Zowo-plast
Zowo-plast ® Broshure - Zobel Chemie GmbH
Zowo-plast ® Broshure - Zobel Chemie GmbH
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Zobel<br />
Coating Systems<br />
Coatings for PVC<br />
<strong>Zowo</strong>-<strong>plast</strong> ®<br />
Application Area<br />
PVC and other Substrates<br />
©Zobel Chemie GmbH<br />
Worms / 2012<br />
<strong>Zowo</strong>-<strong>plast</strong> ®<br />
PVC Windows and Doors<br />
in an Explosion of Color.<br />
Unlimited range of colors for<br />
PVC and other substrates.
Zobel<br />
Coating Systems<br />
Coatings for PVC<br />
<strong>Zowo</strong>-<strong>plast</strong> ®<br />
Application Area<br />
PVC and other Substrates<br />
Modern Architecture<br />
Focus on Efficiency<br />
Creative Freedom<br />
meets Cost-Effectiveness.<br />
A classic win-win situation<br />
in our opinion.<br />
>><br />
It's all a question of possibilities …<br />
When it comes to the issues of architecture<br />
and construction, costeffectiveness<br />
is called for. Unfortunately,<br />
up to the present, cost-effective<br />
solutions were often paired with a<br />
significant limitation of creative possibilities.<br />
Such standard solutions as<br />
white PVC windows and façades were<br />
considered to be the tried and true<br />
means in the struggle with budget<br />
constraints.That was yesterday. With<br />
<strong>Zowo</strong>-<strong>plast</strong> ® the future of economic<br />
construction has become more individual<br />
and diverse. With <strong>Zowo</strong>-<strong>plast</strong> ®<br />
you can give PVC, fiberglass, aluminum,<br />
carbon and many other substrates an unprecedented range of colors and effects.<br />
Unlimited range of colors for PVC building components and other substrates …<br />
This is ensured by the inclusion of <strong>Zowo</strong>-<strong>plast</strong> ® in the Zobel color mixing system. Starting with just one<br />
base coat, the desired color on color mixing systems as you know them from hardware stores is mixed<br />
within minutes. Unlike the competition, Zobel is always limited to only one base coat. This reduces the<br />
number of products, prevents confusion and minimizes storage. The color is realized through solventfree<br />
and extremely weather-resistant pigment pastes.<br />
Sustainability with <strong>Zowo</strong>-<strong>plast</strong> ® means<br />
unprecedented creative flexibility in the context<br />
of economic, architectural solutions.<br />
>><br />
Focus on sustainability …<br />
Zobel products such as <strong>Zowo</strong>-<strong>plast</strong> ® are »green«.<br />
This is based on the composition of water-based<br />
<strong>Zowo</strong>-<strong>plast</strong> ® single-layer coatings, which are free<br />
of isocyanate. Add to this a pronounced ecological<br />
efficiency in the form of consumption economy<br />
values through single-layer coating without complex<br />
layer structures in combination with very small<br />
material requirements. This is possible due to<br />
the good running and covering properties of<br />
<strong>Zowo</strong>-<strong>plast</strong> ® .<br />
Completely free of labeling regulations, without<br />
hazard symbols and free of reminders of risks, our<br />
<strong>Zowo</strong>-<strong>plast</strong> ® products easily meet the requirements<br />
of product-related European and other international<br />
VOC threshold values. Thus, they can also be used<br />
by businesses subject to the Decopaint directive.
© Zobel Chemie GmbH<br />
Worms / 2012<br />
Pages 04 / 05<br />
Let's get right to the Point:<br />
Beauty awakens enthusiasm. But quality and economic<br />
efficiency awaken sustainable enthusiasm. With <strong>Zowo</strong>-<strong>plast</strong> ®<br />
by Zobel you can guarantee both.<br />
Qualities<br />
Durability as a promise …<br />
With polyurethane technology, <strong>Zowo</strong>-<strong>plast</strong> ® offers<br />
excellent resistance through very good adhesion<br />
and excellent flow. It is particularly suitable for<br />
large areas with a calm surface. The PVC singlelayer<br />
coat is scratch- and abrasion-resistant like a<br />
parquet coating. It resists wind and weather through<br />
its seemingly indestructible polyurethane<br />
base combined with excellent elasticity and tensility.<br />
Safety of toys …<br />
<strong>Zowo</strong>-<strong>plast</strong> ® is physiologically harmless. For example<br />
it absolutely complies with the heavy metal limit<br />
values required by EN 71-3 (safety of toys) and is<br />
saliva- and perspiration-resistant as per DIN 53160<br />
Parts 1 and 2. Additionally, Part 3 of the study<br />
confirms compliance with limit values for its migration<br />
behavior in all elements studied.<br />
Individuality<br />
Broad processing range …<br />
<strong>Zowo</strong>-<strong>plast</strong> ® allows the user a wide range of<br />
applications, ranging from the coating of individual<br />
objects to series production. <strong>Zowo</strong>-<strong>plast</strong> ® can be<br />
processed manually with a spray gun (air pressure<br />
cup or air-assisted) or industrially with an automatic<br />
coating line or vacuum coater. The solid colors<br />
are also suitable for brush and roller application.<br />
Easy welding of profiles is possible …<br />
Welding of profiles at temperatures around 250 °C<br />
is possible without damaging the surrounding coating<br />
surface. The groove resulting from the removal of<br />
the weld bead can be easily finished, for example<br />
using the original coating material and a brush.<br />
Economy<br />
Material and process cost optimization …<br />
With the single-layer <strong>Zowo</strong>-<strong>plast</strong> ® system, you<br />
can reduce your material store – and this regardless<br />
of whether you prefer solid-, textured structureor<br />
a metallic-color system. The coating process<br />
requires only a cleaning step and a painting step.<br />
This saves time and resources.<br />
Time is money …<br />
<strong>Zowo</strong>-<strong>plast</strong> ® single-layer coatings can be dried at<br />
room temperature or more rapidly at temperatures<br />
around 40 °C. It goes even faster with Zobel<br />
HaloDry ® (halogen drying). With this system,<br />
coating to foiling takes no longer than 12 minutes.<br />
We would be pleased to calculate your coating<br />
costs. Here, we focus not only on cleaning and<br />
painting, but, in consultation with you, can gladly<br />
work out labor costs as well.<br />
Low investment and set-up costs compared<br />
to other color methods …<br />
In terms of the coloring of PVC building components,<br />
the coating competes with such techniques<br />
as foiling, »through and through« coloring during<br />
extrusion and the application of a coloring layer<br />
by coextrusion. It is common to all these competing<br />
techniques that they entail high costs for the<br />
purchase of the necessary technique. In addition,<br />
color or foil changes mean long conversion times<br />
and waste. This makes these alternative techniques<br />
mainly suited for large quantities and a limited<br />
number of colors.<br />
It’s different at <strong>Zowo</strong>-<strong>plast</strong> ® – here you always<br />
have access to a wide variety of colors that can<br />
be customized quickly by the appropriate color<br />
mix. And this is at minimum capital commitment.
Zobel<br />
Coating Systems<br />
Coatings for PVC<br />
<strong>Zowo</strong>-<strong>plast</strong> ®<br />
Application Area<br />
PVC and other Substrates<br />
Technical Information<br />
Processing Guidelines<br />
The professional processing of <strong>Zowo</strong>-<strong>plast</strong> ® is<br />
already available at low investment and therefore<br />
easy even for beginners.<br />
Nevertheless, the application offers a wide<br />
bandwidth. This is illustrated by the following<br />
summary:<br />
Concepts of PVC Coating with <strong>Zowo</strong>-<strong>plast</strong> ® 1C-PUR single-layer Coating<br />
Coating Concept<br />
Coating with<br />
hand-held Spray Gun<br />
Coating with<br />
automatic Coating Line<br />
Coating with<br />
Vacuum Coating Line<br />
Investment Costs<br />
low<br />
moderate<br />
high<br />
Space Requirements<br />
low<br />
low to moderate<br />
high<br />
Implementation Time<br />
low<br />
moderate<br />
high<br />
Coating Speed<br />
low<br />
high<br />
high<br />
Necessary<br />
Application Yield<br />
low<br />
moderate<br />
large<br />
Application-related<br />
Lot Size<br />
low medium to large large<br />
Take advantage of our experience in terms of coating and forced drying with Zobel HaloDry ®<br />
(halogen drying) of PVC profiles and window frames.<br />
Now also with automatic coating line in the Zobel laboratory<br />
We would be happy to show you the high performance of such a system in our laboratory. Because<br />
of the heavy demand, please make an appointment well in advance with your Zobel client advisor.<br />
<strong>Zowo</strong>-<strong>plast</strong> ®<br />
on alternative Substrates<br />
<strong>Zowo</strong>-<strong>plast</strong> ® adheres not only to PVC-U, but also to other substrates and <strong>plast</strong>ic surfaces such<br />
as powder-coated aluminum. For this purpose <strong>Zowo</strong>-<strong>plast</strong> ® can be used in conjunction with a<br />
primer or the addition of a hardener that makes a 2C-system of the 1C, or processed in combination<br />
with requirements for drying at temperatures up to 60 °C.<br />
Substrate<br />
Fiber-reinforced PVC<br />
Processing<br />
single-layer system<br />
Drying requirements<br />
possible at room temperature<br />
Foliated PVC<br />
single-layer system<br />
forced<br />
Glassfiber-reinforced<br />
Plastic (GFK / GRP)<br />
Powder-coated<br />
Aluminum<br />
Carbon<br />
single-layer system part<br />
with hardener additive<br />
two-layer system with primer<br />
single-layer system part<br />
with hardener additive<br />
possible at room temperature<br />
possible at room temperature<br />
possible at room temperature<br />
Due to the variety of commercially available substrates these, even those listed in the table, must<br />
be individually tested and approved by Zobel.
© Zobel Chemie GmbH<br />
Worms / 2012<br />
Pages 06 / 07<br />
<strong>Zowo</strong>-<strong>plast</strong> ® Single-layer Coatings for PVC and other<br />
Substrates – Product Overview<br />
Single-layer System for Solid Colors<br />
Single-layer System for Metallic Colors<br />
<strong>Zowo</strong>-<strong>plast</strong> ® Product<br />
Qualities at a Glance<br />
A long series of tests<br />
and test procedures have<br />
demonstrated the excellent<br />
properties of <strong>Zowo</strong>-<strong>plast</strong> ® .<br />
fast and extremely good adhesion<br />
excellent flow<br />
high scratch resistance<br />
extremely high ductility<br />
excellent hardness<br />
very good abrasion resistance<br />
excellent weather resistance<br />
very good opacity and resistance to household chemicals<br />
low consumption<br />
simple and time-saving processing<br />
Cleaner <strong>Zowo</strong>-<strong>plast</strong> ® 1120 Hydro Cleaner<br />
water-based, biodegradable cleaner for cleaning and preparation of PVC and other substrates<br />
for coating with <strong>Zowo</strong>-<strong>plast</strong> ® 1C-PUR PVC single-layer coatings<br />
very good cleaning power<br />
improves adhesion, antistatic<br />
provides its cleaning and degreasing performance in terms of a cold cleaner at room<br />
temperature<br />
Single-layer System<br />
for solid Colors<br />
Single-layer System<br />
for metallic Colors<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1450<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1490<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1480<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1481<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1491<br />
1C-PUR PVC single-layer coating<br />
water-based 1C-PUR single-layer coating<br />
integrated into the Zobel color mixing system for fast blending<br />
one base for all colors:<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1450 Base C<br />
RAL and special colors<br />
1C-PUR PVC textured single-layer coating<br />
water-based 1C-PUR single-layer coating for the creation of an even<br />
relief-like texture<br />
integrated into the Zobel color mixing system for fast blending<br />
one base for all colors:<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1490 Base C<br />
RAL and special colors<br />
1C-PUR PVC metallic-single-layer coating<br />
water-based 1C-PUR single-layer coating with brilliant, <strong>plast</strong>ic metallic effect<br />
integrated into the Zobel color mixing system for fast blending<br />
one base for all colors:<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1480 Base F<br />
colors of the Metallic-Line Cool Design and special colors<br />
1C-PUR PVC metallic-single-layer coating with fine aluminum effect<br />
water-based 1C-PUR single-layer coating with a fine metallic effect - appearance reminiscent<br />
of metallic coating surfaces<br />
integrated into the Zobel color mixing system for fast blending<br />
one base for all colors:<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1481 Base H<br />
special colors<br />
1C-PUR PVC textured metallic-single-layer coating<br />
water-based 1C-PUR single-layer coating with an even metallic effect and fine<br />
relief-like texture<br />
integrated into the Zobel color mixing system for fast blending<br />
one base for all colors:<br />
<strong>Zowo</strong>-<strong>plast</strong> ® 1491 Base F<br />
colors of the Metallic-Line Cool Design and special colors
Zobel<br />
Coating Systems<br />
Coatings for PVC<br />
<strong>Zowo</strong>-<strong>plast</strong> ®<br />
Application Area<br />
PVC and other Substrates<br />
Tested Quality<br />
Zobel Anti-Heat Formula<br />
Dimensionally stable despite high Temperatures –<br />
with <strong>Zowo</strong>-<strong>plast</strong> ® plus Anti-Heat formula by Zobel your PVC building<br />
components stay in form.<br />
Depending on the color, coated<br />
surfaces are sometimes subject<br />
to strong heating in the sun. The<br />
reason for this is that, in addition<br />
to the UV and the visible range,<br />
sunlight also contains the IR range.<br />
IR radiation makes a consideration<br />
contribution to object heating as<br />
»heat radiator«. For PVC building<br />
components temperatures above<br />
70 °C can be critical, because softening<br />
and deformation can occur.<br />
Zobel Anti-Heat color recipes limit<br />
the heating of PVC building components<br />
by up to 30 °C. This is<br />
due to the reflective effect of the<br />
Anti-Heat formula which efficiently<br />
prevents the absorption of IR radiation<br />
and the associated heating.<br />
PCV coated with Anti-Heat colors<br />
hardly becomes warmer than uncoated<br />
white PVC. How good the<br />
Anti-Heat colors really are is shown<br />
in a comparison with uncoated<br />
PVC.<br />
Depending on its quality, this also<br />
heats up to 25 °C compared to the<br />
ambient temperature. The heating<br />
of the Anti-Heat colors is almost<br />
exactly in this area.<br />
The conversion of <strong>Zowo</strong>-<strong>plast</strong> ®<br />
colors to Anti-Heat colors<br />
through the exchange of only<br />
two pigment pastes is incredibly<br />
easy.<br />
The Zobel Anti-Heat tinting pastes<br />
are fully integrated into our paint<br />
mixing concept. Through the exchange<br />
of only two pastes of the<br />
existing spectrum of Zobel tinting<br />
pastes, the user opens up the full<br />
spectrum of Anti-Heat colors.<br />
16 pigment pastes are required<br />
for the comprehensive coloring<br />
of the <strong>Zowo</strong>-<strong>plast</strong> ® system.<br />
<strong>Zowo</strong>-<strong>plast</strong> ® – Superior Coating System.<br />
Quality has a name.<br />
<strong>Zowo</strong>-<strong>plast</strong> ® single-layer coatings<br />
are intensively tested by independent,<br />
certified testing laboratories.<br />
For example, <strong>Zowo</strong><strong>plast</strong><br />
® 1C-PUR PVC single-layer<br />
coating with AAMA 615-05<br />
meets what are arguably the<br />
world’s toughest performance<br />
requirements on coatings for<br />
PVC coating. In terms of the<br />
professional user, the AAMA 615-<br />
05 is a benchmark that can only<br />
be realized from a premium product.<br />
<strong>Zowo</strong>-<strong>plast</strong> ® may justifiably<br />
call itself a »Superior Performing<br />
Coating«.<br />
In addition, <strong>Zowo</strong>-<strong>plast</strong> ® meets a number of other requirements such as physiological safety and much<br />
more. All these tests have only one goal:<br />
We want you to offer you, or customer, maximum safety.
© Zobel Chemie GmbH<br />
Worms / 2012<br />
»Performance is our Goal.<br />
Quality our Promise.«<br />
Owner-managed, personal, individual …<br />
Zobel Chemie GmbH is an equally innovative and dedicated,<br />
medium-sized company based in Worms. As a manufacturer of<br />
water-based coating systems for window and façade coating, we<br />
can look back on more than 40 years of experience.<br />
Surface-covering qualities …<br />
With distributors in over 40 countries, our company enjoys an<br />
international reputation and offers the wood and PVC processing<br />
industries a first-class range of coating systems for all industrial<br />
processing of raw wood and PVC profile to finished wood and<br />
PVC building components.<br />
Address<br />
Zobel Chemie GmbH<br />
Weinsheimer Straße 59<br />
D-67547 Worms<br />
Mailing Address<br />
Zobel Chemie GmbH<br />
Postfach 2338<br />
D-67513 Worms<br />
Contact<br />
Phone +49 6241 3002-0<br />
Fax +49 6241 37690<br />
info@zobel-coatings.de<br />
www.zobel-coatings.de