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Gear Cutting Tools

Hobs - Torion

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Circular type gear roughing cutters<br />

stepped-up type<br />

Basic profile IV DIN 3972<br />

20° pressure angle<br />

alternate cutting<br />

with keyway<br />

DIN 138<br />

d 2<br />

d 1<br />

b 1<br />

KHSS-E EMo5Co5<br />

Radial-rake 8°<br />

Cat.-No.<br />

Dimensions in mm<br />

m d 1 b 1 d 2<br />

Series I cutter<br />

2630 relief turned<br />

Number of<br />

gashes<br />

Ident Nr.<br />

12 145 28 40 16 2122085<br />

14 160 32 2129266<br />

16 170 37 2125036<br />

18 180 42 50 2125037<br />

20 200 46 2125005<br />

22 210 50 2125006<br />

24 220 54 2125007<br />

26 240 58 60 2129268<br />

28 250 63 2121680<br />

30 260 68 2129276<br />

Series II cutter<br />

12 160 28 50 18 2125874<br />

14 175 32 2129267<br />

16 190 37 2121701<br />

18 210 42 60 2126898<br />

20 225 46 2122883<br />

22 240 50 2127500<br />

24 250 54 2127501<br />

26 275 58 80 2129269<br />

28 290 63 2129275<br />

30 300 68 2129277<br />

Stepped-up pre-machining is a process well-tried in practice for gear sizes above 10 module.<br />

An advantage of this cutter design is the relatively low power requirement as the chips are at the<br />

steps only formed in the direction of the circumference and hardly any lateral loads are occurring.<br />

Another feature is the relatively simple maintenance by tool face grinding.<br />

When enough machine power is available, these cutters can also be used as gang cutters for<br />

simultaneous machining of two adjacent tooth gaps.<br />

Two overall dimension series have been established in practice for stepped-up roughing cutters.<br />

Special dimensional requirements can however also be taken into account with these cutters.<br />

104

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