SAFE DEMO - Innov'Days
SAFE DEMO - Innov'Days
SAFE DEMO - Innov'Days
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
Présentation de Safe Demo<br />
Nouveaux effets décoratifs obtenus par des<br />
procédés de métallisation et de coating en<br />
couches minces.<br />
Naoufel MENADI<br />
Lyon, 26 mars 2013<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
1
Plan de la Présentation:<br />
-Qui sommes-nous?<br />
-Nos expertises<br />
-Nos produits<br />
-DEmo COating TECHnology (avec In Line PVD)<br />
-Applications Industrielles<br />
-Intérêts et perspectives<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
2
The Safe<br />
Industry group<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
3
Our Expertise<br />
Tooling<br />
Plastic Injection<br />
Coating<br />
DECOTECH<br />
<strong>DEMO</strong><br />
COATING<br />
TECHNOLOGY<br />
Since 1964<br />
Design and Manufacturing of<br />
High precision Injection Molds<br />
One shot (1K)<br />
Two shots (2K)<br />
Overmolding<br />
Film Insert Molding (FIM)<br />
Mucell<br />
Fluorination<br />
Water Base + Solvent Base<br />
In Line Sputtering PVD<br />
Low Gloss Finish<br />
High Gloss Finish<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
4
Safe Demo Global Footprint<br />
<strong>DEMO</strong><br />
Detroit - Michigan<br />
USA<br />
2006<br />
<strong>DEMO</strong> Injection + Sotecplast<br />
Chambly<br />
France<br />
1999 – 170 pers.<br />
<strong>DEMO</strong> Autoplast<br />
Celakovice<br />
Czech Republic<br />
2002 – 170 pers.<br />
<strong>DEMO</strong><br />
Germany<br />
2010<br />
<strong>DEMO</strong><br />
China<br />
Q4 – 2014<br />
Production site<br />
Toolshop<br />
<strong>DEMO</strong> Technic<br />
Chihuahua<br />
Mexico<br />
2005 – 160 pers.<br />
<strong>DEMO</strong> do Brasil<br />
Curitiba<br />
Brazil<br />
Q2 - 2013<br />
<strong>DEMO</strong> Plastik<br />
Bursa<br />
Turkey<br />
2001 – 160 pers.<br />
Sales office<br />
Under construction<br />
Under study<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
5
<strong>DEMO</strong> Injection<br />
ZAE n°2 – Les portes de l’ oise – 281, rue Isaac Newton 60230 CHAMBLY - FRANCE - Tel: 01 30 28 96 00 –<br />
Fax: 01 30 28 96 19<br />
Core Technologies:<br />
Injection 1k – 2k<br />
Film Insert Molding<br />
Mucell<br />
Robotic paint– Solvent and Water based<br />
DECOTECH – In Line sputtering PVD<br />
Quality Certifications: ISO TS16949<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
6
SOTECPLAST<br />
ZA des colonnes – Chaussée Jules César – 95130 LE PLESSIS BOUCHARD - FRANCE - Tel: 01 39 95 21 83 –<br />
Fax: 01 39 95 53 82<br />
Core Competency:<br />
High precision Injection Molds<br />
7<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.
<strong>DEMO</strong> Autoplast<br />
Stankovskeho 675/40 – 25088 CELAKOVICE – CZECH Republic<br />
Core Technologies:<br />
Injection 1k<br />
Robotic paint– Solvent and Water based<br />
Assembly<br />
Quality Certifications: ISO TS16949<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
8
<strong>DEMO</strong> Plastik<br />
N.O.S.A.B. (Nilüfer Organize Sanayi Bölgesi) Ceviz Cadde No:15/A<br />
16140 Nilüfer -BURSA 16369 - TURKEY<br />
Core Technologies:<br />
Injection 1k – precision and technical parts<br />
Extrusion<br />
Assembly<br />
Quality Certifications: ISO TS16949<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
9
<strong>DEMO</strong> Technic<br />
Ave. Luis G. Urbina n°11527 – Complejo Industrial Chihuahua – CP 31109 MEXICO – Tel: 52 (614) 442 21 00 –<br />
Fax: 52 (614) 442 21 09<br />
Core Technologies:<br />
<strong>DEMO</strong> Technic<br />
Injection 1k – 2k<br />
Robotic paint– Solvent and Water based<br />
Metallic paint<br />
Assembly<br />
Quality Certifications: ISO TS16949<br />
10<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.
<strong>DEMO</strong> Do Brasil plant<br />
Rua Antonio Jose Dias Pires, N°200, Campo do Fundo Quatro Barras – PR - Brasil<br />
Core Technologies:<br />
Injection 1k<br />
Robotic paint– Solvent and Water based<br />
Assembly<br />
Targeted Quality Certification: ISO<br />
TS16949<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
11
Our products Portfolio<br />
Safety parts<br />
Airbag Covers<br />
DE coration & MO lding 12<br />
DE coration & MO lding<br />
Seat Belts and precision parts<br />
Decorative parts<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.
Our products Portfolio<br />
Safety Airbag Covers<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
13
Our products Portfolio<br />
Seat Belts and Technical parts<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
14
Our products Portfolio<br />
Decorative parts with High Quality Surface Finish<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
15
Evolution des Besoins<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
16
Soft Finish Coating<br />
Polo<br />
Golf 6<br />
Passat<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
17
High Gloss Finish Coating – Black Piano<br />
Phaeton<br />
Touareg<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
18
High Gloss Finish Coating – Black Piano<br />
Golf Seven<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
19
Bezel for the Seat Cupra<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
20
Driver Airbag for the new Renault Clio<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
21
Driver and Passenger Airbag covers<br />
for the Ford F150<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
22
Driver Airbag for the Mercedes E Class 2013<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
23
DECOTECH<br />
<strong>DEMO</strong> COATING TECHNOLOGY<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
24
Innovation in Coating Technology<br />
Why there is a need for a global concept ?<br />
Part<br />
Design<br />
Material<br />
selection<br />
Mold<br />
construction<br />
Injection<br />
Surface<br />
Coating<br />
Unhappy<br />
customer<br />
The Silo approach is not efficient<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
25
The DEmo COating TECHnology<br />
Co-<br />
Design<br />
Mold<br />
construction<br />
Coating<br />
Surface<br />
Protection<br />
Material<br />
Injection<br />
Surface<br />
Preparation<br />
PVD<br />
Metallisation<br />
Global integrated approach – Under the same Roof<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
26
Innovation in Coating Technology<br />
Metallization by Sputtering PVD (*)<br />
PVD (*)<br />
Physical<br />
Vapor<br />
Deposition<br />
(*)Deposition Physique en phase Vapeur<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
27
Le Sputtering PVD<br />
1<br />
2<br />
3<br />
4<br />
Création du vide<br />
Création du plasma<br />
Pulvérisation sur les<br />
cibles métalliques<br />
Dépôt métallique par<br />
sputtering<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
28
Le Sputtering PVD<br />
1<br />
Vide à10 -5 mbar<br />
2<br />
Création du Plasma<br />
par excitation du gaz Argon<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
29
Le Sputtering PVD<br />
3<br />
Pulvérisation sur les cibles métalliques<br />
(Cathodes)<br />
4 Dépôt métallique par sputtering<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
30
Le Sputtering PVD<br />
Obtention d‘une<br />
nano-couche allant<br />
de 80 nm à 300 nm.<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
31
How thick is it?<br />
“Welcome to the Nanoworld”<br />
Galvanic chrome<br />
30 µm<br />
15 m<br />
15 cm<br />
PVD<br />
300 ηm<br />
100 x Thinner<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
32
Coating et Protection du PVD<br />
Solution avec Base Coat<br />
Top Coat<br />
PVD<br />
Défauts de surface:<br />
Ligne de flux /<br />
Retassure.<br />
Base Coat<br />
Plastic Part<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
33
Protection Coating et Protection du PVD du PVD<br />
Solution sans Base Coat<br />
Top Coat<br />
PVD<br />
Surface sans défauts<br />
avec ou sans Texture<br />
Plastic Part<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
34
A New World of possibilities<br />
With Substrate color<br />
Rigid<br />
Chrome<br />
Galvanic<br />
finish<br />
Versatile<br />
DECOTECH<br />
finishes<br />
+<br />
+<br />
Color<br />
effects<br />
Texture<br />
effects<br />
With PVD color<br />
With Top Coat Color<br />
Gloss & Mat combined<br />
on the same part<br />
Grained/ Textured<br />
Variety of<br />
Polymers<br />
Flexible<br />
Or Rigid<br />
parts<br />
+<br />
Back<br />
Lighting<br />
effect<br />
Interior and Exterior<br />
Translux<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
35
Tenue aux Cahiers des Charges:<br />
- Interieurs<br />
- Exterieurs<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
36
Tenue aux Cahiers des Charges<br />
Assurer une bonne adhérence / compatibilité<br />
entre les différentes couches.<br />
Top Coat<br />
PVD<br />
Base Coat<br />
Plastic Part<br />
3<br />
2<br />
Interface 1: Tenue du Base Coat sur le substrat<br />
Interface 2: Tenue du PVD sur le Base Coat<br />
Interface 3: Tenue du Top Coat sur le PVD<br />
1<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
37
Tenue aux Cahiers des Charges<br />
Tenue:<br />
- À l’Hydrolyse ( Température et Humidité)<br />
- Aux Intempéries (Chaleur, Froid, UV, sels, …)<br />
- Aux crèmes, solvants, sueurs, …<br />
- Aux agressions mécaniques (gravillonnage, machines de lavage, rayures …)<br />
Top Coat<br />
PVD<br />
Base Coat<br />
Plastic Part<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
38
Cahiers des charges (CdC) Automobile<br />
CdC validés<br />
CdC en cours de validation<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
39
Metallic coating with PVD<br />
Audi TT<br />
Audi RS6<br />
Jaguar XJ<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
40
PVD Finish – Metal substitution<br />
Outdoor lighting<br />
Effet Décoratif:<br />
Inox Brossé<br />
Cuivre<br />
Performance:<br />
> 1000 h au Brouillard salin<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
41
Unité de production Industrielle sur le site<br />
de <strong>DEMO</strong> Injection à Chambly (60)<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
42
Prepare the<br />
FUTURE<br />
with<br />
DECOTECH<br />
Naoufel MENADI<br />
naoufel.menadi@safe-demo.com<br />
Mobile: +33 6 09 52 07 12<br />
Naoufel MENADI– Safe Demo – Innov’Days - Lyon, 26 Mars 2013.<br />
Merci.<br />
Danke schön.<br />
Thank You.<br />
Děkuji.<br />
Teshekur.<br />
Gracias.<br />
Obrigado.<br />
Xiexie.<br />
43
Change language