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Stirring - ninolab.dk

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<strong>Powerful</strong>StirringPremium Safety Standards Superior Ease of Use Reduced Cost of Ownership


Electronic Stirrers RZR 2020 and RZR 2021These models are ideal for any demanding stirring task in which the viscosity varies duringthe entire process either through reaction or due to mixing. Electronic stirrers maintain exactspeed under changing load. The displayed torque gives information relating to the actualviscosity and all results are reproducible.For Standard ApplicationsBoth RZR 2051 control and RZR 2052 control are 1-gear stage stirrers which hold speed constant under changing loads.Stirrer line includes premium safety standards and features for superior ease of use and reduced cost of ownership, plus:RZR 2051 control:• Accepts torque of 40 Ncm in an overload situation and20 Ncm for continuous operation at speeds from50 – 2,000 rpm. Viscosity range up to 10,000 mPa sAll electronic stirrers accept 200 % peak overload for alimited period of time. Your process therefore will notbe interrupted in short-term overload and similarconditionsRZR 2052 control:• Accepts torque of 180 Ncm in an overload situation and90 Ncm for continuous operation at speeds from30 – 1,000 rpm. Viscosity range up to 40,000 mPa s• Speed control uses rheostat or interfaceCalibrate your torque at the beginning or even during yourprocess to monitor viscosity changes. Reproducible resultsmade easySet your speed of choice on the self-explanatory panelor via digital interface from 30 – 2,000 rpmEnhanced bright digital display for torque and speedConstant speed under changing loads over the entirespan of every gear settingShipment includes a 10-mm chuck as standardRZR 2051 controlP/N 501-20511-00RZR 2052 control (not shown)P/N 501-20521-00• Enhanced bright digital display for torque and speedRZR 2102 control and RZR 2102 control ZFor High ViscosityBoth the RZR 2102 control and RZR 2102 control Z are 2-gear stage stirrers which hold speed constant under significant load changes suchas sticky media like polymers. Stirrer line includes premium safety standards and features for superior ease of use and reduced cost ofownership, plus:• Choose between 2 options for gear setting and experiencethe power of the 100-W output motor which allows fortorque of 400 Ncm in an overload situation and 200 Ncmfor continuous operation at speeds from 12 - 2,000 rpm• Calibrate your torque at the beginning or even during yourprocess to monitor viscosity changes over time• Speed control uses rheostat or interface• Viscosity range up to 100,000 mPa sRZR 2102 controlP/N 501-21021-00RZR 2102 control ZP/N 501-21024-00gear 1torquespeedgear 2Electronic StirrersConstant torque over entire speed rangewithin each gear stagePlanet gear (4:1 ratio) of theRZR 2102 control ZRZR 2102 control Z features identical technical specifications as the RZR 2102 control except for• Speed: 4 - 540 rpm• Torque:800 Ncm in an overload situation and 700 Ncm at continuous operation• Additional flanged planet gear for extreme viscosities up to 350,000 mPa sThe RZR 2102 control Z does not feature the through-shaft design for impeller adjustment10 11


ImpellersSelection parameters:Propeller-Type ImpellerPrecise working with an overhead stirrer depends on theright choice of the stirrer tool. When choosing a stirrer toolyou have to consider its different characteristics and theireffects. For example, the flow which the tool causes in themedium, the tool´s adequate field of application dependingon the speed range, and the execution of the tool accordingto the viscosity it is destined for.Application examples:1. Gassing of liquids < 500 mPa s: Radial Flow Impeller2. Homogenizing and suspending in liquids < 500 mPa s:Propeller-Type or Blade Impeller3. Medium with a viscosity > 500 mPa s:Anchor-Type Impeller, Blade Impeller BR 13, VISCO JET ®4.Stirring of gel: VISCO JET ®These impellers are recommended forapplications which require averageor high speed• For mixing tasks with mediumor high viscosity• Excellent mixing propertiesfor homogenization andsuspensions• These models createan axial flowPlease ensure that for radial flow, blade, half-moon and VISCO JET ® impellers the beaker size and position of your impellercomplies with the guidelines below to achieve superior mixing resultsTypeProp. dia.[mm]MaterialLength[mm]Shaft dia.[mm]P/NOperational guidelinesPR 39 Pitched-Blade Impeller75PTFE3508509-39000-00Position of the stirring tool• In center• Distance to the bottom (h 3/d2): 0.3• Diameter vessel (h 1/d1)=1• VISCO JET® diameter ratio (d2/d1): 0.4 - 0.6Circumferential speed• 3 - 15 m/sec: Radial Flow Impeller• 2 - 5 m/sec: VISCO JET® , Blade and Anchor-Type Impellerd 2d 1h 3h 1 minPR 30 Pitched-Blade ImpellerPR 31 Ringed PropellerPR 32 Ringed PropellerPR 33 Ringed Propeller58334566stainless steel AISI 304stainless steel AISI 316Cbstainless steel AISI 316Cbstainless steel AISI 316Cb4004004004008888509-30000-00509-31000-00509-32000-00509-33000-00Blade and Half-Moon Impeller• These impellers are recommended forapplications which require average speed•• For mixing tasks with little or average viscosity• Models BR 12, BR 14 and HR 18 come withcollapsible blade for narrow neck vesselsRadial-Flow Impeller• These impellers are recommended forapplications which require average speed• For mixing tasks with little or averageviscosity up to < 500 mPa s• Ideal for gassing of liquids• These impellers create a radial flowTypeBR 10 Cross-Blade ImpellerBlade size[mm]50 x 12Materialstainless steel AISI 304Length[mm]400Shaft dia.[mm]8P/N509-10000-00TypeØ Turbinesize [mm]MaterialLength[mm]Shaft dia.[mm]P/NTR 20 Radial-Flow Impeller29stainless steel AISI 316Cb4008509-20000-00BR 11 Straight-Blade Impeller50 x 12stainless steel AISI 3044008509-11000-00TR 21 Radial-Flow Impeller50stainless steel AISI 316Cb4008509-21000-00BR 12 Pivoting-Blade Impeller60 x 15stainless steel AISI 3044008509-12000-00Anchor-Type ImpellerBR 13 Square-Blade Impeller70 x 70stainless steel AISI 3044508509-13000-00• These impellers are recommended forapplications which require a low speed• For mixing tasks with medium orhigh viscosityBR 14 Collapsible-Blade Impeller90 x 10stainless steel AISI 3044008509-14000-00TypeBlade size[mm]MaterialLength[mm]Shaft dia.[mm]P/NHR 18 Half-Moon Impeller65 x 18 x 3PTFE3508509-18000-00AR 19 Anchor-Type Impeller 60 x 40 x 5 PTFE 350 8509-19000-0012 13


VISCO JET ® ImpellersAccessoriesThe all-rounder for thick and thin• Reduce your process times significantly whileperforming the best mixing results ever• One system for literally all mixing tasks for lowto high-viscosity media• The turbulent flow which is created by a patentedcone principle even at low speeds is unique tothe VISCO JET ®• Even with high-viscosity media and gels whichnaturally do not mix when common impellers areused you will observe an immediate flow throughthe entire beakerUniversal Stand S2Stand tube Ø: 25 mmLength: 700 mmWeight: 5.8 kgP/N 570-12000-00Stand S2 XXLStand tube Ø: 25 mmLength: 1,000 mmWeight: 6.0 kg(Recommended forRZR 2102 control Z)P/N 570-12200-00Telescope StandStand tube Ø: 32 mmAdjustable length:725 - 1,025 mmWeight: 7.7 kgP/N 570-12100-00Clamp for stand S2,stand S2 XXL andtelescope standØ 13-32 mmP/N 570-22000-00• This technology allows for de-gassing of gelswhile preventing air intake and foamingTypeVISCO JET ® - 60VISCO JET ® - 80VISCO JET ® - 80Ø[mm]608080Materialstainless steel AISI 316Tistainless steel AISI 316Tiimpeller: plastic (POM)hub: brassshaft: polyamide-coatedLength[mm]500500500Shaft dia.[mm]10 200 - 8001010Speed range[rpm]200 - 700200 - 700For vesseldia. [mm]80 - 150115 - 200115 - 200P/N509-16060-00509-16080-00509-16081-00Chuck 8 mmfor RZR 1P/N 509-01000-00Chuck 10 mmFor RZR 2020 – 2102P/N 509-02000-00For RZR 2102 control ZP/N 11-001-001-56Stirrer Guide(NS 29/32)PTFE with adjustable seal,accepts Ø 8 mm shaftsP/N 509-09000-00Flex-couplingChuck capacity Ø 5-8 mm(Recommended for RZR 1)P/N 509-03100-00VISCO JET ® - 120120stainless steel AISI 316Ti50010120 - 500170 - 300509-16120-00VISCO JET ® - 120120impeller: plastic (POM)hub: brassshaft: polyamide-coated50010120 - 500170 - 300509-16121-00Flex-couplingIncludes clamping studfor stirrer shaft, accepts10 mm dia. max.P/N 509-03000-00Shaft GuardMaterial: PMMAAdjusts between187 mm and 312 mmFor RZR 2020 – 2102P/N 509-08000-00Flexible shaftComes with chuck.Not for RZR 2102control ZP/N 509-07000-00Remote ControlWith start/stop functionP/N 591-40000-00VISCO JET ® - 60 mmstainless steelVISCO JET ® - 80 mmplastic (POM)VISCO JET ® - 120 mmstainless steelApplication ExamplesThe only impeller worldwide capable of completelymixing larger quantities of high-viscosity liquids and gelsFields of use:Beverage production, dairy products, food, sugar & candyproduction, chemistry/petro chemistry, ceramics, watertreatment, cosmetic, colorant/paint production and papermanufacture, etc.Principle of FunctionalityThe worldwide-patented VISCO JET® Mixing System fromINOTEC GmbH is the result of the so-called cone principle.Turbulent flows are created at the taper end by acceleration,displacement and retardation.These flows advance through the stirred medium and resultin the new dynamic mixing motion.See operational guidelines on page 90SoftwareWatch & ControlFor all electronic stirrersP/N 592-20000-0014 15


Complete Packages at a Special Price RZR 1RZR 2020 packageThis package includes:1 RZR 2020 stirrer1 PR 30 impeller1 Stand S2 and a clampP/N 501-20209-00For simple mixing tasksFor media up to 40,000 mPa s and volumes up to 20 litersThe model is suitable for torque up to 100 Ncmat a power of 18 WClampSlim design fits nicely into your researchenvironmentA manual scale for speedadjustments from 35 - 2,200 rpmA 2-gear stage design allows for high torque atvarious speeds and provides excellentmixing in short timesRZR 1P/N 501-11000-00PR 30 ImpellerStand S2Busy Schedule?RZR 2052 control packageThis package includes:1 RZR 2052 control stirrer1 PR 30 impeller1 Stand S2 and a clampP/N 501-20529-00ClampPR 30 ImpellerStand S2watch video: www.heidolph.com16 17


Technical Specifications - Overhead StirrersModellRZR1RZR2020RZR2021RZR2041RZR2051 controlRZR2052 controlRZR2102 controlRZR2102 control ZP/N (230 V)501-11000-00501-20200-00501-20210-00501-20410-00501-20511-00501-20521-00501-21021-00501-21024-00Power rating,motor input/output(W)77/1850/2750/2770/3780/50140/100140/100140/100CertificateNumber of speed gears22221122Speed range(rpm)35 - 250280 - 2,20040 - 400200 - 2,00040 - 400200 - 2,00040 - 400200 - 2,00050 - 2,00030 - 1,00012 - 40060 - 2,0004 - 10817 - 540Speed indicatorscalescaledigitaldigitaldigitaldigitaldigitaldigitalSpeed controlmechanicmechanicmechanicmechanicelectronicelectronicelectronicelectronicTorque, maximum (Ncm)- overload modePower reserveunder overload (%)Torque indicator(Ncm)100--400--400--520--2040200digital90180200digital200400200digital700800200digitalTo confirm the ability forcontinuous operationof the RZR Series Overhead StirrersOverloadprotectionautomaticcut-outautomaticcut-outautomaticcut-outautomaticcut-outautomaticcut-outfeatures LEDautomaticcut-outfeatures LEDautomaticcut-outfeatures LEDautomaticcut-outfeatures LEDMotor protectionoverheat pro-overheat pro-overheat pro-overheat pro-overheat pro-overheat pro-overheat pro-overheat pro-tection reset bytection reset bytection reset bytection reset bytection reset bytection reset bytection reset bytection reset bypower switchpower switchpower switchpower switchpower switchpower switchpower switchpower switchThe RZR Series Overhead Stirrers feature overtemperature safety circuitsViscosity, max. (mPa s)40,00060,00060,000100,00010,00040,000100,000350,000according to DIN EN 61010-1:2001 and DIN EN 61010-2-010:2003 and therefore, areStirring cap. (H2O), max.(l)2025254040100100100designed for continuous operation.Analog / digital interfaceShaft diameter, max.(mm)-8-10-10-10yes10yes10yes10yes10This statement is made under the precondition that all units are operated inaccordance with the operation manual and in accordance with good practice standardsAmbient temp. range(°C)0 - 400 - 400 - 400 - 400 - 400 - 400 - 400 - 40for safety in laboratories, rules for accident preventions, and compliance with directionsMax. relative humidity (%)95, nocondensation95, nocondensation95, nocondensation95, nocondensation95, nocondensation95, nocondensation95, nocondensation95, nocondensationon hazardous materials.Dimensions(w x h x d) (mm)71 x 250 x 17282 x 206 x 17682 x 206 x 17682 x 211 x 17672 x 206 x 17682 x 211 x 17682 x 211 x 17682 x 292 x 176Stay bar size(dia. x l)(mm)13 x 30013 x 16013 x 16013 x 16013 x 16013 x 16013 x 16013 x 160Weight(kg)2.73.03.03.32.83.73.74.7Protection class(DIN EN 60529)IP 20IP 40IP 40IP 40IP 40IP 40IP 40IP 40Schwabach, October 2011Supply voltage *(V/Hz)230 / 50115 / 60230 / 50115 / 60230 / 50115 / 60230 / 50115 / 60230 / 50115 / 60230 / 50115 / 60230 / 50115 / 60230 / 50115 / 60*Standard 230 V: other voltages upon request, please specify for orderi. V. Jan WelzienTechnical Directori. V. Stefan RichterQuality Control Director18 19


Heidolph Instruments GmbH & Co. KGWalpersdorfer Str. 12 • 91126 Schwabach/GermanyPhone +49 (0) 91 22/99 20 68 • Fax +49 (0) 91 22/99 20 65sales@heidolph.de • www.heidolph.com

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