OptiCut S 90 Vario Series

OptiCut S 90 Vario SeriesThe fully automatic cutting centerfor modern woodworking

New DIMTER concept OptiCut S 90:Economical cutting including all optionsHigh cutting accuracy, flexibility and maximum possible safety: thenew automatic concept of the pushing saw OptiCut S 90 offers allthis and moreover, it is highly productive. You can cut 4 timesmore with the OptiCut S 90 in comparison with a manual cross-cutsaw - with half the staff. Or, you increase your timber yield byoptimising. The defects marked by the operator are cut out andthe maximum timber yield of the remaining quality timber isachieved according to the cutting list. Whether simple cuttingsolution or optimising, you decide on the degree of extension –now or later. Anyway the flexibility remains. For example with thefunction „Manual cutting“.

2 3Whether packets, profiles, single boards or round dowels have tobe cut, with the DIMTER OptiCut S 90 Vario Series all this ispossible – almost without making adjustments on the machine.A wide model range meets every requirement: The all-purpose S 90,the S 90 XL – the powerpack for big cross sections, the S 90Exact – for high-precision cuts, the S 90 Speed – with a capacityand speed that were, until now, only achieved by throughfeedsaws. A machine concept that can be retro-fitted with manypractically orientated options, and which is – with a moderateinitial investment - upgradeable according to your requirements.DIMTER OptiCut S 90 – the best argument for automatic length cutting• Reduced costs per piece due to1-man-operation• Up to 4 times more capacity than witha manual cross-cut saw• Wide ranges of cross sections for theeffective cutting of packets• Maximum timber yield by optimising• 120 m/min. feed speed with the S 90Speed• Absolute cutting accuracy and outstanding cutting quality• Intelligent removal of waste• Very easy to operate• High flexibility from batch sizes of1 upwards• Robust and durable even in heavydutycontinuous operation• Upgradeable to the optimising version• Maximum operational safety

4 5Feeding, positioning, clamping, cutting:DIMTER automatically secures safety:Adjustment of the stop, dangerous positioning, manual clampingand cutting – those times are definitely over. Each OptiCut S 90 carriesout these steps exactly, fully automatically and totally effortlessly,even with unwieldy and heavy workpieces. A pusher feeds and positionsthe timber precisely. According to the model, feed speeds ofup to 120 m/min. are achieved and, during the back stroke, up to260 m/min. – a considerable increase in productivity with maximumpossible safety and highest convenience for the operator.Automatic feeding,positioning and cuttingWorkpieces with up to 150 kg are fedand positioned exactly and rapidly bya powerful pusher. The enclosed pusherguide is nearly maintenance-free anddurable. The cut is released automatically.High safety standardWith the OptiCut S 90 safe operation ispossible: The complete saw area is clearlyvisible, but largely enclosed. The workpiecesare automatically clamped duringpositioning, thus, it is impossible toreach into the cutting area.

DIMTER OptiCut S 90:The all-purpose starter modelThe OptiCut S 90 captivates with itsflexibility. Whether you want to cutpackets, profiles, single boards or evenround dowels – from individual cuttingto series production - on the DIMTEROptiCut S 90 all this is possible, almostwithout adjustments on the machine.One of the remarkable features of thestarter model of the Vario Series is thehandling of workpieces with weights upto 100 kg with a positioning accuracyof + 0.5 mm. The cutting in packets resultsin a multiplication of the cuttingcapacity. We find the best solution foryour production as many options areavailable for the OptiCut S 90 and mostof them (e.g. optimisation, sorting, labelprinter, etc.) can be retro-fitted.DIMTER OptiCut S 90 Exact:Cut after cut with highest precisionThe OptiCut S 90 Exact distinguishesitself by high-precision cuts. The controlledlateral pressure for high angularity,the pusher system with positioningaccuracy of + 0.1 mm, and a specialprecision saw aggregate provide forutmost accuracy. This capacity in cuttingwill satisfy even the highest requirements.Demands for exact lengths, angular cutsand a smooth cutting surface are completelymet. And even solutions for adecrease of the tear-out are available.

6 7DIMTER OptiCut S 90 XL:Specialist for packets and big cross sectionsThe OptiCut S 90 XL is specially designedfor the handling of packets andbig cross sections. Workpieces with aweight of up to 150 kg and a maximumcross section of 280 x 180 mm or420 x 40 mm can be processed on thissaw. Even with big cross sections a surprisinglyhigh cutting capacity andlength accuracy are possible. It goeswithout saying that practical options areavailable for the OptiCut S 90 XL.Robust mechanisation and sorting solutions– also for big cross sections –make the handling of heavy workpieceseasier.DIMTER OptiCut S 90 Speed:A solid performer that gets your production up to speedThe OptiCut S 90 Speed achieves as apushing saw for the first time the breakthroughinto the performance range ofthroughfeed saws. The top modelSpeed captivates with pure capacity andimpresses with top speed in the productionprocess – always keeping a sharpeye on the timber yield by means of fulloptimisation. The back stroke, the positioningand the cutting speed achieve intheir combination a capacity that wasonly possible with throughfeed sawsuntil now. Certainly, with all the advantagesof a pushing saw: flexibility, accuracyand protection of the workpiece.

DIMTER OptiCut + MillVision:The revolution in woodworkingMillVision simplifies your production process, maximises the yield,minimises the production costs and provides you with exact statistics:With different orders summarized in one cutting list, MillVisionoptimises the production process and ensures shorter productiontimes. Producing more fixed lengths and less waste means lowerinvestment in timber and therefore more profit. Higher productivitymeans lower inventory costs and less semi-finished products, improvedmaterial flow and reduced effort. MillVision compiles the wholeproduction planning at a single blow.MillVision deals with quite a lotof woodMinimum batch sizes or series – withMillVision you work production orientatedand optimise your production process.No matter whether you producewindows, floorings, furniture, kitchencabinets, packing material, solid woodpanels, etc.MillVision simply worksMillVision is ready for immediate applicationanywhere. Without any problem,the data are picked up from existingprograms or order lists. You decideabout the raw material and the crosssection to be treated on the machine –a push on the Touchscreen – and thereyou go.OptiCut plus MillVisionDue to the perfect cooperation of Opti-Cut and MillVision, raw material of allqualities can be treated in a more economicway. Interim storage of residualpieces as well as the manual processingand entering of cutting lists become historywhich, in turn, prevents sources oferrors. The operator is able to fully concentrateon the production process.MillVision works automaticallyFrom all customer orders that have to beprocessed, MillVision searches all workpiecesof the chosen timber species withthe corresponding cross section andprofile and compiles the correspondingcutting lists that are directly transmittedto the OptiCut.MillVision organises perfectlyThe cut pieces are marked clearly directlyafter the cutting process by means ofan integrated label or inkjet printer. Furthermore,the OptiCut reports the statusof cut pieces and additional informationback to MillVision. Thus, all data of eachsingle part can be identified always andat each point of the production process.Certainly, further production machineslike double-end profilers, Conturex,Powermat or Unicontrol can be integratedinto the system. This will significantlyreduce your organisational work andyou always have a perfect overview.

8 9OptiCom Direct:Easy operation, more profitSimple user interface, clearly arranged and detailed production statistics,optimum timber yield and maximum profit – that is OptiComDirect, the intuitive Touchscreen control of the OptiCut. All importantoperational controls at a glance and the ideal connection toMillVision.Further advantages: Reliable operation without hard disk • Secure saving on flashcard • Possibility of direct printer connection • Can be directly integrated in Ethernetnetworks • Easy generation of cutting lists and statistics evaluation in the office • Theideal solution for linking management and production • Possibility of integration intobranch specific solutions and customer networks.

Cutting solutions by DIMTER:The ultimate turnkey package for the OptiCut S 90DIMTER makes cutting perfect:Solutions after the sawAfter the cutting, the precisely cut lengths are ideally controlled.Via the patented waste gate the pieces are delivered to an automaticsorting. The simple handling increases productivity and reduces yourcosts per piece. We offer complete solutions, specific to the customers’requirements, for a modern and future-orientated production.Waste pieces are reliably discharged directlyafter the cutting by means of thepatented waste gate – for highestsafety in operation. In addition, the wideopening eliminates unnecessary cutsin long waste pieces. Nevertheless, shortestaccepted lengths can be reliablysorted via the automatically closed gap.Each model can be equipped with theautomatic sorting directly behind thesaw blade. The ejectors can be activatedseparately. Also for the cutting of packetsthat are put on top of each other,it is possible to do the sorting at anynumber of sorting stations since theboards are delivered directly, i.e. withouta level difference between sorting beltand table.

10 11The cutting solutions by DIMTER areautomated cross-cut lines with peakperformance coupled with a high safety.Cutting is one of the most importantprocesses in the working of solid woodsince already at this point the yield,and with it the quantity of material thatis available later on, is determined.By means of the intelligent optimisingsoftware you always make the best ofyour timber – the maximum profit. Theoperator marks only the timber defectsand/or different grades of quality, therest is carried out independently by themachine: precisely, quickly, with a minimumpercentage of waste.OptiCut cross-cut saws are designed forhighly automated working so that youcan deploy your staff for tasks that demandmore. An enormous increase incapacity is provided by cross feeding devices,where the machine can feed itselfautomatically with material comingfrom a buffer magazine. Furthermore,for the OptiCut S 90 Speed a clampingdevice is available that makes themachine even more efficient. Thus, incombination with a cross feeder, reliablehigh daily performances are achieved,certainly also for the cutting of packets.

DIMTER cross-cutting systems:Expandable investments in your futureOptiCut S 90The OptiCut is prepared for the future development of your factory:Many options can be retro-fitted at a later time. For instance, eachOptiCut with “automatic length measuring” and “detection ofdefects” is an adequate optimising cross-cut saw. Intelligent optionsinclude, amongst others, printers for clear marking of the workpiecesand the automatic stacker OptiCut Stacker.For the clear identification of the piecesafter the cutting, inkjet or label printersare used.The inkjet printer marks the materialfully automatically with the requesteddata as e.g. length, quality or commissionnumbers. The workpiece can be markedfrom top, from the side or even onthe face – without any loss in capacityon the saw.With the label printer labels can be generatedand applied fully automatically,with the printer being completely integratedinto the control of the OptiCutS 90. Due to the bar code, the identificationof the piece becomes evenmachine-readable and further machinesin the production process can evenadapt themselves correspondingly to theworkpiece. Individual designs of thelabels are no problem in this situation.Turn your OptiCut into a fully automaticcross-cut line. We offer you the customisedperipheral equipment in a modularsystem. Fully automated lines with crossfeeding and a subsequent OptiCutStacker for the automatic stacking ofpreferred lengths will enable you to cutmore with less staff but with reliablehigh daily performances.

12 13OptiCut S 90 XLOptiCut S 90 Speed/OptiCut S 90 ExactAttention! On determination of a possible timber cross section bends and differing timber dimensions have tobe taken into consideration.Selection table OptiCut S 90 Vario Series:Standards and optionsThe matrix shows the basic technical data of the machine series.Your DIMTER expert will voluntarily provide you more detailedinformation in consideration of your individual requirements.These are standard values for a better overview. Ask us if your requirements differ. Depending on thedesign of the machine the technical data may change ( ) = optionalOptiCut S 90 Vario-SeriesMax. ingoing lengthsMax. weight of workpieceMax. feed speedMax. speed during back strokePositioning accuracyNominal power feedTransient / peak powerNominal power saw motor6,3m100 kg (150 kg)60 m/min (120 m/min)60 m/min (260 m/min)± 0.5 mm (± 0.1 mm)2.1 kW (5.1 kW)5.0 kW (8.0 kW)7.5 kW (13.5 kW)Durable, maintenance-free, robust pusher guideReduced stroke of down holder for increased capacityOptimising with up to 4 grades of qualityAutomatic cross feeding with automatic control of bufferPatented waste gateAutomatic sortingWe reserve the right to make technical changes. Statements and pictures in this brochurealso contain items that are not included in the standard scope of supply. Some protectivecovers have been removed for photographing.StandardOption

You can expect a lot from us:WEINIG GROUP – Your partner for the futureYou can concentrate on your business, let us do everything else!The WEINIG GROUP is not only the leading manufacturer for thesolid wood processing industry, we lead this industry in technologyand ideas! WEINIG offers comprehensive services and systemsolutions – all the way to complete turnkey production plants –making the WEINIG GROUP the all-around ideal partner where thefocus is always on flexible, profitable production.The WEINIG ExpoCentersIn our ExpoCenters we can demonstrateto you how our top technology canbenefit your operation. Here you canget a close-up view of all our machines.TrainingWe want to ensure you get the maximumbenefit from your investment as fast aspossible. World-class WEINIG trainingtakes care of that. Effective operatortraining classes taught by experiencedWEINIG experts make sure that themachine will be fully productive withinthe shortest time frame.KaizenWEINIG’s own manufacturing process issuccessfully organized according to theKaizen method. In a continuous improvementprocess, quality and efficiencyare increased step by step. You canbenefit from this at your plant. We willgladly pass on to you our many years ofexperience.ServiceWith sales and service companieslocated on all continents and a large,mobile team of service technicians, weguarantee a worldwide standard ofservice that is unique in the industry.Fastest spare parts delivery everywhereand employees who speak your languageare part of our reputation for the finestcustomer support anywhere.

14 15WEINIGWorld market leaderfor mouldersWACONo. 1 for high-speedmoulders and planersGRECONHigh-performancefinger jointing linesDIMTERSpecialist for optimizingcross-cut saws and gluingpressesRAIMANNTop technology for ripoptimizationThe WEINIG GROUP:We seamlessly combine all componentsof solid wood processingCONCEPTYour competent partnerfor complete systemsolutionsIncluding full turn-key productionplantsTo build innovative machines is onething, to offer system solutions is somethingelse. More and more, ourcustomers want the entire factory.That’s a case for our team at WEINIGCONCEPT. Here the competence of theWEINIG GROUP combines in a specialway. From planning to the turn-keyproduction plant, our professionalshandle it all. Worldwide. For you.A strong teamEvery member of the WEINIG GROUP isa leader in their product specialty. Thiscreates valuable synergy that ultimatelybenefits you and your business.

OptiCut S 90 Vario SeriesFactory:GRECON DIMTER HolzoptimierungSüd GmbH & Co.KGRudolf-Diesel-Str. 14 –1689257 IllertissenGermanyPhone +49 (0) 73 03 / 15-0Fax +49 (0) 73 03 / 15-1 99E-mail info@dimter-weinig.deInternet www.weinig.com0807/ST/1000/GBRSales Office:WEINIG GROUPWeinigstr. 2/497941 TauberbischofsheimGermanyPhone +49 (0) 93 41 / 86-0Fax +49 (0) 93 41 / 70 80E-mail info@weinig.deInternet www.weinig.com