12.09.2015 Views

AUTELDAC 3

AUTELDAC 3 - NOREX AS

AUTELDAC 3 - NOREX AS

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

<strong>AUTELDAC</strong> 3<br />

HAZARDOUS AREA TELEPHONE<br />

Operating and Technical Manual<br />

Document Ref: 502-MN-0026 Issue 6 / June 2002


PAGE 1<br />

<strong>AUTELDAC</strong> 3<br />

HAZARDOUS AREA TELEPHONE<br />

<strong>AUTELDAC</strong> 3 - CURLY CORD VERSION<br />

TYPE 212-02-0005-001<br />

<strong>AUTELDAC</strong> 3 - STAINLESS STEEL CORD VERSION<br />

TYPE 212 02-0005-002<br />

CONFIDENTIAL<br />

The contents of this publication are confidential and are the property of GAI-Tronics and<br />

may not be reproduced, wholly or in part, without their written permission.<br />

POLICY<br />

The policy of GAI-Tronics is one of continual development and improvement of products<br />

and we reserve the right therefore to alter specifications without notice.<br />

GAI-Tronics Ltd<br />

Brunel Drive<br />

Stretton Park<br />

BURTON-UPON-TRENT<br />

Staffordshire<br />

England<br />

DE13 0BZ<br />

Tel. : +44 (0)1283 500500<br />

Fax.: +44 (0)1283 500400<br />

COPY NO.__________<br />

Controlled/Uncontrolled<br />

Registered holders of Controlled copies will automatically<br />

receive revisions and reissues as they are produced - see within<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

1<br />

502-MN-0026 Issue 6 / June 2002


PAGE 2<br />

IMPORTANT NOTICE<br />

This manual is devoted to the <strong>AUTELDAC</strong> 3 HAZARDOUS AREA TELEPHONE<br />

The <strong>AUTELDAC</strong> 520 is developed directly from the <strong>AUTELDAC</strong> 3 and differs ONLY in the<br />

following criteria:<br />

1. Case is moulded in light grey glass filled polyester DMC.<br />

2. External labels referenced to BASEEFA are omitted.<br />

Type Nos are:<br />

<strong>AUTELDAC</strong> 520 COILED CORD 024-02-1020-001<br />

<strong>AUTELDAC</strong> 520 STAINLESS STEEL CORD 024-02-1020-002<br />

SPECIAL NOTE ON SAFETY REQUIREMENTS<br />

The enclosure, cable glands and cables must meet the requirements of IP54, or better, in<br />

order to satisfy 'Increased Safety' ('e'-type) requirements.<br />

Only 'e'-type glands and suitable cables should be used and must be fitted correctly in<br />

order to maintain IP54. The enclosure lid, cables and cable glands must NOT be removed<br />

unless ALL supplies to the telephone - i.e., in-coming telephone wires and the supply for<br />

an external ringer - have been isolated OUTSIDE the hazardous area. Terminals for<br />

incoming cables are 'e'-type and should be carefully used to make an 'e'-type cable<br />

termination.<br />

The Code of Practice for 'e'-type enclosures is BS 5345 Parts 1 and 6.<br />

The user should be familiar with the relevant sections of these documents.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

2<br />

502-MN-0026 Issue 6 / June 2002


PAGE 3<br />

TECHNICAL PUBLICATION REVISION SERVICE<br />

As product developments and modifications occur from time to time revisions to this<br />

publication will be produced and will be sent automatically to registered holders of<br />

Controlled copies.<br />

If you want to be registered, please complete the Registration Form below by either,<br />

photocopying it or cutting it out, and returning it to GAI-Tronics, Technical Publications.<br />

Also strike out the word "Uncontrolled" on the title page of this publication.<br />

If you do not want to be registered, please strike out the word "Controlled" on the title<br />

page of this publication (for the advice of other users).<br />

REVISION SERVICE REGISTRATION FORM<br />

USE BLOCK CAPITALS PLEASE<br />

Title of Publication<br />

Tech. Pub. Number (bottom of title page)<br />

Copy No. (from the title page)<br />

Name of holder<br />

Job title<br />

Full address to which revisions should be sent :-<br />

Complete and return to :<br />

GAI-Tronics Ltd<br />

Technical Publications<br />

Brunel Drive<br />

Stretton Park<br />

BURTON-UPON-TRENT<br />

Staffordshire<br />

England<br />

DE13 0BZ<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

3<br />

502-MN-0026 Issue 6 / June 2002


PAGE 4<br />

REVISION RECORD<br />

This is a blank sample of the Revision Record Sheet which will accompany each revision<br />

package and which will list details of the contents of the package.<br />

Please retain these Record Sheets with the up-dated copy of the publication in order to<br />

maintain control of its status.<br />

Date Issue No. Details of Revision<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

4<br />

502-MN-0026 Issue 6 / June 2002


PAGE 5<br />

CONTENTS<br />

TECHNICAL PUBLICATION REVISION SERVICE...................................................3<br />

REVISION RECORD .................................................................................................4<br />

CONTENTS ...............................................................................................................5<br />

ILLUSTRATIONS.......................................................................................................8<br />

1.0. TECHNICAL AND APPLICATION DATA...........................................................9<br />

1.1. General Description ...............................................................................9<br />

1.2. Performance Data..................................................................................11<br />

1.3. Physical Data .........................................................................................12<br />

1.3.1. Enclosure Materials.................................................................12<br />

1.3.2. Overall Dimensions: ................................................................12<br />

1.3.3. Weight .....................................................................................13<br />

1.4. Standards, Regulations, approvals ........................................................14<br />

1.4.1. Standards and Regulations.....................................................14<br />

1.4.2. Approvals ................................................................................15<br />

1.5. Drawings and Documents......................................................................15<br />

2.0. HANDLING, TRANSPORT AND STORAGE.....................................................16<br />

2.1. Handling.................................................................................................16<br />

2.2. Transportation........................................................................................16<br />

2.3. Storage ..................................................................................................16<br />

3.0. INSTALLATION INSTRUCTIONS .....................................................................17<br />

3.1. Installation..............................................................................................17<br />

3.1.1. Preparation..............................................................................17<br />

3.1.2. LD or MF dialling .....................................................................18<br />

3.1.3. TB or ETH recall......................................................................18<br />

3.1.4. Ringer loudness ......................................................................18<br />

3.1.5. Cable entries ...........................................................................18<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

5<br />

502-MN-0026 Issue 6 / June 2002


PAGE 6<br />

3.1.6. Direct or Bracketed wall mounting ..........................................18<br />

3.1.7. Earth Bonding Stud (optional) .................................................19<br />

3.2. Reassembly ...........................................................................................20<br />

3.2.1. Wall mounting .........................................................................20<br />

3.2.2. Desk-top operation..................................................................20<br />

3.3. Wall Mounting ........................................................................................20<br />

3.3.1. Direct wall mounting................................................................20<br />

3.3 2. Bracketed wall mounting .........................................................21<br />

3.3.3. Cabling ....................................................................................21<br />

4.0. OPERATING INSTRUCTIONS..........................................................................26<br />

4.1. Operation ...............................................................................................26<br />

4.1.1. Incoming Call ..........................................................................26<br />

4.1.2. Outgoing Call ..........................................................................26<br />

4.1.3. Microphone Muting..................................................................27<br />

4.1.4. Exchange Recall .....................................................................27<br />

4.1.5. Last Number Redial ................................................................27<br />

5.0. MAINTENANCE IN THE WORKING ENVIRONMENT......................................28<br />

5.1. Technical Description.............................................................................28<br />

5.1.1. Introduction .............................................................................28<br />

5.2. Terminal Board ......................................................................................29<br />

5.2.1. On-hook quiescent condition...................................................29<br />

5.2.2. Received Ring Current............................................................30<br />

5.2.3. Installation of Encapsulated Fuse Assembly...........................30<br />

5.2.4. Handset Off-hook ....................................................................32<br />

5.2.5. Loop Disconnect (LD) dialling .................................................33<br />

5.2.6. Dual Tone Multi-frequency (MF) dialling .................................33<br />

5.2.7. Earth Recall.............................................................................33<br />

5.3. I.S. Board ...............................................................................................33<br />

5.3.1. On-hook quiescent condition...................................................33<br />

5.3.2. Received Ring.........................................................................35<br />

5.3.3. Handset Off Hook....................................................................35<br />

5.3.4. Dialling ....................................................................................36<br />

5.3.5. Conversation ...........................................................................37<br />

5.3.6. Recall ......................................................................................37<br />

5.3.7. Last Number Redial (LR) ........................................................38<br />

5.3.8. Line Length Compensation .....................................................38<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

6<br />

502-MN-0026 Issue 6 / June 2002


PAGE 7<br />

5.4. Keypad Board ........................................................................................38<br />

5.4.1. Keypad Connections ...............................................................38<br />

6.0. SERVICING AND REPAIR ................................................................................40<br />

6.1. Servicing ................................................................................................41<br />

6.2. Repair ....................................................................................................42<br />

6.2.1. Terminal Board replacement...................................................42<br />

6.2.2. I.S. Board replacement ...........................................................42<br />

6.2.3. Keypad Board replacement.....................................................43<br />

6.2.4. Handset replacement ..............................................................43<br />

6.2.5. Hookswitch (Switchboard Relay) Board replacement .............45<br />

APPENDICES............................................................................................................47<br />

CONTENTS ...................................................................................................47<br />

APPENDIX A .............................................................................................................49<br />

REPLACEABLE PARTS ................................................................................49<br />

APPENDIX B .............................................................................................................51<br />

COPY OF BASEEFA CERTIFICATES OF APPROVAL ................................51<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

7<br />

502-MN-0026 Issue 6 / June 2002


PAGE 8<br />

ILLUSTRATIONS<br />

Fig 1.1. - Auteldac 3 / Auteldac 5 General View........................................................ 9<br />

Fig 1.2. - Overall and Fixing Dimensions................................................................... 13<br />

Fig 1.3. - Internal Layout............................................................................................ 14<br />

Fig 3.1. - PCB Switches............................................................................................. 17<br />

Fig 3.2. - Earth Bonding Kit........................................................................................ 19<br />

Fig 3.3. - Cable Plans - Part 1 ................................................................................... 24<br />

Fig 3.4. - Cable Plans - Part 2 ................................................................................... 25<br />

Fig 4.1. - Front Panel Layout - Armoured Cord ......................................................... 26<br />

Fig 5.1. - Internal Layout with Paxolin Protection Removed ...................................... 28<br />

Fig 5.2 - Terminal Board Simplified Block Diagram ................................................... 29<br />

Fig 5.3. - Refitting the Earthing Plate......................................................................... 31<br />

Fig 5.4. - Connection the Terminal Blocks................................................................. 32<br />

Fig 5.5. - I.S. Board Simplified Block Diagram........................................................... 34<br />

Fig 5.6. - Keypad Board Circuit.................................................................................. 39<br />

Fig 6.1. - Handset Cord Assembly............................................................................. 44<br />

Fig 6.2. - Layout Details............................................................................................. 44<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

8<br />

502-MN-0026 Issue 6 / June 2002


PAGE 9<br />

1.0. TECHNICAL AND APPLICATION DATA<br />

Fig 1.1. - Auteldac 3 / Auteldac 5 General View<br />

1.1. GENERAL DESCRIPTION<br />

• The Auteldac 3 telephone combines the latest technology with<br />

traditional safety features.<br />

• Certified for use in Zones 1 and 2 Group IIC T5 (T amb =50 o C)<br />

Hazardous Areas, as defined in:<br />

• EN50.014<br />

EN50.019<br />

EN50.020<br />

EN50.028<br />

• The telephone is rugged and weatherproof (to IP66).<br />

• Auteldac 3's dual-purpose design allows wall mounting or desk-top<br />

use. It is fully electronic and is internally switchable for LD or MF<br />

dialling and its recall facility is also switchable for Timed Break or<br />

Earth recall systems.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

9<br />

502-MN-0026 Issue 6 / June 2002


PAGE 10<br />

• Speech quality conforms to BS 6317 Class A standard.<br />

• The telephone features Last Number Redial and a Silence button<br />

(microphone mute switch) and has a built-in ring detector contact,<br />

rated at 250V 5A 300W, for switching an external mains-powered<br />

audible device or beacon.<br />

• Its own ring tone is a penetrating shrill warble (78 dBA @ 1m)<br />

typical.<br />

• It can operate in temperatures of -20 o C to +50 o C.<br />

• Auteldac 3 is compatible with Class A and Class B impedances, as<br />

defined in BS6305, and is therefore suitable for use with any<br />

approved PABX or PMBX. It is available with either a conventional<br />

curly handset cord or a heavy-duty stainless steel spiral cord.<br />

• Lines to the telephone would normally be SWA or wire-braided<br />

types.<br />

NOTE<br />

• Auteldac 3 is approved by the Office of Telecommunications<br />

(OFTEL), under Approval No. S/1363/3/J/453189, for connection to<br />

a Public Switched Telephone Network (PSTN) or a Private Branch<br />

Exchange (PBX), either via a line jack plug or a tool connection<br />

A Line Jack Plug connection in a hazardous area would NOT be<br />

approvable to BASEEFA requirements.<br />

SPECIAL NOTE ON SAFETY REQUIREMENTS<br />

The enclosure, cable glands and cables must meet the requirements of<br />

IP54, or better, in order to satisfy 'Increased Safety' ('e'-type)<br />

requirements.<br />

Only 'e'-type glands and suitable cables should be used and must be<br />

fitted correctly in order to maintain IP54. The enclosure lid, cables and<br />

cable glands must NOT be removed unless ALL supplies to the telephone<br />

- i.e., in-coming telephone wires and the supply for an external<br />

ringer - have been isolated OUTSIDE the hazardous area. Terminals for<br />

incoming cables are 'e'-type and should be carefully used to make an<br />

'e'-type cable termination.<br />

The Code of Practice for 'e'-type enclosures is BS 5345 Parts 1 and 6.<br />

The user should be familiar with the relevant sections of these<br />

documents.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

10<br />

502-MN-0026 Issue 6 / June 2002


PAGE 11<br />

1.2. PERFORMANCE DATA<br />

Speech:<br />

Ringing Tone:<br />

Transmission to BS 6317:1982, part 13, Class A<br />

Impedance Class A and B (BS 6305:1982)<br />

Shrill warble tone (2.0 kHz to 2.8 kHz, 8 Hz<br />

sweep rate)<br />

The tone output level is switchable:<br />

Full volume: 78 dBA @ 1 metre typical<br />

Reduced volume: 68 dBA @ 1 metre typical<br />

Off:<br />

Zero<br />

NOTE<br />

REN (Ringer Equiv. No.): 1 (one)<br />

For reliable ring detector performance, no more than two telephones<br />

may be connected in parallel<br />

In-built Secondary ) Contact Rating, AC: 250V @ 5A<br />

Ringer Unit ) DC: 30V @ 5A<br />

(External Audio/Visual ) (Single contact)<br />

device controller, RLA) )<br />

Hook Switch:<br />

Dialling system:<br />

Reed switch, mounted internally on pcb.<br />

Operated magnetically through casing<br />

LD and MF (switchable)<br />

Dialling Data:<br />

LD: to BS 6305:1982, part 4.4.2<br />

Impulse rate:<br />

10 ips<br />

Break/Make Ratio: 2:1<br />

MF: to BS 6305:1982, part 4.4.3<br />

MF Impedance: Class A and B<br />

MF transient voltage: Class A<br />

Dialling tones meet international standards requirements<br />

NOTE<br />

Recall Button:<br />

Switchable for Earth Recall and Timed Break Recall<br />

TBR duration is between 53 and 103 milliseconds)<br />

Relative Humidity:<br />

Operating Temperature:<br />

Power Supply:<br />

up to 95% (non-condensing)<br />

-20 o C to +50 o C<br />

Drawn from telephone line<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

11<br />

502-MN-0026 Issue 6 / June 2002


PAGE 12<br />

1.3. PHYSICAL DATA<br />

See<br />

Fig 1.2. - Overall and Fixing dimensions<br />

Fig 1.3. - Internal Layout<br />

1.3.1. ENCLOSURE MATERIALS<br />

Enclosure Material:<br />

Surface Resistivity:<br />

Degree of Protection:<br />

Handset Material:<br />

Handset Inserts:<br />

Dial:<br />

Handset Cord:<br />

Carbon-fibre loaded glass-filled polyester SMC<br />

10 9 ohms maximum<br />

IP66<br />

Polycarbonate<br />

Sealed to IP66<br />

Weather sealed tactile digital keypad<br />

Curly cord or stainless steel spiral cord<br />

(specified when ordering)<br />

1.3.2. OVERALL DIMENSIONS:<br />

a. Configured for direct wall mounting:<br />

Width:<br />

Height:<br />

Depth:<br />

181 mm approx.<br />

292 mm approx.<br />

135 mm approx.<br />

Fixing Centres:<br />

(four M6 pan head or cap screws)<br />

Horizontal spacing: 145 mm<br />

Vertical spacing: 270 mm<br />

b. Configured for bracketed wall mounting:<br />

Width:<br />

Height:<br />

Depth:<br />

242 mm approx.<br />

292 mm approx.<br />

138 mm approx.<br />

Fixing Centres:<br />

(four M10 bolts or screws and washers)<br />

Horizontal spacing: 211 mm<br />

Vertical spacing: 270 mm<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

12<br />

502-MN-0026 Issue 6 / June 2002


PAGE 13<br />

c. Configured for desk-top operation:<br />

Width:<br />

Height:<br />

Depth:<br />

181 mm approx.<br />

145 mm approx.<br />

292 mm approx.<br />

1.3.3. WEIGHT<br />

(Standing on four pvc feet)<br />

Weight:<br />

3.1 Kg approx.<br />

Fig 1.2. - Overall and Fixing Dimensions<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

13<br />

502-MN-0026 Issue 6 / June 2002


PAGE 14<br />

Fig 1.3. - Internal Layout<br />

1.4. STANDARDS, REGULATIONS, APPROVALS<br />

1.4.1. STANDARDS AND REGULATIONS<br />

Health and Safety at Work Act, 1974<br />

BS 6317 : 1982<br />

BS 6305 : 1982<br />

BS 6301<br />

BS 5501<br />

(Telephone Performance)<br />

(Telephone Performance)<br />

(Telecom Safety)<br />

(Hazardous Gas Safety)<br />

parts 1, 6, 7 and 8<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

14<br />

502-MN-0026 Issue 6 / June 2002


PAGE 15<br />

EN50.014<br />

EN50.019<br />

EN50.020<br />

EN50.028<br />

BSEN60529 : 1992<br />

BS 5750 : 1979<br />

BS 5345<br />

BS 5490 : 1977<br />

(General)<br />

'e'<br />

'i'<br />

'm'<br />

(Ingress Protection)<br />

(Quality Systems)<br />

(Selection, Installation and Maintenance of<br />

parts 1 and 6 Equipment)<br />

(Sealing Specification)<br />

1.4.2. APPROVALS<br />

NOTE:<br />

BASEEFA Certification No. : Ex 88Y2311<br />

Ex 92C2415<br />

Approved type : EEx e m ib IIC T5 (T amb = 50 o C)<br />

A copy of the BASEEFA Certificate of Assurance is at Appendix B.<br />

OFTEL Approval No. :<br />

S/1363/3/J/453189<br />

1.5. DRAWINGS AND DOCUMENTS<br />

Unit Assembly Drawings GAI-Tronics Drawing Number<br />

Auteldac 3 Hazardous Area<br />

Weatherproof Telephone 212-03-0005 sheets 1 and 2<br />

PCB Assembly Drawings<br />

Terminal Board 999-03-0481<br />

I. S. Board 999-03-0482<br />

Keypad Board 999-03-0450<br />

Handset Assembly Drawings<br />

Steel Cord and<br />

Curly Cord versions 032-03-0016<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

15<br />

502-MN-0026 Issue 6 / June 2002


PAGE 16<br />

2.0. HANDLING, TRANSPORT AND STORAGE<br />

2.1. HANDLING<br />

The compact and robust nature of the construction of the Auteldac 3<br />

Hazardous Area Weatherproof Telephone, together with a maximum<br />

unit weight of about 3.1 kg, means that there is no need for special<br />

handling techniques, especially if the unit is kept in its delivery carton<br />

when not in use.<br />

2.2. TRANSPORTATION<br />

For overland transportation, the Auteldac 3 telephone should remain in<br />

its delivery carton and it is necessary only to ensure that it cannot slide<br />

or bounce during transit.<br />

If the delivery carton has been mislaid, it would be advisable to wrap the<br />

unit in sacking, corrugated cardboard, or similar material, to avoid the<br />

risk of scratching the body work.<br />

2.3. STORAGE<br />

For long-term storage purposes, it is recommended that the units are<br />

sealed into plastic bags containing silica-gel crystals.<br />

Ambient temperature should be maintained below 60 o C.<br />

If the units are unprotected, they should be stored in as dust-free,<br />

corrosion-free, and dry an atmosphere as possible. Ensure that the<br />

gland entry blanking plugs, where fitted, are firmly in place and that<br />

unplugged holes are securely taped over.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

16<br />

502-MN-0026 Issue 6 / June 2002


PAGE 17<br />

3.0. INSTALLATION INSTRUCTIONS<br />

3.1. INSTALLATION<br />

3.1.1. PREPARATION<br />

IMPORTANT<br />

Prior to installation, the telephone must be configured for -<br />

1. Loop Disconnect (LD) or Dual Tone Multi-frequency (MF) dialling<br />

2. Timed Break (TB) or Earth (ETH) recall<br />

3. Ringer loudness<br />

4. Cable entries<br />

5. Direct or Bracketed wall mounting<br />

6. Earth Bonding Stud (optional)<br />

METHOD<br />

1. Release the telephone base by slackening incrementally, in turn, the<br />

four captive M6 cap head socket screws, recessed one at each<br />

corner on the front of the telephone body (5mm hex socket driver<br />

required).<br />

2. Remove the body from the base, noting that complete separation is<br />

prevented by a cable linking the body and the base. It is not<br />

necessary to disconnect the cable for installation purposes, but<br />

should this be desired it is more easily disconnected from the base<br />

end than from the body end.<br />

3. Lay the body of the telephone face down and see Fig 3.1 to identify<br />

the configuring switches.<br />

Fig 3.1. - PCB Switches<br />

In the following, interpret 'left' and 'right' as illustrated in Fig 3.1.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

17<br />

502-MN-0026 Issue 6 / June 2002


PAGE 18<br />

3.1.2. LD OR MF DIALLING<br />

1. Move the Dialling selector switch firmly to the left for LD dialling.<br />

2. Move it firmly to the right for MF dialling.<br />

NEVER leave this switch in the centre 'off' position.<br />

3.1.3. TB OR ETH RECALL<br />

1. Move the Recall selector switch firmly to the left for TB recall.<br />

2. Move it firmly to the right for ETH recall.<br />

If the Recall facility is not required, the switch can remain in the centre<br />

'off' position.<br />

3.1.4. RINGER LOUDNESS<br />

1. Move the Tone Ringer loudness selector switch firmly to the right for<br />

maximum Ringer volume.<br />

2. Move it firmly to the left for reduced volume.<br />

To mute the Ringer, leave the switch in the centre 'off' position.<br />

3.1.5. CABLE ENTRIES<br />

One or two 20mm Ex 'e' Cable Glands, as required, suitable for the<br />

selected cable, may be installed at this time, or later, immediately prior<br />

to cabling the telephone.<br />

Two cable entry holes are provided in the bottom wall of the telephone<br />

base, one of which is closed off with a blanking plug.<br />

If only one entry is required, fit a 20mm Ex'e' Cable Gland in the open<br />

hole, leaving the blanking plug in situ. If two entries are required<br />

(connection to a parallel telephone or a Remote Ringer or Beacon),<br />

remove the blanking plug and fit a second 20mm Ex 'e' Cable Gland.<br />

3.1.6. DIRECT OR BRACKETED WALL MOUNTING<br />

For either type of wall mounting:<br />

1. Remove the four p-v-c feet which are a push fit into the telephone<br />

base.<br />

Direct wall mounting:<br />

2. No further preparation required.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

18<br />

502-MN-0026 Issue 6 / June 2002


PAGE 19<br />

Bracketed wall mounting:<br />

Use GAI-Tronics Mounting Kit type 100-02-0040-001.<br />

3. Position the two brackets horizontally across the back of the<br />

telephone base.<br />

4. Secure with the four M6 x 20mm cap-head socket screws and spring<br />

washers supplied. (5mm hex driver required).<br />

NOTE:<br />

5. Tighten firmly.<br />

The mounting holes in the bracket are M10 clearance, with 211mm<br />

horizontal separation between centres and, when fitted, 270mm vertical.<br />

3.1.7. EARTH BONDING STUD (OPTIONAL)<br />

See Figure 3.2. - Earth Bonding Kit<br />

Use GAI-Tronics Earth Bonding Stud Kit type 100-02-0039-001.<br />

1. Remove the securing screws of the internal earth bonding plate from<br />

the telephone base.<br />

NOTE:<br />

2. Fit the earth bonding block and other items supplied in the kit.<br />

The number of spacer washers required varies according to the size of<br />

the earth cable used. For cables up to 2mm diameter, use three spacer<br />

washers; for 2mm to 4mm diameter, use two washers; for 4mm to 6mm<br />

diameter, use one washer.<br />

Fig 3.2. - Earth Bonding Kit<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

19<br />

502-MN-0026 Issue 6 / June 2002


PAGE 20<br />

3.2. REASSEMBLY<br />

The base and body of the telephone may be reassembled in either of<br />

two orientations -<br />

1. Wall Mounting<br />

2. Desk-top operation<br />

3.2.1. WALL MOUNTING<br />

The two parts go back together with the cable entry holes at the bottom<br />

of the telephone when visualised in a vertical position.<br />

3.2.2. DESK-TOP OPERATION<br />

NOTE :<br />

Only the Curly Cord version, type 212-02-0005-001, is recommended for<br />

Desk-top operation, owing to the shorter length of the Stainless Steel<br />

cord.<br />

1. Rotate the body of the telephone "clockwise" through 180 o so that<br />

the cable entry holes are at the rear of the telephone when it is lying<br />

flat in its desk- or table-top position.<br />

NOTE<br />

Anticlockwise rotation would make stowage of the linking cable<br />

difficult.<br />

In both cases:<br />

2. Offer the telephone body into position on the base.<br />

3. Ensure that the gasket is correctly seated.<br />

4. Lightly tighten the four holding screws.<br />

5. Send the telephone to its installation site.<br />

3.3. WALL MOUNTING<br />

3.3.1. DIRECT WALL MOUNTING<br />

Separate the body and the base of the telephone, as described in para.<br />

3.1., Preparation.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

20<br />

502-MN-0026 Issue 6 / June 2002


PAGE 21<br />

NOTE:<br />

1. Mount the telephone base onto a flat vertical surface with the cable<br />

entries at the bottom, using the four M6-clearance holes provided.<br />

Screw length should be 15mm plus the wall penetration depth required<br />

and the maximum screw-head diameter must be 12mm. No sealing<br />

washers are required. DO NOT use counter-sunk screws.<br />

If telephone cables are not to be connected immediately:<br />

2. Replace the telephone body on the base.<br />

3. Seat the gasket correctly.<br />

4. Lightly tighten the four captive holding screws.<br />

5. Seal the gland entry.<br />

3.3 2. BRACKETED WALL MOUNTING<br />

With brackets fitted as described in para 3.1. Preparation:<br />

1. Secure the telephone onto a flat vertical surface with the cable<br />

entries at the bottom, using four M10 bolts, or screws, and washers.<br />

3.3.3. CABLING<br />

IMPORTANT<br />

IMPORTANT<br />

ISOLATE MAINS POWER AT REMOTE POINT BEFORE<br />

INSTALLATION OR MAINTENANCE<br />

For adequate operation of the internal Tone Ringer, up to four<br />

telephones may be connected in parallel, i.e. the REN value of the<br />

Auteldac 3 telephone is 1.<br />

However, for adequate operation of the in-built ring detector to drive a<br />

Remote Ringer or Beacon, no more than two telephones may be<br />

paralleled. If more than two are paralleled, their respective Tone Ringers<br />

will operate but the detector contacts will not.<br />

See Fig 3.3. - Cable Plans - Part 1 and Fig 3.4. - Cable Plan - Part 2.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

21<br />

502-MN-0026 Issue 6 / June 2002


PAGE 22<br />

Recommended cable sizes:<br />

Flexible cable: 0.5 - 2.5 mm 2<br />

Solid cable: 0.5 - 4.0 mm 2<br />

See<br />

'SPECIAL NOTE on SAFETY REQUIREMENTS'<br />

on page 1 of this Handbook<br />

IMPORTANT<br />

Various features of the design and construction of this equipment are<br />

essential to the maintenance of BASEEFA Certification requirements for<br />

operation in hazardous areas. Unauthorised changes of values or layout<br />

will invalidate certification<br />

METHOD<br />

1. Separate the body and base of the telephone, as described in<br />

para.3.1. Preparation.<br />

NOTE:<br />

IMPORTANT<br />

2. When cabling to a wall-mounted telephone, to avoid the body<br />

dangling on the linking cable, it can be offset to the left and<br />

temporarily supported on the telephone base by lightly fixing the<br />

right-hand pair of retaining screws into the left-hand pair of threaded<br />

inserts.<br />

No damage will result if the body is left suspended, but it is not<br />

recommended.<br />

At the time of connection to the telephone, the line must be totally<br />

isolated from the Telephone Exchange and must be entirely<br />

voltage free.<br />

3. Make up the cable-core ends as required for connection to the<br />

terminal blocks in the telephone base.<br />

4. Dismantle the outer parts of the 20mm Ex 'e' Cable Gland(s) and<br />

thread them onto the cable(s) in the correct order.<br />

5. Feed the cable end(s) into the telephone through the gland body (or<br />

bodies) and reassemble the outer gland parts. Before tightening the<br />

gland assembly, check that there is sufficient, but not too much,<br />

slack in the cable inside the telephone.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

22<br />

502-MN-0026 Issue 6 / June 2002


PAGE 23<br />

6. Connect cable cores to terminals as illustrated in Figs 3.3 and 3.4,<br />

noting that, if a Remote Ringer or Beacon is fitted, the RING DET<br />

contact must be made to switch the 'live' side of the mains supply<br />

(Fig 3.3, b and d).<br />

7. Run the line to the Telephone Exchange<br />

8. Connect to the desired extension terminals at the MDF.<br />

IMPORTANT<br />

For adequate operation of the internal Tone Ringer, up to four<br />

telephones may be connected in parallel, i.e. the REN value of the<br />

Auteldac 3 telephone is 1.<br />

However, for adequate operation of the in-built ring detector to drive a<br />

Remote Ringer or Beacon, no more than two telephones may be<br />

paralleled. If more than two are paralleled, their respective Tone Ringers<br />

will operate but the detector contacts will not.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

23<br />

502-MN-0026 Issue 6 / June 2002


PAGE 24<br />

IMPORTANT<br />

ISOLATE MAINS POWER AT REMOTE POINT BEFORE<br />

INSTALLATION OR MAINTENANCE<br />

Fig 3.3. - Cable Plans - Part 1<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

24<br />

502-MN-0026 Issue 6 / June 2002


PAGE 25<br />

IMPORTANT<br />

ISOLATE MAINS POWER AT REMOTE POINT BEFORE<br />

INSTALLATION OR MAINTENANCE<br />

Fig 3.4. - Cable Plans - Part 2<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

25<br />

502-MN-0026 Issue 6 / June 2002


PAGE 26<br />

4.0. OPERATING INSTRUCTIONS<br />

4.1. OPERATION<br />

Fig 4.1. - Front Panel Layout - Armoured Cord<br />

4.1.1. INCOMING CALL<br />

When the telephone rings:<br />

1. Pick up the receiver.<br />

2. Speak into the microphone.<br />

3. Listen at the earpiece.<br />

4.1.2. OUTGOING CALL<br />

1. Pick up the receiver.<br />

2. Listen at the earpiece for the Exchange dial tone.<br />

3. Press the digits of the required number.<br />

4. Wait to hear the Exchange ringing out, or the 'busy' or 'unobtainable'<br />

tone.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

26<br />

502-MN-0026 Issue 6 / June 2002


PAGE 27<br />

4.1.3. MICROPHONE MUTING<br />

During conversation, in loud ambient noise conditions, to prevent<br />

background noise being transmitted to the far end:<br />

1. Hold the 'S' button pressed when listening - release when speaking.<br />

4.1.4. EXCHANGE RECALL<br />

If your local Exchange is suitably equipped:<br />

1. Recall by momentarily pressing the 'R' button.<br />

4.1.5. LAST NUMBER REDIAL<br />

To redial the last number dialled:<br />

1. Replace the receiver.<br />

2. Pick up the receiver.<br />

3. Listen for the Exchange dial tone.<br />

4. Momentarily press the 'LR' button.<br />

5. Wait to hear the Exchange ringing out, or the 'busy' or 'unobtainable'<br />

tone.<br />

NOTE<br />

For successful 'redial', the number must be one of "not more than" 21<br />

digits.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

27<br />

502-MN-0026 Issue 6 / June 2002


PAGE 28<br />

5.0. MAINTENANCE IN THE WORKING ENVIRONMENT<br />

5.1. TECHNICAL DESCRIPTION<br />

5.1.1. INTRODUCTION<br />

Fig 5.1. - Internal Layout with Paxolin Protection Removed<br />

IMPORTANT<br />

Various features of the design and construction of this equipment are<br />

essential to the maintenance of BASEEFA Certification requirements for<br />

operation in hazardous areas. Unauthorised changes of values or layout<br />

will invalidate certification<br />

"See 'SPECIAL NOTE on SAFETY REQUIREMENTS' on page 2 of<br />

this Handbook."<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

28<br />

502-MN-0026 Issue 6 / June 2002


PAGE 29<br />

5.2. TERMINAL BOARD<br />

Fig 5.2 - Terminal Board Simplified Block Diagram<br />

5.2.1. ON-HOOK QUIESCENT CONDITION<br />

With an Exchange line connected to the B (negative) and A (positive)<br />

terminals (and, optionally, the E (earth) terminal) and a link between the<br />

C and S terminals, the Terminal Board presents two bridge rectifier<br />

circuits and a high-resistance d.c. path to the Exchange, as follows :-<br />

a. For the detection of Ring current from the Exchange, the path is<br />

from the B terminal via capacitor C3, the C to S terminals link and<br />

the bridge rectifier D4-D7, to the A terminal.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

29<br />

502-MN-0026 Issue 6 / June 2002


PAGE 30<br />

The 'Ring pulses' output from the rectifier connects to a Ring Tone<br />

generator on the I.S. Board through SK1 pins 1 (positive) and 2<br />

(negative), via the coil of relay RLA and a 100 mA HRC fuse.<br />

b. To provide the d.c. loop for dialling and speech, the path is from<br />

the B terminal via the switched bridge rectifier consisting of D2, D3,<br />

G2, G3, D5 and D7, and the I.S. Board circuitry, to the A terminal.<br />

The output of this rectifier (when switched on) energises the<br />

dialling and speech circuits on the I.S. Board, again via SK1 pins<br />

1(+) and 2(-).<br />

c. Whenever the rectifier in item b. is switched off, depriving the I.S.<br />

Board of power, a very small current (about 20 micro-amps) flows<br />

through resistor R10 and rectifier D4-D7 into the I.S. Board to<br />

maintain the last-number-dialled memory in its Dialler i.c.<br />

The lines between this board and the I.S. Board are protected by Zener<br />

diodes and current limiter resistors in order to establish the<br />

requirements of BASEEFA certification and all the circuitry on this board<br />

is 'potted' to maintain its integrity.<br />

While the handset is on-hook, the semi-conductor gates, G1 to G5, all<br />

remain in an 'open' (high impedance) condition so that the Exchange<br />

line is not looped and the telephone awaits the arrival of Ring current.<br />

5.2.2. RECEIVED RING CURRENT<br />

When Exchange Ring current is received, it is rectified by D4-D7 and<br />

delivered to the I.S. Board to sound the Ring Tone generator, at the<br />

same time energising relay RLA (because G4 is open) to control a<br />

remote Ringer or Beacon, if fitted.<br />

This action follows the pulses of Ring current as they are received from<br />

the Exchange and will continue for as long as the Exchange is ringing<br />

out and the handset remains on hook.<br />

5.2.3. INSTALLATION OF ENCAPSULATED FUSE ASSEMBLY<br />

IMPORTANT<br />

A 2 amp 'e' type fuse may be fitted into the Auteldac 3 and connected in<br />

series with the remote ringer contacts to protect the contacts against<br />

inadvertent connection of mains supply directly to the ringing terminals.<br />

Disconnect telephone from line and mains input before commencing any<br />

dismantling.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

30<br />

502-MN-0026 Issue 6 / June 2002


PAGE 31<br />

METHOD<br />

1. Remove back plate from telephone enclosure<br />

2. Disconnect mains input wires from the terminal block on the main<br />

PCB and the earth wire from the earthing plate connection.<br />

3. Remove the screws, nuts and washers securing the clamping plate<br />

to the enclosure and retain ensuring that the nuts and washers are<br />

kept with their respective screw.<br />

4. Refit the earthing plate, using the shortest screw positioned in the<br />

uppermost hole (see Fig 5.3), ensuring that the nylon sealing<br />

washer is on the outside of the enclosure.<br />

Fig 5.3. - Refitting the Earthing Plate<br />

5. Remove the short piece of wire from the fuse terminal block, bare<br />

the end and connect it to terminal 2 of the PCB terminal block (see<br />

Fig 5.4).<br />

6. Attach the fuse assembly bracket to the earthing plate at the lower<br />

hole using the long screw previously retained. Replace nuts and<br />

washers ensuring that the nylon sealing washer is on the outside of<br />

the enclosure (see Fig 5.4).<br />

7. Connect wire from terminal 2 of the PCB terminal block to Terminal<br />

3 of the Fuse assembly terminal block.<br />

8. Connect mains input wires to the PCB terminal block and the fuse<br />

assembly terminal block )(see Fig 5.4).<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

31<br />

502-MN-0026 Issue 6 / June 2002


PAGE 32<br />

Fig 5.4. - Connection the Terminal Blocks<br />

9. Connect the earth wire to the long screw holding the fuse assembly<br />

bracket.,<br />

10. Replace the back plate ensuring all seals are intact and in good<br />

condition.<br />

NOTE<br />

When replacing a fuse, first remove the short screw through the earthing<br />

plate. This will allow the fuse to be withdrawn rearwards after releasing<br />

the appropriate screws in the fuse assembly terminal block.<br />

5.2.4. HANDSET OFF-HOOK<br />

When the telephone handset is taken off-hook, either in response to<br />

incoming rings or in order to dial out, pin 4 of SK1 on the Terminal Board<br />

is driven high by an output from the I.S. Board (described in para.5.3.1).<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

32<br />

502-MN-0026 Issue 6 / June 2002


PAGE 33<br />

This high is inverted by INV1 to close G1 which, in turn, closes G2 and<br />

G3 to activate the d.c. loop rectifier - described in para 5.2.1. b, above -<br />

which causes the Exchange to be looped through the I.S. Board and so<br />

either stop ringing out (and establish a speech circuit), or start to<br />

transmit a dial tone.<br />

INV1 output also closes G4, which shorts out the coil of relay RLA.<br />

These conditions remain as described for as long as the handset is off<br />

hook, except while Loop Disconnect (LD) dialling is in progress.<br />

5.2.5. LOOP DISCONNECT (LD) DIALLING<br />

When a dial tone is being received from the Exchange and the user<br />

commences to dial out with the 'LD' dialling mode selected, each<br />

successive dial pulse from the I.S. Board causes SK1 pin 4 on the<br />

Terminal Board to be taken low for about 67 msec, causing a break in<br />

the Exchange loop by momentarily opening the semi-conductor gates,<br />

G1 to G4.<br />

5.2.6. DUAL TONE MULTI-FREQUENCY (MF) DIALLING<br />

If the MF dialling mode is selected, SK1 pin 4 remains high throughout<br />

the dialling process, the Exchange loop remains intact and the loop<br />

current is modulated by the MF tone frequencies on the I.S. Board -<br />

similar to normal speech transmission. (See para.5.3., I.S. Board).<br />

5.2.7. EARTH RECALL<br />

If the 'Earth Recall' facility is selected, then pressing the 'R' button on<br />

the keypad when the handset is off hook will cause SK1 pin 3 on the<br />

Terminal Board to go high for as long as the button is held pressed,<br />

closing semi-conductor gate, G5, for that period, connecting the<br />

Exchange B-wire through D3 and G2 to the earth at terminal E.<br />

5.3. I.S. BOARD<br />

See Fig 5.5. - I.S. Board Simplified Block Diagram<br />

5.3.1. ON-HOOK QUIESCENT CONDITION<br />

About 20 micro amps of line current flows into the Keypad Dialler circuit<br />

via the resistor across TR5, to maintain the last-number-dialled memory<br />

in IC2 (as described in para 5.2.1.c.).<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

33<br />

502-MN-0026 Issue 6 / June 2002


PAGE 34<br />

Fig 5.5. - I.S. Board Simplified Block Diagram<br />

TR6 is 'on' (low impedance) to connect the positive line voltage (at SK1<br />

pin 4) to the Ring Tone Generator - but the negative line to the<br />

Generator is disconnected by a semiconductor switch in its input.<br />

All other TR devices are 'off', so the Speech circuit is not energised at<br />

this time and the Keypad Dialler circuit outputs are all low, keeping the<br />

switched rectifier bridge on the Terminal Board in the 'off' condition (see<br />

para 5.2.1.c.).<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

34<br />

502-MN-0026 Issue 6 / June 2002


PAGE 35<br />

5.3.2. RECEIVED RING<br />

Received ring current, rectified on the Terminal Board (see para 5.2.1),<br />

results in a rise in the positive voltage applied through TR6 to the input<br />

of the Ring Tone Generator.<br />

This activates the semiconductor switch referred to in para 5.3.1. to<br />

connect the negative return line to the Generator, causing it to output<br />

the tone to the handset microphone - which is isolated by TR1 and acts<br />

as a loudspeaker for this function.<br />

An on-board Loudness switch, SW6, allows quieting, or complete<br />

muting, of the tone, as required.<br />

This action follows the pulses of Exchange ring current until the handset<br />

is taken off hook.<br />

5.3.3. HANDSET OFF HOOK<br />

Taking the handset off hook (whether in response to an incoming ring or<br />

in order to dial out) causes the hookswitch contact to close, putting the<br />

positive voltage at SK1 pin 4 into the 'gate' of TR6 and into the HSW<br />

input of the Keypad Dialler circuit.<br />

TR6 is turned off by this, stopping the Ring Tone Generator. The<br />

response of the Dialler i.c. to the HSW input is to drive its MASK output<br />

high, turning on TR3 which, in turn, turns on TR2 and TR5.<br />

The MASK output is also delivered to the Terminal Board, via SK1 pin 1,<br />

where it turns on the switched bridge rectifier, as described in<br />

para 5.2.1. c.<br />

When TR2 conducts, it energises the Speech circuit and completes a<br />

d.c. loop on the Exchange line between SK1 pins 4 and 2, via the<br />

Speech circuit. If the Exchange has been ringing out, this loop causes it<br />

to stop ringing and to establish a speech circuit; if it was not ringing, the<br />

loop causes it to output its dial tone.<br />

The voltage applied to the Speech circuit also turns on TR1 to connect<br />

the handset microphone to its input.<br />

When TR5 conducts (the symbol indicates its function as a current<br />

generator), it applies increased power for normal operation of the<br />

Keypad Dialler circuit.<br />

The circuit is now ready for dialling (if dial tone is being received) or<br />

conversation (if answering an incoming ring).<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

35<br />

502-MN-0026 Issue 6 / June 2002


PAGE 36<br />

5.3.4. DIALLING<br />

Two types of dialling facility are available, depending upon the<br />

requirement of the associated Exchange and selected by an on-board<br />

switch, SW5.<br />

Both types retain the last number dialled (up to 21 digits) in a memory<br />

store for later single-button re-dialling, if required.<br />

a. Dual Tone Multi-frequency (MF)<br />

As the digits of the required number are inserted at the Keypad,<br />

they are put into an intermediate store in IC2, then transmitted as<br />

discrete tone pairs at the correct rate and duration. This is the MF<br />

TONES output.<br />

They are applied to an amplifier in IC1 whose output modulates the<br />

loop current flowing through it, so transmitting them to the<br />

Exchange. (The MASK output from the Dialler i.c. remains high<br />

throughout MF dialling to keep the switched bridge rectifier on the<br />

Terminal Board in the 'on' condition).<br />

Throughout tone transmission from IC2, its MUTE output is held<br />

high, which disables the microphone and quietens the earphone<br />

amplifiers in the Speech circuit (IC1).<br />

b. Loop Disconnect (LD)<br />

As the digits of the required number are inserted at the Keypad,<br />

they are put into an intermediate store in IC2.<br />

As the first digit button is pressed, the MASK output goes low, but<br />

the IMP (impulsing) output goes high. MASK going low turns off<br />

TR3 which, in turn, turns off TR2 to break the d.c. loop through the<br />

Speech circuit. But at the same time, IMP going high turns on TR4<br />

to maintain the loop through the Zener diode, ZD5 - and also keep<br />

TR5 conducting.<br />

Additionally, the IMP output, via SK1 pin 1, maintains the switched<br />

bridge rectifier on the Terminal Board in the on condition.<br />

The dialling pulses appear as negative-going excursions of the IMP<br />

output, causing breaks in the d.c. loop through ZD5 and the gates<br />

on the Terminal pcb, having the required break/make ratio and<br />

interdigit pauses.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

36<br />

502-MN-0026 Issue 6 / June 2002


PAGE 37<br />

At the end of dialling, IMP goes low and MASK goes high, restoring<br />

the loop through the Speech circuit to allow the Exchange<br />

response to be heard and subsequent conversation to be enabled.<br />

The MUTE output remains low throughout LD operation.<br />

5.3.5. CONVERSATION<br />

Speech into the handset microphone is pre-amplified, then delivered to<br />

the same amplifier in IC1 as are the tones during MF dialling.<br />

The speech frequencies similarly modulate the loop current for<br />

transmission to the Exchange.<br />

A sample of the speech waveform is also mixed with an antiphase<br />

version of itself, in the correct amplitude ratio to provide a comfortable<br />

level of side-tone in the handset earpiece.<br />

Received speech is developed across a small resistor in the loop and is<br />

amplified in IC1, with gain control from TR7/TR8, to deliver a good<br />

listening level at the handset earpiece.<br />

Reverse-connected diodes across the earpiece lines protect the ear<br />

against acoustic shock.<br />

At any time during a conversation, the keypad 'S' button can be held<br />

pressed to mute the handset microphone and prevent background noise<br />

or speech being transmitted to the distant user.<br />

5.3.6. RECALL<br />

Exchange Recall, if applicable, is achieved by pressing the 'R' button on<br />

the keypad. It is available in either of two forms, selected by an on-board<br />

switch, SW4.<br />

a. Timed Break Recall (TBR)<br />

When MF dialling is being used, pressing 'R' causes the MASK<br />

output of the Dialler circuit to go low for 100 milliseconds, so<br />

breaking the Exchange loop for that period.<br />

When LD dialling is being used, pressing 'R' causes a single dial<br />

pulse to be output from IMP of the Dialler circuit, so breaking the<br />

Exchange loop for about 67 milliseconds.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

37<br />

502-MN-0026 Issue 6 / June 2002


PAGE 38<br />

b. Earth Recall (ETH)<br />

In either dialling mode, pressing 'R' causes a high (+) potential to<br />

be output via SK1 pin 2 to G5 on the Terminal Board. G5 conducts<br />

to connect the system earth (from customer terminal TB1) to the<br />

negative wire from the Exchange, for as long as the button is held<br />

pressed.<br />

5.3.7. LAST NUMBER REDIAL (LR)<br />

When the handset is replaced on hook, the digits of the last number<br />

dialled are retained in memory in the Dialler i.c. (provided that the<br />

number comprises 21 digits or less).<br />

This stored number may be redialled by going off hook and pressing the<br />

keypad 'LR' button once.<br />

5.3.8. LINE LENGTH COMPENSATION<br />

The safety requirements of:<br />

a) maintaining a low surface temperature on all unpotted components<br />

on the I.S. Board<br />

b) maintaining the required voltage level on the speech circuits,<br />

are satisfied by the operation of the duplicated circuit including<br />

TR7/TR8, TR9/TR10 and associated components.<br />

For increasing values of line current exceeding a certain threshold,<br />

TR7/TR8 turn on TR9/TR10 to progressively lower values of source-todrain<br />

resistance in order to shunt the excess current away from the I.S.<br />

Board components.<br />

Under these conditions, which reflect the effective length of the<br />

telephone line, the progressively increasing potential at the collectors of<br />

TR7/TR8 is used as a compensating gain control on the transmit and<br />

receive speech amplifiers in IC1.<br />

5.4. KEYPAD BOARD<br />

See Fig 5.6. - Keypad Board Circuit<br />

5.4.1. KEYPAD CONNECTIONS<br />

The keypad on Auteldac 3 has the usual twelve digit and Exchange<br />

function buttons (digits 0 to 9, hash and star) plus three control buttons<br />

('R' : Recall; 'S' : Silence - microphone mute; 'LR' : Last number Re-dial).<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

38<br />

502-MN-0026 Issue 6 / June 2002


PAGE 39<br />

The miniature microswitches operated by these buttons connect into the<br />

I.S. Board by a 13-way plug and socket, SK2 - part of which is shown on<br />

the Simplified Block Diagram. (The two pins shown, SK2/12 and<br />

SK2/13, connect between IC1, pins 11 and 10, and the 'S' button on the<br />

keypad).<br />

The full listing of the SK2 pin connections between the Dialler i.c., the<br />

Speech i.c., the TBR/ETH switch, SW4, and the keypad is as follows :-<br />

IC2 / IC1 SK2 KEYPAD<br />

IC2 pin 15 pin 1 column 3<br />

IC2 pin 14 pin 2 column 2<br />

IC2 pin 13 pin 3 column 1<br />

IC2 pin 16 & SW4 pin 4 row 1<br />

IC2 pin 17 pin 5 row 2<br />

IC2 pin 18 pin 6 row 3<br />

IC2 pin 19 pin 7 row 4<br />

IC2 pin 20 & SW4 pin 8 Redial button (LR)<br />

IC2 pin 17 pin 9 Redial button (LR)<br />

SW4 pin 10 Recall button (R)<br />

SW4 pin 11 Recall button (R)<br />

IC1 pin 11 pin 12 Mic Mute button (S)<br />

IC1 pin 10 pin 13 Mic Mute button (S)<br />

Fig 5.6. - Keypad Board Circuit<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

39<br />

502-MN-0026 Issue 6 / June 2002


PAGE 40<br />

6.0. SERVICING AND REPAIR<br />

See Fig 5.1. - Internal Layout with Paxolin Protection Removed<br />

NOTE<br />

It is essential that maintenance personnel are familiar with the<br />

relevant portions of BS 5345 : Part 1 : 1976 and Part 6 : 1977.<br />

Particularly note the extract reproduced at the bottom of page 31 of this<br />

Handbook and "see 'SPECIAL NOTE on SAFETY REQUIREMENTS'<br />

below."<br />

SPECIAL NOTE ON SAFETY REQUIREMENTS<br />

The enclosure, cable glands and cables must meet the requirements of<br />

IP54, or better, in order to satisfy 'Increased Safety' ('e'-type)<br />

requirements.<br />

Only 'e'-type glands and suitable cables should be used and must be<br />

fitted correctly in order to maintain IP54. The enclosure lid, cables and<br />

cable glands must NOT be removed unless ALL supplies to the telephone<br />

- i.e., in-coming telephone wires and the supply for an external<br />

ringer - have been isolated OUTSIDE the hazardous area. Terminals for<br />

incoming cables are 'e'-type and should be carefully used so as to make<br />

an 'e'-type cable termination.<br />

The Code of Practice for 'e'-type enclosures is BS 5345 Parts 1 and 6.<br />

The user should be familiar with the relevant sections of these<br />

documents.<br />

WARNING<br />

NUMEROUS COMPONENTS IN THE <strong>AUTELDAC</strong> 3 TELEPHONE<br />

ARE SENSITIVE TO ELECTROSTATIC<br />

DISCHARGE AND MAY BE IRREPARABLY DAMAGED IF THE<br />

STANDARD HANDLING PRECAUTIONS<br />

FOR SUCH DEVICES ARE NOT STRICTLY OBSERVED.<br />

THE UNIT SHOULD ONLY BE OPENED BY QUALIFIED AND<br />

EXPERIENCED PERSONNEL.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

40<br />

502-MN-0026 Issue 6 / June 2002


PAGE 41<br />

6.1. SERVICING<br />

In view of the stringency of BASEEFA Certification requirements, it is<br />

recommended that customer repair is limited to printed circuit board or<br />

handset replacement and that, for component-level repairs, a faulty unit<br />

should be returned to GAI-Tronics.<br />

All repair work must be carried out under workshop conditions and must<br />

not be attempted in hazardous areas.<br />

By the removal of four recessed, captive holding screws, the telephone<br />

may be separated into front and back halves, the body and base<br />

respectively, interconnected by a four-core cable with plug and socket<br />

connections at each end.<br />

The telephone circuitry is accommodated on four printed circuit boards<br />

(PCBs), as follows:<br />

a. A Terminal board, GAI-Tronics type 999-02-0481-001, which also<br />

supports the customer terminal blocks and is mounted in the<br />

telephone base.<br />

b. An I.S. board, GAI-Tronics type 999-02-0482-001, which supports<br />

most of the electronics and is mounted in the telephone body.<br />

c. A Keypad board, GAI-Tronics type 999-02-0450-001, which<br />

supports miniature micro-switches activated by push-buttons and is<br />

also mounted in the telephone body.<br />

d. A Hookswitch (Switchboard Relay) board, GAI-Tronics type 999-<br />

02-0454, which is in the telephone body adjacent to the handset<br />

position, and which mounts a single magnetic reed switch which<br />

acts as a telephone hookswitch.<br />

Additionally, a blank, paxolin board covers and protects the I.S. board<br />

from accidental contact (which may damage electrostatic-sensitive<br />

components).<br />

The interconnecting cable between body and base is sufficiently long to<br />

allow the two halves to lie side by side on a workbench. To completely<br />

separate the two, unplug the cable and release the P-clip at the<br />

Terminal Board in the telephone base.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

41<br />

502-MN-0026 Issue 6 / June 2002


PAGE 42<br />

6.2. REPAIR<br />

6.2.1. TERMINAL BOARD REPLACEMENT<br />

1. Separate the two halves of the unit, as described in para 5.2.1.<br />

2. Unplug the 4-pin connector on the Terminal Board in the telephone<br />

base.<br />

3. Remove the Terminal Board by the removal of six M4 button head<br />

socket screws and washers.<br />

4. Install a replacement board and reassemble the unit in the reverse<br />

order.<br />

6.2.2. I.S. BOARD REPLACEMENT<br />

1. Separate the two halves of the unit, as described in para.5.2.1.<br />

2. Unplug the 4-pin connector on the I.S. Board in the telephone<br />

body.<br />

3. Release the interconnecting cable from its 'P-clip' by the removal of<br />

the M3 button head socket screw and washers securing the clip.<br />

(Retain the clip, screw and washers).<br />

4. Release the I.S. Board by releasing the four M4 button head<br />

socket screws which are accessible through holes in the bakelite<br />

protective plate. The screws must be released incrementally in turn<br />

and will remain captive between the PCB and the plate.<br />

5. Carefully lift the I.S. Board part-way out of the body.<br />

6. Unplug the two connectors at the side and top of the board. (A 2-<br />

pin from the hookswitch; a 13-pin from the Keypad Board).<br />

7. Release the four handset wires from the screw-terminal block near<br />

the top of the board, taking note of the wire insulation colours for<br />

later reference.<br />

8. Install a replacement I.S. Board and Protection Plate assembly and<br />

reassemble the unit in the reverse order.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

42<br />

502-MN-0026 Issue 6 / June 2002


PAGE 43<br />

6.2.3. KEYPAD BOARD REPLACEMENT<br />

1. Proceed as item 5.2.2.(b) for the removal of the I.S. Board, but<br />

without the need to disconnect the interconnecting cable or the<br />

handset wires.<br />

2. Lay the I.S. Board to one side and remove the Keypad Board by<br />

the removal of six M4 button head screws and washers and two<br />

hexagonal pillars.<br />

3. Lift the Keypad Board out of the telephone body.<br />

4. Peel the buttons membrane off its front surface.<br />

5. Lay the buttons membrane back in the telephone body so that the<br />

switch housings are central in their front panel holes.<br />

6. Install a replacement Keypad Board.<br />

7. Reassemble the unit in the reverse order.<br />

6.2.4. HANDSET REPLACEMENT<br />

1. Proceed as item 5.2.2.(b) for the removal of the I.S. Board, but<br />

without the need to disconnect the interconnecting cable.<br />

2. Release the four handset wires from the screw-terminal block near<br />

the top of the I.S. Board, taking note of the wire insulation colours<br />

for later reference.<br />

3. Lay the I.S. Board to one side and release the handset cord anchor<br />

by the removal of two M4 button head socket screws and washers<br />

securing a steel plate at the top right corner of the Keypad Board.<br />

4. Refer to Fig 6.1. - Handset Cord Assembly, for the correct order of<br />

dismantling and reassembly.<br />

5. Install a replacement Handset.<br />

6. Reassemble the unit in the reverse order.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

43<br />

502-MN-0026 Issue 6 / June 2002


PAGE 44<br />

Fig 6.1. - Handset Cord Assembly<br />

Fig 6.2. - Layout Details<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

44<br />

502-MN-0026 Issue 6 / June 2002


PAGE 45<br />

6.2.5. HOOKSWITCH (SWITCHBOARD RELAY) BOARD REPLACEMENT<br />

1. Proceed as item 5.2.2.(b) for the removal of the I.S. Board, but<br />

without the need to disconnect the interconnecting cable or the<br />

handset wires.<br />

2. Lay the I.S. Board to one side and remove the Hookswitch Board<br />

(to the left of the Keypad Board) by the removal of two pan head<br />

slotted self-tapping screws.<br />

3. Install a replacement Hookswitch Board.<br />

4. Reassemble the unit in the reverse order.<br />

EXTRACT FROM BS 5345 : PART 1 :1976<br />

29. Isolation of Apparatus<br />

For apparatus protected other than by type of protection 'i' and for noninductive<br />

apparatus (for which guidance is given in Parts 4 and 7<br />

respectively), no apparatus should be opened in a hazardous area until<br />

it has been disconnected from its source of supply and effective<br />

measures, such as the locking of the isolating switch in the open<br />

position or fuse removal, have been taken to prevent its being made<br />

alive before re-assembly. Particular attention should be paid in the case<br />

of an apparatus that may be live even after it has been disconnected<br />

from the source of supply. Where heavy rotating machinery is involved,<br />

the back e.m.f. of such plant should be considered and precautions will<br />

usually need to be taken to ensure that the apparatus, or any apparatus<br />

associated with it, is not opened until the rotating plant is stationary.<br />

Most power capacitors are fitted with discharge resistors and it should<br />

be noted that these take a finite time to bring the terminal voltage to a<br />

harmless value.<br />

Where for purposes of electrical testing it is essential to restore the<br />

supply before the apparatus is re-assembled, special dispensation<br />

should be authorised by the issue of a gas free certificate.<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

45<br />

502-MN-0026 Issue 6 / June 2002


PAGE 46<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

46<br />

502-MN-0026 Issue 6 / June 2002


PAGE 47<br />

APPENDICES<br />

CONTENTS<br />

APPENDIX A<br />

APPENDIX B<br />

REPLACEABLE PARTS<br />

COPY OF BASEEFA CERTIFICATES OF<br />

APPROVAL<br />

Auteldac 3, Hazardous Area Telephone,<br />

Operating and Technical Manual<br />

47<br />

502-MN-0026 Issue 6 / June 2002


PAGE 48


PAGE 49<br />

APPENDIX A<br />

REPLACEABLE PARTS<br />

STORES NAME OF GAI-TRONICS<br />

IDENT. NO. PART COMPONENTS VOCAB. NO.<br />

Line Connect PCB/<br />

Termination PCB 999-02-0481-001<br />

Earth Plate Internal *, Ex 501-12-0920-001<br />

Blanking Plug Exe, *, Ex, IP 604-09-0007-000<br />

Keypad Membrane *, Ex, IP 501-40-0157-001<br />

Keypad PCB Assembly 999-02-0450-001<br />

Lid Screws *, Ex (per 10) 501-99-0294-001<br />

Hand Stowage 501-55-0006-001<br />

Handset Assembly, 460 mm SS Cord(STD) 100-02-0031-005<br />

Handset Assembly, 1 metre SS Cord 100-02-0031-003<br />

Handset Assembly, 1.5 metre SS Cord 100-02-0031-002<br />

Handset Assembly, 2 metre SS Cord 100-02-0031-004<br />

SS Cord Sealing Assembly *, Ex, IP 100-02-0047-001<br />

Handset Assembly, 1 metre CCord (STD) 100-02-0032-005<br />

Handset Assembly, 1.5 metre Curly Cord 100-02-0032-002<br />

Handset Assembly, 3 metre Curly Cord 100-02-0032-003<br />

Handset Assembly, 5 metre Curly Cord 100-02-0032-004<br />

Curly Cord Sealing Assembly *, Ex, IP 100-02-0046-001<br />

Fuse for Fuse Kit (if fitted) (per 10) 299-12-0002-001<br />

Rubber Feet (per 10) 610-03-0039-000<br />

IMPORTANT<br />

The use and fitments of items from this spares list is not recommended without reference<br />

to the service manual as in many cases the correct procedure is necessary to achieve<br />

sealing or location to maintain the BASEEFA, sealing and/or Telecoms approved status.<br />

The items where special attention is required are annotated with * an Ex, IP or BT for<br />

BASEEFA, sealing or Telecoms approvals respectively.


PAGE 50


PAGE 51<br />

APPENDIX B<br />

COPY OF BASEEFA CERTIFICATES OF APPROVAL<br />

1. CERTIFICATE OF ASSURANCE Ex 88Y2311<br />

2. CERTIFICATE OF CONFORMITY Ex 92C2415


PAGE 52


PAGE 53


PAGE 54


PAGE 55


PAGE 56

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!