . . . 34<br />

EL-10 . . . . . . . . . . . . . . . . . . . . 33<br />

EL-20 . . . . . . . . . . . . . . . . . . . . 33<br />

EL-30 . . . . . . . . . . . . . . . . . . . . 33<br />

EL-40 . . . . . . . . . . . . . . . . . . . . 33<br />

EL-50 . . . . . . . . . . . . . . . . . . . . 33<br />

EL-GFM . . . . . . . . . . . . . . . . . . 33<br />

EL-GMP . . . . . . . . . . . . . . . . . . 33<br />

EL-LPA . . . . . . . . . . . . . . . . . . 9<br />

EL-MNCS-A . . . . . . . . . . . . . . . 31<br />

EL-NCS . . . . . . . . . . . . . . . . . . 31<br />

EL-NCS-A . . . . . . . . . . . . . . . . 31<br />

EL-NCS-A-TA. . . . . . . . . . . . . . 32<br />

EL-NCS-BRUSH . . . . . . . . . . . 30<br />

EL-NCS-BRUSH-M . . . . . . . . . 30<br />

EL-NCS-FRL . . . . . . . . . . . . . . 30<br />

EL-NCS-A-FRL . . . . . . . . . . . . 30<br />

EL-NCS-INNER TIP . . . . . . . . . 30<br />

EL-NCS-PBA . . . . . . . . . . . . . . 30<br />

EL-NCS-STAND . . . . . . . . . . . . 30<br />

EL-NCS-TCP . . . . . . . . . . . . . . 29<br />

EL-NCS-WC . . . . . . . . . . . . . . . 30<br />

EL-NCS-WCS-SA . . . . . . . . . . . 31<br />

EL-NCS-13MM . . . . . . . . . . . . . 30<br />

EL-NCS-13MM-FC . . . . . . . . . . 30<br />

EL-NCS-TL-13MMF . . . . . . . . . 30<br />

EL-NCS-TS-13MM . . . . . . . . . . 30<br />

EL-NCS-TS-13MMF . . . . . . . . . 30<br />

EL-NCS-15MM . . . . . . . . . . . . . 30<br />

EL-NCS-500 . . . . . . . . . . . . . . . 30<br />

EL-NCS-50-F . . . . . . . . . . . . . . 30<br />

EL-NCS-50-FC . . . . . . . . . . . . . 30<br />

EL-NCS-50-M. . . . . . . . . . . . . . 30<br />

EL-NCS-TL-50 . . . . . . . . . . . . . 30<br />

EL-NCS-TL-50F . . . . . . . . . . . . 30<br />

EL-NCS-TS-50 . . . . . . . . . . . . . 30<br />

EL-NCS-TS-50F . . . . . . . . . . . . 30<br />

EL-NCS-625 . . . . . . . . . . . . . . . 30<br />

EL-NCS-62-FC . . . . . . . . . . . . . 30<br />

EL-NCS-TL-62 . . . . . . . . . . . . . 30<br />

EL-NCS-TL-62F . . . . . . . . . . . . 30<br />

EL-NCS-TS-62 . . . . . . . . . . . . . 30<br />

PART NO.<br />

PG.<br />

EL-NCS-TS-62F . . . . . . . . . . . . 30<br />

EL-NCS-750 . . . . . . . . . . . . . . . 30<br />

EL-NCS-CC5-20 . . . . . . . . . . . 30<br />

EL-NCS-CC7-20 . . . . . . . . . . . 30<br />

EL-RVMU . . . . . . . . . . . . . . . . . 33<br />

EL-NCS-WCS-SA . . . . . . . . . . . 29<br />

FC-X . . . . . . . . . . . . . . . . . . . . 13<br />

FCXS-48 . . . . . . . . . . . . . . . . . 13<br />

FCXS-60 . . . . . . . . . . . . . . . . . 13<br />

FCXS-72 . . . . . . . . . . . . . . . . . 13<br />

FCXS-84 . . . . . . . . . . . . . . . . . 13<br />

FCXS-96 . . . . . . . . . . . . . . . . . 13<br />

FCXS-108 . . . . . . . . . . . . . . . . 13<br />

FCXS-120 . . . . . . . . . . . . . . . . 13<br />

FCXS-144 . . . . . . . . . . . . . . . . 13<br />

FCXS-180 . . . . . . . . . . . . . . . . 13<br />

FCXS-240 . . . . . . . . . . . . . . . . 13<br />

FCXS-300 . . . . . . . . . . . . . . . . 13<br />

FCXS-360 . . . . . . . . . . . . . . . . 13<br />

FC-XH . . . . . . . . . . . . . . . . . . . 13<br />

FCXHS-48 . . . . . . . . . . . . . . . . 13<br />

FCXHS-60 . . . . . . . . . . . . . . . . 13<br />

FCXHS-72 . . . . . . . . . . . . . . . . 13<br />

FCXHS-84 . . . . . . . . . . . . . . . . 13<br />

FCXHS-96 . . . . . . . . . . . . . . . . 13<br />

FCXHS-108 . . . . . . . . . . . . . . . 13<br />

FCXHS-120 . . . . . . . . . . . . . . . 13<br />

FCXHS-144 . . . . . . . . . . . . . . . 13<br />

FCXHS-180 . . . . . . . . . . . . . . . 13<br />

FCXHS-48 . . . . . . . . . . . . . . . . 13<br />

FCXHS-60 . . . . . . . . . . . . . . . . 13<br />

FCXHS-72 . . . . . . . . . . . . . . . . 13<br />

FCXHS-48 . . . . . . . . . . . . . . . . 13<br />

FCXHS-60 . . . . . . . . . . . . . . . . 13<br />

FCXHS-72 . . . . . . . . . . . . . . . . 13<br />

FCXHS-84 . . . . . . . . . . . . . . . . 13<br />

FCXHS-96 . . . . . . . . . . . . . . . . 13<br />

FCXHS-108 . . . . . . . . . . . . . . . 13<br />

FCXHS-120 . . . . . . . . . . . . . . . 13<br />

FCXHS-144 . . . . . . . . . . . . . . . 13<br />

FCXHS-180 . . . . . . . . . . . . . . . 13<br />

FCXHS-240 . . . . . . . . . . . . . . . 13<br />

FCXHS-300 . . . . . . . . . . . . . . . 13<br />

FCXHS-360 . . . . . . . . . . . . . . . 13<br />

FDD-21 . . . . . . . . . . . . . . . . . . 24<br />

FDD-21B . . . . . . . . . . . . . . . . . 24<br />

FDD-24 . . . . . . . . . . . . . . . . . . 24<br />

FDD-24B . . . . . . . . . . . . . . . . . 24<br />

36


ALPHA-NUMERIC INDEX<br />

PART NO.<br />

PG.<br />

FDD-26 . . . . . . . . . . . . . . . . . . 24<br />

FDD-26B . . . . . . . . . . . . . . . . . 24<br />

FDD-ADJ . . . . . . . . . . . . . . . . . 24<br />

FDD-OP . . . . . . . . . . . . . . . . . . 25<br />

FDL . . . . . . . . . . . . . . . . . . . . . 24<br />

FDL-FA . . . . . . . . . . . . . . . . . . 24<br />

FDL-HS . . . . . . . . . . . . . . . . . . 24<br />

FDSC . . . . . . . . . . . . . . . . . . . . 24<br />

FDSC-B . . . . . . . . . . . . . . . . . . 24<br />

GFJ-1 . . . . . . . . . . . . . . . . . . . . 32<br />

GFJ-2 . . . . . . . . . . . . . . . . . . . . 32<br />

GFJ-3 . . . . . . . . . . . . . . . . . . . . 32<br />

HHSS . . . . . . . . . . . . . . . . . . . . 34<br />

LJ-007 . . . . . . . . . . . . . . . . . . . 28<br />

NS-D128-564 . . . . . . . . . . . . . . 10<br />

NSW-BW . . . . . . . . . . . . . . . . . 7<br />

NSW-BW-WD . . . . . . . . . . . . . . 7<br />

NSW-DS . . . . . . . . . . . . . . . . . 7<br />

NSW-20.4-2 . . . . . . . . . . . . . . . 7<br />

NSW-20.4-4 . . . . . . . . . . . . . . . 7<br />

NSW-SC21-2 . . . . . . . . . . . . . . 7<br />

NSW-SC21-4 . . . . . . . . . . . . . . 7<br />

NSW-SC24-2 . . . . . . . . . . . . . . 7<br />

NSW-SC24-4 . . . . . . . . . . . . . . 7<br />

PAWFS-12 . . . . . . . . . . . . . . . . 16<br />

PFA-AS . . . . . . . . . . . . . . . . . . 27<br />

PFA-DA . . . . . . . . . . . . . . . . . . 27<br />

PFA-AS-I . . . . . . . . . . . . . . . . . 27<br />

PFA-LM-L . . . . . . . . . . . . . . . . . 27<br />

PFA-SM-L . . . . . . . . . . . . . . . . 27<br />

PFA-LM-M . . . . . . . . . . . . . . . . 27<br />

PFA-SM-M . . . . . . . . . . . . . . . . 27<br />

PFA-SK . . . . . . . . . . . . . . . . . . 27<br />

PFA-SR . . . . . . . . . . . . . . . . . . 27<br />

RCH-H . . . . . . . . . . . . . . . . . . . 14<br />

RCH-S . . . . . . . . . . . . . . . . . . . 14<br />

RW1024-C17U . . . . . . . . . . . . . 8<br />

RW1026-C14U . . . . . . . . . . . . . 8<br />

RW1027-C17U . . . . . . . . . . . . . 8<br />

RW1028-C14U-F . . . . . . . . . . . 9<br />

RW1029-C14U-F . . . . . . . . . . . 9<br />

RWC1111-30 . . . . . . . . . . . . . . 10<br />

RWC1111-30S . . . . . . . . . . . . . 10<br />

TS-E . . . . . . . . . . . . . . . . . . . . . 28<br />

TS-H . . . . . . . . . . . . . . . . . . . . 28<br />

TS-H-1 . . . . . . . . . . . . . . . . . . . 28<br />

TS-H-2 . . . . . . . . . . . . . . . . . . . 28<br />

PART NO.<br />

PG.<br />

TS-H-T . . . . . . . . . . . . . . . . . . . 28<br />

TS-P . . . . . . . . . . . . . . . . . . . . . 28<br />

WP1000 . . . . . . . . . . . . . . . . . . 25<br />

WP1000-B . . . . . . . . . . . . . . . . 25<br />

WP1000-E . . . . . . . . . . . . . . . . 25<br />

WP1000-P . . . . . . . . . . . . . . . . 25<br />

WRD . . . . . . . . . . . . . . . . . . . . 25<br />

WRSC . . . . . . . . . . . . . . . . . . . 25<br />

WS-1000 . . . . . . . . . . . . . . . . . 26<br />

WS1000-A . . . . . . . . . . . . . . . . 26<br />

WS-1000-H . . . . . . . . . . . . . . . 26<br />

WW10200C-2 . . . . . . . . . . . . . . 3<br />

WW10200DP-2 . . . . . . . . . . . . 3<br />

WW10200OA-2 . . . . . . . . . . . . 3<br />

WW10201F . . . . . . . . . . . . . . . 5<br />

WW10201F-DP . . . . . . . . . . . . 5<br />

WW10201F-OA . . . . . . . . . . . . 5<br />

WW10204C-2 . . . . . . . . . . . . . . 3<br />

WW10204DP-2 . . . . . . . . . . . . 3<br />

WW10204OA-2 . . . . . . . . . . . . 3<br />

WW10231F . . . . . . . . . . . . . . . 5<br />

WW10231F-DP . . . . . . . . . . . . 5<br />

WW10231F-OA . . . . . . . . . . . . 5<br />

WW10234C-2 . . . . . . . . . . . . . . 3<br />

WW10234DP-2 . . . . . . . . . . . . 3<br />

WW10234OA-2 . . . . . . . . . . . . 3<br />

WW10260C-2 . . . . . . . . . . . . . . 3<br />

WW10260DP-2 . . . . . . . . . . . . 3<br />

WW10260OA-2 . . . . . . . . . . . . 3<br />

WW10260F . . . . . . . . . . . . . . . 5<br />

WW10260F-DP . . . . . . . . . . . . 5<br />

WW10260F-OA . . . . . . . . . . . . 5<br />

WWA-1. . . . . . . . . . . . . . . . . . . 11<br />

WWA-2. . . . . . . . . . . . . . . . . . . 11<br />

WWA5-E34 . . . . . . . . . . . . . . . 3<br />

WWDI . . . . . . . . . . . . . . . . . . . 3<br />

WWDP . . . . . . . . . . . . . . . . . . . 3<br />

WWIC . . . . . . . . . . . . . . . . . . . 3<br />

WWOA-20 . . . . . . . . . . . . . . . . 6<br />

WWOA-20H . . . . . . . . . . . . . . . 6<br />

WWOA-26 . . . . . . . . . . . . . . . . 6<br />

WWOC . . . . . . . . . . . . . . . . . . . 5<br />

WWOC-DP . . . . . . . . . . . . . . . . 5<br />

WWOC-20.5 . . . . . . . . . . . . . . . 5<br />

WWOC-20.5-DP . . . . . . . . . . . . 5<br />

WWPT . . . . . . . . . . . . . . . . . . . 34<br />

WWRL-H3 . . . . . . . . . . . . . . . . 6<br />

PART NO.<br />

PG.<br />

WWRL-H4 . . . . . . . . . . . . . . . . 6<br />

WWSB-M12 . . . . . . . . . . . . . . . 3<br />

WWSB-M18 . . . . . . . . . . . . . . . 3<br />

WWSC-21C . . . . . . . . . . . . . . . 5<br />

WWSC-21DP . . . . . . . . . . . . . . 5<br />

WWSC-24C . . . . . . . . . . . . . . . 5<br />

WWSC-24DP . . . . . . . . . . . . . . 5<br />

WWSD . . . . . . . . . . . . . . . . . . . 23<br />

WWTT . . . . . . . . . . . . . . . . . . . 6<br />

WWTT-C . . . . . . . . . . . . . . . . . 4<br />

WWTT-DP . . . . . . . . . . . . . . . . 6<br />

5GMK . . . . . . . . . . . . . . . . . . . . 28<br />

37


ORDER FORM<br />

BILL TO:<br />

SHIP TO:<br />

ORDERED BY:<br />

TELEPHONE:<br />

FAX NUMBER:<br />

E-MAIL:<br />

ATTN:<br />

CONFIRMATION REQUIRED:<br />

! !" YES " NO<br />

PURCHASE ORDER NO. DATE REQUIRED SHIP VIA<br />

QUANTITY PART # DESCRIPTION PRICE AMOUNT<br />

SPECIAL INSTRUCTIONS:<br />

FREIGHT CHARGES TO BE DETERMINED AT TIME OF SALE<br />

UNCONTROLLED DOCUMENT<br />

Signature (Required)


SHIPPING<br />

ELCo Enterprises, Inc.<br />

offers the following<br />

UPS Shipping Options:<br />

• GROUND (SEE MAP)<br />

WASHINGTON<br />

OREGON<br />

IDAHO<br />

■ 1 DAY ■ 2 DAYS ■ 3 DAYS ■ 4 DAYS ■ 5 DAYS<br />

MONTANA<br />

MAINE<br />

NORTH DAKOTA<br />

MINNESOTA<br />

MICHIGAN<br />

WISCONSIN<br />

SOUTH DAKOTA<br />

NEW YORK<br />

WYOMING<br />

MICHIGAN<br />

VT<br />

NH<br />

MASS<br />

CT<br />

RI<br />

• NEXT DAY AIR<br />

• 2ND DAY AIR<br />

CALIFORNIA<br />

NEVADA<br />

UTAH<br />

COLORADO<br />

NEBRASKA<br />

KANSAS<br />

IOWA<br />

MISSOURI<br />

ILLINOIS<br />

INDIANA<br />

OHIO<br />

KENTUCKY<br />

PENNSYLVANIA<br />

NJ<br />

MD<br />

DEL<br />

W. VA<br />

VIRGINIA<br />

• 3 DAY SELECT<br />

International Service is also available.<br />

ARIZONA<br />

NEW MEXICO<br />

OKLAHOMA<br />

ARKANSAS<br />

TENNESSEE<br />

ALABAMA<br />

GEORGIA<br />

NORTH CAROLINA<br />

TERMS AND CONDITIONS<br />

“We,” “us,” and “our” refer to ELCo Enterprises, Inc.<br />

TEXAS<br />

LOUISIANA<br />

MISSISSIPPI<br />

FLORIDA<br />

ORDERING: Our sales and customer service representatives<br />

are available Monday-Friday, 8:00AM-5:00PM (EST). Any orders<br />

placed after 3:00PM for same day shipping will be charged a $25.00 expedite fee. We can also be reached<br />

by fax 24 hours a day, seven days a week. When ordering, please state your company’s “bill to” and “ship to”<br />

address, purchase order number, part number, quantity, item description, and any special shipping instructions. A<br />

$5.00 handling fee will be added to all orders under $25.00. All purchases will be shipped UPS ground unless<br />

otherwise specified. Items too large for UPS, will be shipped by commercial carrier.<br />

NOTE: Purchases cannot be delivered to post office boxes.<br />

SPECIAL ORDERS: If a specialized part is required, please consult our staff for a quote. There are no returns<br />

on special order items.<br />

TERMS: All orders placed on account are net 30 days. Unpaid balances are subject to a 1.5% per month late<br />

charge. COD orders are accepted if payment is in the form of a company check, certified check, or money order.<br />

RETURNS: All returns must be in new condition and authorized by ELCo by use of a Returned Merchandise<br />

Authorization Number (RMA) within 30 days of the purchase date. Returns are subject to a 20% restocking fee.<br />

WARRANTY: ELCo Enterprises, Inc. warrants manufactured products to be free from defects in material and workmanship<br />

for a period of 12 months after delivery of purchase. During the warranty period, any product found by us<br />

to be defective will be repaired or replaced. ELCo disclaims liability for any incidental or consequential damages.<br />

DISCLAIMER: Every effort has been made to avoid any printing errors in this catalog. Consequently, we do not<br />

claim responsibility for any application or specification errors. Wire Wizard TM products are intended for use with<br />

other Wire Wizard TM products. Use with any other manufacturer’s products may void the warranty. Any reproduction<br />

of artwork, photographs, or any other portion of this catalog without prior written consent of ELCo Enterprises,<br />

Inc. is a violation of our copyright. Violators will be prosecuted.


5750 MARATHON DRIVE • JACKSON, MI 49201 USA<br />

TOLL- FREE 866 584-7281<br />

www.wire-wizard.com<br />

Sustaining Member<br />

GASES AND WELDING DISTRIBUTORS ASSOCIATION<br />

Fiber Drum Dispensing Equipment<br />

Wood Reel Dispensing Equipment<br />

Conduits & Connectors<br />

Inlet Guides<br />

Drum & Reel Handling Equipment<br />

Weld Cell Accessories<br />

Torch Equipment<br />

Support Equipment<br />

DISTRIBUTED LOCALLY BY:<br />

CATALOG #3B-0307R

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