Cable Festoon Insul-8 Festoon Systems

Cable Festoon 

Insul-8 ® Festoon Systems

Contents 

Cable Festoon Systems Overview 3 

Quick Quote Software 4 

Push Button Pendants 5 

Festoon Specification Data Sheets 6-7 

CMAA Crane Classifications and NEMA Ratings 8 

Flat Cable and Connectors 9-11 

Cable Connectors - For Flat Cable 9 

PVC Flat Cable 10 

Neoprene Flat Cable & Glands 11 

Stretch Wire Systems 12-13 

C-Track Systems - 40 to 80 lb per trolley, 250 fpm 14-23 

Standard Duty C-Track 14-19 Heavy Duty C-Track 20-23 

Square Bar Systems - 45 to 150 lb per trolley, 250 fpm, Dusty Environments 24-28 

Standard Duty Square Bar 24-25 Heavy Duty Square Bar 26-28 

Medium-Duty I-Beam Systems - 55 to 175 lb per trolley, 200 to 350 fpm 

Series 200 for Flat Cable 29 Series 225 for Flat Cable 30-31 

Series 250 for Flat Cable 32 Series 250 for Round Cable 33 

Series 250 Running Gear 34 

Series 350 for Flat Cable 35 Series 350 for Round Cable 36 

Series 350 Running Gear 37 

Tow Cable and Tow Webbing 38 Flat and Round Cable Organizers 39 

Quick Disconnect Pin Connectors 40 Junction Boxes 41 

Heavy-Duty I-Beam Systems - 315 to 1100 lb per trolley, up to 500 fpm 42-64 

System Overview 42 Ordering Steps 43 

Terms and Definitions 44-45 Cable Arrangement 46 

Trolley Selection 47 Main Roller Selection 48 

System Calculations 49 450 Series Trolley Features 50 

450 Series Trolleys 51-53 Auxiliary Saddles 54 

Bumper Extensions 55 S-Beam Running Gear 56-57 

W-Beam Running Gear 58-59 Tow Rope 60 

Tow Chain 61 Shock Cords 62-63 

Round Cable Organizers 64 Cable Separators 64 

(blank) 65 

Terms, Conditions, and Warranty 66 

Other Products by Conductix-Wampfler 67 

Conductix-Wampfler Americas - Contact Information 68 

2 

Visit www.conductix.com for the most current information.

Cable Festoon Systems 

Conductix-Wampfler offers a comprehensive range 

of Cable Festoon Systems to support, protect, 

and manage power/data cables or air/fluid hoses. 

Regardless of the particular cable or hose package, 

the running speed, indoors or out, Conductix- 

Wampfler has the appropriate system for the job. 

Cable Festoon Systems are particularly suitable for 

demanding environments, such as in mills and at port 

facilities. Our systems are ideal for overhead cranes, 

gantry cranes, water treatment systems, car wash 

systems, bulk material conveyors, plating lines, and 

many other types of moving equipment. 

You can choose from a complete array of cable and 

festoon hardware, and accessories such as cable 

connectors, tow cable, tow webbing, cable organizers, 

junction boxes, and Push Button Pendants - Refer to 

Catalog CAT1001. 

Conductix-Wampfler specializes in customengineering 

systems. If you don’t see exactly what you 

need, contact us with your requirements. 

Conductix-Wampfler operates according to stringent 

quality systems to assure that you will get the right 

product every time. Our plants in the United States, 

Germany, France, and Italy are ISO 9001:2000 

certified. 

Conductix-Wampfler is the world leader in the design 

and manufacture of high-performance cable festoon 

systems for industrial applications. In the USA our 

company represents the Insul-8, Industrial Electric 

Reels (IER), Wampfler, and Howell Corporation product 

brands. 

Stretch Wire and 

C-Track 

Well suited for light duty 

applications. Economical and 

dependable for small to medium 

cranes and moving hoists. 

C-track systems can be 

ordered pre-assembled by our 

experienced personnel under 

ideal factory conditions saving 

time and money on the job site! 

Square Bar 

Festoon systems that 

run on square bars are 

particularly suited for very 

dusty environments. The 

bar, oriented in a diamond 

configuration, does not collect 

dust. 

Medium-Duty I-Beam 

Festoon 

Medium-duty trolleys run on 

various styles and sizes of 

I-beams to handle mid-sized 

cable packages. Ideal for 

mid-sized cranes and material 

handling equipment. 

Heavy-Duty I-Beam 


HD Festoons are robust systems 

to handle large cable packages. 

Designed for port container 

cranes, process cranes, and 

other large machines. Can 

be pre-assembled for easy 

installation. 

Visit www.conductix.com for the most current information. 

3

Conductix-Wampfler “Quick Quote” Software 

If you configure or purchase conductor bar systems, festoon systems, push 

button pendants, radio controls, and/or cable reels on a regular basis, 

you need a copy of our innovative Quick Quote software! This advanced 

program automatically configures complete systems. It generates bills of 

materials, quotations, and system schematics. You can also load your customers 

into the program and send quotes automatically. You can turn your 

quote into an order with a click! Here is just a partial list of Quick Quote’s 

advanced features: 

Conductor Bar Systems: 

• Calculates crane amp draw with multiple vehicles 

• Automatically calculates and graphs voltage drop given single 

or multiple power feed locations 

• Handles advanced bar and collector mounting configurations 

• Provides conductor bar system schematic 

Festoon Systems: 

• Handles most common festoon mounting configurations 

• Allows set-up cable package arrangements and clamp 

configurations 

• Handles festoon pre-wiring and pre-assembly options 

Pendants & Radios: 

• Handles custom pendant configurations 

• Handles custom radio applications and kits 

Quick Quote is supplied on our CD ROM “All Catalogs and Quick Quote”, 

which can be ordered on www.conductix.us from the Catalogs section. The 

program requires an access code which can be obtained from Conductix- 

Wampfler. 

Contact Conductix-Wampfler Sales today at 1-800-521-4888 or e-mail us 

at info.us@conductix.com for more information. 

4 


Push Button Pendants 

A great complement to your festoon systems is a high 

quality Conductix-Wampfler Push Button Pendant. 

We have offered ergonomic, economical Push Button 

Pendants since the early 1990’s. 

We offer dozens of standard push button pendant 

configurations to suit the unique needs of demanding 

industrial users. These modular units are assembled 

from stocked components for quick delivery and are 

competitively priced. 

The experienced engineering and sales people at 

Conductix-Wampfler are experts in the application 

of Push Button Pendants to all kinds of industrial 

applications. 

80 Series 

Ergonomic; Accommodates from 2 to 12 

buttons. Many configurations. High-impact 

NEMA 4X case with Neoprene-booted 

buttons. 2 and 3 button Pistol Grip versions 

available. 

UL / cUL Listed 

60 Series 

Economical; 2 to 4 buttons. Many 

configurations available. High-impact NEMA 

4 case. A 2-button Pistol Grip version 

available. 


For details, please ask for CAT1001 “Push Button 

Pendants” or download the PDF from our web site. 

Pre-Wiring Option 

All pendants can be ordered pre-wired. Contact the 

Factory for details! 

20 Series 

For direct control over small single phase 

motors at 120 or 240 volts. Durable NEMA 

4 housing. 



5

Festoon Specification Data Sheet 

In order for the Festoon System to be designed and perform properly the following Festoon Data is required: 

Request Date: 

Company: 

System Parameters (circle units of measure used) 

Crane type: 

CMAA crane class (Pg. 8) 

Travel speed: 

ft/min m/min 

Acceleration: ft/s 2 m/s 2 

Duty cycle (hr/day): 

Type of Festoon System(s) Required: 

Power Control Power & Control 

Sales Person: 

Contact: 

Title: 

Telephone: 

Fax: 

E-Mail: 

Operating Conditions (circle units of measure used) 

Enviroment: Indoor Outdoor 

Temperature range (F 0 C 0 ) Min Max. 

Humidity (%) 

Corrosives? (please list) 

Hazardous location? 

Class, Div., Group: 

System Dimensions 

Allowable Storage Distance (SD) 

Total Track Length (TL) 

(or “span” of the crane) 

Active Travel (AT) 

System Window 

(width) 

Fixed End Pigtail 

Mobile End Pigtail 

Allowable Loop Depth (LD) 

System Dimensions - Refer to dwg above (circle units of measure used): 

TL: ft m System Window: in. mm 

AT: ft m Fixed end pigtail: ft m 

LD: ft m Mobile end pigtail: ft m 

SD: ft m I-beam size (if req’d)*: 

* Or fill out beam dimensions on Pg. 7. 

Type of “Lead” Trolley Req’d: Tow trolley Tow clamp Control Trolley 

6 


Festoon Specification Data Sheet 

Festoon Cable Requirement 

Cable Specification: Flat Round Cable Jacket: Neoprene PVC 

Item Qty Cable Type/Description AWG # Cond Dimensions (in) Wt (lb/ft) 

1 

2 

3 

4 

5 

6 

7 

8 

Accessories / Options Required 

Factory Pre-assembly: yes no Electrical J-Boxes: yes no 

Cable Cord Grips: yes no Factory Pre-wiring 

(Check one or both): 

Electrical J-Box NEMA Rating: 

Fixed 

End 

Mobile 

End 

Control Trolley ( if required): No-J-box J-box Quick disconnect 

List I-Beam Dimensions - if applicable and if beam type/size not known 

US 

European 

S - Type Beam 

W - Type Beam 

A 

B 

Angled Running 

Surface 

W 

X 

Flat Running 

Surface 

Z 

C 

Y 

List Beam Dimensions 

(if beam type / size is not known) 

A 

B 

C 

W 

X 

Y 

Z 

Note: Please attach any other information that might help specify the 

correct festoon system. See Pg.15 for details on how festoons 

are typically mounted to overhead cranes. 

Phone: 800 521 4888 | 402 339 9300 

Fax: 800 780 8329 | 402 339 9627 


7

CMAA Crane Classifications and NEMA Ratings 

CMAA Crane Classifications 

Provided for general information only. Refer to CMAA Section 78-6 for full definitions. 

Class A (Standby or Infrequent Service): Performs precise lifts at slow speed, with long idle period between lifts. Performs lifts at full or near 

rated capacity. Power houses, public utilities, turbine rooms. 

Class B (Light Service): Light service requirements at slow speed. Performs 2 to 5 lifts/hour, light to occasional full loads, at 10 feet average 

height. Repair shops, light assembly, service buildings, light warehousing. 

Class C (Moderate Service): Moderate service requirement with loads averaging 50% of capacity. 5 to 10 lifts per hour at 15 feet average lift 

height. Not more that 50% of lifts at rated capacity. Machine shops, paper mill machine rooms, etc. 

Class D (Heavy Service): Bucket/magnet duty, where heavy duty production is required. Loads of 50% capacity handled constantly. 10 to 20 

lifts per hour averaging 15 feet lift height. Not over 65% of the lifts at rated capacity. Heavy machine shops, foundries, fabricating plants, steel 

warehouses, container yards, lumber mills, etc. 

Class E (Severe Service): Loads approaching capacity throughout the life of the crane. 20 or more lifts per hour at or near rated capacity. 

Magnet/bucket cranes for scrap yards, cement mills, lumber mills, fertilizer plants, container handling. 

Class F (Continuous Severe Service): Handles loads approaching capacity continuously under severe service conditions throughout the life of 

the crane. Includes custom designed specialty cranes performing work critical to the total production facility. Needs to have the highest reliability 

and ease of maintenance. 

NEMA Enclosure Ratings 

Provided for general information only. Refer to NEMA Standard 250 and IP AS 1939-1986 for full definitions. 

Note: All enclosures types provide a degree of protection to personnel against incidental contact with the enclosed equipment. 

NEMA 1 (IP10): Enclosures constructed for indoor use to provide a degree of protection against falling dirt 

NEMA 2 (IP11): Enclosures constructed for indoor use to provide a degree of protection against falling dirt, and to provide a degree of protection 

against dripping and light splashing of liquids 

NEMA 3 (IP54): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, 

and windblown dust; and that will be undamaged by external formation of ice on the enclosure 

NEMA 3R (IP14): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, and 

snow; and that will be undamaged by external formation of ice on the enclosure. (Enclosure can be vented.) 

NEMA 4 (IP56): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, 

windblown dust, splashing water, and hose-directed water, and that will be undamaged by the external formation of ice on the enclosure 

NEMA 4X (IP56): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, 

windblown dust, splashing water, hose-directed water, and corrosion and that will be undamaged by thee external formation of ice on the 

enclosure 

NEMA 6 (IP67): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against damage by the external 

formation of ice on the enclosure. 

NEMA 12 (IP52): Enclosures constructed (without knockouts) for indoor use to provide a degree of protection against falling dirt; against 

circulating dust, lint, fibers, and flying debris and against dripping and light splashing of liquids. 

NEMA 13 (IP54): Enclosures constructed for indoor use to provide a degree of protection against falling dirt, circulating dust, lint, fibers, and 

flying debris and against the spraying, splashing, and seepage of water, oil, and non-corrosive coolants. 

For information on hazardous location specifications, please contact the factory. 

8 


Cable Connectors - For Flat PVC Cable 

Constructed with an aluminum body and rubber bushing. For termination of cable at power source or 

junction box. “For Cable” reference numbers, see Pg. 10. 

As noted below, some connectors can accommodate two different cables. 

No. of 

Cables 

Cable Size 

AWG 

No. of 

Cond. 

For Cable 

# 

No. of 

Cond. 

Second Cable Size 

AWG 

Ref Cable 

# 

Connector 

Part No. 

NPT 

in. (mm) 

1 4 4 26550Y - - - 35838 2.0 (51) 

1 6 4 21814Y - - - 35838B 2.0 (51) 

1 8 4 26698Y - - - 35837 1.5 (38) 

1 10 4 22542Y - - - 35835C 1.0 (25) 

1 12 4 22994Y - - - 35835B 1.0 (25) 

1 14 4 21815Y - - - 35835 1.0 (25) 

1 12 8 26005Y - - - 35837B 1.5 (38) 

2 12 8 26005Y - - - 35838G 2.0 (51) 

1 14 8 26110Y - - - 35837C 1.5 (38) 

2 14 8 26110Y - - - 35837E 1.5 (38) 

1 16 8 22607Y - - - 35837D 1.5 (38) 

2 16 8 22607Y - - - 35837F 1.5 (38) 

1 14 12 21813Y - - - 35838C 2.0 (51) 

2 14 12 21813Y - - - 35838E 2.0 (51) 

1 16 12 23324Y - - - 35838D 2.0 (51) 

2 16 12 23324Y - - - 35838F 2.0 51) 

1 16 8 22607Y 4 14 21815Y 35837G 1.5 (38) 

1 14 8 26110Y 4 14 22542Y 35837H 1.5 (38) 

1 16 8 22607Y 4 10 22542Y 35837J 1.5 (38) 

1 14 8 26110Y 4 10 21815Y 35837K 1.5 (38) 

1 14 12 21813Y 4 10 22542Y 35838H 2.0 (51) 

2 16 8 22607Y 4 12 22994Y 35837L 1.5 (38) 

2 14 8 26110Y 4 12 22994Y 35837M 1.5 (38) 

Heat Shrinkable Connectors 

For Flat or Round Cable 

Dim “A: 

For single cable and multiple cable groups. These are corrosion resistant and flame retardant. They 

exceed US Navy requirements for tightness and integrity when used with one flat cable or multiple flat 

cables on the same size. 

Cable Opening 

in. (mm) 

Knockout Dia. 

in. (mm) 

Part No. 

Dimension 

“A” 

Wt lb (kg) 

1.60 (41) 2.00 (51) 03147 6.17 (157) 0.40 (0.18) 

1.10 (28) 1.37 35) 03146 4.50 (114) 0.10 (0.05) 

0.75 (19) 1.00 (25) 03145 4.09 (104) 0.06 (0.03) 


9

PVC Flat Cable 

PVC flat cable has a yellow jacket. A black jacket option is available by request 

- contact the Factory. All cables from 16 awg to 10 awg have rip cords for easy 

removal of outside jacket. 

To calculate required cable length. Take the track length and add 10%. Then add 

the length you require for end connections. 

Cable Size 

No. of 

Part No. Continuous 

Amp 

Rating* 

Cond 

Short Time 

Rating Amps** 

Strands per 

Conductor 

Unshielded 

Cable Dim. 

Nom in. (mm) + 

AWG PVC Jacket Shielded 60 min 30 min Height Width 

Wt ft/lb 

(kg/m) 

4 2 23958Y 120 148 173 665 0.56 (14) 1.96 (50) 1.27 (.60) 

4 4 26550Y 90 111 130 420 0.49 (12) 1.70 (43) .75 (.34) 

4 6 21814Y 70 83 94 266 0.44 (11) 1.45 (37) .60 (.27) 

4 8 26698Y 50 63 69 168 0.37 (9) 1.19 (30) .42 (.19) 

4 10 22542Y 40 49 52 105 0.27 (7) 0.88 (22) .24 (.11) 

4 12 22994Y 30 36 40 65 0.23 (6) 0.75 (18) .16 (.07) 

4 14 21815Y 25 31 32 41 0.21 (5) 0.63 (16) .12 (.05) 

8 12 26005Y 21 n/a n/a 65 0.23 (6) 1.34 (34) .32 (.15) 

8 14 26110Y 17 n/a n/a 41 0.21 (5) 1.18 (30) .22 (.10) 

8 16 22607Y 31772+ 15 n/a n/a 65 0.20 (5) 1.11 (28) .18 (.08) 

12 14 21813Y 34819+ 17 n/a n/a 41 0.21 (5) 1.90 (48) .34 (.15) 

12 16 23324Y 31580+ 15 n/a n/a 65 0.20 (5) 1.61 (41) .27 (.12) 

4 16 31734+ n/a n/a n/a 65 0.24 (6) 0.76 (19) .16 (.07) 

* Continuous Duty Rating, 30 0 C - See NEC Table 16.14 (A). Ampacity Correction Factors for temperatures above 

30 O C (86 O F) 

** For crane and hoist motors in accordance with article 610 of the 2008 National Electric Code for 90 O C Cables. 

+ Unshielded cable measurements may vary. Contact Conductix-Wampfler for shielded cable dimensions. 

10 


Neoprene Flat Cable 

Neoprene Flat Cables are used for festoon systems on cranes, hoists, and any other equipment with lateral transverse motion. They are suitable 

for indoor or outdoor applications where oil resistance and low-temperature flexing are required. The jacket is Neoprene rated at -40 O C to 90 O C 

and has a UV inhibitor. The insulation for the awg-size cable is EPR rated at 90 O C. The insulation for the metric-sized cable is Protolon EP. 

Color Code: 

AWG Sizes 

4 conductor cables: green/yellow, black, blue, and brown 

8-12 conductors: green/yellow, with all others black with numbers 

# of 

Cond 

AWG 

Ampacity 

at 45 O C* 

Part No. 

Strands per 

Conductor 

Thickness 

(in.) 

Width 

(in.) 

Wt lb/ft Wt kg/m 

12 16 18 28151 76 0.260 1.787 0.24 0.035 

12 14 24 28154 130 0.310 2.137 0.54 0.075 

8 14 25 28153 130 0.295 1.500 0.39 0.054 

4 14 27 28152 130 0.295 0.790 0.19 0.026 

4 12 36 28155 211 0.343 0.976 0.29 0.040 

4 10 47 28157 168 0.360 1.051 0.35 0.048 

4 8 69 28158 287 0.414 1.252 0.52 0.072 

4 6 94 28159 119 0.480 1.528 0.78 0.108 

4 4 117 28160 186 0.563 1.799 1.05 0.145 

4 2 157 28161 266 0.602 2.063 1.50 0.207 

4 2/0 280 100698 333 0.770 2.630 2.60 0.359 

Metric Sizes 

# of 

Cond 

mm 2 

Ampacity 

at 30 O C* 

Part No. 

Strands per 

Conductor 

Thickness 

(mm) 

Width in 

(mm) 

Wt kg/m 

Wt lb/ft 

12 1.5 14 103885 77 6.0 42.0 0.510 0.342 

4 2.5 32 103888 130 7.0 20.0 0.270 0.181 

12 2.5 19 102804 130 7.5 55.0 0.830 0.557 

4 4.0 43 103889 210 8.5 24.0 0.400 0.269 

4 6.0 56 103890 175 9.0 26.5 0.500 0.335 

4 10.0 78 103891 300 10.5 33.0 0.760 0.510 

4 16.0 104 103892 480 12.5 38.0 1.100 0.739 

4 25.0 138 103893 750 14.0 44.5 1.580 1.061 

4 35.0 171 100481 276 16.5 50.5 2.150 1.444 

4 50.0 213 103894 396 19.0 59.5 2.960 1.988 

4 70.0 263 103895 560 21.0 71.0 4.000 2.687 

*These capacities are a general guide to conductor size selections. They are not intended to supersede NEC or ICEA ampacity tables. 

Cable Connector Assemblies 

These connector assemblies include Neoprene glands. Field cut to match the cable or factory cut 

before shipment. Call factory for details. 

Size Part No. Wt lb (kg) 

2.75 x .875 (70 x 22) 26112 1.75 (0.80) 

5.25 x 1.75 (133 x 45) 26113 2.00 (0.91) 

4.50 x 2.75 (114 x 70) 26114 4.75 (2.15) 


11

Stretched Wire Rope Kits - For Flat Cable 

SW 

2 

SW 

6 

SW 

5 

SW 

4 

SW 

1 

SW 

3 

SW 

15 

SW 

Stretched Wire Rope Festoon Kits for flat cable are suited 

for light duty applications where an intermediate support 

structure is not available. Economical and dependable, 

stretched wire rope systems provide electrification to small 

cranes, moving hoists, and jib cranes. The kits below include 

standard zinc plated hardware. 

Max. Load Per Trolley 

Single wheel 10 lb (4.5 kg) 

Double wheel 20 lb (9.1 kg) 

Max. Running Speed 200 ft/min (60.9 m/min) 

14 

Max. Span 

Dwg ID Component Part No. 

Stretch Wire Festoon Kits Include Parts Listed Below: 

Dwg 

ID 

Component 

Part No. 

SW1 Nylon-coated Wire Rope, 1/4” (6mm) Dia. 22950 SW6 Anchor Bracket 22836 

SW2 Hardware Kit 23288 SW14 Flat Cable Saddle < 3/4” (20mm) wide 22834 

SW3 Tow Bar 39618 SW15 Flat Cable Saddle 22835 

SW4 Tow Trolley (2 wheel) 22828 

n/a Trolley (1 wheel) not shown 22825 

SW5 Trolley (2 wheel) shown 22826 

Kits with Single-Wheel Trolleys 

ft (m) 

Kit Part No. 

Max Flat 

Cable Width 

Max. Load 

Per Trolley 

lb (kg) 

No. of 

Trolleys 

in Kit 

20 (6.1) 24862 0.75 (19) 10 (4.5) 3 

40 (12.2) 24863 0.75 (19) 10 (4.5) 6 

60 (18.3) 24864 0.75 (19) 10 (4.5) 9 

80 (24.4) 24865 0.75 (19) 10 (4.5) 13 

100 (30.5) 24866 0.75 (19) 10 (4.5) 17 

Kits with Double-Wheel Trolleys 

Max. Span 

ft (m) 

Kit Part No. 

Max Flat 

Cable Width 

Max. Load 

Per Trolley 

lb (kg) 

No. of 

Trolleys 

in Kit 

20 (6.1) 24867 1.75 (19) 20 (9.1) 3 

40 (12.2) 24868 1.75 (19) 20 (9.1 6 

60 (18.3) 24869 1.75 (19) 20 (9.1 9 

80 (24.4) 24870 1.75 (19) 20 (9.1 13 

100 (30.5) 24871 1.75 (19) 20 (9.1 17 

12 


Stretched Wire Rope Kits - For Round Cable or Hose 

SW SW 

SW SW SW 

9 

7 

2 6 10 

SW 

1 

SW 

3 

Stretched Wire Rope Festoon Kits for round cable or 

hose are suited for light duty applications where an 

intermediate support structure is not available. Economical 

and dependable, stretched wire rope systems provide 

electrification to small cranes, moving hoists, and jib 

cranes. The kits below include standard zinc plated 

hardware. 

SW SW SW 

11 12 13 

Max. Load Per Trolley 

Single wheel 10 lb (4.5 kg) 

Double wheel 20 lb (9.1 kg) 

Max. Running Speed 200 ft/min (60.9 m/min) 

Dwg 

ID 

Component 

Stretch Wire Festoon Kits Include Parts Listed Below: 

Part No. 

Dwg 

ID 

Component 

Part No. 

SW1 Nylon-coated Wire Rope, 1/4” (6mm) Dia. 22950 SW9 Trolley (2 wheel) shown 22827 

SW2 Hardware Kit 23288 SW10 Adapter 25689 

SW3 Tow Bar 39618 SW11 Cable Clip 3/16” to 3/8” (5 to 10 mm) 22831 

SW6 Anchor Bracket 22836 SW12 Cable Clip 3/8” to 9/16” (10 to 15 mm) 22832 

SW7 Tow Trolley (2 wheel) 22829 SW13 Cable Clip 9/16” to 3/4” (15 to 20 mm) 22833 

n/a Trolley (1 wheel) not shown 22825 

Kits with Single-Wheel Trolleys 

Max. Span 

ft (m) 

Dia. Range 

3/16” to 3/8” 

(5-10 mm) 

Kit Part No. 

Dia. Range 

3/8” to 9/16” 

(5-15mm) 

Dia. Range 

9/16” to 3/4” 

(15-20 mm) 

No. of 

Trolleys 

in Kit 

20 (6.1) 24872 24877 24882 3 

40 (12.2) 24873 24878 24883 6 

60 (18.3) 24874 24879 24884 9 

80 (24.4) 24875 24880 24885 13 

100 (30.5) 24876 24881 24886 17 

Kits with Double-Wheel Trolleys 

Max. Span 

ft (m) 

Dia. Range 

3/16” to 3/8” 

(5-10 mm) 

Kit Part No. 

Dia. Range 

3/8” to 9/16” 

(5-15mm) 

Dia. Range 

9/16” to 3/4” 

(15-20 mm) 

No. of 

Trolleys 

in Kit 

20 (6.1) 24887 24892 24897 3 

40 (12.2) 24888 24893 24898 6 

60 (18.3) 24889 24894 24899 9 

80 (24.4) 24890 24895 24900 13 

100 (30.5) 24891 24896 24901 17 


13

C-Track Festoon Systems - Standard Duty 

The specific C-Track Festoon components needed for overhead crane systems depend upon how the system is to be mounted. On the next page 

are four typical arrangements. For each versions, you will need to determine the types and lengths of cable using the formula “track length + 10%, 

plus hook-up lengths”. You will also need to choose the type of control trolley you want - Junction Box or Quick-Disconnect - and whether to use a 

push button pendant or radio remote control to operate the crane. For information about these components, see catalogs CAT1002 and CAT1003. 

To assist in the information gathering process, see Specification Data Form on Pgs. 6-7. 

3 

4 

5 

Max. Load Per Trolley: 40 lb (18.1 kg) 

Max. Running Speed: 250 ft/min (76 m/min) 

1 

2 

6 

10 

8 

7 

9 

11 

17 

16 

Style “B” Mounting is 

Shown - see Pg. 15 

15 14 

12 

13 

1 

2 

3 

4 

5 

6 

7 

8 

9 

Fixed End Junction Box 

Terminal Strips (inside junction box) 

Cable Connectors 

End Clamp 

Track Hanger Clamp Assembly 

Intermediate Trolley 

Cross Arm Support Channels 

Beam Clamp (for cross arm support channels) 

C-Track Channel 

10 

11 

12 

13 

14 

15 

16 

17 

Control Unit Trolley with Junction Box; or Quick 

Disconnect Control Unit Trolley (not shown) 

Track Joint Assembly 

Pendant Cable 

Push-Button Pendant Station 

Tow Arm 

Tow Trolley 

Flat PVC Cable 

End Stop 

14 


C-Track Festoon Mounting Arrangements 

A. Box Girder Style Crane - Control and Power Festoon on Opposite Sides 

# 35705 

To quote this layout, we will need the information on Pg. 14, plus: 

• Lengths L1 and L2, if Conductix-Wampfler is to supply the cross 

beam support channels, attached with welded-on Suspension Support 

Brackets, 35705, Pg. 17. 

• Max. loop depth D1 from top of C-Track, and D2 from top of C-Track (or 

bottom of I-Beam, if I-Beam is used instead of C-Track) 

• Beam size (if I-Beam is used for the power festoon) 

B. I-Beam Style Crane - Control and Power Festoon on Opposite Sides 

# 22264 

To quote this layout, we will need the information on Pg. 14, plus: 

• Length L, if Conductix-Wampfler is to supply the cross beam support 

channels, attached with Cross Arm Support Beam Clamps, 22264, see 

Pg. 16. 

• Max. loop depth D1 from top of C-Track and D2 from top of C-Track (or 

bottom of I-Beam, if I-Beam is used instead of C-Track) 

• Beam size, if I-Beam is used for the power festoon 

• The size and type of the main beam cap, if one is present 

C. I-Beam Style Crane - Control and Power Festoon on Same Side 

# 22264 

To quote this layout, we will need the information on Pg. 14 plus: 


channels, attached with Cross Arm Support Beam Clamps, 22264, see 

Pg. 16. 

• Max. loop depth D from top of C-Track 

• The size and type of the main beam cap, if one is present 

D. I-Beam Style Crane - Control and Power Festoon on Same Side, Welded Cross Support 

# 35705 

To quote this layout, we will need the information on Pg. 14 plus: 


channels, attached with welded-on Suspension Support Bracket, 35705, 

Pg. 17. 

• Max. loop depth D from top of C-Track 


15


Standard C-Track Channel 

14 gauge track channel sections are available in either galvanized or stainless steel. Track 

can be curved - Contact the Factory 

Channel Length, ft (m) Part No. Galvanized Part No. Stainless Wt lb (kg) 

5 (1.5) 33690 39996 5 (2.3) 

10 (3.0) 22209 27725 10 (4.5) 

20 (6.1) 21909 27724 20 (9.1) 


One required for each track section, per run, minus one. For secure attachment and proper 

alignment of track sections. Includes four bolts, lock washers, and nuts. Optional Welded 

Joint Assembly for joining track section is also available. 

Type Part No. Galvanized Part No. Stainless Wt lb (kg) 

Bolted 21954 27726 0.75 (0.34) 

Welded 31856 32059 0.75 (0.34) 

Cross Arm Support Channel 

14 gauge galvanized channel. Ordered in 6” (152) increments. 14 gauge stainless steel 

channel is part number 51513* . For 12 gauge Cross-Arm Support Channels, see pg. 21. 

Length ft (m) Part No. Wt lb (kg) 

12 (305) 36679 1.0 (0.45) 

18 (457) 36679B 1.5 (0.38) 

24 (610) 36679C 2.0 (0.91) 

30 (762) 36679D 2.5 (1.13) 


36 (914) 36679E 3.0 (1.36) 

42 (1067) 36679F 3.5 (1.59) 

48 (1219) 36679G 4.0 (1.81) 

✱ Alpha character indicated length, as shown above 

Cross Arm Support Beam Clamps 

Two required for each cross arm support channel. Hardware is galvanized steel. Clamp is 

either aluminum or optional zinc-plated steel. 

Clamp Material Bolt Size Part No. Wt lb (kg) 

Zinc-plated Steel 3/8” x 2” long 50204 0.45 (0.20) 

50204 


One required for each cross arm support bracket for each track run. 5 foot (1.5m) spacing. 

For Mounting to: 

Angle iron brackets (with one mounting 

hole) 

Cross Arm Support Bracket, hardware 

included 

Cross Arm Support Bracket - This is a 

“low profile” track hanger assembly (not 

shown) 

Part No. 

Galvanized 

28510 

Part No. 

Stainless 

Wt lb (kg) 

28741 0.40 (0.18) 

35707 50308 0.51 (0.23) 

22005 n/a 0.81 (0.37) 

16 



Anchor Clamp 

Holds channel in place. One required per track run; includes hardware. 

For use with Part No. Galvanized Part No. Stainless Wt lb (kg) 

C-channel 28511 28742 0.40 (0.18) 

Cross Arm Support 

Channel 

35706 50307 0.51 (0.23) 

End Stop 

One required for power system, two required for control systems with control trolley. 

Part No. Galvanized Part No. Stainless Wt lb (kg) 

23381 27727 0.20 (0.09) 

Track Support Bracket 

With fasteners to mount to Cross Arm Support. 


38653 n/a 0.47 (0.21) 

Track Support Bracket 

Comes with mounting hardware. 


38654 n/a 0.40 (0.18) 

Suspension Support Bracket 

Weld-on support bracket to mount 12 gauge support arms to customer runway beam or 

cross-bridge beam or girder. See illustrations A and D on Pg. 15. 


35705 n/a 1.93 (0.88) 


17




Tow Trolley 

One Tow Trolley is required for each track run. Tow Trolley is designed for flat cable and has 

a cutout in the body to accommodate the Tow Bar. Trolleys are available for round cable or 

hose trolleys, contact the factory. Stainless steel version has stainless steel body, saddle, 

stainless steel sealed wheels and hardware. 

Spark-resistant trolleys designs are available for hazardous locations - Contact the factory. 

Style Saddle Dia in. (mm) Part No. Wt lb (kg) 

Plated Steel 2.75 (70) 22168 1.12 (0.51) 

Stainless Steel 2.75 (70) 39274 1.12 (0.51) 

Plastic body 

and saddle 

2.00 (51) 28614 0.70 (0.32) 

Tow Bar 

One required for each Tow Trolley. Tow Bar mounts on moving equipment. 

Style Length in. (mm) Part No. Wt lb (kg) 

Plated Steel 16.0 (406) 39618 1.20 (.54) 

Stainless Steel 16.0 (406) 50142 1.20 (.54) 

Cable Trolleys 

5.0” Wide Trolley 

Four-wheel cable trolleys with shielded ball bearings are designed to hold flat cables. Used 

for cable loops between the Tow Trolley and the End Clamp. Stainless steel version has 

stainless steel body, saddle, sealed wheels, and hardware. Trolleys are also available to 

handle round cable or hose, contact the factory. 

Spark-resistant trolleys designs are available for hazardous locations - Contact the factory. 

Saddle Width 

in. (mm) 

Type Saddle Dia Part No. Wt lb (kg) 

5.0 (127) Plated Steel 2.75 (70) 21941 1.00 (0.45) 

5.0 (127) Stainless Steel 2.75 (70) 39275 1.00 (0.45) 

3.0 (76) Plated Steel 2.75 (70) 21991 0.70 (0.32) 

3.0 (76) Stainless Steel 2.75 (70) 39227 0.70 (0.32) 

3.0 (76) Plastic body and Saddle 2.00 (51) 28615 0.40 (0.18) 

3.0” Wide Trolley 

18 



End Clamp 

One End Clamp is required for each track run at storage end of track. 

Includes clamp and hardware to secure the cable 

Type Saddle Dia in. (mm) Part No. Wt lb (kg) 

Plated Steel 2.75 (70) 21957 0.56 (0.25) 


Plastic body 

and Saddle 

2.00 (70) 28616 0.42 (0.19) 

Control Unit Trolley for J-Box 

The Control Unit Trolley is designed to hold a control junction box. The 

unit has two trolleys and one steel flat cable saddle mounted on a 

bracket. Includes fittings to attach junction box to bracket. Junction box 

is not included - Order separately from Pg. 41. Stainless steel version 

has stainless steel body and saddle, with stainless steel sealed wheels 

and hardware. 

For hazardous locations, trolleys with spark-resistant bronze rollers are 

available, contact the factory. 

Style Saddle Dia in. (mm) Part No. Wt lb (kg) 

Plated Steel 2.75 (70) 22203B 2.75 (1.25) 


Control Unit Trolley with Quick Disconnect 

Similar to the Control Unit Trolley above, except includes Quick 

Disconnect connector set to accommodate a push-button pendant 

attached to drop cable. Flat festoon cable is wired into the upper half of 

the connector and the pendant drop-cable is wired into the lower half. 

See Pg. 40 for more information. 

Trolley and hardware are zinc plated. 

For hazardous locations, trolleys with spark-resistant bronze rollers are 

available, contact the factory. 

Connector Electrical Rating: 16A maximum, 600 VAC 

Shown with Push Button 

Pendant and Pendant Cable 

(purchased separately) 

Close-up of Pin Connector Set 

No. of 

Connector Pins 

Saddle Dia in. (mm) Part No. Wt lb (kg) 

16 2.75 (70) 2366 5.28 (2.39) 

24 2.75 (70 ) 2367 5.59 (2.54) 

Note that Conductix-Wampfler offers many styles of pin connectors and junction box 

configurations to suit your individual needs - Contact our Sales Department. 

For Junction Boxes and Terminal Strips, See Pg. 41 


19

C-Track Systems - Heavy Duty 

Shown below is a typical Heavy Duty C-Track Festoon Systems - Power and Control - for an overhead crane installation. This is a “Type B” (top 

of I-Beam) mounting configuration - See page 15. Heavy Duty C-Track is similar to Standard Duty C-Track, as described on Pg. 14, except 

that the track is 12 gauge and the hardware is designed to fit the thicker walled channel. Heavy Duty C-Track handles heavier loads and faster 

speeds. 

3 

4 

5 


Max. Running Speed: 500 ft/min (152.4 m/min) 

1 

2 

10 

6 

8 

7 

9 

11 

17 

16 

Style “B” Mounting is 

Shown - see Pg. 15 

15 14 

12 

13 

1 

2 

3 

4 

5 

6 

7 

8 

9 

Fixed End Junction Box 

Terminal Strips (inside junction box) 

Flat Cable Connector 

End Clamp 


Cable Trolley 

Cross Arm Support Channels 

Beam Clamp (for Cross Arm Support Channels) 

C-Track Channel 

10 

11 

12 

13 

14 

15 

16 

17 

Control Unit Trolley with Junction Box or Quick 

Disconnect Standard Control Unit Trolley (not shown) 


Pendant Cable 

Push Button Pendant 

Tow Arm 

Tow Trolley 

Flat PVC Cable 

End Stop 

20 



Heavy Duty C-Track Channel 

12 gauge track channel sections are available in galvanized steel only. Curved track not 

available. 

Channel Length, ft (m) Part No. Wt lb (kg) 

5 (1.5) 22302J 10.0 (4.54) 

10 (3.0) 22210 20.0 (9.07) 

20 (6.1) 21805 40.0 (10.14) 

Cross-arm Support Channel 

12 gauge galvanized steel channel is ordered in 6” (152mm) increments. See Pg. 16 for 

cross-arm support beam clamps. 



36 (914) 36678E 6.0 (2.72) 

12 (305) 36678 2.0 (0.91) 

42 (1067) 36678F 7.0 (3.18) 

18 (457) 36678B 3.0 (1.36) 

48 (1219) 36678G 8.0 (3.63) 

24 (610) 36678C 4.0 (1.81) 

30 (762) 36678D 5.0 (2.27) 


Track Joint Assembly securely attaches and properly aligns track sections. Includes four 

bolts, lock washers, and nuts. One required for each track section, per run, minus 

one. 

Type Part No. Wt lb (kg) 

Bolted 21806 1.08 (0.49) 


One required at each angle-iron bracket (with one hole) or Cross Arm Support; maximum 

10’ spacing. Galvanized finish. 

For Mounting to: Part No. Wt lb (kg) 

Angle iron brackets (with one mounting hole) 28512 0.45 (0.21) 

Cross Arm Support Bracket, hardware included 37465 0.51 (0.23 

Anchor Clamp 

One required per track run. Includes set-bolt to hold the track in place. 

Galvanized finish. 


Standard 28513 0.45 (0.21) 

With Block 37466 0.45 (0.21) 


21


End Stop 

One required for each track run at storage end of track. Galvanized finish. 


Std 28508 0.20 (0.09) 


High-strength aluminum body and saddle; with trolley bumpers. Zinc plated hardware. 



Round Cable Trolley does not include clip. 

21802 

For Saddle Width Saddle Diameter Part No. Wt lb (kg) 

Flat Cable 5.0 (127) 4.0 (102) 38641 1.48 (0.67) 



Round Cable 7.5 (191) 4.0 (102) 38824 3.00 (1.36) 

38641 

Tow Trolley 

22169 38646 

High-strength aluminum body and saddle; with trolley bumpers. Zinc plated hardware. 

With cut-out for tow bar. One required for each piece of moving equipment to be 

electrified. Round Cable Trolley does not include clip 

For Saddle Width Saddle Diameter Part No. Wt lb (kg) 





22 



End Clamp 

24767 

One required for each track run at storage end of track. Includes clamp and hardware to 

secure cable. Aluminum saddle with clamp to secure up to 5.25 in. (133mm) flat cable 

width. 

For: Saddle Width Saddle Diameter Part No. Wt lb (kg) 






Two trolleys and one aluminum saddle 4” (102 mm) diameter mounted on bracket, plus 

fittings to attach control box. Junction box sold separately - See Pg. 41. 

Material Part No. Wt lb (kg) 

Galvanized Steel 22350 12.5 (5.67) 

Tow Bar 

24 in. (610 mm) long. For mounting on moving equipment. One required for each tow 

trolley. 


Galvanized Steel 39617C 2.63 (1.19) 





23

Standard Duty Square Bar Festoon Systems 

This festoon system runs on a 1.25” square bar making it ideal for very dusty environments. The bar, oriented in a diamond configuration, does 

not collect dust as easily as a C-channel or I-beam. 



Track (Square Bar) 

Track is 1.25” square bar and comes in 20 foot sections. Made of material noted below. 

Track Material Part No. Wt lb (kg) 

Hot-Rolled Steel 24525 28 (12.7) 

Galvanized Steel 34601 28 (12.7) 

Stainless Steel 27843 28 (12.7) 

Track Joint 

Track joint for secure attachment and proper alignment of track sections. 

Joint Material Part No. Wt lb (kg) 


Stainless Steel 27845 0.25 (0.11) 

Track Hanger 

Designed to be mounted on angle iron bracket. 5’ spacing. Typical, 2.5’ spacing in 

storage area. NOTE: Use Drill Fixture for Drilling Holes. Part No. 25726 

Hanger Material Part No. Wt lb (kg) 



End Stop 

Designed to be located between end clamp and intermediate trolley. 

End Stop Material Part No. Wt lb (kg) 



24 


Standard Duty Square Bar Festoon Systems 

Tow Trolley 

Load rating 45 lb (20.41 kg) max. One required per system. 4” long body with cut out 

for Tow Bar. 

Body Material Part No. Wt lb (kg) 




Trolley load rating 45 lb (20.41 kg) maximum. 4” (102 mm) long body with 2.75” 

(70mm) diameter aluminum saddle. 




End Clamp 

One required per system at storage end of track. 




Drill Fixture 

Used for drilling holes at proper locations for attachment of hangers, end clamps and end 

stops. Galvanized steel. 

Part No. 

Wt lb (kg) 

25728 2.0 (0.91) 





25

Heavy Duty Square Bar Festoon Systems 

The Heavy Duty Square Bar system is similar to the standard system, but with a 1.50” square bar. Curved festoon systems may be required for 

electrification and/or control of curved monorails and machines that travel in a circular motion. Also, some systems may require more storage 

space than available. Additional storage space may also be gained by curving the festoon track 90 O to the crane rail. Consult Factory for details on 

curved systems and other solutions for your festoon application. 



Track (Square Bar) 

Track is 1.50” square bar and comes in 20 foot sections made of materials noted below. 

Track Material Part No. Wt lb (kg) 

Hot-Rolled Steel 24526 46 (20.87) 

Galvanized Steel 34603 46 (20.87) 

Stainless Steel 27663 46 (20.87) 

Track Joint 

Track joint for secure attachment and proper alignment of track sections. 

Style Part No. Wt lb (kg) 

Galvanized 25683 0.5 (0.23) 


Track Hanger 

Designed to be mounted on angle iron bracket. 5 foot (1.52 m) spacing. Typical 2.5 ft 

(0.76 m) spacing in storage area. 

Style Part No. Galvanized Wt lb (kg) 

Galvanized 25667 1.5 (0.68) 


Drill Fixture 

Used for drilling holes at proper locations for attachment of hangers, end clamps and end 

stops. 




Two trolleys and one aluminum saddle 4” (102 mm) diameter mounted on bracket plus 

fittings to attach control box. Junction box and terminal strips not included - See Pg. 41. 

Style Part No. Wt lb (kg) 


Stainless Steel 

Contact Factory 

26 


Heavy Duty Square Bar Trolleys - For Flat Cable 

Heavy Duty Square Bar Trolleys for FLAT CABLE feature all-steel body construction with aluminum cable saddle. The trolleys are suitable for indoor 

and outdoor applications for flat cable. Standard wheels are steel with sealed ball bearings. Spark resistant bronze rollers are available for 

hazardous locations - Consult factory. 



Tow Trolley 

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber 

cable pad and 1.77” diameter wheels. Includes “tow box” to accept tow bar. One required 

per festoon run. Unit weighs 13.5 lb (6.12 kg) 

2.0 (51) * 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 

Cable Window 

Width 

in. (mm) 

Part No. 

Zinc Plated 

Part No. 

Stainless 

Steel 

4.0 (101.6) 5.25 (133) 11.13 (283) 3.9 (99) 45400 45413 

4.0 (101.6) 8.00 (203) 11.13 (283) 6.7 (170) 45400B 45413B 

6.0 (152.4) 5.25 (133) 12.63 (321) 3.9 (99) 45406 45419 

6.0 (152.4) 8.00 (203) 12.63 (321) 6.7 (170) 45406B 45419B 

8.0 (203.2) 5.25 (133) 11.13 (283) 3.9 (99) 45410 45423 

8.0 (203.2) 8.00 (203) 15.13 (384) 6.7 (170) 45410B 45423B 


2.0 (51) * 


cable pad, and 1.77” diameter wheels. One required per cable loop. Unit weighs 11.5 lb 

(5.22 kg). 

Dia. In. 

(mm) 

Saddle 

Width In. 

(mm) 

Unit Length 

in. (mm) 


Width 

in. (mm) 

Part No. 

Zinc Plated 

Part No. 

Stainless 

Steel 

4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 45426 45440 

4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 45426B 45440B 

6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 45432 45446 

6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 45432B 45446B 

8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 45436 45450 

8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 45436B 45450B 

End Clamp 


cable pad. One required, plus appropriate mounting clamp as determined by factory. Unit 

weighs 11.5 lb (5.22 kg). 

2.0 (51)* 


Dia. In. 

(mm) 

Saddle 

Width In. 

(mm) 

Unit Length 

In. (mm) 


Width In. (mm) 

*Taller cable window heights are available - Contact factory 

Part No. 

Zinc Plated 

Part No. 

Stainless 

Steel 

4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 45426 45440 

4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 45426B 45440B 

6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 45432 45446 

6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 45432B 45446B 

8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 45436 45450 

8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 45436B 45450B 

27

Heavy Duty Square Bar Trolleys - for Round Cable 

Heavy Duty Square Bar Trolleys for ROUND CABLE feature all-steel body construction with aluminum cable saddle. The trolleys are suitable 

for indoor and outdoor applications for flat cable. Standard wheels are steel with sealed ball bearings. Spark resistant bronze rollers are 

available for hazardous locations - Consult factory. 



Tow Trolley 


cable pad and 1.77” diameter wheels. Includes “tow box” to accept tow bar. One required per 

festoon run. Unit weighs 14.0 lb (6.35 kg) 


S1 * 

S1* 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit 

Length 

in. (mm) 

Cable 

Window 

Width 

in. (mm) 

S1* 

Height 

in. (mm) 

Part No. 

Zinc 

Plated 

Part No. 

Stainless 

Steel 

4.0 (101.6) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45403 45416 

4.0 (101.6) 8.00 (203) 11.13 (283) 6.7 (170) 0.4 (10.2) 45403B 45416B 

6.0 (152.4) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45408 45421 

6.0 (152.4) 8.00 (203) 12.63 (321) 6.7 (170) 0.6 (15.2) 45408B 45421B 

8.0 (203.2) 5.25 (133) 11.13 (283) 3.9 (99) 0.8 (20.3) 45411 45424 

8.0 (203.2) 8.00 (203) 15.13 (384) 6.7 (170) 0.8 (20.3) 45411B 45424B 


cable pad, and 1.77” diameter wheels. One required per cable loop. Unit weighs 12.0 lb 

(5.44 kg). 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit 

Length 

in. (mm) 


Window 

Width 

in. (mm) 

S1* Height 

in. (mm) 

Part No. 

Zinc 

Plated 

Part No. 

Stainless 

Steel 

4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45429 45443 

4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 0.4 (10.2) 45429B 45443B 

6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45434 45448 

6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 0.6 (15.2) 45434B 45448B 

8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 0.8 (20.3) 45437 45451 

8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 0.8 (20.3) 45437B 45451B 

End Clamp 

S1* 

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable 

pad. One required, plus appropriate mounting clamp as determined by factory. Unit weighs 9.0 

lb (4.08 kg). 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit 

Length 

in. (mm) 


Window 

Width 

in. (mm) 

S1* Height 

in. (mm) 

Part No. 

Zinc 

Plated 

Part No. 

Stainless 

Steel 

4.0 (101.6) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45456 45469 

4.0 (101.6) 8.00 (203) 7.38 (187) 6.7 (170) 0.4 (10.2) 45456B 45469B 

6.0 (152.4) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45474 

6.0 (152.4) 8.00 (203) 8.88 (225) 6.7 (170) 0.6 (15.2) 45461B 45474B 

8.0 (203.2) 5.25 (133) 7.38 (187) 3.9 (99) 0.8 (20.3) 45464 45477 

8.0 (203.2) 8.00 (203) 11.38 (289) 6.7 (170) 0.8 (20.3) 45464B 45477B 



28

Series 200 I-Beam System - For Flat Cable 

Can be used indoors on customer-supplied I-beam*. Series 200 trolley bodies are cast aluminum with aluminum saddles and Neoprene cable pad. 

Saddles are designed for flat cable. Wheels are either nylon or steel and can be supplied with or without anti-lift rollers - See part numbers below. 

Optional stainless steel axle/hardware are available - Contact factory. 

* I-Beam (customer provided) 

Max. 4.5” (114mm flange width 




Pigtail 

for 

Hookup 

End 

Clamp 

(Fixed) 


Trolley 

Tow 

Webbing 



Tow 

Trolley 

Tow Trolley 

One Tow Trolley required per system. Supplied with towing box for a customer-supplied 

tow bar. 

Wheel 

Style 

Anti-Lift Rollers 

Included? 

Saddle Dia 

In. (mm) 

Part 

No. 

Wt lb (kg) 

Nylon Yes 2.75 (70) 24829 2.75 (1.25) 

Nylon No 2.75 (70) 24829B 2.75 (1.25) 

Steel Yes 2.75 (70) 33530 2.75 (1.25) 

Steel No 2.75 (70) 33530B 2.75 (1.25) 


Standard construction consists of 5” long body. 

Wheel 

Style 


Included? 

Saddle Dia 

In. (mm) 

Saddle 

Width 

Part No. 

Wt lb (kg) 

Nylon Yes 2.75 (70) 4.0 (102) 24830 2.0 (0.91) 

Nylon No 2.75 (70) 4.0 (102) 24830B 2.0 (0.91) 

Steel Yes 2.75 (70) 4.0 (102) 28904 2.0 (0.91) 

Steel No 2.75 (70) 4.0 (102) 28904B 2.0 (0.91) 

End Clamp 

One End Clamp required per system. Bolted to I-Beam with two 1/4-20 x .25” mounting 

bolts. 

Saddle Dia 

In. (mm) 

Part No. 

Wt lb (kg) 

2.75 (70) 24828 0.75 (0.34) 


29

Series 225 I-Beam Trolleys - For Flat Cable 

The economical Series 225 I-Beam Trolleys are designed to run on: 

I-beams only. 

• S3 x 5.7 

• S3 x 7.5 

• S4 x 7.7 

The trolley feature saddles that pivot, allowing the cable packages to sway during crane operation and operate more smoothly. Trolley bodies and 

saddles are low-carbon steel, zinc plated, with yellow dichromate coating and includes zinc plated hardware. 

• Main rollers are 1.68” (42.7 mm) diameter hardened steel. 

• Tow Trolleys are supplied with 1.19” (30.2mm) diameter hardened steel anti-lift rollers. 



Tow Trolley 

One required per system. Includes anti-lift rollers. Trolley is equipped with cut out box to 

accommodate customer-supplied tow bar. 

Length 

in. (mm) 

Saddle Dia. 

in. (mm) 


(W x H) 

Part 

No. 

Wt lb (kg) 

8.0 (203) 3.4 (86) 2.38 x 1.00 (60 x 25) 34366 9.0 (4.08) 


One required per cable loop. 

Length 

in. (mm) 

Saddle Dia. 

in. (mm) 


(W x H) 

Part 

No. 

Wt lb (kg) 

5.5 (140) 3.4 (86) 2.38 x 1.00 (60 x 25) 34364 8.5 (3.86) 

End Clamp 

One End Clamp required per system. Positioned at end of system and clamped to 

I-beam. 

Length 

in. (mm) 

Saddle Dia, 

in. (mm) 


(W x H) 

Part 

No. 

Wt lb (kg) 

7.8 (198) 3.4 (86) 2.38 x 1.00 (60 x 25) 34365 5.0 (2.27) 

30 


Series 225 I-Beam Trolleys - For Flat Cable 

Single Control Trolley 

Single trolley suitable for mounting junction box. 

Length 

in. (mm) 

Saddle Dia. 

in. (mm) 


(W x H) 

Part No. 

Wt lb (kg) 

5.5 (140) 3.4 (86) 2.38 x 1.00 (60 x 25) 34407 5.0 (2.27) 


Two trolleys and one steel saddle mounted on bracket plus fittings to attach control box. 

Junction boxes are sold separately (See Page 41.) 

Length 

in. (mm) 

Saddle Dia. 

in. (mm) 


(W x H) 

Part No. 

Wt lb (kg) 

26.25 (667) 3.4 (86) 2.38 x 1.00 (60 x 25) 34925 13.0 (5.90) 





31

Series 250 I-Beam - For Flat Cable 

Series 250 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for 

indoor and outdoor applications. Spark resistant bronze rollers are available for hazardous locations - Consult factory. 

Order Tow/Cable Trolley Bodies from below, then choose appropriate Running Gear from Pg. 34. 

Max. Load Per Trolley: 95 lb ( kg) 

Max. Running Speed: 225 ft/min (43.09) m/min) 

Tow Trolley Body 

One required pre system. Tow trolley is supplied with towing box for customer-supplied tow 

bar. Unit weight: 14.5 lb (6.58 kg). Anti-lift rollers are required. 

2.0 (51) * 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 


Window 

Width 

in. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 45100 45113 

Part No. 


4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 45100B 45113B 

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 45106 45119 

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 45106B 45119B 

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 45110 45123 

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 45110B 45123B 

Cable Trolley Body 

One required per cable loop. Unit weight: 10.0 lb (4.54 kg) Anti-lift rollers are optional. 

2.0 (51) * 

Diameter 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 


Window 

Width 

in. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 45126 45140 

4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 45126B 45140B 

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 45132 45146 

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 45132B 45146B 

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 45136 45150 

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 45136B 45150B 

Part No. 


End Trolley Body 

One required per system, plus approximate mounting clamp as determined by factory. 

Unit weight: 8.0 lb (3.63 kg) 

2.0 (51) * 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 


Window 

Width 

in. (mm) 


Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 45153 45166 

4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 45153B 45166B 

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 45159 45172 

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 45159B 45172B 

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 45163 45176 

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 45163B 45176B 

Part No. 


32 


Series 250 I Beam - For Round Cable 

Series 250 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for a 

wide range of demanding applications, indoor and outdoor applications. Saddles are designed for flat cable. Spark resistant bronze rollers are 

available for hazardous locations - consult the factory. 


Max. Load Per Trolley: 95 lb ( kg) 



One required per system. Tow trolley is supplied with towing box for customer-supplied tow bar. Unit 

weight: 15.0 lb (6.80 kg). Anti-lift rollers are required. 

S1* 

Dia. 

in.(mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 

Width 

in. (mm) 


S1 Height * 

in. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45103 45116 

Part No. 


4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 0.4 (10.2) 45103B 45116B 

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45108 45119 

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.6 (15.2) 45108B 45119B 

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 0.8 (20.3) 45111 45124 

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 0.8 (20.3) 45111B 45124B 


S1* 


Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 


Width in. 

(mm) 

S1 Height * 

in. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45129 45143 

Part No. 


4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 0.4 (10.2) 45129B 45143B 

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45134 45146 

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 0.6 (15.2) 45134B 45146B 

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 0.8 (20.3) 45137 45151 

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.8 (20.3) 45137B 45151B 

End Trolley Body One required per system, plus appropriate mounting clamp as determined by factory. Unit weight: 8.5 

lb (3.86 kg) 

S1* 

Dia. 

in. (mm) 

Saddle 

Width 

in. (mm) 

Unit Length 

in. (mm) 


Width In. 

(mm) 

S1 Height * 

in. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45156 45169 

Part No. 


4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 0.4 (10.2) 45156B 45169B 

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45172 

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 0.6 (15.2) 45161B 45172B 

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 0.8 (20.3) 45164 45177 

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 0.8 (20.3) 45164B 45177B 

*Taller cable window heights are available - contact factory. 


33

Series 250 I-Beam - Running Gear 

Running Gear Part Numbers, Series 250 

These roller sets are designed for the Series 250 I-Beam Festoon Trolleys. Order one 

set for each Tow Trolley and Cable Trolley based on the beam type and size. 

• TrolleyMain rollers are 1.58” (40mm) steel flanged 

• Anti-lift rollers, if ordered, are 1.38” (35mm). 

Beam sized are indicated by adding the appropriate alpha character at the end of the 

part number in place of +. Beam size codes are in the table below the part number 

table. 

Example: 

45187E = Running gear with galvanized hardware, without anti-lift rollers, 

sized for an S5 x 10 beam 

Finish Beam Style Anti-Lift Rollers? Part No. 

Galvanized W No 45197 + 

Galvanized W Yes 45198 + 

Galvanized S No 45187 + 

Galvanized S Yes 45198 + 

Stainless Steel W No 45202 + 

Stainless Steel W Yes Contact Factory 

Stainless Steel S No 45192 + 

Stainless Steel S Yes 45194 + 

Beam Size Codes 

+ Fill in Beam Size Code Below 

Beam Type 

W4 x 13 

W5 x 16 

W5 x 19 

W6 x 9 

W6 x 12 

W8 x 10 

S4 x 7.7 

S4 x 9.5 

S5 x 10.0 

S6 x 12.5 

S6 x 17.25 

S7 x 15.3 

+ Code 

A 

B 

C 

D 

E 

K 

C 

D 

E 

G 

H 

J 

34 


Series 350 I-Beam - For Flat Cable 

Series 350 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for a 

wide range of demanding applications, indoor and outdoor applications. Saddles are designed for flat cable. Spark resistant bronze rollers are 

available for hazardous locations - consult the factory. 





One required pre system. Tow trolley is supplied with towing box for customer-supplied tow 

bar. Unit weight: 16.5 lb (7.48 kg). Anti-lift rollers are required. 

2.0 (51) * 

Dia. 

In. (mm) 

Saddle 

Width 

In. (mm) 

Unit 

Length 

In. (mm) 


Width 

In. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 45100 45113 

Part No. 


4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 45100B 45113B 

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 45106 45119 

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 45106B 45119B 

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 45110 45123 

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 45110B 45123B 


2.0 (51) * 

One required per cable loop. Unit weight: 12.0 lb (5.44 kb) Anti-lift rollers are optional. 

Dia. 

In. (mm) 

Saddle 

Width 

In. (mm) 

Unit Length 

In. (mm) 


Width 

In. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 45126 45140 

Part No. 


4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 45126B 45140B 

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 45132 45146 

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 45132B 45146B 

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 45136 45150 

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 45136B 45150B 


One required per system - plus approximate mounting clamp as determined by factory. 

Unit weight: 10.0 lb (4.54 kg) 

2.0 (51) * 

* Taller cable window heights are available 

- Contact Factory. 

Dia. 

In. (mm) 

Saddle 

Width 

In. (mm) 

Unit Length 

In. (mm) 


Width 

In. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 45153 45166 

4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 45153B 45166B 

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 45159 45172 

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 45159B 45172B 

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 45163 45176 

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 45163B 45176B 

Part No. 



35

Series 350 I Beam for Round Cable 

Series 350 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. 350 Trolleys are 

suitable for a wide range of demanding applications, such as large cranes and machinery in steel mills and aluminum smelters. 





One required per system. Tow trolley is supplied with towing box for customer-supplied tow bar. 

Unit weight: 17.0 lb ( kg). Anti-lift rollers are required. 

S1* 

Dia. 

In. (mm) 

Saddle 

Width 

In. (mm) 

Unit Length 

In. (mm) 


Width 

In. (mm) 

S1 Height* 

In. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45103 45116 

Part No. 


4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 0.4 (10.2) 45103B 45116B 

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45108 45119 

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.6 (15.2) 45108B 45119B 

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 0.8 (20.3) 45111 45124 

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 0.8 (20.3) 45111B 45124B 


S1* 


Dia. 

In. (mm) 

Saddle 

Width 

In. (mm) 

Unit Length 

In. (mm) 


Width 

In. (mm) 

S1 Height* 

In. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45129 45143 

Part No. 


4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 0.4 (10.2) 45129B 45143B 

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45134 45146 

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 0.6 (15.2) 45134B 45146B 

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 0.8 (20.3) 45137 45151 

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.8 (20.3) 45137B 45151B 


S1* 

One required per system - plus approximate mounting clamp as determined by factory. Unit weight: 

11.0 lb (4.99 kg) 

Dia. 

In. (mm) 

Saddle 

Width 

In. (mm) 

Unit Length 

In. (mm) 


Width 

In. (mm) 

S1 Height * 

In. (mm) 

Part No. 

Zinc Plated 

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45156 45169 

Part No. 


4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 0.4 (10.2) 45156B 45169B 

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45172 

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 0.6 (15.2) 45161B 45172B 

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 0.8 (20.3) 45164 45177 

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 0.8 (20.3) 45164B 45177B 

*Taller cable window heights are available - contact the factory 

36 


Series 350 I-Beam - Running Gear 

Running Gear Part Numbers, Series 350 

Beam Size Codes 

These roller sets are designed for the Series 250 I-Beam Festoon Trolleys. Order one set 

for each Tow Trolley and Cable Trolley based on the beam type and size. 

• TrolleyMain rollers are 2.00” (51 mm) steel flanged 

• Anti-lift rollers, if ordered, are 1.38” (35 mm). 

Beam sized are indicated by adding the appropriate alpha character at the end of the part 

number in place of +. Beam size codes are in the table below the part number table. 

Example: 

45187E = Running gear with galvanized hardware, without anti-lift rollers, 

sized for an S5 x 10 beam 

Finish Beam Style Anti-Lift Rollers? Part No. 

Galvanized W No 45195 + 

Galvanized W Yes 45196 + 

Galvanized S No 45185+ 

Galvanized S Yes 45186 + 

Stainless Steel W No 45202 + 

Stainless Steel W Yes Contact Factory 

Stainless Steel S No 45190 + 

Stainless Steel S Yes 44853 + 

+ Fill in Beam Size Code Below 

Beam Type 

W4 x 13 

W5 x 16 

W5 x 19 

W6 x 9 

W6 x 12 

W8 x 10 

S4 x 7.7 

S4 x 9.5 

S5 x 10.0 

S6 x 12.5 

S6 x 17.25 

S7 x 15.3 

+ Code 

A 

B 

C 

D 

E 

K 

C 

D 

E 

G 

H 

J 


37

Tow Cable and Tow Webbing 

Conductix-Wampfler offers a complete selection of accessories for your festoon system, including a variety of push-button pendants to maximize 

the value of your system. Tow chain and shock cords are also available for larger systems - See Pgs. 61-63. 

Tow Cable 

In both high-speed and outdoor applications, on Heavy Duty C-Track (8” Trolleys only), 

Heavy Duty Square Bar, 250 Series I-beam, and 350 Series I-beam. 


4 - 6 (1.22-1.83) 44600 0.28 (0.13) 

6 - 8 (1.22-2.44) 44600B 0.40 (0.18) 

8 - 10 (2.44-3.05) 44600C 0.51 (0.23) 

10 - 12 (3.05-3.66) 44600D 0.63 (0.29) 

12 - 14 (3.66-4.27) 44600E 0.74 (0.34) 

14 - 16 (4.27-4.88) 44600F 0.85 (0.39) 

Tow Webbing 

Optional item used in both high speed and outdoor applications, on Standard Duty C-Track, 

Standard Duty Square Bar, 200 Series I-beam, 225 Series I-beam. Also ideal for systems in 

hazardous environments requiring spark resistant components. Ordered by the foot. 

Length Part No. Wt lb/ft (kg/m) 

As required 03159 .18 (0.025) 

38 


Cable Organizers 

Conductix-Wampfler offers a complete selection of accessories for your festoon system, including a variety of push-button pendants to maximize 

the value of your system. 

Flat Cable Organizer 

Designed to prevent flat cables within loops from becoming tangled or caught during 

operation. Designed for use on 200 Series I-beam, 225 Series I-beam, 250 Series 

I-beam, 350 Series I-beam. Can also be used on other festoon systems depending upon 

application. 

Dimensions: In. (mm) 

A 

B 

Part No. 

4.0 1.5 (38.1) 22243 

6.7 Up to .5 (12.7) 43957 

6.7 .51 (13) to 1.75 (44.5) 43957B 

Round Cable Organizer 

W 

D 

L1 

L2 

Designed to prevent round cables within loops from becoming tangled or caught during 

operation. Either one or two per loop may be required. For use on 200 Series I-beam, 

225 Series I-beam, 250 Series I-beam, 350 Series I-beam. Can also be used on other 

festoon systems depending upon application. 

Part No. 

“D” Cable Dia. 

Range In. (mm) 

L1 

In. (mm) 

L2 

In. (mm) 

Wt lbs 

(kg) 

40600P Up to .80 (20.3) 6.0 (152.4) 3.9 (99.1) .75 (0.34) 

40600Q Up to .80 (20.3) 8.8 (223.5) 6.7 (170.2) 1.1 (0.50) 


39

“Quick Disconnect” Pin Connectors 

Given the abuse that Push Button Pendants receive in most industrial 

environments, eventually they will need to be replaced. If your pendant 

goes down unexpectedly, it could cause equipment downtime, extra 

expense to wire in a new pendant, and increased injury risks to maintenance 

personnel. 

Conductix-Wampfler has the solution to reduce all of these concerns - 

The “Quick Disconnect” Pin Connector. 

Pendants wired with Quick Disconnect Pin Connectors can be replaced 

in as little as 5 to 10 minutes, versus two hours with a hard-wired 

pendant. A positive latch mechanism keeps the connector plugged in 

until you’re ready to disconnect the pendant. 

The quick-disconnect connectors are 

available in 16 and 24 pin versions. 

You can use Quick Disconnects with radio controls as well. Then you 

can switch from radio control to a standard pendant quickly and easily. 

Contact Conductix-Wampfler for more information about the possible 

uses for the Quick Disconnect. 




40 


Control Trolley Junction Boxes and Terminal Strips 

Conductix-Wampfler offers several standard junction box / terminal 

strip combinations for use with Control Unit Trolleys - Pgs. 19, 23, 26, 

and 31. If you don’t see the junction box you need, please contact the 

factory. See Pg. 40 for “Quick Disconnect connectors”, which can be 

used instead of hard-wired junction box. 

Size in. (mm) NEMA* Terminal Strips Included Material Part No. Wt lb (kg) 

10 x 8 x 6 (254 x 203 x 152) 12 None Painted Steel 39405 10.5 (4.76) 

10 x 8 x 6 (254 x 203 x 152) 12 12 Pole Control, 4 Pole Power Painted Steel 39362 10.5 (4.76) 

10 x 8 x 6 (254 x 203 x 152) 12 12 Pole Control Painted Steel 39412 10.5 (4.76 

10 x 8 x 6 (254 x 203 x 152) 12 24 Pole Control Painted Steel 39413 10.5 (4.76 


10 x 8 x 6 (254 x 203 x 152) 4 12 Pole Control, 4 Pole Power Painted Steel 39362B 10.0 (4.54) 

10 x 8 x 6 (254 x 203 x 152) 4 12 Pole Control Painted Steel 39412B 10.0 (4.54) 


10 x 8 x 6 (254 x 203 x 152) 4X None Stainless Steel 39406 9.5 (4.31) 

10 x 8 x 6 (254 x 203 x 152) 4X 12 Pole Power, 4 Pole Power Stainless Steel 39362C 9.5 (4.31) 

10 x 8 x 6 (254 x 203 x 152) 4X 12 Pole Control Stainless Steel 39412C 9.5 (4.31) 


10 x 8 x 6 (254 x 203 x 152) 4X 8 Pole Power Stainless Steel 39415 9.5 (4.31) 


12 x 12 x 6 (305 x 305 x 152) 12 36 Pole Control Painted Steel 36412 14.5 (6.58) 



12 x 12 x 6 (305 x 305 x 152) 4 36 Pole Control Painted Steel 36412B 14.9 (6.76 

12 x 12 x 6 (305 x 305 x 152) 4 As Drilled Painted Steel 38870 14.9 (6.76 

12 x 12 x 6 (305 x 305 x 152) 4 24 Pole Control, 8 Pole Power Painted Steel 39388B 14.9 (6.76 



12 x 12 x 6 (305 x 305 x 152) 4X 24 Pole Control, 8 Pole Power Stainless Steel 39388C 13.5 (6.12) 


14 x 12 x 6 (356 x 305 x 152) 12 48 Pole Control Painted Steel 35527 16.4 (7.44) 

14 x 12 x 6 (356 x 305 x 152) 12 36 Pole Painted Steel 39109 16.4 (7.44) 





14 x 12 x 6 (356 x 305 x 152) 4 36 Pole Control, 8 Pole Power Painted Steel 39394B 16.9 (7.67) 



14 x 12 x 6 (356 x 305 x 152) 4X 36 Pole Control, 8 Pole Power Stainless Steel 39394C 15.0 (6.80) 


41

Heavy Duty I-Beam Festoon Overview 

450 Series 

Conductix-Wampfler’s Heavy Duty 450 Series Festoon System is ideal 

for demanding industrial applications to include: 

• Slower speed port container cranes and RTGs 

• Steel mill cranes 

• Foundry cranes 

• Aluminum handling cranes 

• Bulk Material Handling Conveyors 

These systems run on customer-supplied I-beams and are available in 

a variety of configurations to manage long and heavy cable packages. 

Cable Trolleys can be built with one-tier, two-tier, or three tier cable 

saddles. Systems can be configured to handle speeds of up to 500 feet 

per minute depending on the size of the cable package. 

System Overview starts on this page through Pg. 49 

For Trolley Construction Details, see Pg. 50 

For Available Accessories, see Pgs. 60-64 

42 


Heavy Duty I-Beam Ordering Steps 

There are five basic steps required to layout a Heavy Duty festoon system. Specific information regarding each step can be found on the 

accompanying pages. 

Step I: 

Step II: 

Step III: 

Step IV: 

Step V: 

Application Information All pertinent facts regarding the crane, its electrical requirements and duties, 

are required to properly size the festoon system. You can use the specification checklist on Pgs. 6-7 to collect and 

communicate this information. 

Cable Selection and Arrangement In order to satisfy the electrical requirements of the crane, the number, 

the size of conductors and the type of cable must be determined. Once determined, they must then be arranged in an 

order that is suitable for the constant work (flexing) required during operation. 

Trolley Selection Method to determine a suitable trolley carrier that will not only protect the electrical cables, but 

also meet the physical demands of the application. 

Trolley selection is based on the minimum bend diameter of the cable to be festooned. Minimum allowable cable 

saddle diameter is 10 times the outer diameter of the largest cable in the cable package. After determining cable 

saddle diameter, a saddle width must be specified by determining the maximum width of the cable package. 

System Calculations Required to determine the length of cables and the number of trolleys required to meet 

the application requirements. 

System Accessories Items that may be required in order to enhance the performance of the festoon system. 

Conductix-Wampfler Festoon System on a Container Crane 

Close-up shot of the same crane. 


43

Heavy Duty Festoon Terms and Definitions 

BH – Beam Height 

Height of festoon system 

I-Beam. 

SD – Storage Distance 

Space required for storage of festoon 

system end clamp, trolleys and tow trolley. 

SW 

SD 

BH 

SW – System Width 

Maximum unobstructed 

area in which the 

system is hung and 

operates. 

Must include sufficient 

area for cable sway 

during operation. 

LD – Loop Depth 

Distance from 

the underside of 

I-Beam to the bottom 

of the loop. 

LD 

FE 

Fixed End Pigtail 

Amount of cable required 

for terminations at 

fixed end of system. 

Distance is measured 

from center -line of end 

clamp support saddle 

to the power source, 

and is determined by 

customer. 

5 in. ( Minimum Clearance 

End Clamp 

Fastened to lower flange of 

beam at end of system I-Beam. 

One required per system. 

Shock Cord Assembly 

Designed to reduce shock loads transmitted to 

trolleys during high speed, high acceleration 

operation. Shock cords are made of elastomer 

material. Quantity per loop is dependent on 

system application. 

Trolley Bumper 

Shock absorbing device dampens 

collisions between trolleys. Designed 

to allow sufficient deflection, to 

prevent cables on adjacent trolleys 

from coming into hard contact. 

Thrust Bar 

Customer supplied and installed, 

to be welded to underside of 

I-Beam against the end clamp, 

to take horizontal impact during 

operation. 

Cables 

System hardware designed 

to accommodate either flat or 

round cables. 

Tow Chain or Tow Rope 

Towing connection between system end 

clamp, trolleys and tow trolley, which 

transmits pulling forces as the system 

operates. One assembly required per 

loop constructed of either chain or steel 

cable. 

Cable Organizer 

Designed to contain and 

organize cables throughout 

the loop. Prevents 

cables from tangling during 

operation. Quantity 

per loop and positioning 

are dependent on system 

application. 

44 


Heavy Duty Festoon Terms and Definitions 

TL - Total Track Length 

Total length of I-Beam required for the festoon system. 

TL 

AT 

AT – Active Travel 

Distance between center-line of the tow trolley tow 

box when the system is stored and the farthest 

point the tow trolley will travel when the system is 

fully extended. 

ME 

See Page 6 for Specification Data 

Sheet to collect system information 

Mobile End Pigtail 

Amount of cable required for terminations 

at the mobile end of system. Distance is 

measured from center-line of tow trolley 

support saddle to the moving equipment, 

and is determined by customer. 

Conductix-Wampfler festoon systems provide electrical power and control signals from a fixed source to a 

moving consumer. This is accomplished by placing the electrical cables on supports (trolleys) which are free to move as the 

host machine moves. The Heavy-Duty Festoon system is designed to provide the utmost protection and care for the electric 

cables which are the lifeblood of the system. This protection equates to longer cable life, lower maintenance costs, and 

lower overall operating expenses. 

Running Gear 

Rollers and hardware fastened to tow trolley 

and intermediate trolleys. Designed to carry 

trolley load. Set to run on specified I-Beam. 

Cable Clamp 

Consists of sectional, elastic rubber 

pad held in place by metal retainer 

designed to secure electrical cables 

to cable saddle. 

Trolley 

Intermediate moving hardware that carries 

cable support saddle. Trolley length sized 

to protect cables during operation. Quantity 

required per system depends on application. 

Cable Saddle 

One piece formed steel 

designed to provide support for 

full 180° of cable loop draped 

over them. 

Tow Trolley (With Rollers) 

Functions as first moving carrier, connected to moving 

equipment via outrigger arm (tube) that is located 

centrally in the rectangular opening. One required per 

system. 

Tow Clamp (Without Rollers) 

Functions as first moving carrier, fastened to moving 

equipment via outrigger arm (channel iron). 


45

Arranging the Cable Package 

Step 1 Systems Requirements 

Review your system requirements and start collecting data on the Specification Data Sheets, Pgs. 6-7. 

Step 2 Cable Selection & Arrangement 

Choose the size, type, and number of conductors for each cable you need to manage. Either flat cables, or round cables, or a 

combination of the two can be selected. It is generally best to use either all round or all flat for a system. However, depending on 

the application and the actual combination, equipment can be selected to accommodate both types. Be careful when selecting round 

cables. Some cables are not suited for the constant flexing that a festoon system required. Finely stranded round cables work best, as 

they have the flexibility required to meet the demands of the system. The next step is to prepare a sketch on paper of how the cables 

are to be arranged on the support saddles. Below are some general guidelines to follow when laying out the cable arrangement. 

Arranging Flat Cables 

1)Arrange cables so that ones with the largest conductor sizes are on the 

top of the stack - See diagram at the right. This provides a larger bending 

radius and improves heat dissipation. The top cable absorbs the most pulling 

force during operation, so having cables with the larger conductors on top 

better handles this force. 

2)Arrange cables so that ones with the largest conductor sizes are on the 

top of the stack - See diagram at the right. This provides a larger bending 

radius and improves heat dissipation. The top cable absorbs the most pulling 

force during operation, so having cables with the larger conductors on top 

better handles this force. 

3) Cables should be arranged so that at least 50% of the cable surfaces are 

under clamp pressure - See diagram at the right 

POOR 

BEST 

Arranging Round Cables 

1) Minimize the variations in cable diameters as much as possible. Large 

variations in cable diameters make adequate clamping difficult and might 

cause the system to operate in an unstable manner - See diagrams at the 

right. 

BEST 

2) If cables are different diameters, they should be arranged in this order: 

POOR 

a) Place the two largest cables in the outermost positions of the support 

saddle. These are marked with an “X” on the second “BEST” drawing. 

b) Arrange the remaining cables between these two cables, taking care to 

place the heaviest cables (marked “Z”) near the center-line of the trolley 

and the lighter cables to either side of those - See diagrams at the right. 

Distribute the cable load evenly so the saddles are balanced. This will 

make the system run smoothly and increase wheel bearing life. 

BEST 

POOR 

X Z Z 

X 

Arranging Flat & Round Cables: 

Place the large round cables at the outermost positions of the cable saddle. 

Arrange the flat cables between the round cables. Distribute the weight 

evenly on all saddles and use Round Cable Organizers - See Pg. 64. 

BEST 

POOR 

46 


Trolley Selection and Running Gear Style 

Step 3 Trolley Selection 

Select the correct trolleys by selecting the proper trolly body size, choosing the proper style of running gear, and determining the proper 

main roller size. 

Trolley Body Size 

For Flat Cables: 

Determine the body size based on the cable arrangement prepared in Step 2. The trolley body is based primarily on the 

diameter of the support saddle. Saddles provide support for the full 180° loops of cable which are draped over them. This 

eliminates the stress on the cable at the saddle edges where the cable starts to hang vertically. The rules for proper saddle 

diameter selection are: 

Cable thickness up to .316”: Saddle diameter > 6.3 times the cable thickness 

Cable thickness up to .500”: Saddle diameter > 8.0 times the cable thickness 

Cable thickness over .500”: Saddle diameter > 10.0 times the cable thickness 

For Round Cables: 

Saddle diameter > 10 times the largest cable diameter 

For dimensional information for trolleys, tow trolleys, etc., see Pgs. 51-53. 

Running Gear Style 

Select the correct style of running gear based on your application. See Pgs. 56-59. The following are the recommended 

guidelines: 

Running Gear 

Crowned Main Rollers 

and Horizontal Guide 

Rollers 

Crowned Main Rollers 

and Horizontal Guide 

Rollers and Anti-Lift 

Rollers 

Flanged Main Rollers 

Flanged Main Rollers and 


Application 

• Indoor operation 

• Moderate speeds, any duty cycle 

• Outdoor operation if no possibility of ice on beam. 

• All speeds and duty cycles 

• Use where side winds/lateral forces could cause trolley to tip. 

• Especially useful on multiple tier trolleys and beams with narrow flanges. 

• Anti-Lift rollers required on all Tow Trolleys. 

• Indoor operation 

• Moderate speeds - All duty cycles 

• Moderate speeds and any duty cycle 

• Use where side winds/lateral forces could cause trolley to tip. 

• Especially useful on multiple tier trolleys and beams with narrow flanges. 

• Anti-Lift rollers required on all Tow Trolleys. 


47

Main Roller Selection 

Step 3 Main Roller Guide Selection 

Proper main roller size is based on the average operating speed of the festoon system, the running time per day, and the load per trolley. 

Standard rollers are made of hardened steel, however rollers with polyurethane tires are available when quieter operation is required and 

when wear on the running beam must be minimized. 

Use the charts below to determine the proper diameter of the main rollers: 

• Determine whether you want standard hardened steel rollers or rollers with polyurethane tires; then go to the appropriate table 

below 

• Determine system operating speed and find the appropriate speed range in the far left column 

• Move along the operating speed row to right and over to the column displaying appropriate average running time per day 

• Follow that column down to line displaying the maximum load per trolley 

Approximate Load per Trolley = [Loop Depth (ft) x 2] x Cable Package Weight in lb/ft 

• Follow row to left to determine main roller diameter 

Hardened Steel 

ft / min. 

Speed 

M / min. 

Average Running Time per Day 

(Hours) 

Up to 84 Up to 25 4 to 8 8 to 16 Over 16 

84-175 25-53 2 to 4 4 to 8 8 to 16 Over 16 

175-326 53-100 Up to 2 2 to 4 4 to 8 8 to 16 Over 16 

326-500 100-152 Up to 2 2 to 4 4 to 8 8 to 16 

Main Roller Diameter 

In. 

Meters 

Load per Trolley 

lb (Kg) 

2.5 62 450 (204) 350 (159) 275 (125) 225 (102) 175 (79) 

4 100 1100 9 (500) 900 (408) 750 (340) 575 (261) 450 (204) 

Hardened Steel with Polyurethane Tires 

Ft. / Min. 

Speed 

m / Min. 

Average Running Time per Day 

(Hours) 

Up to 84 25 4 to 8 8 to 16 Over 16 

84-175 25-53 2 to 4 4 to 8 8 to 16 Over 16 

175-326 53-100 Up to 2 2 to 4 4 to 8 8 to 16 Over 16 

326-500 100-152 Up to 2 2 to 4 4 to 8 8 to 16 

Main Roller Diameter 

Inches 

mm 

Load per Trolley 

Pounds (Kg) 

2.5 62 315 (143) 245 (111) 190 (86) 155 (70) 120 (55) 

4 100 770(350) 630 (286) 340 (155) 400 (182) 315 (143) 

48 


System Calculations 

Step 4 System Calculations 

BLT 

TL 

SD 

TTL 

AT 

LD 

Symbol 

(see dwg) 

AT 

Active Travel 

Description 

Formula to 

Calculate 

ATL Active Travel per Loop (CL x SF) - TL 

LD 

Loop Depth (underside of I-Beam to 

bottom of loop) 

SD Storage Distance (NL x TL) + TTL 

TL 

Trolley Length 

TTL 

Tow Trolley Length - From bumper to 

center line of tow box) 

SF Cable Sag Factor * See chart below 

CL Cable Required per Loop LD x 2 

TCL 

Total Cable Length; without fixed and 

mobile end pigtails for hookup 

NL Number of Loops Required AT divided by ATL 

Speed 

ft/min (m/min) 

Up to 2.5 (0.76) 

2.51 to 4.0 

(0.77 to 1.21) 

* CABLE SAG FACTOR CHART 

LOOP DEPTH ft (m) 

4.01 to 6.5 

(1.22 to 1.98) 

6.5 to 10.5 

(1.99 to 3.2) 

10.51 to 16.5 

(3.21 to 5.03) 

16.51 to 26 

(5.04 to 7.9) 

0-105 (0-32) 0.90 0.90 0.90 0.90 0.90 0.90 

105-130 (32-40) 0.85 0.90 0.90 0.90 0.90 0.90 

130-160 (40-50) 0.80 0.85 0.90 0.90 0.90 0.90 

165-205 (50-63) 0.75 0.80 0.85 0.90 0.90 0.90 

205-260 (63-80) 0.75 + 0.80 0.85 0.90 0.90 

260-330 (80-100) 0.75 + 0.80 0.85 0.90 

330-410 (100-125) 0.75 + 0.80 0.85 

410-500 (125-152) 

+ Shock cords are recommended. See pages 67-68 for details. 


49

450 Series Trolley Features 

4 

3 

1 

2 

1) Center Plate 

Material: 

Finish: 

2) Saddle Assembly 

Material: 

Finish: 

Features: 

3) Running Gear 

Side Shields 

Material: 

Finish: 

Features: 

Rollers 

Material: 

Finish: 

Bearings: 

Feature: 

4) Bumper 

Material: 

Durometer: 

Fastener: 

Feature: 

3/8” hot-rolled steel 

Hot-dip galvanized 

12 gauge steel 


• Formed saddle from single piece of steel, no welds to break or rust 

• Saddle has rolled flanges with rounded edges, won’t cut cables 

• Saddles bolted to center plate with stainless steel fasteners 

• Saddles available with either single or double cable clamping bar 

5/16” Hot-rolled steel 


• Bolted to center plate with stainless steel fastener 

• Independently removable to allow easy roller replacement 

Hardened steel 

Zinc plated 

Permanently sealed, ball bearings 

• Available with polyurethane tires for quiet travel and minimal beam wear 

Neoprene 

65-70 Shore A 

Stainless steel 

• Large contact surface area 

50 


450 Series Trolley - 10” (260 mm) Saddle Diameter 


Running gear must be ordered separately - see pages 56 thru 59. 

“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40500A 29 (13.2) 

12.63 (320) 31.75 (806) Single 40500B 39.5 (17.9) 

6.00 (152) 18.50 (470) Double 40505A 33.2 (15.1) 

12.63 (320) 31.75 (806) Double 40505B 46.7 (21.2) 

Tow Trolley 

Running gear must be ordered separately - See pages 56 thru 59. 

“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40510A 32.3 (14.6) 

12.63 (320) 31.75 (806) Single 40510B 42.8 (19.4) 

6.00 (152) 18.50 (470) Double 40515A 36.5 (16.6) 

12.63 (320) 31.75 (806) Double 40515B 50 (22.7) 

Tow Clamp 

“Wc” 

In. (mm) 

“W” 

In. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40520A 29 (13.2) 

12.63 (320) 31.75 (806) Single 40520B 39.5 (17.9) 

6.00 (152) 18.50 (470) Double 40525A 33.2 (15.1) 

12.63 (320) 31.75 (806) Double 40525B 46.7 (21.2) 

End Clamp 

“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40530A 33.1 (15) 

12.63 (320) 31.75 (806) Single 40530B 43.6 (19.8) 

6.00 (152) 18.50 (470) Double 40535A 37.3 (16.9) 

12.63 (320) 31.75 (806) Double 40535B 50.8 (23) 


51


Trolley 


“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40501A 37 (16.8) 

12.63 (320) 31.75 (806) Single 40501B 49.9 (22.6) 

6.00 (152) 18.50 (470) Double 40506A 41.3 (18.7) 

12.63 (320) 31.75 (806) Double 40506B 57.2 (26) 

Tow Trolley 


“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40511A 40.3 (18.3) 

12.63 (320) 31.75 (806) Single 40511B 53.2 (24.1) 

6.00 (152) 18.50 (470) Double 40516A 44.5 (20.2) 

12.63 (320) 31.75 (806) Double 40516B 60.5 (27.5) 

Tow Clamp 

“Wc” 

In. (mm) 

“W” 

In. (mm) 

Clamping 

Bar 

Part No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40521A 37.9 (17.2) 

12.63 (320) 31.75 (806) Single 40521B 50.8 (23) 

6.00 (152) 18.50 (470) Double 40526A 42.2 (19.1) 

12.63 (320) 31.75 (806) Double 40526B 58.1 (26.4) 

End Clamp 

“Wc” 

In. (mm) 

“W” 

In. (mm) 

Clamping 

Bar 

Part No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40531A 43.8 (19.9) 

12.63 (320) 31.75 (806) Single 40531B 55.1 (25.0) 

6.00 (152) 18.50 (470) Double 40536A 48.0 (21.8) 

12.63 (320) 31.75 (806) Double 40536B 64.0 (29.0) 

52 





“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40502A 48.8 (22.1) 

12.63 (320) 31.75 (806) Single 40502B 64.7 (29.4) 

6.00 (152) 18.50 (470) Double 40507A 53.1 (24.1) 

12.63 (320) 31.75 (806) Double 40507B 71.9 (32.6) 

Tow Trolley 


“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40512A 52.1 (23.6) 

12.63 (320) 31.75 (806) Single 40512B 68 (30.9) 

6.00 (152) 18.50 (470) Double 40517A 56.3 (25.5) 

12.63 (320) 31.75 (806) Double 40517B 75.2 (34.1) 

Tow Clamp 

“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40522A 46.4 (21) 

12.63 (320) 31.75 (806) Single 40522B 62.3 (28.3) 

6.00 (152) 18.50 (470) Double 40527A 50.7 (23) 

12.63 (320) 31.75 (806) Double 40527B 69.6 (31.6) 

End Clamp 

“Wc” 

in. (mm) 

“W” 

in. (mm) 

Clamping 

Bar 

Part 

No. 

Wt lb (kg) 

6.00 (152) 18.50 (470) Single 40532A 55.6 (25.2) 

12.63 (320) 31.75 (806) Single 40532B 71.4 (32.4) 

6.00 (152) 18.50 (470) Double 40537A 60 (27.2) 

12.63 (320) 31.75 (806) Double 40537B 78.7 (35.7) 


53

450 Series Auxiliary Saddles 

Auxiliary saddles may be required for large cable packages that are unable to fit on primary saddle or to separate power and control cables. One 

or two additional saddles may be added, depending on the weight limit of the trolley. 

Auxiliary support saddles are normally selected and ordered with initial order. However, they can be ordered separately for installation to existing 

systems if required. Certain configurations may require bumper extensions, see page 45 for details. 

D1 

Wc 

D2 

W 

D1 

Inches (mm) 

D2 

Inches (mm) 

Wc 

Inches (mm) 

W 

Inches (mm) 

Clamping 

Bar 

Part No. 

Weight 

lb (kg) 

10” (260) 10” (260) 6.00 (152) 18.50 (470) Single 40570 A 22.5 (10.2) 

10” (260) 10” (260) 12.63 (320) 31.75 (806) Single 40570 B 33 (15) 

10” (260) 10” (260) 6.00 (152) 18.50 (470) Double 40715 A 26.7 (12.1) 

10” (260) 10” (260 12.63 (320) 31.75 (806) Double 40715 B 40.2 (18.3) 

14” (360) 10” (260) 6.00 (152) 18.50 (470) Single 40571 A 28 (12.7) 

14” (360) 10” (260) 12.63 (320) 31.75 (806) Single 40571 B 38.5 (17.5) 

14” (360) 10” (260) 6.00 (152) 18.50 (470) Double 40717 A 32.3 (14.6) 

14” (360) 10” (260) 12.63 (320) 31.75 (806) Double 40717 B 45.7 (20.7) 

19” (480) 10” (260) 6.00 (152) 18.50 (470) Single 40572 A 28.2 (12.8) 

19” (480) 10” (260) 12.63 (320) 31.75 (806) Single 40572 B 38.6 (17.5) 

19” (480) 10” (260) 6.00 (152) 18.50 (470) Double 40718 A 32.3 (14.6) 

19” (480) 10” (260) 12.63 (320) 31.75 (806) Double 40718 B 45.8 (20.8) 

14” (360) 14” (360) 6.00 (152) 18.50 (470) Single 40573 A 31 (14.1) 

14” (360) 14” (360) 12.63 (320) 31.75 (806) Single 40573 B 42.4 (19.2) 

14” (360) 14” (360) 6.00 (152) 18.50 (470) Double 40719 A 35.3 (16) 

14” (360) 14” (360) 12.63 (320) 31.75 (806) Double 40719 B 51.2 (23.2) 

19” (480) 10” (260) 6.00 (152) 18.50 (470) Single 40574 A 33.5 (15.2) 

19” (480) 10” (260 12.63 (320) 31.75 (806) Single 40574 B 46.4 (21) 

19” (480) 10” (260 6.00 (152) 18.50 (470) Double 40720 A 37.8 (17.1) 

19” (480) 10” (260 12.63 (320) 31.75 (806) Double 40720 B 53.7 (24.4) 

19” (480) 19” (480) 6.00 (152) 18.50 (470) Single 40575 A 43.6 (19.8) 

19” (480) 19” (480 12.63 (320) 31.75 (806) Single 40575 B 59.4 (27) 

19” (480 19” (480 6.00 (152) 18.50 (470) Double 40721 A 47.8 (21.7) 

19” (480 19” (480 12.63 (320) 31.75 (806) Double 40721 B 66.7 (30.3) 

54 


450 Series Bumper Extensions 

Horizontal 

Mounting Orientation 

Vertical 

Some multi-tier trolley configurations require bumper extensions to 

ensure cables on adjacent trolleys do not come into hard contact 

with one another during operation. The Conductix-Wampfler Bumper 

Extension Kit may be mounted vertically or horizontally to add clearance 

for cables. 

Each kit consists of one bumper extension and mounting hardware. Order 

one kit per trolley and one additional kit for the tow trolley or tow clamp. 

The chart below shows some multi-tier trolley scenarios that either do 

not need or might require bumper extensions. The final determination 

should be made by the factory. 

D1 

D2 

Bumper Extension Kit 

Part No. 

Wt lb (kg) 

Contact Factory 

D3 

Second Tier Smaller than First Tier 

D1 

D2 

D1 Saddle 

Diameter 

D2 Saddle 

Diameter 

D3 Saddle 

Diameter 

Bumper 

Extension 

Bumper 

Mounting 

480 360 n/a Normally Not Needed n/a 



Second Tier Same Diameter as the First Tier 

Each Tier Progressively Smaller 

D1 

D2 

D3 

Second and Third Tiers Same Diameter, but Smaller Than 

the First Tier 

D1 

D2 

D1 

D2 

D3 

D1 

Saddle 

Diameter 

D2 Saddle 

Diameter 

D3 Saddle 

Diameter 

Bumper 

Extension 

Bumper 

Mounting 

480 480 n/a Vertical Vertical 

360 360 n/a Horizontal n/a 


D1 Saddle 

Diameter 

D2 Saddle 

Diameter 

D3 Saddle 

Diameter 

Bumper 

Extension 

Bumper 

Mounting 

480 360 260 Normally Not Needed n/a 

D1 

Saddle 

Diameter 

D2 

Saddle 

Diameter 

D3 Saddle 

Diameter 

Bumper 

Extension 

Bumper 

Mounting 

480 360 360 Vertical n/a 

480 260 260 Horizontal n/a 

360 260 260 not needed n/a 


55

450 Series Running Gear - For S Beams 

Running Gear components are assembled to the cable trolleys and tow trolleys at the factory. They are set to the nominal dimension of the I-beam 

of choice. 

• Choose the appropriate running gear type and roller diameter. 

• Add the corresponding suffix of the beam size to the base running gear number. 

Part Number Example: 

40551E = Running gear with 2.5” dia. steel main roller 

with horizontal guide and anti-lift rollers set for S5x10.0 

I-beam. 

Beam Size Part No. Suffix 

S4 x 7.7 C * 

S4 x 9.5 D * 

S5 x 10.0 E 

S5 x 14.75 F 

S6 x 12.5 G 

S6 x 17.25 H 

S7 x 15.3 J 

S7 x 20.0 K 

S8 x 18.4 L 

S8 x 23.0 M 

S10 x 25.4 N 

S10 x 35.0 P 

S12 x 31.8 Q 

S12 x 35.0 R 

S15 x 42.9 U 

S15 x 50.0 V 

* NOTE: Suffix code C & D 

are not applicable for running 

gear with 4” diameter main 

roller. 

Crowned Steel Main Rollers 

Without Anti-Lift Rollers 

Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless 

steel fastener. Running gear designed for independent side shield removal. 

• Main Rollers: hardened steel, zinc plated with permanently sealed precision ball 

bearings. 

• Horizontal Guide Rollers: Zinc plated, sealed ball bearings. 

• Anti-lift Rollers (if ordered): Zinc plated, sealed ball bearings. 

• Operating Temperature: -22 O F to 220 O F 


Main Roller Dia. 

Max. Load 

lb (kg) 

Part No. 

Wt 

lb (kg) 

No 2.5” (62) 450 (204) 40546 24.8 (11.2) 

No 4” (100) 1100 (500) 40548 36.1 (16.4) 

Yes 2.5” (62) 450 (204) 40551 27.3 (12.4) 

Yes 4” (100) 1100 (500) 40553 38.5 (17.5) 

With Anti-Lift Rollers 

56 


450 Series Running Gear - For S Beams 

Flanged Steel Main Rollers 


Consists of (4) side shields with appropriate rollers, galvanized steel spacers and 

stainless steel fastener. Running gear designed for independent side shield removal. 


bearings. 





Max. Load 

lb (kg) 

Part No. 

Wt 

lb (kg) 

No 2.5” (62) 450 (204) 40677 24.8 (11.2) 

No 4” (100) 1100 (500) 40678 36.1 (16.4) 

Yes 2.5” (62) 450 (204) 40679 27.3 (12.4) 

Yes 4” (100) 1100 (500) 40680 38.5 (17.5) 


Polyurethane Tire on Steel Main 

Rollers 




• Main Rollers: Polyurethane tread, steel hub, zinc plated with permanently sealed 

precision ball bearings. 

• Horizontal Guide Rollers: Zinc plated steel with sealed ball bearings. 

• Anti-lift Rollers (if ordered): Zinc plated steel with sealed ball bearings. 

• Operating Temperatures -22 O F to 220 O F. 



Max. Load 

lb (kg) 

Part No. 

Wt 

lb (kg) 

No 2.5” (62) 315 (143) 40547 23.3 (10.6) 

No 4” (100) 770 (350) 40549 31.3 (14.2) 

Yes 2.5” (62) 315 (143) 40552 24.4 (11.1) 

Yes 4” (100) 770 (350) 40554 33.7 (15.3) 



57

450 Series Running Gear - For W Beams 

Running Gear components are assembled to the cable trolleys and tow trolleys at the factory. They are set to the nominal dimension of the I-beam 

of choice. 

• Choose the appropriate running gear type and roller diameter. 

• Add the corresponding suffix of the beam size to the base running gear number. 

Part Number Example: 

40560E = Running gear with 2.5” diameter 

steel main roller with horizontal guide and 

anti-lift rollers set for W6 x 12 I-beam. 

Beam Size Part No. Suffix 

W4 x 13 A * 

W5 x 16 

B 

W5 x 19 

C 

W6 x 9 

D 

W6 x 12 

E 

W6 x 16 

G 

W8 x 10 

L 

W8 x 13 

L 

W8 x 15 

M 

W8 x 18 

N 

W8 x 21 

P 

* NOTE: Suffix code A is 

applicable for running gear 

with 4” diameter main roller. 

Crowned Steel Main Rollers 




• Main Rollers: Hardened steel, zinc plated with permanently sealed precision ball 

bearings. 

• Horizontal Guide Rollers: Zinc plated, sealed ball bearings. 





Max. Load 

lb (kg) 

Part No. 

Wt 

lb (kg) 

No 2.5” (62) 450 (204) 40556 24.8 (11.2) 

No 4” (100) 1100 (500) 40558 36.1 (16.4) 

Yes 2.5” (62) 450 (204) 40560 27.3 (12.4) 

Yes 4” (100) 1100 (500) 40562 38.5 (17.5) 


58 


450 Series Running Gear - For W Beams 

Flanged Steel Main Rollers 





bearings. 





Max. Load 

lb (kg) 

Part No. 

Wt 

lb (kg) 

No 2.5” (62) 450 (204) 40670 24.8 (11.2) 

No 4” (100) 1100 (500) 40672 36.1 (16.4) 

Yes 2.5” (62) 450 (204) 40674 27.3 (12.4) 

Yes 4” (100) 1100 (500) 40676 38.5 (17.5) 


Polyurethane Tire on Steel Main 

Rollers 




• Main Rollers: Polyurethane tread, steel hub, zinc plated with permanently sealed 

precision ball bearings. 

• Horizontal Guide Rollers: Zinc plated steel with sealed ball bearings. 

• Anti-lift Rollers (if ordered): Zinc plated steel with sealed ball bearings. 

• Operating Temperatures -22 O F to 220 O F. 



Max. Load 

lb (kg) 

Part No. 

Wt 

lb (kg) 

No 2.5” (62) 315 (143) 40547 23.3 (10.6) 

No 4” (100) 770 (350) 40549 31.3 (14.2) 

Yes 2.5” (62) 315 (143) 40552 24.4 (11.1) 

Yes 4” (100) 770 (350) 40554 33.7 (15.3) 



59

Tow Rope Assemblies 

5/16” (8 mm) Diameter Tow Rope Assemblies 

The use of tow rope or tow chain assemblies are recommended for 

applications where: 

• Travel speed is greater than 150 fpm (45 m/min) 

• Acceleration is greater than 1 ft/s 2 (0.3 m/s 2 ) 

Rope 

• Vinyl coated 7x19 galvanized steel aircraft cable 1/4” dia. 

(6mm) 

• Overall diameter 5/16” (8mm) 

• Working load: 2,800 lbs. 

Hardware 

• Thimble galvanized steel 

• Aluminum ferrule 

• 7/16” (11.1 mm) galvanized steel shackle with roll pin 

Length Range 

Feet Meters 

Part No. 

Up to 6.00 Up to 1.82 40580 A-A 

6.01 to 9.00 1.83 to 2.74 40580 A-B 

9.01 to 12.00 2.75 to 3.65 40580 A-C 

12.01 to 15.00 3.66 to 4.57 40580 A-D 

15.01 to 18.00 4.58 to 5.48 40580 A-E 

18.01 to 21.00 5.49 to 6.40 40580 A-F 

Length Range 

Feet Meters 

Part No. 

21.01 to 24.00 6.41 to 7.31 40580 A-G 

24.01 to 27.00 7.32 to 8.23 40580 A-H 

27.01 to 30.00 8.24 to 9.14 40580 A-J 

30.01 to 33.00 9.15 to 10.06 40580 A-K 

33.01 to 36.00 10.07 to 10.97 40580 A-L 

36.01 to 39.00 10.98 to 11.89 40580 A-M 

3/8” (10 mm) Diameter Tow Rope Assemblies The use of tow rope or tow chain assemblies are recommended for 

applications where: 

• Travel speed is greater than 150 fpm (45 m/min) 

• Acceleration is greater than 1 ft/s 2 (0.3m/s 2 ) 

Rope 

• Vinyl coated 7x19 galvanized steel aircraft 

cable 5/16” dia. (8mm) 

• Overall diameter 3/8” (10mm) 

• Working load: 3,900 lbs. 

Hardware 

• Thimble galvanized steel 

• Aluminum ferrule 

• 7/16” (11.1 mm) galvanized steel shackle with roll pin 

Length Range 

Feet Meters 

Part No. 

Up to 6.00 Up to 1.82 40580 B-A 

6.01 to 9.00 1.83 to 2.74 40580 B-B 

9.01 to 12.00 2.75 to 3.65 40580 B-C 

12.01 to 15.00 3.66 to 4.57 40580 B-D 

15.01 to 18.00 4.58 to 5.48 40580 B-E 

18.01 to 21.00 5.49 to 6.40 40580 B-F 

Length Range 

Feet Meters 

Part No. 

21.01 to 24.00 6.41 to 7.31 40580 B-G 

24.01 to 27.00 7.32 to 8.23 40580 B-H 

27.01 to 30.00 8.24 to 9.14 40580 B-J 

30.01 to 33.00 9.15 to 10.06 40580 B-K 

33.01 to 36.00 10.07 to 10.97 40580 B-L 

36.01 to 39.00 10.98 to 11.89 40580 B-M 

60 


Tow Chain Assemblies 

Tow Chain Assembly 

Chain 

• 0.25” Galvanized steel, grade 30 proof coil 

• Working load: 1250 lb (567 kg) 

• Weight: 0.675 lb/ft (0.31 kg) 

• Travel speeds less than 150 ft/min (45.7 m/min) 

Hardware 

• 0.43” (10.9 mm) galvanized steel shackle with roll-pin 

• Weight: 0.38 lb (0.17 kg) each 

Ordering Instructions 

How To Order Tow Rope or Tow Chain: 

• Calculate length using the formula: 

Tow Rope or Tow Chain Length = (Active Travel Per Loop* ) + 4.25 inches) x 1.05 

* See Pg. 49 to calculate “Active Travel Per Loop” 

• Using charts below, locate the appropriate length range to determine the correct part 

number. 

• When ordering, specify the part number and the calculated length. 

Example: Calculated tow rope length of 13.75 feet. 5/16” diameter tow rope assembly 

has been chosen. To order specify: 40580A-D @ 13.75 feet long. 

Feet 

Length Range 

Meters 

Part No. 

Up to 6.00 Up to 1.82 40580 C-A 

6.01 to 9.00 1.83 to 2.74 40580 C-B 

9.01 to 12.00 2.75 to 3.65 40580 C-C 

12.01 to 15.00 3.66 to 4.57 40580 C-D 

15.01 to 18.00 4.58 to 5.48 40580 C-E 

18.01 to 21.00 5.49 to 6.40 40580 C-F 

21.01 to 24.00 6.41 to 7.31 40580 C-G 

24.01 to 27.00 7.32 to 8.23 40580 C-H 

27.01 to 30.00 8.24 to 9.14 40580 C-J 

30.01 to 33.00 9.15 to 10.06 40580 C-K 

33.01 to 36.00 10.07 to 10.97 40580 C-L 

36.01 to 39.00 10.98 to 11.89 40580 C-M 


61

Shock Cord Assemblies 

The use of shock cord assemblies are recommended for applications where travel speed is greater than 300 FPM (100m/min) and/or where 

acceleration is greater than 2 ft/s 2 (0.6m/s 2 ). Shock Cords have polypropylene jacket Jacket and natural rubber cords. Fittings are zinc-plated 

steel with stainless steel hardware. Each cord in the cord assemblies are 0.62” (15.7 mm) O.D. 

How To Order Shock Cord: 

• Calculate Tow Rope (or Tow Chain) length using formula on page 61. 

• Calculate shock cord length using the formula: 

Shock Cord Length = Tow Rope (or Tow Chain) Length x 0.7 

When ordering, specify the part number within the range of the calculated length and state the calculated length. Example: Calculated 

shock cord length is 7.7 feet. To order specify: 40607A-D @ 7.7 feet long. 

Shock Cord Assembly with Two Cords 

“L” 

Length Range “L” 

Feet Meters 

Part No. 

Up to 2.50 Up to 0.76 40607 A-A 

2.51 to 4.50 0.76 to 1.37 40607 A-B 

4.51 to 6.50 1.38 to 1.98 40607 A-C 

6.51 to 8.50 1.99 to 2.59 40607 A-D 

8.51 to 10.50 2.60 to 3.20 40607 A-E 

10.51 to 12.50 3.21 to 3.81 40607 A-F 

12.51 to 14.50 3.82 to 4.42 40607 A-G 

14.51 to 16.50 4.43 to 5.03 40607 A-H 

16.51 to 18.50 5.04 to 5.64 40607 A-J 

18.51 to 20.50 5.65 to 6.25 40607 A-K 

20.51 to 22.50 6.26 to 6.85 40607 A-L 

22.51 to 24.50 6.86 to 7.47 40607 A-M 

Shock Cord Assembly with Four Cords 

“L” 

Length Range “L” 

Feet Meters 

Part No. 

Up to 2.50 Up to 0.76 40607 B-A 

2.51 to 4.50 0.76 to 1.37 40607 B-B 

4.51 to 6.50 1.38 to 1.98 40607 B-C 

6.51 to 8.50 1.99 to 2.59 40607 B-D 

8.51 to 10.50 2.60 to 3.20 40607 B-E 

10.51 to 12.50 3.21 to 3.81 40607 B-F 

12.51 to 14.50 3.82 to 4.42 40607 B-G 

14.51 to 16.50 4.43 to 5.03 40607 B-H 

16.51 to 18.50 5.04 to 5.64 40607 B-J 

18.51 to 20.50 5.65 to 6.25 40607 B-K 

20.51 to 22.50 6.26 to 6.85 40607 B-L 

22.51 to 24.50 6.86 to 7.47 40607 B-M 

62 


Replacement Individual Shock Cords 

L 

Dia. 

Cord Diameter 

in. (mm) 

Feet 

Length Range 

Meters 

Part No. 

0.5 (13) up to 2.50 up to 0.76 40656-A 

0.5 (13) 2.51 to 4.50 0.76 to 1.37 40656-B 

0.5 (13) 4.51 to 6.50 1.38 to 1.98 40656-C 

0.5 (13) 6.51 to 8.50 1.99 to 2.59 40656-D 

0.5 (13) 8.51 to 10.50 2.60 to 3.20 40656-E 

0.5 (13) 10.51 to 12.50 3.21 to 3.81 40656-F 

0.5 (13) 12.51 to 14.50 3.82 to 4.42 40656-G 

0.5 (13) 14.51 to 16.50 4.43 to 5.03 40656-H 

0.5 (13) 16.51 to 18.50 5.04 to 5.64 40656-J 

0.5 (13) 18.51 to 20.50 5.65 to 6.25 40656-K 

0.5 (13) 20.51 to 22.50 6.26 to 6.85 40656-L 

0.5 (13) 22.51 to 24.50 6.86 to 7.47 40656-M 

Cord Diameter 

in. (mm) 

Feet 

Length Range 

Meters 

Part No. 

0.62 (15.7) Up to 2.50 Up to 0.76 40657-A 

0.62 (15.7) 2.51 to 4.50 0.76 to 1.37 40657-B 

0.62 (15.7) 4.51 to 6.50 1.38 to 1.98 40657-C 

0.62 (15.7) 6.51 to 8.50 1.99 to 2.59 40657-D 

0.62 (15.7) 8.51 to 10.50 2.60 to 3.20 40657-E 

0.62 (15.7) 10.51 to 12.50 3.21 to 3.81 40657-F 

0.62 (15.7) 12.51 to 14.50 3.82 to 4.42 40657-G 

0.62 (15.7) 14.51 to 16.50 4.43 to 5.03 40657-H 

0.62 (15.7) 16.51 to 18.50 5.04 to 5.64 40657-J 

0.62 (15.7) 18.51 to 20.50 5.65 to 6.25 40657-K 

0.62 (15.7) 20.51 to 22.50 6.26 to 6.85 40657-L 

0.62 (15.7) 22.51 to 24.50 6.86 to 7.47 40657-M 


63

Round Cable Organizers and Separators 

Round Cable Organizers 

L 1 

L 2 

Recommended for systems in order to prevent the cables within 

the loops from becoming tangled or caught during operation. 

Depending on the application, either one or two per loop may be 

required. Consult factory for further information. 

Organizers have zinc-plated steel clamps and stainless steel 

rods and hardware 

W 

D 

Cable separator 

(Please see below.) 

“D” Cable Dia. Range 

L1 L2 W Wt 

Part No. 

Inches mm Inches mm Inches mm Inches mm lb kg 

Up to .75 Up to 20 40600A 15.2 385 13.1 332 1.3 34 4.1 1.9 

Up to .75 Up to 20 40600B 28.5 725 26.5 672 1.3 34 5.6 2.6 

.75 - 1.00 20 - 26 40600C 15.5 394 12.8 324 1.7 42 4.3 1.9 

.75 - 1.00 20 - 26 40600D 28.9 734 26.1 664 1.7 42 5.8 2.6 

1.00 - 1.22 26 - 31 40600E 15.8 402 12.4 315 2.0 51 4.4 2.0 

1.00 - 1.22 26 - 31 40600F 29.2 742 25.8 655 2.0 51 5.9 2.7 

1.22 - 1.42 31 - 36 40600G 16.1 409 12.1 308 2.1 53 4.5 2.1 

1.22 - 1.42 31 - 36 40600H 29.5 749 25.5 648 2.1 53 6.0 2.7 

1.42 - 1.65 36 - 42 40600J 16.4 416 11.9 301 2.4 60 4.6 2.1 

1.42 - 1.65 36 - 42 40600K 29.8 756 25.2 641 2.4 60 6.2 2.8 

1.65 - 1.89 42 - 48 40600L 16.7 425 11.5 292 2.7 69 4.8 2.2 

1.65 - 1.89 42 - 48 40600M 30.1 765 24.9 632 2.7 69 6.3 2.9 

Cable Separators 

Cable Separators are plastic plates used with the round cable organizers 

listed above. 

If the sum of the diameters of two adjacent cables within the loop is equal 

to or less than the dimension “W”, a cable separator must be installed to 

prevent cables from becoming tangled within the loop. 

Uses with Cable Organizer 

Number: 

Separator 

Part No. 

40600 A & B 40608 A 

40600 C & D 40608 B 

40600 E & F 40608 C 

40600 G & H 40608 D 

40600 J & K 40608 E 

40600 L & M 40608 F 

64 



65

Terms, Conditions, and Warranty 

The technical data and images which appear in this catalog are for informational purposes only. NO WARRANTIES, EXPRESSED 

OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE CREATED BY THE 

DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS CATALOG. Conductix-Wampfler (“seller”) makes no warranty 

and assumes no liability as to the function of equipment or the operation of systems built according to customer design or of the ability 

of any of its products to interface, operate or function with any portions of customer systems not provided by Conductix-Wampfler. 

Seller agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship, and material 

discovered and reported to Seller within one year after shipment of such goods to Buyer. Except where the nature of the defect is such 

that it is appropriate in Seller’s judgement to effect repairs on site, the seller’s obligation hereunder to remedy defects shall be limited 

to repairing or replacing (at Seller’s option), FOB point of original shipment by Seller, any part returned to Seller at the risk and cost of 

Buyer. Defective parts replaced by Seller shall become the property of Seller. 

Seller shall only be obligated to make such repair or replacement of the goods which have been used by Buyer in service recommended 

by Seller and altered only as authorized by Seller. Seller is not responsible for defects which arise from improper installation, neglect, 

or improper use or from normal wear and tear. 

Additionally, Seller’s obligation shall be limited by the manufacturer’s warranty (and shall not be further warranted by Seller) for all parts 

procured from others according to published data, specifications, or performance information not designed by or for Seller. 

Seller further agrees to replace, or at Seller’s option to provide a refund of the sales price of any goods that did not conform to 

applicable specifications or which differ from that agreed to be supplied which non-conformity is discovered and forthwith reported to 

Seller within thirty (30) days after shipment to Buyer. Seller’s obligation to replace or refund the purchase price for non-conforming 

goods shall arise once Buyer returns such good FOB point of original shipment by Seller at the risk and cost of Buyer. Goods replaced 

by Seller shall be come property of Seller. 

There is no guarantee or warranty as to anything made or sold by Seller, or any service performed, except as to title and freedom 

from encumbrances, and except as herein expressly stated and particularly without limiting the foregoing. There is no guarantee or 

warranty, express or implied, of merchantability or of fitness for any particular purpose or against claim of infringement or the like. 

Seller makes no warranty (and assumes no liability) as to function of equipment or operation of systems built to Buyer’s design or of 

the ability of any goods to interface, operate or function with any portions of Buyer’s system not provided by Seller. 

Seller’s liability on any claim; whether in contract (including negligence) or otherwise, for any loss or damage arising out of, connected 

with, or resulting from the manufacture, sale, delivery, resale, repair, replacement or use of any products or, services shall in no case 

exceed the price paid for the product or services or any part thereof which give rise to the claim. In no event shall Seller be liable for 

consequential, special, incidental or other damages, nor shall Seller be liable in respect to personal injury or damage to property on the 

subject matter hereof unless attributable to gross misconduct of Seller, which shall mean an act of omission by Seller demonstrating 

reckless disregard of the foreseeable consequences thereof. 

Seller is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended capacities 

and design functions or under abnormal conditions. Seller assumes no liability for loss of time, damage or injuries to property or 

persons resulting from the use of Seller’s products. Buyer shall hold Seller harmless from all liability, claims, suits and expenses in 

connection with loss or damage resulting from operation of products or utilization of services, respectively, of Seller and shall defend 

any suit or action which might arise there from Buyer’s name - provided that Seller shall have the right to elect to defend any such suit 

or action for the account of Buyer. The foregoing shall be the exclusive remedies of the buyer and all persons and entitles claiming 

through the Buyer. 

66 


Field Service 

Our customers can count on us to meet their specific 

service needs and requirements. With Conductix-Wampfler 

everything is possible, from initial design and development 

to long term service contracts. The more complicated your 

system is, the greater your expectations are in terms of 

service life and operational reliability and the more sense it 

makes to take advantage of our after-sales service. When 

it comes to service, you can count on Conductix-Wampfler 

to perform! 

Contact your Conductix-Wampfler Sales Representative to discuss your 

installation, supervision, and service needs. 

Other Quality Products from Conductix-Wampfler 

Conductor Bar from Conductix-Wampfler 

represents only one of the many products 

available from the broad spectrum of 

Conductix-Wampfler products for the 

transmission of energy and data. In every 

case, the solutions we deliver for your 

applications are based upon your specific 

requirements. 

Often, a combination of several different 

Conductix-Wampfler systems will be 

required, which is why you want to work 

with a full-line electrification company. 

You can count on all of Conductix-Wampfler‘s 

divisions for hands-on engineering support 

coupled with the perfect solution to meet 

your energy management and control needs. 

Conductor Bar 

Whether enclosed conductor rails or expandable 

single-pole systems, the proven Conductor Bar 

systems by Conductix-Wampfler reliably move people 

and material. 

Motorized Cable reels 

Motorized Cable Reels by Conductix-Wampfler are 

proven solutions wherever energy and data cables 

have to cover a range of distances within a short 

amount of time in all directions, fast and safe. 

Push Button Pendants and Radio Controls 

Our ergonomic pendants and radios controls are 

ideally suited for industrial control applications. These 

are available in a wide range of configurations for 

overhead crane control and other types of machinery. 

Bumpers 

Conductix-Wampfler offers a complete range of 

bumpers (buffers) for the auto industry, cranes, and 

heavy machinery. These include rubber, rubber/metal, 

and cellular models, as well as special versions for 

vehicles, baggage conveyors and other purposes. 

Inductive Power Transfer IPT ® 

The contact-less system for transferring energy and 

data. For all tasks that depend on high speeds and 

absolute resistance to wear, IPT is the ideal solution. 


67

www.conductix.com 

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Omaha, NE 68127 

CANADA (1) 

175 Blvd JF Kennedy 

St. Jerome, QC J7Y 4B5 

MEXICO (52) 

Calle Treviño 983-C 

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Apodaca, NL Mèxico 66600 

Customer Support 

Phone: 800 521 4888 

Fax: 800 780 8329 

Phone: 402 339 9300 

Fax: 402 339 9627 


Phone: 800 667 2487 

Fax: 800 442 9817 

Phone: 450 565 9900 

Fax: 450 432 6985 


Phone: 81 1090 9519 

81 1090 9025 

81 1090 9013 

Fax: 81 1090 9014 

info.us@conductix.com 

info.ca@conductix.com 

info.mx@conductix.com 

Contact us for our Global Sales Offices 

CAT1005.0

Cable Festoon Insul-8 Festoon Systems

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