NBH 1000 – NEW DIMENSIONS IN 5-AXIS MACHINING

HORIZONTAL MACHINING CENTERS
NBH 1000 – NEW DIMENSIONS
IN 5-AXIS MACHINING

The New NBH 1000 –
Greater Productivity for Heavy
Machining and Large Parts
Standard Design for the Entire Machine Series
Together with the NBH 630 / NBH 800, the NBH 1000 completes the new
NBH series, replacing the former NBH 290 and NBH 350 for large workpieces.
The new series is based on a modern and modular design, comprising
a one-piece cast machine bed with a thermosymmetric column and various
table assemblies / configurations, fast 180° swivel pallet changer and
a modular tool magazines.
A brand new feature of the NBH centers centers is the use of a power
saving mode. Depending on the selected saving mode, this feature
automatically levels speed and acceleration to provide an ideal balance of
performance and energy consumption.
, Machine structure based on the jig boring machine-principle
, Faster pallet change (approx. 25 sec.)
, Reduced idle times due to higher acceleration and rapid traverse rates
, Reduced chip-to-chip time (approx. 7 sec.)
, XXL work area
, Practice-oriented tool data, e.g. tool length up to 800 mm
, Combining heavy machining with advanced accuracy and precision
requirements
, Production-oriented tool management solutions
, Easy connection to flexible pallet storage and automation systems
, Modern and innovative manufacturing processes yield low
investment cost
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Find all the latest information
on the NBH-series on
www.mag-ias.com/nbh
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1 Machine Bed
, Heavily ribbed, one-piece casting with high damping characteristics
, Extreme rigidity and low design
, Optimized chip disposal via four chip grooves integrated in
machine bed
, Front or rear chip disposal possible
2 Machine Column
, Thick-walled and extensively ribbed casting
, Thermo-symmetric structure
, Generous space between guideways
3 Table Assembly
, Compact cast housing
, Direct driven rotary axis (torque table)
, A-axis and B- on A-axis (NC rotary/tilting table option)
, Highly dynamic, high rapid traverse rates
, Highly precise positioning
, 4-cone pallet location with integrated pallet clamping
, Air purge blocks coolant and chips
The one-piece machine bed with gantry-driven Z-axis and a very robust Y-column allow
for highly productive heavy machining.
4 Digital Axis Drives
, Direct drive with maintenance-free A.C. servomotors and
high-precision recirculating ball screws with preloaded double nut
, Backlash-free form rail guidance and space-coded direct position
measuring systems in all linear axes, optional glass scales
, Gantry-driven Z-axis
5 Modular Set of Spindles
, Our modular choice of motor and geared spindles provide the right
solution for every machining task: Rotational speed variants and a
wide torque range, tilting and live spindles are available to optimally
suit your production requirements
The wide guideway design is an important factor for the machine‘s overall stability and
provides for reliable machining processes even with extreme roughing operations.
6 180° Swivel Changer
, Fast pallet change time
, High load capacity
7 Modular Tool Magazine
, Disc-type magazine (60 tool locations)
, Disc-type magazine (120 tool locations)
, Cassette magazine (up to 300 tool locations)
8 Modern, Powerful CNC Controls
, CNC control SINUMERIK 840 D with “Safety Integrated Software”
for safe and practice-oriented set-up works with guard doors
opened
, Bosch and Fanuc CNC control systems on demand
A high performance geared spindle with two gear ratios, 2600 Nm Torque and 80 kW
power at 40 % duty is available for heavy machining. As a result of the modular design of
the NBH series, all spindle models from the NBH 630 and NBH 800 can be applied as well.

Live Spindle
5-axis Tilt Spindle
Live Spindle
Long, complex and expensive special tools are widely used for machining
operations on the inside of large parts, such as housings. This can cause
precision and quality issues, due to unsupported projection. The tried and
tested MAG live spindle provides the rigidity and stiffness to avoid these
problems:
Bearing diameter mm 110
Travel mm 500
Speed rpm 10,000
Power 100% / 40% duty kW 30 / 45
Torque 100% / 40% duty Nm 1108 / 1662
5-axis Tilt Spindle (Fork Head)
A geared tilting spindle is available for simultaneous 5-axis machining.
Speed rpm 10,000 [6000]
Power 100% / 40% duty kW 37 / 46 37 / 46
Torque 100% / 40% duty Nm 740 / 920 1150 / 1390
Tilting range A-axis deg + 60° up to – 120°
[...] = Option
04 | 05

Torque table for Manual Loading or
Pallet Changer 5-axis Machining with
Dual-axis NC Tilting/Rotary Table
The NBH 1000 can easily be configured to fit any machining task, building
on the modular design of the NBH series.
, Torque table (B-axis) for manual loading
, Torque table with 180° pallet changer
, Tilting/rotary table for 5-axis machining and manual loading
, Tilting/rotary table for 5-axis machining and additional 180°
pallet changer
NBH 1000 with torque table for
manual loading
NBH 1000 with torque table and
180° pallet changer
NBH 1000 with tilting/rotary table for
manual loading
NBH 1000 with tilting/rotary table and
180° pallet changer
Dual-axis NC Tilting/Rotary Table for 5-axis Machining
For the machining of complex workpieces, e.g. drilling holes in multiple
angles, we provide a NC tilting/rotary table.
, Complete machining in one clamping (5-sided machining in one
clamping)
, Gantry-driven Z-axis for high performance machining
Pallet size mm 1000 x 1000
Fixture height approx. mm 1300
Swing diameter approx. mm 1600
Table load kg 1500
Swivelling range A-axis – 30° up to + 120°
Swivelling range B-axis 360°

Modular Tool Magazine
Modular Tool Magazine
The NBH 1000 can be equipped with the same choice of tool magazines
as the NBH 630 and NBH 800, depending on the application:
, Disc-type magazine (60 tool locations)
, Disc-type magazine (120 tool locations)
, MAG Hüller Hille rack-type cassette magazine (up to 300 tool
locations) for extra ordinary tool sizes
With the disc-type magazine’s two-points levelling and the rack-type
magazine being set up separately, movements can not interfere with the
machine’s performance.
All magazines feature:
, In-cycle tool breakage monitoring
, Active tool taper cleaning integrated in tool managemnt utility
Disc-type Tool Magazine
Economical tool magazine for applications with a maximum of 60 to
120 tools. The tools are stored in special tool locations. The disc-type
magazine is exactly positioned by a NC drive, avoiding all mechanical
wear as would be the case with chain-type magazines due to linear
expansion.
Fast tool allocation via linear tool handling device by a NC drive. Utilizing
a double gripper arm, the handling device with an integrated active
cone cleaning system changes the tool into the fast tool changer during
uptime. After the machining process has been completed, the spindle
transfers the tool in a so-called “Pick-up process” to the double gripper
arm. Tools up to 6 kg can be tilted by 180° in 0.9 seconds.
The Original MAG Hüller Hille
Rack-Type Cassette Magazine also for XXL-Tools
offers space for up to six tool cassettes holding 50 tools each.
, Change of complete tool sets during machining time
, Tool station allows load and unload of single tools during
machining time
, Vertical tool position eliminates tool taper contamination by residual
coolant and chips
, Position coded tools, electronically managed
, High flexibility via special cassettes for large special tools
Complete tool racks can be replaced quickly and easily with a pallet truck during
machine uptime.
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Tool Drawer
A pull-out drawer is available as an option for the tool loading station.
It allows for the exchange of up to 4 tools during machine operation.
Special tools can also be changed via the drawer.
Special Tools
Special cassettes are designed to store large special tools, e.g.
, Milling cutters up to 400 mm diameter
, Boring bars up to 800 mm length
, Bridge type boring tools up to 600 mm diameter with
max. 125 mm width and 550 mm length

Technical Data
Horizontal Machining Center model NBH 1000
Working Range X- / Y- / Z-axis mm 1800 / 1400 / 1800
Swivel range in working area ø mm 2000
Fixture height mm 1800
Position Measuring
System
Integrated in rail [glass scales] type direct
Positioning error A (DIN ISO 230-2) mm 0.007
Rotary Table / Pallet Pallet clamping surface DIN 55201 mm x mm 1000 x 1000
Pallet load max. approx. kg 3000
Rotary table deg 0.001°
Pallet changing time as per VDI 2852 s 25
Working Spindle type motor spindle gear spindle [gear spindle]
Speed range max. rpm 8000 or [12,000] [6000] or [10,000] 5000
Power 100% / 40% duty kW 54 / 66 37 / 46 60 / 80
Torque 100% / 40% duty max. Nm 300 / 370 908 / 1130 2200 / 2600
Diameter in front bearing mm 100 100 130
Tool taper (DIN 69871) SK 50 – 50 50
Tool taper (DIN 69893) [option] HSK [100] 100 [100] 100
Tool taper (ANSI) [option] ANSI [50] – [50] –
Feed / Rapid Traverse Feed range X-, Y-, Z-axis mm/min 0 – 40,000
Feed force X- / Y- / Z-axis, 40 % duty approx. kN 20 / 10 / 15
Rapid traverse X-, Y-, Z-axis m/min 60
Acceleration X-, Y-, Z-axis m/s 2 4
Rapid traverse B-axis rpm 40 1)
Tool Magazine Disc-type 60 tool locations no. 60
[Disc-type 120 tool locations] no. [120 (2 x 60)]
Tool diameter max. mm 125 (325)
Tool length mm 600
Tool weight kg 40
Chip-to-chip time, tools up to 6 kg approx. s 7.4
02 08 | 03 09

[Rack-type Cassette
Magazine]
Tool locations [Drawer] no. 1 [4]
Tool cassette no. 3 or [4] or [6]
Tool locations no. 150 (3 x 50) or [200 (4 x 50)] or [300 (6 x 50)]
Tool diameter max. mm 125 (325) [400 2) ]
Special tools (diameter x width x length) mm 600 x 125 x 550 2)
Tool length mm 600 [800 2) ]
Tool weight kg 40
Chip-to-chip time, tools up to 6 kg approx. s 7.0
Coolant System Tank capacity approx. l 980
Pump capacity at 3 bar l/min at 280
High pressure 40 / 70 bar l/min 25 / 15
Machine Space requirements basic machine 3) , L x W x H approx. m 9.5 x 6.0 x 4.3
Weight approx. kg 35.000
[...] = option, 1) = torque table 2) = in special cassette, 3) = machine with 3 cassettes Technical data subject to change
ca. 12
12965
965
2375
1500 2375
ca. 4240
ca. 4240
ca.
ca.
7243
ca. 7020
ca. 7020
4020 2130
4020
2130
ca. 4222
ca. 3556
1500
9090
ca. 9680

Automation
For the purpose of multiple machine assignment, continuation of production
during breaks as well as for unmanned production, all Hüller Hille machining
centers can be equipped with
, Multi-pallet storage system (MPS)
, Multi-level pallet storage system
, Multi-pallet handling system (MPH)
, Robot and gantry loader automation
These optimized modules for flexible production cells and systems are
tailored to fit specific production needs and can be equipped with a wide
range of processing technology.
NBH 1000 with NC tilting/rotary table for 5-axis machining and direct loading of
part with 6-axis arm robot.
Multi-Pallet Handling System (MPH)
Flexible manufacturing cell NBH 1000 with multi-pallet handling system
(MPH) for manufacturing different types of axles. A transport unit mounted
in the center of the workpiece storage moves the adapter plates into the
machine or the workpiece storage using a zero-pint clamping system.
Flexible manufacturing cell
1 Horizontal machining center NBH 630
with rack-type tool cassette magazine
for 150 tool locations
2 Rack-type pallet storage with capacity
of 12 pallets in two levels
3 Pallet loading station
4 Manipulator for handling pallets
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ca. 12000 ca. 9680
Flexible manufacturing cell NBH 1000 with rack-type pallet storage
system for 12 pallet storage locations and loading station.
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Complete Service Solutions
Maintenance
MAG is your single source for maintenance and productivity solutions
designed to optimize plant operations. With our comprehensive product and
service program manufacturers achieve maximum equipment availability
and utilization reducing their cost per piece.
Maintenance & Support
, Repair service
, Tele-Service
, Service/full service contracts
, Operations models
, Training
, Trouble shooting
Original Spare Parts
, Safety-related components
, Spare part packages (incl. of screws, seals)
, Spindle exchange service
Preventive Maintenance
, Programs for preventive maintenance
, Machine certification and inspection
24/7 Service
, Most reliable day and night support
, Central warehouse with 24/7 spare part service
, High-qualified service engineers
, Service-Hotline
Productivity Solutions
MAG is your solution provider to increase the productivity of new and installed
machines/equipment und thus offer a high level of long-term investment security.
CYCLO CUT Tooling
, Rotary cutting tools made of solid carbide,
brazed carbide, HSS and ceramic hard materials
, Indexable inserts and cutter bodies
, CAT, BT and HSK tool holders
, Boring and backspotfacing tooling systems
, Tooling accessories and set-up equipment
CYCLO COOL Coolants & Equipment
, CYCLO COOL Coolants and additives
, CYCLO COOL Lubricants
, CYCLO COOL Collector systems & safety equipment
, CYCLO COOL High-pressure units
, CYCLO COOL Coolant processing equipment
, Corrosion inhibitors
, Minimal quantity lubrication
Process Technology
, Process optimization
, Clamping and automation concepts
, NC-programming
, Optimization of set-up
, Process acceptance
, Measuring systems
Used & Retrofit Machines
, Modernization of all manufacturing systems and specialpurpose
machines with manufacturer’s warranty
, Retrofit/repair of assemblies and new assemblies
, Sales of used machines
, Relocation of machines and complete systems
Software
, Freedom eWARE Suite
, CAD / CAM Software
, Shop Pro / Cut Pro
, Omative Adaptive Control
Integrated Service Management
MAG offers a comprehensive logistics service to increase your productivity.
Our extensive product range serves as a basis to form your tailored
“Care Free Service Package”.
Tool Management
Fluid Management
Relocation Management
Spare Part Management
Maintenance Management

MAG IAS GmbH
Location Mosbach
Steige 61
74821 Mosbach
Germany
tel +49 6261 66-0
fax +49 6261 66-369
MAG is a leading machine tool and systems company serving the durable
goods industry worldwide with complete manufacturing solutions. With
a strong foundation based upon renowned brands such as Cincinnati,
Cross Hüller, Fadal, Giddings & Lewis, Hüller Hille, Witzig & Frank, Hessapp,
Ex-Cell-O, Honsberg and Boehringer, MAG is recognized as the preeminent
provider of tailored production solutions based on state-of-the-art technology.
Key industrial markets served include aerospace, automotive and truck,
heavy equipment, oil and gas, rail, solar energy, wind turbine production
and general machining.
With manufacturing and support operations strategically located worldwide,
MAG offers comprehensive lines of equipment and technologies including
process development, automated assembly, turning, milling, automotive
powertrain production, composites processing, maintenance, automation
and software, and core components.
Solutions & Applications
www.mag-ias.com
, Turning
, Milling
, Powertrain
, Composites
, Process Technology
, Maintenance
, Automation & Software
, Core Components
The machines shown are examples. Actual machines may vary based on selected options.
HH1805(02DE)en/0/09.10(137/02)