MAG HÜLLER HILLE NBH 5 / 5+ and NBH 6 / 6+

HORIZONTAL MACHINING CENTERS
MAG HÜLLER HILLE
NBH 5 / 5+ and NBH 6 / 6+

The Young NBH Generation.
Simple Idea, Convincing in
Performance
Investment cost for the young NBH generation is low but the benefits
for your company are great. The young NBH generation is based on the
successful MAG Hüller Hille standard machining center range. These
new compact machining centers focus on high economics at low
investment. Thus the profitability and competitive edge of your company
is increased.
Components used for the young NBH machining centers are basic and
reliable. You will not find any unproven or oversophisticated technology.
Our aim was to have a machine with an easily controllable level of
technology. However, we used our experience of more than half a century
in the machine tool business to develop this new machine generation.
These machine types also offer the wide variety of the existing “NBHoptions”.
One of the biggest advantages of the new NBH is the excellent
price-performance ratio. Piece part costs are dramatically reduced and
the NBH is a decisive factor for the success of your company. The
price advantage can be included in your piece part cost calculation or
strengthen through higher proceeds your returns.
With flexible finance offers a tailored investment strategy to suit individual
needs is available.
Horizontal machining center MAG Hüller Hille NBH 5+ with disc-type
tool magazine for 40 tool locations
Horizontal machining center MAG Hüller Hille NBH 6+ with disc-type
tool magazine for 120 tool locations
02 | 03

A slightly Different Concept
, Compact machining center
, Easy, reliable, with proven components
, High availability
Reduction in Piece Part Costs
, Low investments
, Convincing price – performance ratio
, Increased competitiveness of your company
Reliable Technology
, Easily controllable technology “Made in Germany / Switzerland”
, Continuing high accuracy
, Proven modules
, High quality standards
Options
, Flexibility
, Tailored to suit individual requirements
, Assured optimum results for your company
Unbeatable Delivery
, Standardised production
, Certified manufacturing sequences
, Fast assembly
, Short installation and commissioning times

Reliable Technology.
Consisting of Proven
and Tested Modules
Machine Bed
, Heavily ribbed, one piece casting with high clamping characteristics
, Extreme rigid
, Three-point location with vibration damping elements
, Calculated with FEM
, Optimized with Tosca simulation programme
, Check with Modal Analysis
Table Module
, Cast compact housing
, Direct driven rotary axis (torque table)
, Highly dynamic, high rapid traverse rates
, Highly precise positioning
, 4-cone pallet location with integrated pallet clamping
, Positive air pressure protection against coolant and dirt
Headstock
, Motor or geared spindle
, Choice of tool tapers
, Production-optimized speed variants
, Wide torque spectrum
, With internal coolant supply
, Motor spindle in “cartridge design” for quick and simple servicing
, Thermostable build
, Positive air pressure protection against coolant and dirt
04 | 05

Digital Drives
, Direct drives
, 50 m/min rapid traverse
, High acceleration (5–7 m/s 2 )
Slideways
, Backlash free, pretensioned roller slides
, High rigidity
, Stick-slip free axis movements
, Direct, distance-coded measuring system integrated in slideways
Control/Operator Panel
, Siemens 840 D
, 110,4" TFT monitor with integrated full keyboard
, Control and drives from same supplier
, Ergonomic, swivelling
Pallet Changer
, Fast 180° pallet changer
, High load capacity, safe and accurate pallet positioning
Swarf Management
, Integrated in machine bed
, Robust spiral conveyor
, Complete coolant plant with integrated chip conveyor
Tool Magazine NBH 5/5+
, Disc magazine, 40 tool locations
, Fast tool changer
, Rack-type magazine with 134 tool locations [option]
Tool Magazine NBH 6/6+
, Disc magazine, 60 tool locations
, Fast tool changer
, 2 disc magazines, 120 tool locations [option]
Loading Station
, 360° rotary
, 4 x 90° indexing positions
, Hydraulic clamping [option]

The Variety of Options
Delivers Solutions for all
Machining Requirements
Rack-type Magazine (NBH 5/5+)
, Large number of tools
, OEM tool management
, Loading and unloading of tool in parallel to machining with tool drawer
, Tool taper cleaning
Two Double Disc Magazines or
Vertical Rack-type Magazine (NBH 6/6+)
, Large number of tools
, OEM tool management
, Loading and unloading of tool in parallel to machining at tool
deposit place
, Tool taper cleaning
Tool Options
, Tool breakage control unit
, Tool and process monitoring
, Renishaw measuring system
Swarf Management Coolant System
, Coolant pressure to suit application
, Paper band filter
, Suction filter
, Connection to central coolant system
Rotary Table
, Hydraulic clamping
, Clamping pressure monitoring
, Pallet location check
Tool Locations
, SK 40 / SK 50
, HSK 63 / HSK 100
, BT 40 / BT 50
, ANSI 40 / ANSI 50
Guarding
, Work area extraction
, Rotating wiper VISIPORT
, Coolant flush system for working area
, Coolant flush pistol on loading station
, Signal lamp: red/yellow/green
Control
, High operator comfort with shop floor programming
Siemens 840 D (Shop Mill)
, Graphic programming
, 3D simulation
, Remote diagnostics
06 | 07

Pallet Storage Systems for Automation
For the purpose of multiple machine assignment, continuation of production
during breaks as well as for unmanned production, for years MAG Hüller Hille
offers optimized modules with its flexible production cells and systems
which consist of NBH machining centers and pallet storage systems adapted
to the specific production structure.
, Multi-pallet storage system (MPS)
, Flexible pallet container (FPC)
, Linear and multi-level pallet storage system
, Robot and gantry loader automation
An indispensable requirement for trouble-free, unmanned production are
the following field-tested monitoring systems:
, Maintime-parallel drill breakage supervision
, Feed force and torque monitoring
, Tool time monitoring
, Workpiece measuring
, Flexible tool management and tool handling
, CNC tool management with automatic twin tool strategy
, Machine status display via mobile
, Video surveillance
Horizontal machining center NBH 6 with mulit-pallet storage system
Horizontal machining center NBH 6+ with multi-level pallet storage system

The Speed Package
The speed package achieves even shorter non-productive times due to
increased acceleration and rapid traverse rate as well as short tool change
time and torque table.
, 10 m/s 2 acceleration
, 90 m/min rapid traverse in X, Y and Z axes
, Approx. 3 seconds chip-to-chip time
The new "Speed Package" for the NBH 5+ does not only extend the already
numerous options available but extends also the operating range of these
horizontal machines especially for Alu-, HSC-and light metal machining,
a segment which is getting more and more dominant not only in the automotive
industry and suppliers to the automotive industry.
With the 35 kW, 15,000 rpm and high dynamic motor spindle the NBH 5+
offer the requirements for economical production. Spindle cooling, HSK 63
tool taper and tool taper cleaning are standard in addition to the proven
original Hüller Hille tool magazine cassette system and the traditional high
quality standards.
Torque Table
, Very good dynamic features
, High torque
, High rapid traverse 80 rpm
, Excellent accuracy as feed axis
08 | 09

Factory-direct Support Provided by
MAG Maintenance Technologies
MAG Maintenance Technologies is your single source for maintenance
and productivity solutions designed to optimize plant operations. With our
comprehensive product and service program manufacturers achieve
maximum equipment availability and utilization reducing their cost per piece.
Maintenance
Our team is ready with decades of OEM experience.
We help you with the challenges you face every day.
Customer Service
, 24-hour service
, Fault clearance
, Tele-Service
, Service/full service contracts
, Operations models
, Training
Productivity Solutions
We will increase the productivity of your existing machinery as well as
apply high performance tooling and metalworking fluids to your new
machine tool applications.
CYCLO CUT Cutting Tools
, Solid carbide, brazed carbide and high speed steel rotary cutting tools
, Indexable inserts and cutter bodies
, CAT, BT and HSK tool holders
, Boring and Backspotfacing tooling systems
, Tooling accessories and set-up equipment
Spare & Wear Parts
, Central warehouse with 24/ 7 spare part service
, Safety-related components
, Spare part packages (incl. of screws, seals)
, Spindle exchange service
Retrofit
, Modernization of all manufacturing systems and special-purpose
machines with manufacturer’s warranty
, Retrofit/repair of assemblies and new assemblies
, Sales of used machines
, Relocation of machines and complete systems
CYCLO COOL Metalworking Fluids
, Synthetics, Semi-Synthetics, Soluble Oils and Specialty Fluids
, CYCLO POWER machine and floor cleaners
, CYCLO ARMOR corrosion inhibitors
, CYCLO GREEN MQL (Minimal Quantity Lubrication)
Software
, Freedom eLog
, Freedom eView
, Omative Adaptive Control
, Shop Pro / Cut Pro

Technical Data
Horizontal Machining Center model NBH 5
Working Range X axis mm 700
Y axis mm 630
Z axis mm 700
Swivel range in working area ø mm 700
Fixture height mm 1000
Position Measuring System type direct
Positioning error A (DIN ISO 230-2) mm 0.007
Rotary Table/Pallet Pallet clamping surface DIN 55201 mm x mm 500 x 500
Allowable load per pallet approx. kg 500
Torque table, smallest fraction deg 0.001°
Pallet change time VDI 2852 approx. s 9
Working Spindle type motor spindle
Speed max. rpm 10,000 or [15,000]
Spindle power 40 % duty kW 18 18
Torque 40 % duty max. Nm 202 127
Diameter in front bearing mm 80 80
Tool taper (DIN 69871) SK 40 –
Tool taper (DIN 69893) [option] HSK [63] [63]
Tool taper (BT) [option] BT [40] –
Tool taper (ANSI) [option] ANSI [40] –
Feed/Rapid Traverse Feed range X, Y, Z axes mm/min 0 – 50,000
Feed force X / Y / Z axes, 40 % duty approx. kN 5 / 5 / 7
Rapid traverse X, Y, Z axes m/min 50
Acceleration X, Y, Z axes m/s 2 7
Rapid traverse B axis rpm 80
Tool Magazine Disc-type 40 tool locations number 40
Disc-type 60 tool locations number –
Tool diameter (max.) mm 80 (150)
Tool length max. mm 350
Tool weight max. kg 10
Chip-to-chip time, tools up to 4 kg (10 kg) approx. s 4.0
[Tool Magazine] Rack-type magazine - tool locations number [134]
Disc type 120 tool locations number –
Tool diameter (max.) mm 80 (150)
Tool length max. mm 350
Tool weight max. kg 10
Chip-to-chip time, tools up to 4 kg (10 kg) approx. s 4.0
Coolant Equipment Tank contents approx. l 900
Pump capacity l/min at 3 bar 230
High pressure l/min at 40 bar [23]
Machine Installation Space requirement of basic machine, L x W x H approx. m 4.1 x 2.8 x 2.8
Weight approx. kg 12,500
10 | 11

NBH 5+ [Speed] NBH 6 NBH 6+
890 800 1050
800 800 800
900 800 1000
800 900 1150
1000 950 1300
direct direct direct
0.007 0.007 0.007
500 x 500 630 x 630 630 x 630
800 1000 1200 [1500]
0.001° 0.001° 0.001°
11 12 14
motor spindle motor spindle or [geared spindle] motor spindle or [geared spindle]
10,000 or [15,000] 8000 or [12,000] [10,000] 8000 or [12,000] [10,000]
18 18 [35] 66 66 37 66 66 37
202 127 [120] 370 370 968 370 370 968
80 80 100 100 100 100 100 100
40 – 50 – 50 50 – 50
[63] [63] [100] [100] [100] [100] [100] [100]
[40] – [50] – [50] [50] – [50]
[40] – [50] – [50] [50] – [50]
0 – 50,000 [90,000] 0 – 50,000 0 – 50,000
5 / 5 / 7 10 / 10 / 12 15 / 10 / 15
50 [90] 50 50
6 [10] 5 5
80 80 80
40 – –
– 60 60
80 (230) 125 (250) 125 (250)
450 [600] 450 450 [600]
10 25 25
4.3 [3.4] (4.8) (5.1)
[134] – –
– [120 (2 x 60)] [120 (2 x 60)]
80 (150) 125 (250) 125 (250)
450 450 450 [600]
10 20 20
4.3 [3.4] (4.8) (5.1)
900 900 900
230 230 230
[23] [23] [23]
4.8 x 3.3 x 2.9 4.8 x 3.5 x 3.3 5.5 x 3.8 x 3.3
14,500 18,000 24,000
[...] = Options
Subject to alterations

MAG Hüller Hille
Hüller Hille GmbH
Steige 61
74821 Mosbach
Germany
tel +49 6261 66-0
fax +49 6261 66-369
MAG Hüller Hille, founded in 1947 as “Maschinenfabrik Diedesheim”,
specializes in the development and production of state-of-the-art horizontal
and vertical machining centers, flexible manufacturing cells and flexible
manufacturing systems for high-profile customers from various sectors,
ranging from the automotive, rail and energy industry and their suppliers to
general machining, foundries, forges, and job shops. High quality standards
in the area of machining with up to 5 axes as well as innovative technologies
for complete machining serve as benchmarks for the manufacturing industry.
Since 2005 MAG Hüller Hille has been a part of MAG, a dynamically
expanding company that has achieved a leading position in the global
machine tool manufacturing industry. Utilizing a comprehensive line of
equipment and technologies in combination with diverse process engineering
knowledge, MAG provides tailored manufacturing solutions to customers
in the aerospace, machining, automotive, heavy equipment, and energy
sectors. A growing number of leading international companies are relying
on the impressive innovative power of MAG to assure their technological
leadership and prepare for future challenges.
Solutions & Applications
www.mag-ias.com
, Turning
, Milling
, Powertrain
, Composites
, Process Technology
, Maintenance
, Automation & Controls
, Core Components
The machines shown are examples. Actual machines may vary based on selected options
HH1800(03DE)en/3000/09.09(134/4)