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<strong>AUTELDAC</strong> 3<br />
HAZARDOUS AREA TELEPHONE<br />
Operating and Technical Manual<br />
Document Ref: 502-MN-0026 Issue 6 / June 2002
PAGE 1<br />
<strong>AUTELDAC</strong> 3<br />
HAZARDOUS AREA TELEPHONE<br />
<strong>AUTELDAC</strong> 3 - CURLY CORD VERSION<br />
TYPE 212-02-0005-001<br />
<strong>AUTELDAC</strong> 3 - STAINLESS STEEL CORD VERSION<br />
TYPE 212 02-0005-002<br />
CONFIDENTIAL<br />
The contents of this publication are confidential and are the property of GAI-Tronics and<br />
may not be reproduced, wholly or in part, without their written permission.<br />
POLICY<br />
The policy of GAI-Tronics is one of continual development and improvement of products<br />
and we reserve the right therefore to alter specifications without notice.<br />
GAI-Tronics Ltd<br />
Brunel Drive<br />
Stretton Park<br />
BURTON-UPON-TRENT<br />
Staffordshire<br />
England<br />
DE13 0BZ<br />
Tel. : +44 (0)1283 500500<br />
Fax.: +44 (0)1283 500400<br />
COPY NO.__________<br />
Controlled/Uncontrolled<br />
Registered holders of Controlled copies will automatically<br />
receive revisions and reissues as they are produced - see within<br />
Auteldac 3, Hazardous Area Telephone,<br />
Operating and Technical Manual<br />
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PAGE 2<br />
IMPORTANT NOTICE<br />
This manual is devoted to the <strong>AUTELDAC</strong> 3 HAZARDOUS AREA TELEPHONE<br />
The <strong>AUTELDAC</strong> 520 is developed directly from the <strong>AUTELDAC</strong> 3 and differs ONLY in the<br />
following criteria:<br />
1. Case is moulded in light grey glass filled polyester DMC.<br />
2. External labels referenced to BASEEFA are omitted.<br />
Type Nos are:<br />
<strong>AUTELDAC</strong> 520 COILED CORD 024-02-1020-001<br />
<strong>AUTELDAC</strong> 520 STAINLESS STEEL CORD 024-02-1020-002<br />
SPECIAL NOTE ON SAFETY REQUIREMENTS<br />
The enclosure, cable glands and cables must meet the requirements of IP54, or better, in<br />
order to satisfy 'Increased Safety' ('e'-type) requirements.<br />
Only 'e'-type glands and suitable cables should be used and must be fitted correctly in<br />
order to maintain IP54. The enclosure lid, cables and cable glands must NOT be removed<br />
unless ALL supplies to the telephone - i.e., in-coming telephone wires and the supply for<br />
an external ringer - have been isolated OUTSIDE the hazardous area. Terminals for<br />
incoming cables are 'e'-type and should be carefully used to make an 'e'-type cable<br />
termination.<br />
The Code of Practice for 'e'-type enclosures is BS 5345 Parts 1 and 6.<br />
The user should be familiar with the relevant sections of these documents.<br />
Auteldac 3, Hazardous Area Telephone,<br />
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PAGE 3<br />
TECHNICAL PUBLICATION REVISION SERVICE<br />
As product developments and modifications occur from time to time revisions to this<br />
publication will be produced and will be sent automatically to registered holders of<br />
Controlled copies.<br />
If you want to be registered, please complete the Registration Form below by either,<br />
photocopying it or cutting it out, and returning it to GAI-Tronics, Technical Publications.<br />
Also strike out the word "Uncontrolled" on the title page of this publication.<br />
If you do not want to be registered, please strike out the word "Controlled" on the title<br />
page of this publication (for the advice of other users).<br />
REVISION SERVICE REGISTRATION FORM<br />
USE BLOCK CAPITALS PLEASE<br />
Title of Publication<br />
Tech. Pub. Number (bottom of title page)<br />
Copy No. (from the title page)<br />
Name of holder<br />
Job title<br />
Full address to which revisions should be sent :-<br />
Complete and return to :<br />
GAI-Tronics Ltd<br />
Technical Publications<br />
Brunel Drive<br />
Stretton Park<br />
BURTON-UPON-TRENT<br />
Staffordshire<br />
England<br />
DE13 0BZ<br />
Auteldac 3, Hazardous Area Telephone,<br />
Operating and Technical Manual<br />
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502-MN-0026 Issue 6 / June 2002
PAGE 4<br />
REVISION RECORD<br />
This is a blank sample of the Revision Record Sheet which will accompany each revision<br />
package and which will list details of the contents of the package.<br />
Please retain these Record Sheets with the up-dated copy of the publication in order to<br />
maintain control of its status.<br />
Date Issue No. Details of Revision<br />
Auteldac 3, Hazardous Area Telephone,<br />
Operating and Technical Manual<br />
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PAGE 5<br />
CONTENTS<br />
TECHNICAL PUBLICATION REVISION SERVICE...................................................3<br />
REVISION RECORD .................................................................................................4<br />
CONTENTS ...............................................................................................................5<br />
ILLUSTRATIONS.......................................................................................................8<br />
1.0. TECHNICAL AND APPLICATION DATA...........................................................9<br />
1.1. General Description ...............................................................................9<br />
1.2. Performance Data..................................................................................11<br />
1.3. Physical Data .........................................................................................12<br />
1.3.1. Enclosure Materials.................................................................12<br />
1.3.2. Overall Dimensions: ................................................................12<br />
1.3.3. Weight .....................................................................................13<br />
1.4. Standards, Regulations, approvals ........................................................14<br />
1.4.1. Standards and Regulations.....................................................14<br />
1.4.2. Approvals ................................................................................15<br />
1.5. Drawings and Documents......................................................................15<br />
2.0. HANDLING, TRANSPORT AND STORAGE.....................................................16<br />
2.1. Handling.................................................................................................16<br />
2.2. Transportation........................................................................................16<br />
2.3. Storage ..................................................................................................16<br />
3.0. INSTALLATION INSTRUCTIONS .....................................................................17<br />
3.1. Installation..............................................................................................17<br />
3.1.1. Preparation..............................................................................17<br />
3.1.2. LD or MF dialling .....................................................................18<br />
3.1.3. TB or ETH recall......................................................................18<br />
3.1.4. Ringer loudness ......................................................................18<br />
3.1.5. Cable entries ...........................................................................18<br />
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3.1.6. Direct or Bracketed wall mounting ..........................................18<br />
3.1.7. Earth Bonding Stud (optional) .................................................19<br />
3.2. Reassembly ...........................................................................................20<br />
3.2.1. Wall mounting .........................................................................20<br />
3.2.2. Desk-top operation..................................................................20<br />
3.3. Wall Mounting ........................................................................................20<br />
3.3.1. Direct wall mounting................................................................20<br />
3.3 2. Bracketed wall mounting .........................................................21<br />
3.3.3. Cabling ....................................................................................21<br />
4.0. OPERATING INSTRUCTIONS..........................................................................26<br />
4.1. Operation ...............................................................................................26<br />
4.1.1. Incoming Call ..........................................................................26<br />
4.1.2. Outgoing Call ..........................................................................26<br />
4.1.3. Microphone Muting..................................................................27<br />
4.1.4. Exchange Recall .....................................................................27<br />
4.1.5. Last Number Redial ................................................................27<br />
5.0. MAINTENANCE IN THE WORKING ENVIRONMENT......................................28<br />
5.1. Technical Description.............................................................................28<br />
5.1.1. Introduction .............................................................................28<br />
5.2. Terminal Board ......................................................................................29<br />
5.2.1. On-hook quiescent condition...................................................29<br />
5.2.2. Received Ring Current............................................................30<br />
5.2.3. Installation of Encapsulated Fuse Assembly...........................30<br />
5.2.4. Handset Off-hook ....................................................................32<br />
5.2.5. Loop Disconnect (LD) dialling .................................................33<br />
5.2.6. Dual Tone Multi-frequency (MF) dialling .................................33<br />
5.2.7. Earth Recall.............................................................................33<br />
5.3. I.S. Board ...............................................................................................33<br />
5.3.1. On-hook quiescent condition...................................................33<br />
5.3.2. Received Ring.........................................................................35<br />
5.3.3. Handset Off Hook....................................................................35<br />
5.3.4. Dialling ....................................................................................36<br />
5.3.5. Conversation ...........................................................................37<br />
5.3.6. Recall ......................................................................................37<br />
5.3.7. Last Number Redial (LR) ........................................................38<br />
5.3.8. Line Length Compensation .....................................................38<br />
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5.4. Keypad Board ........................................................................................38<br />
5.4.1. Keypad Connections ...............................................................38<br />
6.0. SERVICING AND REPAIR ................................................................................40<br />
6.1. Servicing ................................................................................................41<br />
6.2. Repair ....................................................................................................42<br />
6.2.1. Terminal Board replacement...................................................42<br />
6.2.2. I.S. Board replacement ...........................................................42<br />
6.2.3. Keypad Board replacement.....................................................43<br />
6.2.4. Handset replacement ..............................................................43<br />
6.2.5. Hookswitch (Switchboard Relay) Board replacement .............45<br />
APPENDICES............................................................................................................47<br />
CONTENTS ...................................................................................................47<br />
APPENDIX A .............................................................................................................49<br />
REPLACEABLE PARTS ................................................................................49<br />
APPENDIX B .............................................................................................................51<br />
COPY OF BASEEFA CERTIFICATES OF APPROVAL ................................51<br />
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ILLUSTRATIONS<br />
Fig 1.1. - Auteldac 3 / Auteldac 5 General View........................................................ 9<br />
Fig 1.2. - Overall and Fixing Dimensions................................................................... 13<br />
Fig 1.3. - Internal Layout............................................................................................ 14<br />
Fig 3.1. - PCB Switches............................................................................................. 17<br />
Fig 3.2. - Earth Bonding Kit........................................................................................ 19<br />
Fig 3.3. - Cable Plans - Part 1 ................................................................................... 24<br />
Fig 3.4. - Cable Plans - Part 2 ................................................................................... 25<br />
Fig 4.1. - Front Panel Layout - Armoured Cord ......................................................... 26<br />
Fig 5.1. - Internal Layout with Paxolin Protection Removed ...................................... 28<br />
Fig 5.2 - Terminal Board Simplified Block Diagram ................................................... 29<br />
Fig 5.3. - Refitting the Earthing Plate......................................................................... 31<br />
Fig 5.4. - Connection the Terminal Blocks................................................................. 32<br />
Fig 5.5. - I.S. Board Simplified Block Diagram........................................................... 34<br />
Fig 5.6. - Keypad Board Circuit.................................................................................. 39<br />
Fig 6.1. - Handset Cord Assembly............................................................................. 44<br />
Fig 6.2. - Layout Details............................................................................................. 44<br />
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1.0. TECHNICAL AND APPLICATION DATA<br />
Fig 1.1. - Auteldac 3 / Auteldac 5 General View<br />
1.1. GENERAL DESCRIPTION<br />
• The Auteldac 3 telephone combines the latest technology with<br />
traditional safety features.<br />
• Certified for use in Zones 1 and 2 Group IIC T5 (T amb =50 o C)<br />
Hazardous Areas, as defined in:<br />
• EN50.014<br />
EN50.019<br />
EN50.020<br />
EN50.028<br />
• The telephone is rugged and weatherproof (to IP66).<br />
• Auteldac 3's dual-purpose design allows wall mounting or desk-top<br />
use. It is fully electronic and is internally switchable for LD or MF<br />
dialling and its recall facility is also switchable for Timed Break or<br />
Earth recall systems.<br />
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• Speech quality conforms to BS 6317 Class A standard.<br />
• The telephone features Last Number Redial and a Silence button<br />
(microphone mute switch) and has a built-in ring detector contact,<br />
rated at 250V 5A 300W, for switching an external mains-powered<br />
audible device or beacon.<br />
• Its own ring tone is a penetrating shrill warble (78 dBA @ 1m)<br />
typical.<br />
• It can operate in temperatures of -20 o C to +50 o C.<br />
• Auteldac 3 is compatible with Class A and Class B impedances, as<br />
defined in BS6305, and is therefore suitable for use with any<br />
approved PABX or PMBX. It is available with either a conventional<br />
curly handset cord or a heavy-duty stainless steel spiral cord.<br />
• Lines to the telephone would normally be SWA or wire-braided<br />
types.<br />
NOTE<br />
• Auteldac 3 is approved by the Office of Telecommunications<br />
(OFTEL), under Approval No. S/1363/3/J/453189, for connection to<br />
a Public Switched Telephone Network (PSTN) or a Private Branch<br />
Exchange (PBX), either via a line jack plug or a tool connection<br />
A Line Jack Plug connection in a hazardous area would NOT be<br />
approvable to BASEEFA requirements.<br />
SPECIAL NOTE ON SAFETY REQUIREMENTS<br />
The enclosure, cable glands and cables must meet the requirements of<br />
IP54, or better, in order to satisfy 'Increased Safety' ('e'-type)<br />
requirements.<br />
Only 'e'-type glands and suitable cables should be used and must be<br />
fitted correctly in order to maintain IP54. The enclosure lid, cables and<br />
cable glands must NOT be removed unless ALL supplies to the telephone<br />
- i.e., in-coming telephone wires and the supply for an external<br />
ringer - have been isolated OUTSIDE the hazardous area. Terminals for<br />
incoming cables are 'e'-type and should be carefully used to make an<br />
'e'-type cable termination.<br />
The Code of Practice for 'e'-type enclosures is BS 5345 Parts 1 and 6.<br />
The user should be familiar with the relevant sections of these<br />
documents.<br />
Auteldac 3, Hazardous Area Telephone,<br />
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1.2. PERFORMANCE DATA<br />
Speech:<br />
Ringing Tone:<br />
Transmission to BS 6317:1982, part 13, Class A<br />
Impedance Class A and B (BS 6305:1982)<br />
Shrill warble tone (2.0 kHz to 2.8 kHz, 8 Hz<br />
sweep rate)<br />
The tone output level is switchable:<br />
Full volume: 78 dBA @ 1 metre typical<br />
Reduced volume: 68 dBA @ 1 metre typical<br />
Off:<br />
Zero<br />
NOTE<br />
REN (Ringer Equiv. No.): 1 (one)<br />
For reliable ring detector performance, no more than two telephones<br />
may be connected in parallel<br />
In-built Secondary ) Contact Rating, AC: 250V @ 5A<br />
Ringer Unit ) DC: 30V @ 5A<br />
(External Audio/Visual ) (Single contact)<br />
device controller, RLA) )<br />
Hook Switch:<br />
Dialling system:<br />
Reed switch, mounted internally on pcb.<br />
Operated magnetically through casing<br />
LD and MF (switchable)<br />
Dialling Data:<br />
LD: to BS 6305:1982, part 4.4.2<br />
Impulse rate:<br />
10 ips<br />
Break/Make Ratio: 2:1<br />
MF: to BS 6305:1982, part 4.4.3<br />
MF Impedance: Class A and B<br />
MF transient voltage: Class A<br />
Dialling tones meet international standards requirements<br />
NOTE<br />
Recall Button:<br />
Switchable for Earth Recall and Timed Break Recall<br />
TBR duration is between 53 and 103 milliseconds)<br />
Relative Humidity:<br />
Operating Temperature:<br />
Power Supply:<br />
up to 95% (non-condensing)<br />
-20 o C to +50 o C<br />
Drawn from telephone line<br />
Auteldac 3, Hazardous Area Telephone,<br />
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1.3. PHYSICAL DATA<br />
See<br />
Fig 1.2. - Overall and Fixing dimensions<br />
Fig 1.3. - Internal Layout<br />
1.3.1. ENCLOSURE MATERIALS<br />
Enclosure Material:<br />
Surface Resistivity:<br />
Degree of Protection:<br />
Handset Material:<br />
Handset Inserts:<br />
Dial:<br />
Handset Cord:<br />
Carbon-fibre loaded glass-filled polyester SMC<br />
10 9 ohms maximum<br />
IP66<br />
Polycarbonate<br />
Sealed to IP66<br />
Weather sealed tactile digital keypad<br />
Curly cord or stainless steel spiral cord<br />
(specified when ordering)<br />
1.3.2. OVERALL DIMENSIONS:<br />
a. Configured for direct wall mounting:<br />
Width:<br />
Height:<br />
Depth:<br />
181 mm approx.<br />
292 mm approx.<br />
135 mm approx.<br />
Fixing Centres:<br />
(four M6 pan head or cap screws)<br />
Horizontal spacing: 145 mm<br />
Vertical spacing: 270 mm<br />
b. Configured for bracketed wall mounting:<br />
Width:<br />
Height:<br />
Depth:<br />
242 mm approx.<br />
292 mm approx.<br />
138 mm approx.<br />
Fixing Centres:<br />
(four M10 bolts or screws and washers)<br />
Horizontal spacing: 211 mm<br />
Vertical spacing: 270 mm<br />
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c. Configured for desk-top operation:<br />
Width:<br />
Height:<br />
Depth:<br />
181 mm approx.<br />
145 mm approx.<br />
292 mm approx.<br />
1.3.3. WEIGHT<br />
(Standing on four pvc feet)<br />
Weight:<br />
3.1 Kg approx.<br />
Fig 1.2. - Overall and Fixing Dimensions<br />
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Fig 1.3. - Internal Layout<br />
1.4. STANDARDS, REGULATIONS, APPROVALS<br />
1.4.1. STANDARDS AND REGULATIONS<br />
Health and Safety at Work Act, 1974<br />
BS 6317 : 1982<br />
BS 6305 : 1982<br />
BS 6301<br />
BS 5501<br />
(Telephone Performance)<br />
(Telephone Performance)<br />
(Telecom Safety)<br />
(Hazardous Gas Safety)<br />
parts 1, 6, 7 and 8<br />
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EN50.014<br />
EN50.019<br />
EN50.020<br />
EN50.028<br />
BSEN60529 : 1992<br />
BS 5750 : 1979<br />
BS 5345<br />
BS 5490 : 1977<br />
(General)<br />
'e'<br />
'i'<br />
'm'<br />
(Ingress Protection)<br />
(Quality Systems)<br />
(Selection, Installation and Maintenance of<br />
parts 1 and 6 Equipment)<br />
(Sealing Specification)<br />
1.4.2. APPROVALS<br />
NOTE:<br />
BASEEFA Certification No. : Ex 88Y2311<br />
Ex 92C2415<br />
Approved type : EEx e m ib IIC T5 (T amb = 50 o C)<br />
A copy of the BASEEFA Certificate of Assurance is at Appendix B.<br />
OFTEL Approval No. :<br />
S/1363/3/J/453189<br />
1.5. DRAWINGS AND DOCUMENTS<br />
Unit Assembly Drawings GAI-Tronics Drawing Number<br />
Auteldac 3 Hazardous Area<br />
Weatherproof Telephone 212-03-0005 sheets 1 and 2<br />
PCB Assembly Drawings<br />
Terminal Board 999-03-0481<br />
I. S. Board 999-03-0482<br />
Keypad Board 999-03-0450<br />
Handset Assembly Drawings<br />
Steel Cord and<br />
Curly Cord versions 032-03-0016<br />
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2.0. HANDLING, TRANSPORT AND STORAGE<br />
2.1. HANDLING<br />
The compact and robust nature of the construction of the Auteldac 3<br />
Hazardous Area Weatherproof Telephone, together with a maximum<br />
unit weight of about 3.1 kg, means that there is no need for special<br />
handling techniques, especially if the unit is kept in its delivery carton<br />
when not in use.<br />
2.2. TRANSPORTATION<br />
For overland transportation, the Auteldac 3 telephone should remain in<br />
its delivery carton and it is necessary only to ensure that it cannot slide<br />
or bounce during transit.<br />
If the delivery carton has been mislaid, it would be advisable to wrap the<br />
unit in sacking, corrugated cardboard, or similar material, to avoid the<br />
risk of scratching the body work.<br />
2.3. STORAGE<br />
For long-term storage purposes, it is recommended that the units are<br />
sealed into plastic bags containing silica-gel crystals.<br />
Ambient temperature should be maintained below 60 o C.<br />
If the units are unprotected, they should be stored in as dust-free,<br />
corrosion-free, and dry an atmosphere as possible. Ensure that the<br />
gland entry blanking plugs, where fitted, are firmly in place and that<br />
unplugged holes are securely taped over.<br />
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3.0. INSTALLATION INSTRUCTIONS<br />
3.1. INSTALLATION<br />
3.1.1. PREPARATION<br />
IMPORTANT<br />
Prior to installation, the telephone must be configured for -<br />
1. Loop Disconnect (LD) or Dual Tone Multi-frequency (MF) dialling<br />
2. Timed Break (TB) or Earth (ETH) recall<br />
3. Ringer loudness<br />
4. Cable entries<br />
5. Direct or Bracketed wall mounting<br />
6. Earth Bonding Stud (optional)<br />
METHOD<br />
1. Release the telephone base by slackening incrementally, in turn, the<br />
four captive M6 cap head socket screws, recessed one at each<br />
corner on the front of the telephone body (5mm hex socket driver<br />
required).<br />
2. Remove the body from the base, noting that complete separation is<br />
prevented by a cable linking the body and the base. It is not<br />
necessary to disconnect the cable for installation purposes, but<br />
should this be desired it is more easily disconnected from the base<br />
end than from the body end.<br />
3. Lay the body of the telephone face down and see Fig 3.1 to identify<br />
the configuring switches.<br />
Fig 3.1. - PCB Switches<br />
In the following, interpret 'left' and 'right' as illustrated in Fig 3.1.<br />
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3.1.2. LD OR MF DIALLING<br />
1. Move the Dialling selector switch firmly to the left for LD dialling.<br />
2. Move it firmly to the right for MF dialling.<br />
NEVER leave this switch in the centre 'off' position.<br />
3.1.3. TB OR ETH RECALL<br />
1. Move the Recall selector switch firmly to the left for TB recall.<br />
2. Move it firmly to the right for ETH recall.<br />
If the Recall facility is not required, the switch can remain in the centre<br />
'off' position.<br />
3.1.4. RINGER LOUDNESS<br />
1. Move the Tone Ringer loudness selector switch firmly to the right for<br />
maximum Ringer volume.<br />
2. Move it firmly to the left for reduced volume.<br />
To mute the Ringer, leave the switch in the centre 'off' position.<br />
3.1.5. CABLE ENTRIES<br />
One or two 20mm Ex 'e' Cable Glands, as required, suitable for the<br />
selected cable, may be installed at this time, or later, immediately prior<br />
to cabling the telephone.<br />
Two cable entry holes are provided in the bottom wall of the telephone<br />
base, one of which is closed off with a blanking plug.<br />
If only one entry is required, fit a 20mm Ex'e' Cable Gland in the open<br />
hole, leaving the blanking plug in situ. If two entries are required<br />
(connection to a parallel telephone or a Remote Ringer or Beacon),<br />
remove the blanking plug and fit a second 20mm Ex 'e' Cable Gland.<br />
3.1.6. DIRECT OR BRACKETED WALL MOUNTING<br />
For either type of wall mounting:<br />
1. Remove the four p-v-c feet which are a push fit into the telephone<br />
base.<br />
Direct wall mounting:<br />
2. No further preparation required.<br />
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Bracketed wall mounting:<br />
Use GAI-Tronics Mounting Kit type 100-02-0040-001.<br />
3. Position the two brackets horizontally across the back of the<br />
telephone base.<br />
4. Secure with the four M6 x 20mm cap-head socket screws and spring<br />
washers supplied. (5mm hex driver required).<br />
NOTE:<br />
5. Tighten firmly.<br />
The mounting holes in the bracket are M10 clearance, with 211mm<br />
horizontal separation between centres and, when fitted, 270mm vertical.<br />
3.1.7. EARTH BONDING STUD (OPTIONAL)<br />
See Figure 3.2. - Earth Bonding Kit<br />
Use GAI-Tronics Earth Bonding Stud Kit type 100-02-0039-001.<br />
1. Remove the securing screws of the internal earth bonding plate from<br />
the telephone base.<br />
NOTE:<br />
2. Fit the earth bonding block and other items supplied in the kit.<br />
The number of spacer washers required varies according to the size of<br />
the earth cable used. For cables up to 2mm diameter, use three spacer<br />
washers; for 2mm to 4mm diameter, use two washers; for 4mm to 6mm<br />
diameter, use one washer.<br />
Fig 3.2. - Earth Bonding Kit<br />
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3.2. REASSEMBLY<br />
The base and body of the telephone may be reassembled in either of<br />
two orientations -<br />
1. Wall Mounting<br />
2. Desk-top operation<br />
3.2.1. WALL MOUNTING<br />
The two parts go back together with the cable entry holes at the bottom<br />
of the telephone when visualised in a vertical position.<br />
3.2.2. DESK-TOP OPERATION<br />
NOTE :<br />
Only the Curly Cord version, type 212-02-0005-001, is recommended for<br />
Desk-top operation, owing to the shorter length of the Stainless Steel<br />
cord.<br />
1. Rotate the body of the telephone "clockwise" through 180 o so that<br />
the cable entry holes are at the rear of the telephone when it is lying<br />
flat in its desk- or table-top position.<br />
NOTE<br />
Anticlockwise rotation would make stowage of the linking cable<br />
difficult.<br />
In both cases:<br />
2. Offer the telephone body into position on the base.<br />
3. Ensure that the gasket is correctly seated.<br />
4. Lightly tighten the four holding screws.<br />
5. Send the telephone to its installation site.<br />
3.3. WALL MOUNTING<br />
3.3.1. DIRECT WALL MOUNTING<br />
Separate the body and the base of the telephone, as described in para.<br />
3.1., Preparation.<br />
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NOTE:<br />
1. Mount the telephone base onto a flat vertical surface with the cable<br />
entries at the bottom, using the four M6-clearance holes provided.<br />
Screw length should be 15mm plus the wall penetration depth required<br />
and the maximum screw-head diameter must be 12mm. No sealing<br />
washers are required. DO NOT use counter-sunk screws.<br />
If telephone cables are not to be connected immediately:<br />
2. Replace the telephone body on the base.<br />
3. Seat the gasket correctly.<br />
4. Lightly tighten the four captive holding screws.<br />
5. Seal the gland entry.<br />
3.3 2. BRACKETED WALL MOUNTING<br />
With brackets fitted as described in para 3.1. Preparation:<br />
1. Secure the telephone onto a flat vertical surface with the cable<br />
entries at the bottom, using four M10 bolts, or screws, and washers.<br />
3.3.3. CABLING<br />
IMPORTANT<br />
IMPORTANT<br />
ISOLATE MAINS POWER AT REMOTE POINT BEFORE<br />
INSTALLATION OR MAINTENANCE<br />
For adequate operation of the internal Tone Ringer, up to four<br />
telephones may be connected in parallel, i.e. the REN value of the<br />
Auteldac 3 telephone is 1.<br />
However, for adequate operation of the in-built ring detector to drive a<br />
Remote Ringer or Beacon, no more than two telephones may be<br />
paralleled. If more than two are paralleled, their respective Tone Ringers<br />
will operate but the detector contacts will not.<br />
See Fig 3.3. - Cable Plans - Part 1 and Fig 3.4. - Cable Plan - Part 2.<br />
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Recommended cable sizes:<br />
Flexible cable: 0.5 - 2.5 mm 2<br />
Solid cable: 0.5 - 4.0 mm 2<br />
See<br />
'SPECIAL NOTE on SAFETY REQUIREMENTS'<br />
on page 1 of this Handbook<br />
IMPORTANT<br />
Various features of the design and construction of this equipment are<br />
essential to the maintenance of BASEEFA Certification requirements for<br />
operation in hazardous areas. Unauthorised changes of values or layout<br />
will invalidate certification<br />
METHOD<br />
1. Separate the body and base of the telephone, as described in<br />
para.3.1. Preparation.<br />
NOTE:<br />
IMPORTANT<br />
2. When cabling to a wall-mounted telephone, to avoid the body<br />
dangling on the linking cable, it can be offset to the left and<br />
temporarily supported on the telephone base by lightly fixing the<br />
right-hand pair of retaining screws into the left-hand pair of threaded<br />
inserts.<br />
No damage will result if the body is left suspended, but it is not<br />
recommended.<br />
At the time of connection to the telephone, the line must be totally<br />
isolated from the Telephone Exchange and must be entirely<br />
voltage free.<br />
3. Make up the cable-core ends as required for connection to the<br />
terminal blocks in the telephone base.<br />
4. Dismantle the outer parts of the 20mm Ex 'e' Cable Gland(s) and<br />
thread them onto the cable(s) in the correct order.<br />
5. Feed the cable end(s) into the telephone through the gland body (or<br />
bodies) and reassemble the outer gland parts. Before tightening the<br />
gland assembly, check that there is sufficient, but not too much,<br />
slack in the cable inside the telephone.<br />
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6. Connect cable cores to terminals as illustrated in Figs 3.3 and 3.4,<br />
noting that, if a Remote Ringer or Beacon is fitted, the RING DET<br />
contact must be made to switch the 'live' side of the mains supply<br />
(Fig 3.3, b and d).<br />
7. Run the line to the Telephone Exchange<br />
8. Connect to the desired extension terminals at the MDF.<br />
IMPORTANT<br />
For adequate operation of the internal Tone Ringer, up to four<br />
telephones may be connected in parallel, i.e. the REN value of the<br />
Auteldac 3 telephone is 1.<br />
However, for adequate operation of the in-built ring detector to drive a<br />
Remote Ringer or Beacon, no more than two telephones may be<br />
paralleled. If more than two are paralleled, their respective Tone Ringers<br />
will operate but the detector contacts will not.<br />
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IMPORTANT<br />
ISOLATE MAINS POWER AT REMOTE POINT BEFORE<br />
INSTALLATION OR MAINTENANCE<br />
Fig 3.3. - Cable Plans - Part 1<br />
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IMPORTANT<br />
ISOLATE MAINS POWER AT REMOTE POINT BEFORE<br />
INSTALLATION OR MAINTENANCE<br />
Fig 3.4. - Cable Plans - Part 2<br />
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4.0. OPERATING INSTRUCTIONS<br />
4.1. OPERATION<br />
Fig 4.1. - Front Panel Layout - Armoured Cord<br />
4.1.1. INCOMING CALL<br />
When the telephone rings:<br />
1. Pick up the receiver.<br />
2. Speak into the microphone.<br />
3. Listen at the earpiece.<br />
4.1.2. OUTGOING CALL<br />
1. Pick up the receiver.<br />
2. Listen at the earpiece for the Exchange dial tone.<br />
3. Press the digits of the required number.<br />
4. Wait to hear the Exchange ringing out, or the 'busy' or 'unobtainable'<br />
tone.<br />
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4.1.3. MICROPHONE MUTING<br />
During conversation, in loud ambient noise conditions, to prevent<br />
background noise being transmitted to the far end:<br />
1. Hold the 'S' button pressed when listening - release when speaking.<br />
4.1.4. EXCHANGE RECALL<br />
If your local Exchange is suitably equipped:<br />
1. Recall by momentarily pressing the 'R' button.<br />
4.1.5. LAST NUMBER REDIAL<br />
To redial the last number dialled:<br />
1. Replace the receiver.<br />
2. Pick up the receiver.<br />
3. Listen for the Exchange dial tone.<br />
4. Momentarily press the 'LR' button.<br />
5. Wait to hear the Exchange ringing out, or the 'busy' or 'unobtainable'<br />
tone.<br />
NOTE<br />
For successful 'redial', the number must be one of "not more than" 21<br />
digits.<br />
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5.0. MAINTENANCE IN THE WORKING ENVIRONMENT<br />
5.1. TECHNICAL DESCRIPTION<br />
5.1.1. INTRODUCTION<br />
Fig 5.1. - Internal Layout with Paxolin Protection Removed<br />
IMPORTANT<br />
Various features of the design and construction of this equipment are<br />
essential to the maintenance of BASEEFA Certification requirements for<br />
operation in hazardous areas. Unauthorised changes of values or layout<br />
will invalidate certification<br />
"See 'SPECIAL NOTE on SAFETY REQUIREMENTS' on page 2 of<br />
this Handbook."<br />
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5.2. TERMINAL BOARD<br />
Fig 5.2 - Terminal Board Simplified Block Diagram<br />
5.2.1. ON-HOOK QUIESCENT CONDITION<br />
With an Exchange line connected to the B (negative) and A (positive)<br />
terminals (and, optionally, the E (earth) terminal) and a link between the<br />
C and S terminals, the Terminal Board presents two bridge rectifier<br />
circuits and a high-resistance d.c. path to the Exchange, as follows :-<br />
a. For the detection of Ring current from the Exchange, the path is<br />
from the B terminal via capacitor C3, the C to S terminals link and<br />
the bridge rectifier D4-D7, to the A terminal.<br />
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The 'Ring pulses' output from the rectifier connects to a Ring Tone<br />
generator on the I.S. Board through SK1 pins 1 (positive) and 2<br />
(negative), via the coil of relay RLA and a 100 mA HRC fuse.<br />
b. To provide the d.c. loop for dialling and speech, the path is from<br />
the B terminal via the switched bridge rectifier consisting of D2, D3,<br />
G2, G3, D5 and D7, and the I.S. Board circuitry, to the A terminal.<br />
The output of this rectifier (when switched on) energises the<br />
dialling and speech circuits on the I.S. Board, again via SK1 pins<br />
1(+) and 2(-).<br />
c. Whenever the rectifier in item b. is switched off, depriving the I.S.<br />
Board of power, a very small current (about 20 micro-amps) flows<br />
through resistor R10 and rectifier D4-D7 into the I.S. Board to<br />
maintain the last-number-dialled memory in its Dialler i.c.<br />
The lines between this board and the I.S. Board are protected by Zener<br />
diodes and current limiter resistors in order to establish the<br />
requirements of BASEEFA certification and all the circuitry on this board<br />
is 'potted' to maintain its integrity.<br />
While the handset is on-hook, the semi-conductor gates, G1 to G5, all<br />
remain in an 'open' (high impedance) condition so that the Exchange<br />
line is not looped and the telephone awaits the arrival of Ring current.<br />
5.2.2. RECEIVED RING CURRENT<br />
When Exchange Ring current is received, it is rectified by D4-D7 and<br />
delivered to the I.S. Board to sound the Ring Tone generator, at the<br />
same time energising relay RLA (because G4 is open) to control a<br />
remote Ringer or Beacon, if fitted.<br />
This action follows the pulses of Ring current as they are received from<br />
the Exchange and will continue for as long as the Exchange is ringing<br />
out and the handset remains on hook.<br />
5.2.3. INSTALLATION OF ENCAPSULATED FUSE ASSEMBLY<br />
IMPORTANT<br />
A 2 amp 'e' type fuse may be fitted into the Auteldac 3 and connected in<br />
series with the remote ringer contacts to protect the contacts against<br />
inadvertent connection of mains supply directly to the ringing terminals.<br />
Disconnect telephone from line and mains input before commencing any<br />
dismantling.<br />
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METHOD<br />
1. Remove back plate from telephone enclosure<br />
2. Disconnect mains input wires from the terminal block on the main<br />
PCB and the earth wire from the earthing plate connection.<br />
3. Remove the screws, nuts and washers securing the clamping plate<br />
to the enclosure and retain ensuring that the nuts and washers are<br />
kept with their respective screw.<br />
4. Refit the earthing plate, using the shortest screw positioned in the<br />
uppermost hole (see Fig 5.3), ensuring that the nylon sealing<br />
washer is on the outside of the enclosure.<br />
Fig 5.3. - Refitting the Earthing Plate<br />
5. Remove the short piece of wire from the fuse terminal block, bare<br />
the end and connect it to terminal 2 of the PCB terminal block (see<br />
Fig 5.4).<br />
6. Attach the fuse assembly bracket to the earthing plate at the lower<br />
hole using the long screw previously retained. Replace nuts and<br />
washers ensuring that the nylon sealing washer is on the outside of<br />
the enclosure (see Fig 5.4).<br />
7. Connect wire from terminal 2 of the PCB terminal block to Terminal<br />
3 of the Fuse assembly terminal block.<br />
8. Connect mains input wires to the PCB terminal block and the fuse<br />
assembly terminal block )(see Fig 5.4).<br />
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Fig 5.4. - Connection the Terminal Blocks<br />
9. Connect the earth wire to the long screw holding the fuse assembly<br />
bracket.,<br />
10. Replace the back plate ensuring all seals are intact and in good<br />
condition.<br />
NOTE<br />
When replacing a fuse, first remove the short screw through the earthing<br />
plate. This will allow the fuse to be withdrawn rearwards after releasing<br />
the appropriate screws in the fuse assembly terminal block.<br />
5.2.4. HANDSET OFF-HOOK<br />
When the telephone handset is taken off-hook, either in response to<br />
incoming rings or in order to dial out, pin 4 of SK1 on the Terminal Board<br />
is driven high by an output from the I.S. Board (described in para.5.3.1).<br />
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This high is inverted by INV1 to close G1 which, in turn, closes G2 and<br />
G3 to activate the d.c. loop rectifier - described in para 5.2.1. b, above -<br />
which causes the Exchange to be looped through the I.S. Board and so<br />
either stop ringing out (and establish a speech circuit), or start to<br />
transmit a dial tone.<br />
INV1 output also closes G4, which shorts out the coil of relay RLA.<br />
These conditions remain as described for as long as the handset is off<br />
hook, except while Loop Disconnect (LD) dialling is in progress.<br />
5.2.5. LOOP DISCONNECT (LD) DIALLING<br />
When a dial tone is being received from the Exchange and the user<br />
commences to dial out with the 'LD' dialling mode selected, each<br />
successive dial pulse from the I.S. Board causes SK1 pin 4 on the<br />
Terminal Board to be taken low for about 67 msec, causing a break in<br />
the Exchange loop by momentarily opening the semi-conductor gates,<br />
G1 to G4.<br />
5.2.6. DUAL TONE MULTI-FREQUENCY (MF) DIALLING<br />
If the MF dialling mode is selected, SK1 pin 4 remains high throughout<br />
the dialling process, the Exchange loop remains intact and the loop<br />
current is modulated by the MF tone frequencies on the I.S. Board -<br />
similar to normal speech transmission. (See para.5.3., I.S. Board).<br />
5.2.7. EARTH RECALL<br />
If the 'Earth Recall' facility is selected, then pressing the 'R' button on<br />
the keypad when the handset is off hook will cause SK1 pin 3 on the<br />
Terminal Board to go high for as long as the button is held pressed,<br />
closing semi-conductor gate, G5, for that period, connecting the<br />
Exchange B-wire through D3 and G2 to the earth at terminal E.<br />
5.3. I.S. BOARD<br />
See Fig 5.5. - I.S. Board Simplified Block Diagram<br />
5.3.1. ON-HOOK QUIESCENT CONDITION<br />
About 20 micro amps of line current flows into the Keypad Dialler circuit<br />
via the resistor across TR5, to maintain the last-number-dialled memory<br />
in IC2 (as described in para 5.2.1.c.).<br />
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Fig 5.5. - I.S. Board Simplified Block Diagram<br />
TR6 is 'on' (low impedance) to connect the positive line voltage (at SK1<br />
pin 4) to the Ring Tone Generator - but the negative line to the<br />
Generator is disconnected by a semiconductor switch in its input.<br />
All other TR devices are 'off', so the Speech circuit is not energised at<br />
this time and the Keypad Dialler circuit outputs are all low, keeping the<br />
switched rectifier bridge on the Terminal Board in the 'off' condition (see<br />
para 5.2.1.c.).<br />
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5.3.2. RECEIVED RING<br />
Received ring current, rectified on the Terminal Board (see para 5.2.1),<br />
results in a rise in the positive voltage applied through TR6 to the input<br />
of the Ring Tone Generator.<br />
This activates the semiconductor switch referred to in para 5.3.1. to<br />
connect the negative return line to the Generator, causing it to output<br />
the tone to the handset microphone - which is isolated by TR1 and acts<br />
as a loudspeaker for this function.<br />
An on-board Loudness switch, SW6, allows quieting, or complete<br />
muting, of the tone, as required.<br />
This action follows the pulses of Exchange ring current until the handset<br />
is taken off hook.<br />
5.3.3. HANDSET OFF HOOK<br />
Taking the handset off hook (whether in response to an incoming ring or<br />
in order to dial out) causes the hookswitch contact to close, putting the<br />
positive voltage at SK1 pin 4 into the 'gate' of TR6 and into the HSW<br />
input of the Keypad Dialler circuit.<br />
TR6 is turned off by this, stopping the Ring Tone Generator. The<br />
response of the Dialler i.c. to the HSW input is to drive its MASK output<br />
high, turning on TR3 which, in turn, turns on TR2 and TR5.<br />
The MASK output is also delivered to the Terminal Board, via SK1 pin 1,<br />
where it turns on the switched bridge rectifier, as described in<br />
para 5.2.1. c.<br />
When TR2 conducts, it energises the Speech circuit and completes a<br />
d.c. loop on the Exchange line between SK1 pins 4 and 2, via the<br />
Speech circuit. If the Exchange has been ringing out, this loop causes it<br />
to stop ringing and to establish a speech circuit; if it was not ringing, the<br />
loop causes it to output its dial tone.<br />
The voltage applied to the Speech circuit also turns on TR1 to connect<br />
the handset microphone to its input.<br />
When TR5 conducts (the symbol indicates its function as a current<br />
generator), it applies increased power for normal operation of the<br />
Keypad Dialler circuit.<br />
The circuit is now ready for dialling (if dial tone is being received) or<br />
conversation (if answering an incoming ring).<br />
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5.3.4. DIALLING<br />
Two types of dialling facility are available, depending upon the<br />
requirement of the associated Exchange and selected by an on-board<br />
switch, SW5.<br />
Both types retain the last number dialled (up to 21 digits) in a memory<br />
store for later single-button re-dialling, if required.<br />
a. Dual Tone Multi-frequency (MF)<br />
As the digits of the required number are inserted at the Keypad,<br />
they are put into an intermediate store in IC2, then transmitted as<br />
discrete tone pairs at the correct rate and duration. This is the MF<br />
TONES output.<br />
They are applied to an amplifier in IC1 whose output modulates the<br />
loop current flowing through it, so transmitting them to the<br />
Exchange. (The MASK output from the Dialler i.c. remains high<br />
throughout MF dialling to keep the switched bridge rectifier on the<br />
Terminal Board in the 'on' condition).<br />
Throughout tone transmission from IC2, its MUTE output is held<br />
high, which disables the microphone and quietens the earphone<br />
amplifiers in the Speech circuit (IC1).<br />
b. Loop Disconnect (LD)<br />
As the digits of the required number are inserted at the Keypad,<br />
they are put into an intermediate store in IC2.<br />
As the first digit button is pressed, the MASK output goes low, but<br />
the IMP (impulsing) output goes high. MASK going low turns off<br />
TR3 which, in turn, turns off TR2 to break the d.c. loop through the<br />
Speech circuit. But at the same time, IMP going high turns on TR4<br />
to maintain the loop through the Zener diode, ZD5 - and also keep<br />
TR5 conducting.<br />
Additionally, the IMP output, via SK1 pin 1, maintains the switched<br />
bridge rectifier on the Terminal Board in the on condition.<br />
The dialling pulses appear as negative-going excursions of the IMP<br />
output, causing breaks in the d.c. loop through ZD5 and the gates<br />
on the Terminal pcb, having the required break/make ratio and<br />
interdigit pauses.<br />
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At the end of dialling, IMP goes low and MASK goes high, restoring<br />
the loop through the Speech circuit to allow the Exchange<br />
response to be heard and subsequent conversation to be enabled.<br />
The MUTE output remains low throughout LD operation.<br />
5.3.5. CONVERSATION<br />
Speech into the handset microphone is pre-amplified, then delivered to<br />
the same amplifier in IC1 as are the tones during MF dialling.<br />
The speech frequencies similarly modulate the loop current for<br />
transmission to the Exchange.<br />
A sample of the speech waveform is also mixed with an antiphase<br />
version of itself, in the correct amplitude ratio to provide a comfortable<br />
level of side-tone in the handset earpiece.<br />
Received speech is developed across a small resistor in the loop and is<br />
amplified in IC1, with gain control from TR7/TR8, to deliver a good<br />
listening level at the handset earpiece.<br />
Reverse-connected diodes across the earpiece lines protect the ear<br />
against acoustic shock.<br />
At any time during a conversation, the keypad 'S' button can be held<br />
pressed to mute the handset microphone and prevent background noise<br />
or speech being transmitted to the distant user.<br />
5.3.6. RECALL<br />
Exchange Recall, if applicable, is achieved by pressing the 'R' button on<br />
the keypad. It is available in either of two forms, selected by an on-board<br />
switch, SW4.<br />
a. Timed Break Recall (TBR)<br />
When MF dialling is being used, pressing 'R' causes the MASK<br />
output of the Dialler circuit to go low for 100 milliseconds, so<br />
breaking the Exchange loop for that period.<br />
When LD dialling is being used, pressing 'R' causes a single dial<br />
pulse to be output from IMP of the Dialler circuit, so breaking the<br />
Exchange loop for about 67 milliseconds.<br />
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b. Earth Recall (ETH)<br />
In either dialling mode, pressing 'R' causes a high (+) potential to<br />
be output via SK1 pin 2 to G5 on the Terminal Board. G5 conducts<br />
to connect the system earth (from customer terminal TB1) to the<br />
negative wire from the Exchange, for as long as the button is held<br />
pressed.<br />
5.3.7. LAST NUMBER REDIAL (LR)<br />
When the handset is replaced on hook, the digits of the last number<br />
dialled are retained in memory in the Dialler i.c. (provided that the<br />
number comprises 21 digits or less).<br />
This stored number may be redialled by going off hook and pressing the<br />
keypad 'LR' button once.<br />
5.3.8. LINE LENGTH COMPENSATION<br />
The safety requirements of:<br />
a) maintaining a low surface temperature on all unpotted components<br />
on the I.S. Board<br />
b) maintaining the required voltage level on the speech circuits,<br />
are satisfied by the operation of the duplicated circuit including<br />
TR7/TR8, TR9/TR10 and associated components.<br />
For increasing values of line current exceeding a certain threshold,<br />
TR7/TR8 turn on TR9/TR10 to progressively lower values of source-todrain<br />
resistance in order to shunt the excess current away from the I.S.<br />
Board components.<br />
Under these conditions, which reflect the effective length of the<br />
telephone line, the progressively increasing potential at the collectors of<br />
TR7/TR8 is used as a compensating gain control on the transmit and<br />
receive speech amplifiers in IC1.<br />
5.4. KEYPAD BOARD<br />
See Fig 5.6. - Keypad Board Circuit<br />
5.4.1. KEYPAD CONNECTIONS<br />
The keypad on Auteldac 3 has the usual twelve digit and Exchange<br />
function buttons (digits 0 to 9, hash and star) plus three control buttons<br />
('R' : Recall; 'S' : Silence - microphone mute; 'LR' : Last number Re-dial).<br />
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The miniature microswitches operated by these buttons connect into the<br />
I.S. Board by a 13-way plug and socket, SK2 - part of which is shown on<br />
the Simplified Block Diagram. (The two pins shown, SK2/12 and<br />
SK2/13, connect between IC1, pins 11 and 10, and the 'S' button on the<br />
keypad).<br />
The full listing of the SK2 pin connections between the Dialler i.c., the<br />
Speech i.c., the TBR/ETH switch, SW4, and the keypad is as follows :-<br />
IC2 / IC1 SK2 KEYPAD<br />
IC2 pin 15 pin 1 column 3<br />
IC2 pin 14 pin 2 column 2<br />
IC2 pin 13 pin 3 column 1<br />
IC2 pin 16 & SW4 pin 4 row 1<br />
IC2 pin 17 pin 5 row 2<br />
IC2 pin 18 pin 6 row 3<br />
IC2 pin 19 pin 7 row 4<br />
IC2 pin 20 & SW4 pin 8 Redial button (LR)<br />
IC2 pin 17 pin 9 Redial button (LR)<br />
SW4 pin 10 Recall button (R)<br />
SW4 pin 11 Recall button (R)<br />
IC1 pin 11 pin 12 Mic Mute button (S)<br />
IC1 pin 10 pin 13 Mic Mute button (S)<br />
Fig 5.6. - Keypad Board Circuit<br />
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6.0. SERVICING AND REPAIR<br />
See Fig 5.1. - Internal Layout with Paxolin Protection Removed<br />
NOTE<br />
It is essential that maintenance personnel are familiar with the<br />
relevant portions of BS 5345 : Part 1 : 1976 and Part 6 : 1977.<br />
Particularly note the extract reproduced at the bottom of page 31 of this<br />
Handbook and "see 'SPECIAL NOTE on SAFETY REQUIREMENTS'<br />
below."<br />
SPECIAL NOTE ON SAFETY REQUIREMENTS<br />
The enclosure, cable glands and cables must meet the requirements of<br />
IP54, or better, in order to satisfy 'Increased Safety' ('e'-type)<br />
requirements.<br />
Only 'e'-type glands and suitable cables should be used and must be<br />
fitted correctly in order to maintain IP54. The enclosure lid, cables and<br />
cable glands must NOT be removed unless ALL supplies to the telephone<br />
- i.e., in-coming telephone wires and the supply for an external<br />
ringer - have been isolated OUTSIDE the hazardous area. Terminals for<br />
incoming cables are 'e'-type and should be carefully used so as to make<br />
an 'e'-type cable termination.<br />
The Code of Practice for 'e'-type enclosures is BS 5345 Parts 1 and 6.<br />
The user should be familiar with the relevant sections of these<br />
documents.<br />
WARNING<br />
NUMEROUS COMPONENTS IN THE <strong>AUTELDAC</strong> 3 TELEPHONE<br />
ARE SENSITIVE TO ELECTROSTATIC<br />
DISCHARGE AND MAY BE IRREPARABLY DAMAGED IF THE<br />
STANDARD HANDLING PRECAUTIONS<br />
FOR SUCH DEVICES ARE NOT STRICTLY OBSERVED.<br />
THE UNIT SHOULD ONLY BE OPENED BY QUALIFIED AND<br />
EXPERIENCED PERSONNEL.<br />
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6.1. SERVICING<br />
In view of the stringency of BASEEFA Certification requirements, it is<br />
recommended that customer repair is limited to printed circuit board or<br />
handset replacement and that, for component-level repairs, a faulty unit<br />
should be returned to GAI-Tronics.<br />
All repair work must be carried out under workshop conditions and must<br />
not be attempted in hazardous areas.<br />
By the removal of four recessed, captive holding screws, the telephone<br />
may be separated into front and back halves, the body and base<br />
respectively, interconnected by a four-core cable with plug and socket<br />
connections at each end.<br />
The telephone circuitry is accommodated on four printed circuit boards<br />
(PCBs), as follows:<br />
a. A Terminal board, GAI-Tronics type 999-02-0481-001, which also<br />
supports the customer terminal blocks and is mounted in the<br />
telephone base.<br />
b. An I.S. board, GAI-Tronics type 999-02-0482-001, which supports<br />
most of the electronics and is mounted in the telephone body.<br />
c. A Keypad board, GAI-Tronics type 999-02-0450-001, which<br />
supports miniature micro-switches activated by push-buttons and is<br />
also mounted in the telephone body.<br />
d. A Hookswitch (Switchboard Relay) board, GAI-Tronics type 999-<br />
02-0454, which is in the telephone body adjacent to the handset<br />
position, and which mounts a single magnetic reed switch which<br />
acts as a telephone hookswitch.<br />
Additionally, a blank, paxolin board covers and protects the I.S. board<br />
from accidental contact (which may damage electrostatic-sensitive<br />
components).<br />
The interconnecting cable between body and base is sufficiently long to<br />
allow the two halves to lie side by side on a workbench. To completely<br />
separate the two, unplug the cable and release the P-clip at the<br />
Terminal Board in the telephone base.<br />
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6.2. REPAIR<br />
6.2.1. TERMINAL BOARD REPLACEMENT<br />
1. Separate the two halves of the unit, as described in para 5.2.1.<br />
2. Unplug the 4-pin connector on the Terminal Board in the telephone<br />
base.<br />
3. Remove the Terminal Board by the removal of six M4 button head<br />
socket screws and washers.<br />
4. Install a replacement board and reassemble the unit in the reverse<br />
order.<br />
6.2.2. I.S. BOARD REPLACEMENT<br />
1. Separate the two halves of the unit, as described in para.5.2.1.<br />
2. Unplug the 4-pin connector on the I.S. Board in the telephone<br />
body.<br />
3. Release the interconnecting cable from its 'P-clip' by the removal of<br />
the M3 button head socket screw and washers securing the clip.<br />
(Retain the clip, screw and washers).<br />
4. Release the I.S. Board by releasing the four M4 button head<br />
socket screws which are accessible through holes in the bakelite<br />
protective plate. The screws must be released incrementally in turn<br />
and will remain captive between the PCB and the plate.<br />
5. Carefully lift the I.S. Board part-way out of the body.<br />
6. Unplug the two connectors at the side and top of the board. (A 2-<br />
pin from the hookswitch; a 13-pin from the Keypad Board).<br />
7. Release the four handset wires from the screw-terminal block near<br />
the top of the board, taking note of the wire insulation colours for<br />
later reference.<br />
8. Install a replacement I.S. Board and Protection Plate assembly and<br />
reassemble the unit in the reverse order.<br />
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6.2.3. KEYPAD BOARD REPLACEMENT<br />
1. Proceed as item 5.2.2.(b) for the removal of the I.S. Board, but<br />
without the need to disconnect the interconnecting cable or the<br />
handset wires.<br />
2. Lay the I.S. Board to one side and remove the Keypad Board by<br />
the removal of six M4 button head screws and washers and two<br />
hexagonal pillars.<br />
3. Lift the Keypad Board out of the telephone body.<br />
4. Peel the buttons membrane off its front surface.<br />
5. Lay the buttons membrane back in the telephone body so that the<br />
switch housings are central in their front panel holes.<br />
6. Install a replacement Keypad Board.<br />
7. Reassemble the unit in the reverse order.<br />
6.2.4. HANDSET REPLACEMENT<br />
1. Proceed as item 5.2.2.(b) for the removal of the I.S. Board, but<br />
without the need to disconnect the interconnecting cable.<br />
2. Release the four handset wires from the screw-terminal block near<br />
the top of the I.S. Board, taking note of the wire insulation colours<br />
for later reference.<br />
3. Lay the I.S. Board to one side and release the handset cord anchor<br />
by the removal of two M4 button head socket screws and washers<br />
securing a steel plate at the top right corner of the Keypad Board.<br />
4. Refer to Fig 6.1. - Handset Cord Assembly, for the correct order of<br />
dismantling and reassembly.<br />
5. Install a replacement Handset.<br />
6. Reassemble the unit in the reverse order.<br />
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Fig 6.1. - Handset Cord Assembly<br />
Fig 6.2. - Layout Details<br />
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6.2.5. HOOKSWITCH (SWITCHBOARD RELAY) BOARD REPLACEMENT<br />
1. Proceed as item 5.2.2.(b) for the removal of the I.S. Board, but<br />
without the need to disconnect the interconnecting cable or the<br />
handset wires.<br />
2. Lay the I.S. Board to one side and remove the Hookswitch Board<br />
(to the left of the Keypad Board) by the removal of two pan head<br />
slotted self-tapping screws.<br />
3. Install a replacement Hookswitch Board.<br />
4. Reassemble the unit in the reverse order.<br />
EXTRACT FROM BS 5345 : PART 1 :1976<br />
29. Isolation of Apparatus<br />
For apparatus protected other than by type of protection 'i' and for noninductive<br />
apparatus (for which guidance is given in Parts 4 and 7<br />
respectively), no apparatus should be opened in a hazardous area until<br />
it has been disconnected from its source of supply and effective<br />
measures, such as the locking of the isolating switch in the open<br />
position or fuse removal, have been taken to prevent its being made<br />
alive before re-assembly. Particular attention should be paid in the case<br />
of an apparatus that may be live even after it has been disconnected<br />
from the source of supply. Where heavy rotating machinery is involved,<br />
the back e.m.f. of such plant should be considered and precautions will<br />
usually need to be taken to ensure that the apparatus, or any apparatus<br />
associated with it, is not opened until the rotating plant is stationary.<br />
Most power capacitors are fitted with discharge resistors and it should<br />
be noted that these take a finite time to bring the terminal voltage to a<br />
harmless value.<br />
Where for purposes of electrical testing it is essential to restore the<br />
supply before the apparatus is re-assembled, special dispensation<br />
should be authorised by the issue of a gas free certificate.<br />
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APPENDICES<br />
CONTENTS<br />
APPENDIX A<br />
APPENDIX B<br />
REPLACEABLE PARTS<br />
COPY OF BASEEFA CERTIFICATES OF<br />
APPROVAL<br />
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APPENDIX A<br />
REPLACEABLE PARTS<br />
STORES NAME OF GAI-TRONICS<br />
IDENT. NO. PART COMPONENTS VOCAB. NO.<br />
Line Connect PCB/<br />
Termination PCB 999-02-0481-001<br />
Earth Plate Internal *, Ex 501-12-0920-001<br />
Blanking Plug Exe, *, Ex, IP 604-09-0007-000<br />
Keypad Membrane *, Ex, IP 501-40-0157-001<br />
Keypad PCB Assembly 999-02-0450-001<br />
Lid Screws *, Ex (per 10) 501-99-0294-001<br />
Hand Stowage 501-55-0006-001<br />
Handset Assembly, 460 mm SS Cord(STD) 100-02-0031-005<br />
Handset Assembly, 1 metre SS Cord 100-02-0031-003<br />
Handset Assembly, 1.5 metre SS Cord 100-02-0031-002<br />
Handset Assembly, 2 metre SS Cord 100-02-0031-004<br />
SS Cord Sealing Assembly *, Ex, IP 100-02-0047-001<br />
Handset Assembly, 1 metre CCord (STD) 100-02-0032-005<br />
Handset Assembly, 1.5 metre Curly Cord 100-02-0032-002<br />
Handset Assembly, 3 metre Curly Cord 100-02-0032-003<br />
Handset Assembly, 5 metre Curly Cord 100-02-0032-004<br />
Curly Cord Sealing Assembly *, Ex, IP 100-02-0046-001<br />
Fuse for Fuse Kit (if fitted) (per 10) 299-12-0002-001<br />
Rubber Feet (per 10) 610-03-0039-000<br />
IMPORTANT<br />
The use and fitments of items from this spares list is not recommended without reference<br />
to the service manual as in many cases the correct procedure is necessary to achieve<br />
sealing or location to maintain the BASEEFA, sealing and/or Telecoms approved status.<br />
The items where special attention is required are annotated with * an Ex, IP or BT for<br />
BASEEFA, sealing or Telecoms approvals respectively.
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APPENDIX B<br />
COPY OF BASEEFA CERTIFICATES OF APPROVAL<br />
1. CERTIFICATE OF ASSURANCE Ex 88Y2311<br />
2. CERTIFICATE OF CONFORMITY Ex 92C2415
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