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CALL US<br />
Dial 1300 722 999 and you will be connected to a customer service representative at your local<br />
<strong>Bullivants</strong> branch. Office Hours are Monday to Friday 8am - 5pm.<br />
FAX US<br />
Fax your order or request to 1300 722 899 and your local branch will deal with your enquiry.<br />
VISIT US<br />
Our network is strategically positioned to ensure that our customers across Australia can be<br />
serviced quickly and efficiently. You can find your nearest <strong>Bullivants</strong> location on the back page<br />
of this catalogue.<br />
WEBSITE<br />
To visit our website log on to www.bullivants.com and take time to browse all<br />
of our products, services and latest special offers.<br />
FACEBOOK<br />
Follow us on Facebook www.facebook.com/<strong>Bullivants</strong><br />
LINKEDIN<br />
Follow us on LinkedIn www.linkedin.com/company/bullivants<br />
BULLIVANTS LOAD CALCULATOR FOR iPhone, iPad & Android<br />
The <strong>Bullivants</strong> Slinging Safely load calculator app is packed with utilities to help you determine<br />
the Working Load Limit (WLL) or the Diameter of your sling in Wire Rope, Chain, HMPE Fibre<br />
Rope or Synthetic materials.<br />
Need Help Calculating a Lift? Do you know the WLL of your sling but aren’t sure of what effect<br />
the angles may have? Do you know the diameter of your sling but aren’t sure of the WLL?<br />
The <strong>Bullivants</strong> Slinging Safely app is what you need!
BRANCH LOCATIONS<br />
ABOUT US 2 - 6<br />
COMPANY PROFILE..................................................................................................................................................2<br />
WHAT MAKES BULLIVANTS DIFFERENT?..............................................................................................................3<br />
ACCREDITATIONS AND CERTIFICATION................................................................................................................4<br />
BRANCH LOCATIONS...............................................................................................................................................4<br />
CAPABILITIES............................................................................................................................................................5<br />
TRAINING ...................................................................................................................................................................6<br />
TESTING, INSPECTION, REPAIR & RECERTIFICATION 7 - 12<br />
WHY YOU NEED TO INSPECT AND TEST...............................................................................................................7<br />
OUR INSPECTION AND TESTING TEAM.................................................................................................................7<br />
THE INSPECTION PROCESS (VISUAL AND CVI)....................................................................................................8<br />
WHAT WE VISUALLY INSPECT AND TEST..............................................................................................................9<br />
MOBILE TESTING FACILITIES................................................................................................................................10<br />
NON DESTRUCTIVE TESTING.........................................................................................................................11 - 12<br />
WIRE ROPE SOLUTIONS 13<br />
HEIGHT SAFETY INSTALLED SYSTEMS 14 - 16<br />
TECHNICAL SUPPORT 17 - 19<br />
RISK ASSESSMENT................................................................................................................................................17<br />
LIFT PLANNING........................................................................................................................................................17<br />
REVERSE ENGINEERING.......................................................................................................................................18<br />
INNOVATIONS..........................................................................................................................................................19<br />
CONTAINER MANAGEMENT 20 - 21<br />
MAIN FEATURES.....................................................................................................................................................20<br />
SHUTDOWN SERVICES..........................................................................................................................................21<br />
MOBILE WAREHOUSING AND WORKSHOP.........................................................................................................21<br />
INDUSTRY APPLICATIONS.....................................................................................................................................21<br />
BULLIVANTS ELECTRONIC ASSET MANAGEMENT 22<br />
HOW DOES IT WORK?............................................................................................................................................22<br />
HOW DOES IT BENEFIT YOU?...............................................................................................................................22<br />
BULLIVANTS HIRE 23<br />
HOW DOES IT BENEFIT YOU?...............................................................................................................................23<br />
PRODUCT FLEET.....................................................................................................................................................23<br />
E-BUSINESS 24
ABOUT US<br />
COMPANY PROFILE<br />
At <strong>Bullivants</strong> we are proud of our history. For over 120 years we have provided solutions<br />
to the industrial market which allow our customers to lift, restrain and handle loads in a<br />
safe manner and meet all legislative and standards requirements.<br />
Our business is built on three key pillars - Safety, People & Customer Service.<br />
<strong>Bullivants</strong>’ vision for safety is that no person (employee, contractor or visitor) should<br />
be injured whilst at work. Our expectation is that no person on our site or your site will<br />
carry out an unsafe act. <strong>Bullivants</strong> has in place management systems and procedures<br />
developed over many years which ensure that:<br />
• All products & services meet your occupational health and safety requirements and<br />
where applicable Australian Standards at divisional, departmental and job specific<br />
levels.<br />
• All personnel who perform work on our own or customer sites are trained in all<br />
safety requirements in order to perform the job.<br />
• All personnel communicate, document and implement the specific safety<br />
requirements for the site and each relevant department.<br />
Our people are solution providers who have expert knowledge and a passion for<br />
helping customers achieve efficiency and safety in their business. <strong>Bullivants</strong>’ people<br />
are located across Australia, allowing us to provide a national service handled by local<br />
people who understand their market. Our branches are empowered to make decisions<br />
to ensure customers are satisfied. We are dedicated to supporting our customers as<br />
they deal with changing technology, increasing efficiency requirements and growing<br />
regulatory responsibility.<br />
At <strong>Bullivants</strong> we employ dedicated customer service representatives, technical service<br />
representatives and site facilitators who have extensive knowledge, understanding and<br />
training in customer operations, procedures and safety standards. Dealing with everyone<br />
from local businesses to major multinationals, it is our intent that our business operates<br />
with a customer centric focus and provides the best possible customer experience at<br />
all times.<br />
PAGE 2<br />
1300 722 999
WHAT MAKES BULLIVANTS DIFFERENT?<br />
• An Excellent Safety Record - <strong>Bullivants</strong> have a first class safety record<br />
both internally and on our customer sites. The culture of our people is driven<br />
by risk management and safety. All products that we supply meet or exceed<br />
the requirements of the relevant Australian Standards.<br />
• Technical Leadership - As NATA is the recognised accreditation body for the<br />
Australian Federal Government, <strong>Bullivants</strong> undergoes ongoing NATA compliance<br />
audits to the International Standards for Inspection (ISO17020) and Mechanical<br />
Testing (ISO17025). <strong>Bullivants</strong> is accredited to provide lifting sets to service the<br />
offshore market, manufactured and tested to DNV (2.7.1) and AS/EN 12079.<br />
<strong>Bullivants</strong> also conducts technical audits of all internal and external inspection<br />
and testing staff which are evaluated and recognised by NATA.<br />
• Industry Knowledge - <strong>Bullivants</strong> is recognised as the most technically capable<br />
and skilled supply partner in lifting, rigging and height safety equipment. We have<br />
a strong depth of experience in the field of lifting equipment, engineering capability<br />
and logistics expertise to support our national branch network.<br />
• Proven Track Record - <strong>Bullivants</strong> has a proven track record to provide services<br />
on time to its customers, in a safe and reliable manner.<br />
• Service - Our services are provided in accordance with relevant standards and<br />
procedures, WE WILL NOT compromise on safety or quality.<br />
• Training - <strong>Bullivants</strong> offer a variety of training packages to enable you and your<br />
employees to complete your job requirements safely and efficiently.<br />
• Our People - The <strong>Bullivants</strong> team contains a wealth of experience to ensure the<br />
best levels of customer service and technical support whether it is face to face, on<br />
site or over the phone.<br />
www.bullivants.com PAGE 3
ABOUT US<br />
ACCREDITATION AND CERTIFICATION<br />
In order to achieve compliance to the Australian and International Standards for<br />
Inspection and Testing (ISO17020, ISO17025 and DNV 2.7.1), <strong>Bullivants</strong> must undergo<br />
a strict external review process conducted by NATA and DNV. The compliance varies<br />
due to the ‘scope’ of accreditation sought. For <strong>Bullivants</strong> sites where inspection,<br />
mechanical or Non Destructive testing (NDT) is conducted, each site is evaluated<br />
against the International Standards ISO17020 & ISO17025 and other specific<br />
Australian Standards.<br />
• NATA is the peak accreditation body for Australia.<br />
• DNV safeguards life, property and the environment. We are accredited to DNV 2.7.1.<br />
• ISO17020 International Standard for General Criteria for Operation of various types<br />
of bodies Performing Inspection.<br />
• ISO17025 International Standard for General Requirements for the Competence of<br />
Testing & Calibration Laboratories.<br />
• AS4801 Australian Standard for Occupational Health and Safety Management<br />
Systems.<br />
• ISO9001 International Standard for Quality Management Systems.<br />
• ISO14001 International Standard for Environmental Management Systems.<br />
OHS520211<br />
FS520785<br />
EMS520269<br />
BRANCH LOCATIONS<br />
PAGE 4<br />
1300 722 999
CAPABILITIES<br />
• Nationally we have over 22 NATA accredited laboratories for visual inspection<br />
(ISO17020) and mechanical testing (ISO17025).<br />
• Over 120 Technical Service personnel available nationally to ensure we can meet<br />
your requirements via your local branch and/or work site.<br />
• Over 25 mobile mechanical testing units up to 50t WLL. We come to you so you<br />
don’t have to send your gear off site saving packing and preparation, transport,<br />
hire and downtime costs.<br />
• 40 in house mechanical testing facilities up to 1000t proof / 700t destruct test load<br />
capacity.<br />
• Certified visual inspection of a wide range of offshore and on shore equipment<br />
and modules.<br />
• Non destructive testing (NDT) - electromagnetic for wire rope and magnetic<br />
particle inspection AC yoke (Crack Testing).<br />
• Heavy lift support<br />
• 1000t capacity proof test bed<br />
• 4000t press capable of splicing up to 150mm dia. wire rope<br />
• Hot metal and resin socketing - all sizes<br />
• 10t, 20t and 80t overhead traveling cranes<br />
• Lubrication services for wire rope using the latest Masto wire rope<br />
lubricators. Our team can also manually lubricate those hard to access<br />
areas on pendant ropes.<br />
• Risk assessment and lift planning to identify and offer solutions for at risk work<br />
practices.<br />
• <strong>Bullivants</strong> Electronic Asset Management (BEAM) system provides on demand<br />
reporting and easy access to your registers at national, regional, branch or<br />
workshop level via a secure web portal.<br />
• We offer a complete solution supply, inspect, repair, test, certify, design and<br />
reporting.<br />
www.bullivants.com PAGE 5
FORM GSO-ABSP-0512<br />
ABOUT US<br />
TRAINING<br />
<strong>Bullivants</strong> are able to offer various training options and aids.<br />
Non Accredited Training Includes:<br />
• Safe Use of Lifting Equipment<br />
• Recovery of Mobile Equipment<br />
• Slinging Awareness<br />
• Wire Rope Inspections - Care & Use<br />
• Safe Use of Height Safety Systems<br />
• Load Restraint Systems - Applications,<br />
Care & Use<br />
• Tool Box Talks on Lifting and<br />
Rigging Equipment<br />
Accredited Training (coming soon):<br />
• RIIHAN203A Conduct Lifting Operations<br />
• RIIHAN207A Conduct Underground<br />
Lifting Operations<br />
• Working at Heights<br />
• Rigging and Dogman<br />
Amsteel Blue<br />
HMPE AmSteel ® -Blue Slings<br />
Direct<br />
Choke Hitch Basket Hitch Direct Loaded Grommets<br />
Loaded<br />
Method of<br />
Loading Sling<br />
Single Round Single Square Single Round Loaded<br />
Multileg<br />
Single<br />
Single *Double<br />
Loaded Loaded<br />
Included Angle 0° 60° 90° 120° 0° to 60° 90° 120°<br />
Nom.<br />
MBF<br />
Dia.<br />
(kN)<br />
(mm)<br />
WLL (tonnes)<br />
12 136.0 2.77 2.08 1.39 5.55 4.80 3.91 2.77 4.80 3.91 2.77 4.16 7.20<br />
16 211.8 4.32 3.24 2.16 8.64 7.47 6.09 4.32 7.47 6.09 4.32 6.48 11.21<br />
18 258.0 5.26 3.94 2.63 10.52 9.10 7.42 5.26 9.10 7.42 5.26 7.89 13.65<br />
22 364.0 7.42 5.57 3.71 14.84 12.84 10.46 7.42 12.84 10.46 7.42 11.13 19.26<br />
24 436.5 8.90 6.67 4.45 17.80 15.40 12.55 8.90 15.40 12.55 8.90 13.35 23.09<br />
28 592.0 12.07 9.05 6.03 24.14 20.88 17.02 12.07 20.88 17.02 12.07 18.10 31.32<br />
30 662.0 13.50 10.12 6.75 26.99 23.35 19.03 13.50 23.35 19.03 13.50 20.24 35.02<br />
32 737.7 15.04 11.28 7.52 30.08 26.02 21.21 15.04 26.02 21.21 15.04 22.56 39.03<br />
36 912.0 18.59 13.94 9.30 37.19 32.17 26.22 18.59 32.17 26.22 18.59 27.89 48.25<br />
44 1343 27.38 20.54 13.69 54.76 47.37 38.61 27.38 47.37 38.61 27.38 41.07 71.05<br />
56 2148 43.79 32.84 21.90 87.58 75.76 61.75 43.79 75.76 61.75 43.79 65.69 113.64<br />
64 2648 53.99 40.49 26.99 107.97 93.40 76.12 53.99 93.40 76.12 53.99 80.98 140.09<br />
80 4031 82.18 61.64 41.09 164.36 142.17 115.88 82.18 142.17 115.88 82.18 123.27 213.26<br />
88 4208 85.79 64.34 42.90 171.58 148.42 120.96 85.79 148.42 120.96 85.79 128.69 222.63<br />
HMPE AmSteel ® -Blue Slings in accordance with<br />
AS4991/frS0412<br />
Manufactured in accordance with AS4991 - 2004 and can<br />
be supplied with thimble ends or soft loops (with or without<br />
protective sleeves).<br />
Advantages<br />
• On average 15% the weight of an equivalent wire rope<br />
sling of same diameter<br />
• Light weight, as such greater lifting radius for the crane<br />
operator<br />
• Handling by riggers, less risk of crush or hand injury by<br />
wire penetration<br />
NOTE: Interfacing components shall not be less<br />
than 1.5 times the rope diameter otherwise a<br />
25% deration applies to the WLL as stated on<br />
this chart.<br />
Bending Ratios for grommets shall not be less<br />
than 4 times the rope diameter<br />
*Double Grommets used with a Ramshorn Hook only.<br />
All SlingS ArE tEStEd By BullivAntS And SuPPliEd nAtA cErtifiEd AS StAndArd iSSuE, or AltErnAtE intErnAtionAl StAndArd uPon conSultAtion witH BullivAntS.<br />
PAGE 6<br />
1300 722 999
TESTING, INSPECTION, REPAIR AND RECERTIFICATION<br />
WHY YOU NEED TO INSPECT AND TEST<br />
Employers have a statutory obligation to provide a safe workplace, maintain plant<br />
and equipment including maintenance records (i.e. lifting gear registers) and provide<br />
adequate training / supervision. Penalties may apply under the National Occupational<br />
Safety Act and relevant state Work Cover authorities or Mining Department rules if<br />
these obligations aren’t met. <strong>Bullivants</strong> can help our customers meet these obligations<br />
by providing NATA accredited lifting & safety equipment inspection and testing services<br />
across Australia and offshore.<br />
OUR INSPECTION AND TESTING TEAM<br />
Our Technical Service Representatives (TSR’s) are the ‘front line’ employees seen on<br />
customer’s sites carrying out inspection and testing work.<br />
<strong>Bullivants</strong> runs an industry first in house TSR academy, meaning that all TSR’s have<br />
completed an intensive 6 week (220 hours) training course and/or gained the equivalent<br />
necessary certification before carrying out work on our customer’s sites.<br />
Each TSR is issued upon successful completion with an accreditation card. <strong>Bullivants</strong><br />
TSR’s must carry this at all times. It gives visibility to the customer as to what level<br />
of qualification has been achieved. There are 4 levels which cover everything from<br />
basic NATA (ISO 17020) inspections through to specialist applications such as non<br />
destructive testing (NDT), magnetic particle inspection (MPI) and working at heights<br />
installation, inspection and recertification. This card is renewed regularly post successful<br />
completion of an internal TSR technical audit, therefore you can be sure our TSR’s skills<br />
are maintained.<br />
NatioNal accreditatioN NatioNal accreditatioN NatioNal accreditatioN NatioNal accreditatioN<br />
level 1<br />
level 2<br />
level 3<br />
level 4<br />
Name: Billy Gilbert Name: Billy Gilbert Name: Billy Gilbert Name: Billy Gilbert<br />
Commenced employment: Commenced 01/02/2010 employment: Commenced 01/02/2010 employment: Commenced 01/02/2010 employment: 01/02/2010<br />
BraNCh Ph: (02) 5400 BraNCh 2563 Ph: (02) 5400 BraNCh 2563 Ph: (02) 5400 BraNCh 2563 Ph: (02) 5400 2563<br />
www.bullivants.com www.bullivants.com www.bullivants.com www.bullivants.com<br />
Only VaLID whilst currently employed Only at VaLID <strong>Bullivants</strong> whilst currently employed Only at VaLID <strong>Bullivants</strong> whilst currently employed Only at VaLID <strong>Bullivants</strong> whilst currently employed at <strong>Bullivants</strong><br />
www.bullivants.com PAGE 7
TESTING, INSPECTION, REPAIR AND RECERTIFICATION<br />
THE INSPECTION PROCESS<br />
(VISUAL & CERTIFIED VISUAL INSPECTION)<br />
At each Inspection interval <strong>Bullivants</strong> will, complete a site service agreement in<br />
conjunction with your company representative to agree on the scope of work to be<br />
completed. A site job step analysis (JSA) form must also be completed before our TSR’s<br />
can commence work.<br />
All items inspected are colour coded with an agreed colour inspection tag for a<br />
nominated period. At the end of this period the colour code will be replaced with<br />
an alternative colour. Items that are tagged out of service or repair are listed and<br />
agreed with the customer as to how they will be managed. New, replacement or<br />
repaired equipment is supplied with the current colour code tag and test certificates<br />
are preloaded to <strong>Bullivants</strong> Electronic Asset Management system (BEAM). Colour<br />
code ID signs are provided and positioned in an agreed visible area (where applicable)<br />
on the customer’s site and are updated during each inspection.<br />
<strong>Bullivants</strong> provides on the completion of each inspection access via BEAM<br />
to a comprehensive register listing all your assets both electronically<br />
and in hard copy format including:<br />
• Location<br />
• Unique Serial/ID number for all equipment<br />
• Description of item<br />
• Working Load Limit (WLL)<br />
• Condition of item<br />
• Record of items not found<br />
• Record of items damaged<br />
• Record of items required to be taken<br />
out of service per location<br />
• Previous inspection dates<br />
• Withdrawal date (if applicable)<br />
• Action taken (if any)<br />
PAGE 8<br />
1300 722 999
WHAT WE VISUALLY INSPECT AND TEST:<br />
• Alloy Chain Slings<br />
• Wire Rope Slings<br />
• Synthetic Slings (Flat<br />
Webbing and Endless<br />
Round)<br />
• HMPE Fibre Rope Slings<br />
• Chain Blocks<br />
• Lever Blocks<br />
• Push Trolleys<br />
• Girder Clamps<br />
• Plate Clamps<br />
• Hoists and Winches<br />
(Air, Electric and<br />
Hydraulic)<br />
• Wire Ropes<br />
• Crane Ropes<br />
• Hooks<br />
• Eye Bolts<br />
• Load Rings<br />
• Concrete Panel Lifting<br />
Attachments<br />
• Shackles<br />
• Snatch Blocks<br />
• Sheave Blocks<br />
• Hydraulic Jacks<br />
• Vehicle Stands<br />
• General Rigging<br />
Equipment<br />
• Recovery Equipment<br />
• Load Restraint<br />
Equipment<br />
• Lifting Twist Locks<br />
Fabricated Equipment:<br />
• Lifting Beams<br />
• Spreader Beams<br />
• Work Boxes<br />
• Man Cages<br />
• Forklift Attachments<br />
• Drum Handling<br />
• Oxy/Acetylene Trolleys<br />
Working at Heights<br />
Equipment:<br />
• Harnesses<br />
• Lanyards<br />
• Karabiners<br />
• Fall Arrestors<br />
• Descent Devices<br />
• Rope Grabs<br />
• Rescue Kits<br />
• Roofers Kits<br />
Working at Heights<br />
Installed Systems:<br />
• Horizontal Safety<br />
Lines & Rails<br />
• Anchor Points<br />
• Ladder Lines<br />
• Walkways<br />
• Handrails<br />
• Ladders<br />
• Access Points<br />
• Gates<br />
• Tripods<br />
• Davit Systems<br />
Offshore Equipment:<br />
• Open Freight Containers<br />
• Closed Freight<br />
Containers<br />
• Mini Containers<br />
• Open Top Bins<br />
• Baskets<br />
• Skips<br />
• Gas Cylinder Racks<br />
• Long Stock Containers<br />
• Pallets<br />
• Spreader Frames<br />
• Equipment Skids<br />
• Modules<br />
• Lifting Points &<br />
Supporting Members<br />
of Subsea Manifolds<br />
• Subsea Valves<br />
• Forklift Jib Attachments<br />
• Bulk Liquid Tanks<br />
• Escape Craft<br />
www.bullivants.com PAGE 9
TESTING, INSPECTION, REPAIR AND RECERTIFICATION<br />
MOBILE TESTING FACILITIES<br />
As Australia’s largest Lifting, Rigging and Safety company, <strong>Bullivants</strong> for many years has<br />
been providing a comprehensive “on or off” site inspection, testing and repair service<br />
to the Australian market. Amendments to Australian Standards (AS 3775.1 & 2 - 2004<br />
Grade T Chain Slings) now specify that it is mandatory for any chain sling that has been<br />
‘repaired’ to be proof tested. <strong>Bullivants</strong> have once again responded to market needs and<br />
developed new mobile testing equipment that can not only test chain, webbing and wire<br />
rope slings onsite, but also hoisting equipment, such as chain-blocks and lever blocks to<br />
AS 1418.<br />
These new units are known as MTF’s (Mobile Testing Facilities) which are unique in<br />
the Australian market as they provide horizontal testing capacity up to 30 tonnes and<br />
vertical testing capacity up to 10 tonnes, allowing for testing of the vast majority of<br />
lifting equipment across Australia.<br />
Key Benefits:<br />
• On site service<br />
• Minimise down time<br />
• We test one item at a time to keep your workforce operational<br />
• Eliminate transport costs<br />
• Flexibility - we can meet the needs of your operation<br />
PAGE 10<br />
1300 722 999
NON DESTRUCTIVE TESTING<br />
What is NDT?<br />
Non destructive testing (NDT) is the measured loss of metallic cross-sectional<br />
area (LMA), combined with the extent and nature of the pattern of the local fault (LF)<br />
channel trace determined by a dual-function steel wire rope testing instrument called a<br />
Rotescograph. This is used to assist with the determination of when a rope has reached<br />
the end of its safe working life and should be removed. The measured LMA, combined<br />
with the extent and nature of the pattern of the LF channel trace, can also be used to<br />
estimate the loss of breaking strength (LBS) of a rope. The LBS is one of the factors<br />
that can be used to determine when a rope should be replaced.<br />
Types of Non Destructive Testing (NDT):<br />
• Measured loss of metallic cross-sectional area (LMA)<br />
• Magnetic particle inspection (MPI) - crack testing<br />
• Eddy current<br />
Our Capability<br />
<strong>Bullivants</strong> has been providing wire rope non destructive testing for over 20 years<br />
in accordance with a number of statutory requirements which call for this service<br />
as part of pro-active maintenance programs covering the mining industry, aerial<br />
ropeways, cranes and ship-loading / lifting where the cost of downtime can be<br />
enormous. With timely and accurate non destructive testing and reporting<br />
downtime costs are preventable.<br />
Standards<br />
AS 4812:2003 NDE and Discard criteria for Wire Rope in Mine Winding Systems<br />
Z98 - Aerial Ropeways<br />
MDG26 - Mining ropes<br />
www.bullivants.com PAGE 11
TESTING, INSPECTION, REPAIR AND RECERTIFICATION<br />
MPI Crack Testing<br />
Magnetic particle inspection (MPI) also sometimes called magnetic test (MT) is a non<br />
destructive test method for the detection of surface and sub-surface discontinuities in<br />
ferrous materials. Magnetic particle inspection (MPI) is the economical and comparative<br />
faster non destructive test method used widely in mining, aerospace, locomotive,<br />
automotive, power generation, nuclear, petrochemical and oil & gas markets. MPI is a<br />
very sensitive test method. It can detect tight in service fatigue cracks in rotating parts<br />
or creep cracks on steam piping. Magnetic particle inspection cannot be used for nonferrous<br />
materials and non-magnetic ferrous materials such as austenitic stainless steels.<br />
How It Works<br />
The test method involves application of a magnetic field externally or applying<br />
electric current through the material which in turn produces a magnetic flux in the<br />
material. Simultaneously, visible ferrous particles are sprinkled or sprayed on the test<br />
surface. The presence of a surface or near surface discontinuity in the material causes<br />
distortion in the magnetic flux which in turn causes leakage of the magnetic fields at the<br />
point of origin. The magnetic particles are attracted by the surface field in the area of<br />
the discontinuity and adhere to the edges revealing the shape of the discontinuity.<br />
Eddy Current<br />
This method is widely used to detect surface flaws, sort materials, measure thin walls<br />
from one surface only, measure thin coatings and in some applications measure case<br />
depth. This method is applicable to electrically conductive materials only.<br />
How It Works<br />
• Eddy currents are produced in the product by bringing it close to an alternating<br />
current carrying coil.<br />
• The alternating magnetic field of the coil is modified by the magnetic fields of the<br />
eddy currents. This modification, which depends on the condition of the part nearest<br />
to the coil, is then shown as a meter reading or cathode ray tube presentation.<br />
Why <strong>Bullivants</strong>?<br />
• We offer a service conforming to<br />
AS 4812<br />
• We have the latest computer software<br />
for data interpretation by Rotesco<br />
• We have accredited people to operate<br />
the equipment<br />
• We have over 100 years of wire rope<br />
experience to not just test, but provide<br />
expert advice on the spot to trouble<br />
shoot problems<br />
• We provide reliable results<br />
PAGE 12<br />
1300 722 999
WIRE ROPE SOLUTIONS<br />
<strong>Bullivants</strong> are the experts in providing onsite inspection, installation, measurements,<br />
splicing, maintenance and repair of wire rope used in industrial applications.<br />
WIRE ROPE INSTALLATIONS<br />
• Overhead Cranes<br />
• Ship Loaders<br />
• Mine Shafts<br />
• Mine Drifts<br />
• Winches<br />
WIRE ROPE ATTACHMENTS<br />
• Mining Capels<br />
• Hot Metal and Resin Socketing<br />
WIRE ROPE SPLICING (MECHANICAL & HAND SPLICE)<br />
• Slings<br />
• Crane Ropes<br />
• Counter Weight Take Up Ropes<br />
• Cable Belt Conveyors (surface and underground)<br />
• Aerial Ropeways<br />
www.bullivants.com PAGE 13
HEIGHT SAFETY INSTALLED SYSTEMS<br />
YOUR RESPONSIBILITIES<br />
The law in Australia states that the person in control of a premises is responsible for all<br />
hazards and have the responsibility of assessing and eliminating or controlling risks.<br />
The various individual state regulations specify that the controller(s) of a premise must<br />
ensure that safe access is provided to all parts of a place of work to which a person may<br />
require access and from which a person may fall. This responsibility covers employees,<br />
visitors and contractors.<br />
If an area or task is identified as being a risk, <strong>Bullivants</strong> can work with you and your<br />
people to design, supply and install a system which suits your needs to achieve the<br />
safest working environment.<br />
OUR TEAM<br />
<strong>Bullivants</strong>’ national height safety team has many years of experience in installing,<br />
designing and inspecting working at heights and safety solutions that comply with<br />
current state regulations and Australian Standards.<br />
Our team consists of engineers, consultants and certified installers who specialise in<br />
providing our clients with safe working at heights solutions.<br />
We are dedicated to helping our clients achieve a safe work environment and ensure<br />
compliance to regulations, codes of practice and Australian Standards. All installation<br />
work is carried out by <strong>Bullivants</strong> own trained personnel.<br />
Our Working at Heights and Safety Solution capability involves providing:<br />
1. Risk Assessment<br />
Before the installation of each working at heights and safety solution a complete audit<br />
and risk assessment is carried out to determine the risks, associated hazards and the<br />
best control measures to implement.<br />
2. System Design<br />
At <strong>Bullivants</strong> each working at heights and safety solution is designed in accordance<br />
with applicable Australian Standards, state regulations, compliance codes and specific<br />
manufacturer’s guidelines. A major part of the solution involves engineering design to<br />
ensure the system and what it is attached to meet the load requirements.<br />
PAGE 14<br />
1300 722 999
3. Installation<br />
We have a wide cross-section of<br />
specialised installation equipment to<br />
ensure all installations are completed<br />
strictly to manufacturer’s specification<br />
and technical requirements. <strong>Bullivants</strong><br />
are approved and accredited<br />
installers of:<br />
• Horizontal Safety Lines & Rails<br />
• Anchor Points<br />
• Vertical Ladder Systems<br />
• Roof Walkway Systems & Guard Rails<br />
4. Certification - Relative Standards<br />
Fall Arrest Systems:<br />
AS/NZS 1891.1 Industrial Fall-Arrest<br />
Systems and Devices, Part 1: Safety Belts<br />
and Harnesses<br />
AS/NZS 1891.2 Industrial Fall-Arrest<br />
Systems and Devices, Part 2: Horizontal<br />
Lifeline and Rail Systems<br />
AS/NZS 1891.3 Industrial Fall-Arrest<br />
Systems and Devices, Part 3: Fall-Arrest<br />
Devices<br />
AS/NZS 1891.4 Industrial Fall-Arrest<br />
Systems and Devices, Part 4: Selection,<br />
Use and Maintenance<br />
Industrial Rope Access:<br />
AS/NZS 4488.1 Industrial Rope Access<br />
Systems - Specifications<br />
AS/NZS 4488.2 Industrial Rope Access<br />
System - Selection, Use and Maintenance<br />
Access From Fixed Or Portable Structures:<br />
AS 1657 Fixed Platforms, Walkways,<br />
Stairways and Ladders - Design,<br />
Construction and Installation<br />
AS/NZS 1892.1 Portable Ladders Part 1:<br />
Metal<br />
AS/NZS 1892.2 Portable Ladders Part 2:<br />
Timber<br />
AS/NZS 1892.3 Portable Ladders Part 3:<br />
Reinforced Plastic<br />
AS/NZS 1892.4 Portable Ladders Part 4:<br />
Selection, Use and Care<br />
Confined Spaces<br />
AS 2865 Confined Spaces<br />
Personnel Lifting Equipment<br />
AS/NZS 1418.10 Cranes, Hoists and<br />
Winches - Mobile Elevated Work Platforms<br />
AS 2550.10 Cranes, Hoists and Winches -<br />
Safe Use - Mobile Elevating Work Platforms<br />
www.bullivants.com PAGE 15
HEIGHT SAFETY INSTALLED SYSTEMS<br />
5. Training<br />
As a part of <strong>Bullivants</strong> working at heights and safety solutions we offer<br />
non accredited training on the safe use of our systems. This is basic training<br />
on the safe care, use and maintenance of the system installed. Through various<br />
affiliations with registered training RTO’s, we are able to facilitate accredited<br />
training on all aspects of working at heights and recovery.<br />
6. Inspection<br />
Equipment used for fall protection is required to be inspected on a regular<br />
scheduled periodic basis. This inspection and testing must be carried out by a<br />
recognised competent person. Please refer to AS/NZS 1891.4:2009 (Section 9.<br />
Table 9.1) for further details.<br />
<strong>Bullivants</strong> provides an inspection and testing service to ensure your system is<br />
in accordance with manufacturer’s specifications and Australian Standards. This<br />
information is entered into the <strong>Bullivants</strong> Electronic Asset Management (BEAM)<br />
system and can be accessed by our clients via a secure web portal.<br />
Height safety systems are generally required to be inspected / tested annually<br />
with recertification required 10 years after the installation date.<br />
7. Rescue - Products Available from <strong>Bullivants</strong>:<br />
• Tripods<br />
• Davit Systems<br />
• Self Retracting Lifelines<br />
• Personnel Winches<br />
• Pulley Systems<br />
• Trauma Relief Steps<br />
• Rescue Kits<br />
8. Personal Fall Protection - Products Available from <strong>Bullivants</strong>:<br />
• Fall Arrestors<br />
• Temporary Lifelines<br />
• Height Safety Kits<br />
• Harnesses & Lanyards<br />
PAGE 16<br />
1300 722 999
TECHNICAL SUPPORT<br />
RISK ASSESSMENT<br />
<strong>Bullivants</strong> recognises both a moral and legislative requirement to foresee potential<br />
hazards and risks involved in work practices undertaken on or offsite. Our risk<br />
management process involves identifying, assessing and controlling risks and the<br />
process of determining the likelihood and consequences of an event occurring and<br />
causing injury, illness or damage to people, plant or property. Therefore before<br />
commencing work a risk assessment and/or job step analysis (JSA) form is<br />
completed.<br />
How does this benefit the customer?<br />
• Ensures a safer work environment<br />
• Ensures compliance to OH&S and Australian Standards requirements<br />
• Aids in job preparation and improves time management<br />
How can we help with your Risk Management?<br />
• Onsite Safety Audits<br />
• Identification of Risks<br />
• Provide Risk Management Solutions<br />
• Reduce Operational Downtime<br />
LIFT PLANNING<br />
Let us help you build a SAFE LIFTING PLAN!<br />
There are many factors and a wide variety of lifting equipment to consider when planning<br />
a lift. <strong>Bullivants</strong> can guide and train your staff on safe lifting techniques, planning and<br />
lifting equipment in order to ensure a safe and productive work environment.<br />
www.bullivants.com PAGE 17
TECHNICAL SUPPORT<br />
REVERSE ENGINEERING<br />
Do you have materials handling gear on site which has no identification and you<br />
are unsure if it is safe to use?<br />
All materials handling equipment, under Australian Standards, must have identification<br />
with traceability back to the manufacturer. If you do have non identifiable gear on site<br />
<strong>Bullivants</strong>’ engineering department can reverse engineer the item to determine what the<br />
item is capable of and certify/test accordingly.<br />
Do you have a ‘one off job’ that cannot be completed by use of the standard<br />
product range, how can <strong>Bullivants</strong> help?<br />
<strong>Bullivants</strong>’ engineering department can help by working closely with you to design,<br />
fabricate and certify an engineered product to safely complete your ‘one off job’.<br />
We provide a COMPLETE SOLUTION, Design - Manufacture - Supply - Test -<br />
Certify.<br />
PAGE 18<br />
1300 722 999
INNOVATIONS<br />
<strong>Bullivants</strong> are experienced in the identification and direct<br />
replacement of old technology such as wire rope. We offer<br />
alternate wire rope products used in a variety of applications<br />
which can be replaced with HMPE Synthetic Fibre Rope<br />
providing the following advantages:<br />
• On average 15% the weight of an equivalent wire rope sling of<br />
same diameter<br />
• Light weight, as such greater lifting radius for the crane operator<br />
• Handling by riggers, less risk of crush or hand injury by wire<br />
penetration<br />
HMPE Synthetic Fibre Rope Applications:<br />
• Shipping Towing Lines<br />
• Mooring Lines<br />
• Lifting Slings<br />
• Underground Mining Winch Rope Assemblies<br />
• Towing & Recovery Strops<br />
• Helicopter Lifting Lines<br />
www.bullivants.com PAGE 19
CONTAINER MANAGEMENT SERVICES<br />
<strong>Bullivants</strong> have been providing container management services throughout Australia for<br />
over 15 years.<br />
Main Features:<br />
• Centralised area for rigging, recovery, PPE, spill kits and materials handling<br />
equipment that is tested, tagged, certified and registered meaning no down<br />
time loss<br />
• Reduce the number of times each stock item is handled<br />
• Fast track of goods to warehouse<br />
• Reporting<br />
• Usage and variance reporting<br />
• Cost reporting<br />
• Cost downs and savings reporting<br />
• Compliance and exception reporting<br />
• KPI summary reporting<br />
• Improved procurement process<br />
• Improved allocation of resources<br />
• Improved speed and accuracy of ordering<br />
• Consolidation of suppliers<br />
• Consolidated deliveries<br />
• Improved inventory management process<br />
• Stock is maintained and replenished on site by a <strong>Bullivants</strong> account manager<br />
• Goods requiring inspection or testing may be placed within the <strong>Bullivants</strong> managed<br />
service bin<br />
• Your <strong>Bullivants</strong> account manager provides technical advice based on historical data<br />
and your future project plans<br />
• Manage slow moving and stock obsolescence via maintenance and reporting<br />
• Products are asset managed 24 hours a day online via <strong>Bullivants</strong> Electronic Asset<br />
Management System (BEAM)<br />
PAGE 20<br />
1300 722 999
SHUTDOWN SERVICE<br />
Utilising our trained personnel and range of specialist equipment, we provide solutions to<br />
reduce plant shutdown time and positively impact overall worksite profitability.<br />
MOBILE WAREHOUSING AND WORKSHOP<br />
<strong>Bullivants</strong> mobile warehouse service provides a customised 20ft and/or 40ft container<br />
organised and stocked with the products you require at a convenient and centralised<br />
location.<br />
This temporary mobile warehouse service is a COST SAVING to your business, as your<br />
gear will be ready & certified when you need it providing NO DOWN TIME loss.<br />
Industry Applications:<br />
• Mining<br />
• Oil & Gas<br />
• Construction<br />
• Transport<br />
• Defence<br />
www.bullivants.com PAGE 21
BULLIVANTS ELECTRONIC ASSET MANAGEMENT<br />
<strong>Bullivants</strong> Electronic Asset Management (BEAM) is a system designed to provide<br />
maximum operational efficiency when dealing with your inspections and gear registers.<br />
How does it work?<br />
Previously our Technical Service Representatives would visit your site and create a<br />
hand written document for typing at a later date, now they are equipped with hand held<br />
BEAM PDA units. This means that when we log your gear information on site, it can be<br />
downloaded to the electronic database and the register is available for you to access<br />
via a secure web portal by the end of the day.<br />
Using the BEAM system we can provide a complete VISUAL INSPECTION service to<br />
the Australian Standards requirements for the following:<br />
• Safety Harnesses<br />
• Man Cages<br />
• Lanyards<br />
• Endless/Round Slings<br />
• Lifting Beams<br />
• Height Safety Lines<br />
• Load Restraint Equipment<br />
• Shackles<br />
• Flat Web Slings<br />
• Rescue Equipment<br />
• Concrete Panel fittings<br />
• Ladders<br />
• Wire Rope Slings<br />
• Rigging Blocks<br />
• Crane Ropes<br />
• Fibre Ropes<br />
• Alloy Chain Slings<br />
• Hoisting Equipment (chain<br />
blocks and lever blocks)<br />
How does it benefit you?<br />
• Improved traceability of your valuable<br />
assets.<br />
• 24 hour/7 day access to registers via<br />
secure web portal.<br />
• Significantly improved time in the<br />
production of your register.<br />
• Removal of potential errors when<br />
handwriting registers.<br />
• Opportunity for your register to<br />
contain images of your assets to<br />
assist in identification.<br />
• Highlighting of due or overdue registers<br />
in the online scheduler.<br />
• The removal of condemned assets is<br />
quicker, resulting in faster replacement<br />
response ensuring compliance is<br />
maintained at all times.<br />
PAGE 22<br />
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BULLIVANTS HIRE<br />
How does it benefit you?<br />
We recognise that many of our customers get involved in work which often includes<br />
the requirement to source high value capital product but only for limited usage. This is<br />
particularly the case in oil & gas, mining and the construction industry. Our hire fleet<br />
contains a range of slings, hardware, materials handling product, fabricated lifting gear,<br />
height safety equipment and calibrated testing solutions.<br />
With our industry leading knowledge and capability many of the items in our fleet are<br />
available as a wet hire with one of our Technical Service Representatives. This allows<br />
our customers the comfort of knowing that everything they are doing is being carried out<br />
in compliance with Australian Standards and to best practice requirements. Each of our<br />
Technical Service Representatives carries an official accreditation card showing their<br />
level of competency. There are four levels and we will always match our person to the<br />
type of work required. This guarantees you have the right person for your hire.<br />
We understand the need to offer flexibility with regards to time and cost, so we are<br />
able to provide daily, weekly, monthly and contract rates for our hire fleet. Speak to<br />
our friendly staff and work out which provides you with the best solution.<br />
<strong>Bullivants</strong> Hire Product Fleet:<br />
• Certified Test Weights 25kg - 10,000kg<br />
• Lifting & Spreader Beams<br />
• Chain Blocks<br />
• Lever Hoists<br />
• A Range of Forklift & Crane Lifting Attachments<br />
• Shackles & Concrete Lifting Eyes<br />
www.bullivants.com PAGE 23
E-BUSINESS<br />
<strong>Bullivants</strong> offer two E-Business solutions to our customers, ordering via our <strong>Bullivants</strong><br />
Online website or full B2B integration with your ERP system. Let us help you implement<br />
the right solution for your business and customise our flexible features to operate reliably<br />
with your procurement systems and processes. Our E-Business solutions enable you<br />
to order faster, more accurately, in an easy and secure way. Compared to ordering via<br />
phone or fax, E-Business customers achieve lower transaction costs and higher order<br />
accuracy.<br />
<strong>Bullivants</strong> Online features:<br />
• View real-time product range and pricing<br />
• Maintain favourite shopping basket<br />
• Select the range of products to view<br />
• View orders and invoices online<br />
B2B<br />
• We integrate all leading ERP systems and document protocols<br />
• All major documents from ordering to invoicing are supported<br />
• We also offer a fully integrated E-Catalogue option<br />
• We customise to your company’s process and system requirements<br />
• We will take care of your initial integration project<br />
• Ongoing reporting and dedicated B2B support service ensure reliable<br />
day to day transacting<br />
PAGE 24<br />
1300 722 999
BRANCH LOCATIONS<br />
QUEENSLAND<br />
NEW SOUTH WALES<br />
BRISBANE<br />
SYDNEY<br />
81 Colebard Street West,<br />
10-14 Kellogg Road,<br />
Acacia Ridge QLD 4110<br />
Glendenning NSW 2761<br />
Ph: (07) 3277 9855<br />
Ph: (02) 9208 3600<br />
Fx: (07) 3277 2182<br />
Fx: (02) 9625 3355<br />
brisbane@bullivants.com<br />
sydney@bullivants.com<br />
CAIRNS<br />
MUSWELLBROOK<br />
86-88 Aumuller Street,<br />
12 Carramere Road,<br />
Cairns QLD 4870<br />
Muswellbrook NSW 2333<br />
Ph: (07) 4035 4777<br />
Ph: (02) 6542 6300<br />
Fx: (07) 4035 4784<br />
Fx: (02) 6542 5799<br />
cairns@bullivants.com<br />
muswellbrook@bullivants.com<br />
EMERALD<br />
NEWCASTLE<br />
Cnr of Cameron Road & Munro Road, 32 Parker Street,<br />
Emerald QLD 4720<br />
Carrington NSW 2294<br />
Ph: (07) 4980 0900<br />
Ph: (02) 4969 4755<br />
Fx: (07) 4987 5627<br />
Fx: (02) 4962 1468<br />
emerald@bullivants.com<br />
newcastle@bullivants.com<br />
GLADSTONE<br />
WOLLONGONG<br />
19 Beckinsale Street,<br />
5 Investigator Drive,<br />
Gladstone QLD 4680<br />
Unanderra NSW 2526<br />
Ph: (07) 4972 9449<br />
Ph: (02) 4272 1455<br />
Fx: (07) 4972 7881<br />
Fx: (02) 4272 1430<br />
gladstone@bullivants.com<br />
wollongong@bullivants.com<br />
MACKAY<br />
VICTORIA<br />
43-51 Diesel Drive,<br />
Paget QLD 4740<br />
MELBOURNE<br />
Ph: (07) 4841 9600<br />
114 - 116 Boundary Road,<br />
Fx: (07) 4952 2792<br />
Braeside VIC 3195<br />
mackay@bullivants.com<br />
Ph: (03) 9585 1288<br />
MT ISA<br />
Fx: (03) 9585 8948<br />
melbourne@bullivants.com<br />
1/16 Enterprise Road,<br />
Mount Isa QLD 4825<br />
NORTHERN TERRITORY<br />
Ph: (07) 4743 2849<br />
Fx: (07) 4743 2876<br />
DARWIN<br />
mountisa@bullivants.com<br />
2 Cato Street,<br />
TOOWOOMBA<br />
Winnellie NT 0820<br />
Ph: (08) 8984 3299<br />
335 Taylor Street,<br />
Fx: (08) 8984 4946<br />
Toowoomba QLD 4350<br />
darwin@bullivants.com<br />
Ph: (07) 4634 9155<br />
Fx: (07) 4634 2977<br />
SOUTH AUSTRALIA<br />
toowoomba@bullivants.com<br />
ADELAIDE<br />
TOWNSVILLE<br />
1/334 Cormack Road,<br />
2 Leyland Street,<br />
Wingfield SA 5013<br />
Garbutt QLD 4814<br />
Ph: (08) 8260 4711<br />
Ph: (07) 4775 2700<br />
Fx: (08) 8260 5610<br />
Fx: (07) 4775 2668<br />
adelaide@bullivants.com<br />
townsville@bullivants.com<br />
ROXBY DOWNS<br />
3 Gosse Street,<br />
Roxby Downs SA 5725<br />
Ph: (08) 8671 3255<br />
Fx: (08) 8671 3288<br />
roxby@bullivants.com<br />
WESTERN AUSTRALIA<br />
BUNBURY<br />
5 Halifax Drive,<br />
Bunbury WA 6230<br />
Ph: (08) 9725 6380<br />
Fx: (08) 9725 6371<br />
bunbury@bullivants.com<br />
KALGOORLIE<br />
Cnr Lane & Hay Street,<br />
Kalgoorlie WA 6430<br />
Ph: (08) 9091 1411<br />
Fx: (08) 9091 1384<br />
kalgoorlie@bullivants.com<br />
KARRATHA<br />
Lot 120 Mooligunn Road,<br />
Karratha WA 6714<br />
Ph: (08) 9144 4577<br />
Fx: (08) 9144 4566<br />
karratha@bullivants.com<br />
NEWMAN<br />
34 Shovelanna Street,<br />
Newman WA 6753<br />
Ph: (08) 9175 9000<br />
Fx: (08) 9175 5905<br />
newman@bullivants.com<br />
PERTH<br />
2-10 Kewdale Road,<br />
Welshpool WA 6106<br />
Ph: (08) 9451 8133<br />
Fx: (08) 9351 8073<br />
perth@bullivants.com<br />
PORT HEDLAND<br />
4 Manganese Street,<br />
Wedgefield WA 6721<br />
Ph: (08) 9160 2500<br />
Fx: (08) 9172 3635<br />
porthedland@bullivants.com
1300 722 999<br />
info@bullivants.com<br />
www.bullivants.com