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Cell and Gene Therapy GMP Manufacturing in the UK

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<strong>Cell</strong> <strong>and</strong> <strong>Gene</strong> <strong>Therapy</strong> <strong>GMP</strong><strong>Manufactur<strong>in</strong>g</strong> <strong>in</strong> <strong>the</strong> <strong>UK</strong>:Capability <strong>and</strong> Capacity Analysis August 2015


Contents1 Executive summary ........................................................................................................................ 62 Introduction <strong>and</strong> methodology ...................................................................................................... 83 Glossary of terms ............................................................................................................................ 94 High level summary of data .......................................................................................................... 10<strong>UK</strong> <strong>GMP</strong> cell <strong>the</strong>rapy manufacture ....................................................................................... 104.1.1 High level summary........................................................................................................ 104.1.2 Classification of clean rooms ......................................................................................... 104.1.3 Summary of track record <strong>and</strong> experience ...................................................................... 12<strong>UK</strong> <strong>Gene</strong> <strong>Therapy</strong> Manufacture ............................................................................................. 144.2.1 High level summary........................................................................................................ 144.2.2 Summary of track record <strong>and</strong> experience ...................................................................... 15Geographic locations of cell <strong>the</strong>rapy <strong>and</strong> gene <strong>the</strong>rapy facilities ......................................... 175 Future Capacity <strong>and</strong> Expansion .................................................................................................... 18Expansion <strong>and</strong> transfer of exist<strong>in</strong>g sites ............................................................................... 18New sites ................................................................................................................................ 18Large-scale commercial supply capacity ............................................................................... 186 <strong>Manufactur<strong>in</strong>g</strong> Organisations ...................................................................................................... 20Cancer Research <strong>UK</strong> Bio<strong>the</strong>rapeutics Development Unit ................................................... 206.1.1 Details ............................................................................................................................ 206.1.2 Facility ............................................................................................................................ 206.1.3 Licence ............................................................................................................................ 216.1.4 Track record <strong>and</strong> experience .......................................................................................... 216.1.5 Personnel ....................................................................................................................... 226.1.6 Capacity .......................................................................................................................... 23<strong>Cell</strong>ular Therapeutics Ltd (CTL)........................................................................................... 246.2.1 Details ............................................................................................................................ 246.2.2 Facility ............................................................................................................................ 246.2.3 Licence ........................................................................................................................... 256.2.4 Track record <strong>and</strong> experience ......................................................................................... 256.2.5 Personnel ....................................................................................................................... 256.2.6 Capacity .......................................................................................................................... 26Biomedical Research Centres (BRC) Cl<strong>in</strong>ical Research Facility (CRF) <strong>GMP</strong> Unit at Guy’s<strong>and</strong> St Thomas’ .................................................................................................................................. 276.3.1 Details ............................................................................................................................. 276.3.2 Facility ............................................................................................................................. 276.3.3 Licence ........................................................................................................................... 286.3.4 Track record <strong>and</strong> experience ......................................................................................... 286.3.5 Personnel ....................................................................................................................... 286.3.6 Capacity .......................................................................................................................... 29Imperial College London, John Goldman Centre for <strong>Cell</strong>ular <strong>Therapy</strong> .............................. 306.4.1 Details ............................................................................................................................ 302


6.4.2 Facility ............................................................................................................................ 306.4.3 Licence ............................................................................................................................ 316.4.4 Track record <strong>and</strong> experience .......................................................................................... 316.4.5 Personnel ........................................................................................................................ 316.4.6 Capacity .......................................................................................................................... 32Rayne <strong>Cell</strong> <strong>Therapy</strong> Suite (RCTS) <strong>and</strong> The Wellcome Trust / BRC Cl<strong>in</strong>ical ResearchFacility <strong>and</strong> <strong>Cell</strong> <strong>Therapy</strong> Unit (CTU) at K<strong>in</strong>g’s College London .................................................... 336.5.1 Details ............................................................................................................................ 336.5.2 Facility ............................................................................................................................ 336.5.3 Licence ........................................................................................................................... 346.5.4 Track record <strong>and</strong> experience ......................................................................................... 346.5.5 Personnel ....................................................................................................................... 356.5.6 Capacity .......................................................................................................................... 36NHS Blood <strong>and</strong> Transplant (NHSBT)................................................................................... 376.6.1 Details ............................................................................................................................. 376.6.2 Facilities at Speke .......................................................................................................... 386.6.3 Licence ........................................................................................................................... 396.6.4 Track record <strong>and</strong> experience ......................................................................................... 396.6.5 Personnel ....................................................................................................................... 406.6.6 Capacity .......................................................................................................................... 406.6.7 Facilities at <strong>the</strong> Cl<strong>in</strong>ical Biotechnology Centre, Langford ............................................. 416.6.8 Licence ........................................................................................................................... 436.6.9 Track record <strong>and</strong> experience ......................................................................................... 436.6.10 Personnel ....................................................................................................................... 436.6.11 Capacity .......................................................................................................................... 43Rosl<strong>in</strong> <strong>Cell</strong>s <strong>Cell</strong>ular <strong>Therapy</strong> Facility (Scottish Centre for Regenerative Medic<strong>in</strong>e) ......... 446.7.1 Details ............................................................................................................................ 446.7.2 Facilities at Rosl<strong>in</strong> <strong>Cell</strong>s ................................................................................................ 446.7.3 Licence ........................................................................................................................... 466.7.4 Track record <strong>and</strong> Experience ........................................................................................ 466.7.5 Personnel ........................................................................................................................ 476.7.6 Capacity .......................................................................................................................... 48Scottish National Blood Transfusion Service (SNBTS) <strong>Cell</strong>ular <strong>Therapy</strong> Facility (ScottishCentre for Regenerative Medic<strong>in</strong>e) .................................................................................................. 496.8.1 Details ............................................................................................................................ 496.8.2 Facilities at SNBTS ........................................................................................................ 496.8.3 Licence ........................................................................................................................... 506.8.4 Track record <strong>and</strong> experience ......................................................................................... 506.8.5 Personnel ....................................................................................................................... 506.8.6 Capacity ........................................................................................................................... 51<strong>Cell</strong>ular Therapies, Great Ormond Street Hospital ............................................................. 523


6.9.1 Details ............................................................................................................................ 526.9.2 Facility ............................................................................................................................ 526.9.3 Licence ........................................................................................................................... 536.9.4 Track record <strong>and</strong> experience ......................................................................................... 536.9.5 Personnel ....................................................................................................................... 546.9.6 Capacity .......................................................................................................................... 54Moorfields Eye Hospital, <strong>Cell</strong>s for Sight <strong>Cell</strong> Research Unit ................................................ 556.10.1 Details ............................................................................................................................. 556.10.2 Facility ............................................................................................................................. 556.10.3 Licence ........................................................................................................................... 566.10.4 Track record <strong>and</strong> experience ......................................................................................... 566.10.5 Personnel ....................................................................................................................... 566.10.6 Capacity .......................................................................................................................... 56Newcastle Biomedic<strong>in</strong>e <strong>Cell</strong>ular <strong>Therapy</strong> Facility ................................................................ 576.11.1 Details ............................................................................................................................ 576.11.2 Facility ............................................................................................................................. 576.11.3 Licence ........................................................................................................................... 586.11.4 Track record <strong>and</strong> experience ......................................................................................... 586.11.5 Personnel ....................................................................................................................... 586.11.6 Capacity .......................................................................................................................... 59University of Oxford Cl<strong>in</strong>ical Bio<strong>Manufactur<strong>in</strong>g</strong> Facility .................................................... 606.12.1 Details ........................................................................................................................... 606.12.2 Facility ............................................................................................................................ 606.12.3 Licence ............................................................................................................................ 616.12.4 Track record <strong>and</strong> experience .......................................................................................... 616.12.5 Personnel ........................................................................................................................ 616.12.6 Capacity .......................................................................................................................... 62Royal Free Hospital London, Centre for <strong>Cell</strong> <strong>and</strong> <strong>Gene</strong> Tissue Therapeutics .................... 636.13.1 Details ............................................................................................................................ 636.13.2 Facility ............................................................................................................................ 636.13.3 Licence ........................................................................................................................... 646.13.4 Track record <strong>and</strong> experience ......................................................................................... 646.13.5 Personnel ....................................................................................................................... 666.13.6 Capacity .......................................................................................................................... 66University of Birm<strong>in</strong>gham, <strong>Cell</strong> <strong>Therapy</strong> Suite ..................................................................... 676.14.1 Details .......................................... 676.14.2 Facility ............................................................................................................................. 676.14.3 Licence ............................................................................................................................ 676.14.4 Track record <strong>and</strong> experience ......................................................................................... 686.14.5 Personnel ....................................................................................................................... 684


6.14.6 Capacity .......................................................................................................................... 68Cobra Biologics ..................................................................................................................... 706.15.1 Details ............................................................................................................................ 706.15.2 Facilities at Cobra Keele & Matfors .............................................................................. 706.15.3 Licence ............................................................................................................................ 716.15.4 Track record <strong>and</strong> experience .......................................................................................... 716.15.5 Personnel ........................................................................................................................ 726.15.6 Capacity ........................................................................................................................... 73Oxford BioMedica .................................................................................................................. 746.16.1 Details ............................................................................................................................. 746.16.2 Facilities at Oxford BioMedica ....................................................................................... 746.16.3 Licence ............................................................................................................................ 756.16.4 Track record <strong>and</strong> experience .......................................................................................... 756.16.5 Personnel ........................................................................................................................ 766.16.6 Capacity ........................................................................................................................... 767 Conclusions .................................................................................................................................... 775


1 Executive summaryAs recommended <strong>in</strong> <strong>the</strong> House of Lords 2013-14 Regenerative Medic<strong>in</strong>e report, <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong>Catapult cont<strong>in</strong>ues to review <strong>the</strong> status of MHRA MIA(IMP) licenced <strong>GMP</strong> manufactur<strong>in</strong>g <strong>in</strong> <strong>the</strong> <strong>UK</strong><strong>and</strong> publish on an annual basis. The first report was published <strong>in</strong> 2014. The review collectedevidenced-based <strong>in</strong>formation to provide an overall picture on <strong>the</strong> capability <strong>and</strong> capacity of MHRAlicencedcell <strong>the</strong>rapy manufacture with<strong>in</strong> <strong>the</strong> <strong>UK</strong>.The 13 MHRA-licenced facilities with cell <strong>the</strong>rapy capacity analysed <strong>in</strong> <strong>the</strong> orig<strong>in</strong>al 2014 report were<strong>in</strong>cluded <strong>in</strong> this update. In addition to <strong>the</strong>se facilities, two additional cell <strong>the</strong>rapy centres were addedto <strong>the</strong> list; <strong>the</strong> University of Birm<strong>in</strong>gham, <strong>Cell</strong> <strong>Therapy</strong> Suite was a new facility, open<strong>in</strong>g for 2015; <strong>the</strong>CCGTT centre at <strong>the</strong> Royal Free Hospital was <strong>in</strong> <strong>the</strong> process of an expansion project dur<strong>in</strong>g <strong>the</strong> firstsurvey so was not listed, however <strong>the</strong> expansion is now complete so <strong>the</strong> facility was <strong>in</strong>cluded <strong>in</strong> thisannual review. The addition of <strong>the</strong> Royal Free Hospital <strong>and</strong> <strong>the</strong> University of Birm<strong>in</strong>gham to thisreview <strong>in</strong>creased <strong>the</strong> number of facilities to 15, <strong>and</strong> was accompanied by a 16% growth <strong>in</strong> <strong>the</strong> numberof cleanrooms used for cell <strong>the</strong>rapy manufacture.Additional <strong>in</strong>sight <strong>in</strong>to gene <strong>the</strong>rapy production capability <strong>and</strong> capacity <strong>in</strong> <strong>the</strong> <strong>UK</strong> was also provided<strong>in</strong> <strong>the</strong> 2015 review. Both <strong>in</strong> vivo <strong>and</strong> ex vivo modification of cells currently requires <strong>the</strong> use of viralvectors <strong>and</strong> plasmid DNA, <strong>the</strong> supply of which is <strong>in</strong>tr<strong>in</strong>sically l<strong>in</strong>ked to <strong>the</strong> success of cell <strong>the</strong>rapies.This is especially pert<strong>in</strong>ent to <strong>the</strong> current transduced immune cell <strong>the</strong>rapies. Facilities previouslyassessed for cell <strong>the</strong>rapy manufacture were fur<strong>the</strong>r reviewed for <strong>the</strong>ir multifunctional gene <strong>the</strong>rapycapabilities. Fur<strong>the</strong>rmore, MHRA-licenced facilities dedicated to <strong>the</strong> manufacture of gene <strong>the</strong>rapieswere also taken <strong>in</strong>to account, namely Cobra Biologics, Oxford Biomedica <strong>and</strong> NHSBT CBC Langford,<strong>in</strong>creas<strong>in</strong>g <strong>the</strong> overall number of centres assessed <strong>in</strong> <strong>the</strong> review to 18.A list categoris<strong>in</strong>g all <strong>the</strong> facilities analysed <strong>in</strong> this review can be found below, new additions for <strong>the</strong>2015 review are shown <strong>in</strong> bold:MHRA-licenced cell <strong>the</strong>rapy manufacturers <strong>Cell</strong>ular Therapeutics Ltd Guy’s & St Thomas’ Hospital, <strong>GMP</strong> Facility Imperial College London, John Goldman Centre for <strong>Cell</strong>ular <strong>Therapy</strong> NHSBT – Speke Scottish Centre for Regenerative Medic<strong>in</strong>e (Rosl<strong>in</strong> <strong>Cell</strong>s <strong>and</strong> SNBTS) University College London, Great Ormond Street Hospital <strong>Cell</strong>ular <strong>Therapy</strong> Laboratories Moorfields Eye Hospital, Institute of Ophthalmology, <strong>Cell</strong>s for Sight ATMP <strong>Manufactur<strong>in</strong>g</strong>Unit Intercytex Ltd, Manchester (University of Manchester) University of Newcastle Biomanufactur<strong>in</strong>g Facility Royal Free Hospital, CCGTT University of Birm<strong>in</strong>gham, <strong>Cell</strong> <strong>Therapy</strong> SuiteMHRA-licenced multifunctional cell <strong>and</strong> gene <strong>the</strong>rapy manufacturers University of Oxford, Cl<strong>in</strong>ical Biomanufactur<strong>in</strong>g Facility K<strong>in</strong>gs College London, Rayne <strong>Cell</strong> <strong>Therapy</strong> Suite 1 K<strong>in</strong>g’s College London <strong>Cell</strong> <strong>Therapy</strong> Unit, Cl<strong>in</strong>ical Research Facility 1 Cancer Research <strong>UK</strong>, Bio<strong>the</strong>rapeutics Development UnitMHRA-licenced gene <strong>the</strong>rapy manufacturers NHSBT – CBC Langford Cobra Biologics, Keele Oxford Biomedica, Oxford1 Comb<strong>in</strong>ed for analysis <strong>in</strong> section 4 of this review6


Analysis of <strong>the</strong> technical capability of <strong>the</strong>se facilities is very positive, show<strong>in</strong>g that <strong>the</strong> <strong>UK</strong>manufactur<strong>in</strong>g sector covers <strong>the</strong> sphere of current cell <strong>and</strong> gene <strong>the</strong>rapy manufactur<strong>in</strong>grequirements. Most of <strong>the</strong> facilities specialis<strong>in</strong>g <strong>in</strong> cell <strong>the</strong>rapy manufacture are located <strong>in</strong> <strong>the</strong> NHSor <strong>UK</strong> academia. <strong>Cell</strong>ular Therapeutics is a commercial organisation <strong>and</strong> Rosl<strong>in</strong> <strong>Cell</strong>s is a not forprofit commercial organisation offer<strong>in</strong>g contract manufactur<strong>in</strong>g services. Intercytex Ltd is also acommercial organisation, but is currently <strong>in</strong> <strong>the</strong> process of transferr<strong>in</strong>g <strong>the</strong> IMP <strong>and</strong> specials licencesfor <strong>the</strong> manufactur<strong>in</strong>g facility to <strong>the</strong> University of Manchester. The majority of <strong>the</strong>se facilities havebeen established to enable <strong>the</strong> translation of academic research <strong>in</strong>to cl<strong>in</strong>ical trials. This shows that<strong>the</strong> <strong>UK</strong> has a strong manufactur<strong>in</strong>g base to facilitate <strong>the</strong> translation of early phase research <strong>in</strong>to <strong>the</strong>cl<strong>in</strong>ic.Available cell <strong>the</strong>rapy manufactur<strong>in</strong>g capacity, which can be contracted out externally or utilised for<strong>in</strong>ternal projects, decreased on average from 45% <strong>in</strong> 2014 to 26% <strong>in</strong> 2015 at <strong>the</strong> facilities. Thisstrongly highlights <strong>the</strong> <strong>in</strong>creases <strong>in</strong> <strong>the</strong> number of cell <strong>the</strong>rapies enter<strong>in</strong>g cl<strong>in</strong>ical translation <strong>and</strong> <strong>the</strong>requirement for <strong>GMP</strong> manufacture as a result. The implication of this data is that <strong>GMP</strong>manufactur<strong>in</strong>g capacity will need to cont<strong>in</strong>ue to exp<strong>and</strong> <strong>in</strong> l<strong>in</strong>e with cl<strong>in</strong>ical trial growth.The number of staff work<strong>in</strong>g <strong>in</strong> cell <strong>the</strong>rapy manufacture with<strong>in</strong> <strong>the</strong>se MHRA-licenced facilities hasshown a strong <strong>in</strong>crease over <strong>the</strong> year. The total number of staff work<strong>in</strong>g <strong>in</strong> <strong>the</strong> listed cell <strong>the</strong>rapyfacilities has <strong>in</strong>creased from 111 personnel to 157 from 2014 to 2015. The 46 additional positionsreported comprise 31 newly created posts <strong>and</strong> 15 exist<strong>in</strong>g positions at <strong>the</strong> CCGTC, Royal FreeHospital which were not <strong>in</strong>cluded <strong>in</strong> <strong>the</strong> 2014 review. This represents a 25% <strong>in</strong>crease <strong>in</strong> <strong>the</strong> numberof full time roles s<strong>in</strong>ce April 2014. The rise <strong>in</strong> full time employment is reflected by a small decrease<strong>in</strong> part time roles.In contrast to cell <strong>the</strong>rapy production, <strong>the</strong> manufacture of viral vectors <strong>and</strong> plasmid DNA for genemodification processes is driven by commercial organisations to a greater extent, <strong>in</strong>clud<strong>in</strong>g CobraBiologics <strong>and</strong> Oxford Biomedica. The workforce for <strong>the</strong>se two dedicated commercial gene <strong>the</strong>rapyfacilities alone is 158. There is also a well-respected gene <strong>the</strong>rapy production network present <strong>in</strong> <strong>UK</strong>academia <strong>and</strong> <strong>the</strong> NHS, fur<strong>the</strong>r streng<strong>the</strong>n<strong>in</strong>g <strong>the</strong> health of <strong>the</strong> burgeon<strong>in</strong>g <strong>in</strong>dustry. The four keyfacilities at K<strong>in</strong>g’s College London (RCTS <strong>and</strong> CTU), University of Oxford <strong>and</strong> Cancer Research <strong>UK</strong>can also deploy an additional 54 people with<strong>in</strong> <strong>the</strong>ir flexible cell <strong>and</strong> gene <strong>the</strong>rapy manufactur<strong>in</strong>gfacilities. In addition, NHSBT CBC Langford has 9 people dedicated to <strong>GMP</strong> plasmid supply alone.Overall <strong>the</strong> number of personnel employed across <strong>the</strong> cell <strong>and</strong> gene <strong>the</strong>rapy manufacturers listed <strong>in</strong>this review totals 324, with 103 positions dedicated to cell <strong>the</strong>rapy facilities; 167 posts assigned togene <strong>the</strong>rapy centres <strong>and</strong> 54 roles positioned with<strong>in</strong> multifunctional cell <strong>and</strong> gene <strong>the</strong>rapy facilities.The large-scale manufactur<strong>in</strong>g centre that will be built <strong>and</strong> run by <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult has notbeen <strong>in</strong>cluded <strong>in</strong> this analysis. The fund<strong>in</strong>g for this facility was announced <strong>in</strong> <strong>the</strong> 2014 budget <strong>and</strong><strong>the</strong> plan is for it to be operational <strong>in</strong> 2017. This 7200m 2 manufactur<strong>in</strong>g centre will provide a stepchange <strong>in</strong> large-scale <strong>and</strong> commercial cell <strong>and</strong> gene <strong>the</strong>rapy manufactur<strong>in</strong>g capability for <strong>the</strong> <strong>UK</strong> <strong>and</strong>complement <strong>the</strong> exist<strong>in</strong>g early phase network. This will complete <strong>the</strong> translational l<strong>and</strong>scape <strong>in</strong> <strong>the</strong><strong>UK</strong> allow<strong>in</strong>g <strong>the</strong>rapies to move from basic research, <strong>in</strong>to <strong>the</strong> cl<strong>in</strong>ic <strong>and</strong> f<strong>in</strong>ally to commercialproduction.The comb<strong>in</strong>ation of world lead<strong>in</strong>g research, <strong>the</strong> network of early phase cl<strong>in</strong>ical manufactur<strong>in</strong>gcentres, substantial commercial gene <strong>the</strong>rapy capacity <strong>and</strong> <strong>the</strong> large-scale <strong>Cell</strong> <strong>Therapy</strong> Catapultmanufactur<strong>in</strong>g centre mean that <strong>the</strong> <strong>UK</strong> is well positioned with<strong>in</strong> <strong>the</strong> global cell <strong>and</strong> gene <strong>the</strong>rapy<strong>in</strong>dustry. This situation will allow <strong>the</strong> growth of <strong>the</strong> <strong>in</strong>dustry with<strong>in</strong> <strong>the</strong> <strong>UK</strong> <strong>and</strong> also <strong>the</strong> attraction of<strong>in</strong>ward <strong>in</strong>vestment.7


2 Introduction <strong>and</strong> methodologyThe <strong>Cell</strong> <strong>Therapy</strong> Catapult was established <strong>in</strong> 2012 as an <strong>in</strong>dependent centre of excellence to advance<strong>the</strong> growth of <strong>the</strong> <strong>UK</strong> cell <strong>and</strong> gene <strong>the</strong>rapy <strong>in</strong>dustry, by bridg<strong>in</strong>g <strong>the</strong> gap between scientific research<strong>and</strong> full-scale commercialisation. The <strong>Cell</strong> <strong>Therapy</strong> Catapult works with Innovate <strong>UK</strong>.A key component is to ensure that <strong>the</strong> <strong>UK</strong> has a strong <strong>and</strong> competitive manufactur<strong>in</strong>g base for cell<strong>and</strong> gene <strong>the</strong>rapies. With this <strong>in</strong> m<strong>in</strong>d, <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult performed a review of <strong>the</strong> currentcapacity <strong>and</strong> capability of this manufactur<strong>in</strong>g base with<strong>in</strong> <strong>the</strong> <strong>UK</strong> <strong>in</strong> April 2013. A report based on<strong>the</strong> review was published <strong>in</strong> April 2014 <strong>and</strong> was subject to annual review <strong>in</strong> April 2015 as requested<strong>in</strong> <strong>the</strong> House of Lords 2013-2014 Regenerative Medic<strong>in</strong>e report.The aim of <strong>the</strong> report was to collect <strong>and</strong> summarise <strong>in</strong>formation on each of <strong>the</strong> MHRA-licencedmanufactur<strong>in</strong>g sites <strong>in</strong> <strong>the</strong> <strong>UK</strong> with current spare <strong>GMP</strong> capacity. This overview comprises <strong>the</strong>technical <strong>and</strong> quality capabilities of each of <strong>the</strong>se facilities as well as <strong>the</strong>ir spare capacity. Forexample:What types of cell <strong>and</strong>/or viral vector/plasmid DNA manufactur<strong>in</strong>g processes does <strong>the</strong> sitehave experience with?What types of process<strong>in</strong>g equipment does each site have available?What grade of clean rooms, MBSC <strong>and</strong> isolator technology does <strong>the</strong> site have?What Licences does <strong>the</strong> site have?How many different suites of clean rooms does <strong>the</strong> site have?How many staff does <strong>the</strong> site employ <strong>and</strong> what is <strong>the</strong> distribution between production, QC<strong>and</strong> QA?How many parallel projects <strong>and</strong> products can <strong>the</strong> site deal with?To conduct <strong>the</strong> 2015 annual review, all facilities listed <strong>in</strong> <strong>the</strong> 2014 report were contacted <strong>in</strong> March2015 <strong>and</strong> asked for updates with regards to <strong>the</strong>ir capability <strong>and</strong> capacity. In addition adverts werecommunicated via <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult website <strong>and</strong> social media to ga<strong>the</strong>r <strong>in</strong>formation on anynew facilities with <strong>GMP</strong> cell <strong>the</strong>rapy <strong>and</strong>/or gene <strong>the</strong>rapy capability. A summary of <strong>the</strong> changes madeto <strong>the</strong> facility list<strong>in</strong>gs s<strong>in</strong>ce April 2014 are documented <strong>in</strong> Table 1, <strong>in</strong>clud<strong>in</strong>g <strong>the</strong> addition of 2 newcell <strong>the</strong>rapy <strong>and</strong> 2 new gene <strong>the</strong>rapy sites.Table 1 Changes to facility list<strong>in</strong>gs for <strong>the</strong> 2015 <strong>UK</strong> <strong>GMP</strong> <strong>Manufactur<strong>in</strong>g</strong> Capability<strong>and</strong> Capacity ReportOrganisation/facility nameContact name(s)New list<strong>in</strong>g1Royal Free Hospital London, Centre for <strong>Cell</strong> <strong>and</strong> <strong>Gene</strong> Mark Lowdell <strong>and</strong>Tissue Therapeutics (CCGTT)Owen Ba<strong>in</strong>2 University of Birm<strong>in</strong>gham, <strong>Cell</strong> <strong>Therapy</strong> Suite (CTS)Jane Steele <strong>and</strong>Phil Newsome3 Cobra Biologics, Keele Phil Ridley-Smith4 Oxford Biomedica James Misk<strong>in</strong>Undertransition1Intercytex Ltd – currently transferr<strong>in</strong>g MIA(IMP) <strong>and</strong>specials licences to University of ManchesterPaul Kemp <strong>and</strong>Joan Benson8


3 Glossary of termsAAV – Adeno-associated virusCMO – Contract <strong>Manufactur<strong>in</strong>g</strong> OrganisationCoG – Cost of GoodsHTA – Human Tissue AuthorityIMP – Investigational Medic<strong>in</strong>al ProductGMO – <strong>Gene</strong>tically Modified Organism<strong>GMP</strong> – Good <strong>Manufactur<strong>in</strong>g</strong> PracticeMBSC – Microbiological Safety Cab<strong>in</strong>etMHRA – Medic<strong>in</strong>es <strong>and</strong> Healthcare Products Regulatory AgencyMIA(IMP) – MHRA manufactur<strong>in</strong>g authorisation licence for Investigation Medic<strong>in</strong>alProductsQA – Quality AssuranceQC – Quality ControlAuto – Autologous, patient is treated with <strong>the</strong>ir own cells (i.e. each patient requires <strong>the</strong>ir ownproduct)Allo – Allogeneic, all patients are treated with cells derived from one donor (i.e. one productfor all patients)PE – Previous experience; mean<strong>in</strong>g that key staff have experience <strong>in</strong> a particular techniqueor cell <strong>the</strong>rapy manufactur<strong>in</strong>g process but not at <strong>the</strong>ir current organisation.9


Table 3 Classification of clean roomsGrade of cleanroomGrade B Grade C Grade DIsolators with<strong>in</strong>a classified areaNumberroomsof34 15 16 2211


<strong>UK</strong> <strong>Gene</strong> <strong>Therapy</strong> Manufacture4.2.1 High level summary4.2.1.1 Dedicated gene <strong>the</strong>rapy production facilitiesA more detailed <strong>in</strong>sight <strong>in</strong>to <strong>the</strong> <strong>UK</strong>’s current capability <strong>and</strong> capacity for gene <strong>the</strong>rapy, <strong>in</strong> addition tocell <strong>the</strong>rapy manufacture, is presented <strong>in</strong> this annual review. MHRA-licenced biotechnology facilitiesspecialised <strong>in</strong> <strong>the</strong> manufacture of viral vectors <strong>and</strong>/or support<strong>in</strong>g plasmid DNA for <strong>in</strong> vivo <strong>and</strong> exvivo cell modification purposes have been <strong>in</strong>cluded <strong>in</strong> <strong>the</strong> review. Both plasmid DNA <strong>and</strong> viralvectors can ei<strong>the</strong>r be used as start<strong>in</strong>g materials for fur<strong>the</strong>r manufacture of gene modified <strong>the</strong>rapiesor used directly as medic<strong>in</strong>al products. The organisations analysed were Cobra Biologics,manufacturers of both viral vector <strong>and</strong> plasmid DNA; Oxford Biomedica, specialists <strong>in</strong> viral vectorproduction; <strong>and</strong> NHSBT CBC Langford, plasmid DNA specialists. Summary data captured from <strong>the</strong>three facilities are presented <strong>in</strong> Table 5. Facilities dedicated to <strong>the</strong> manufacture of gene <strong>the</strong>rapies arepredom<strong>in</strong>antly commercial organisations (Cobra Biologics <strong>and</strong> Oxford Biomedica). The nature of <strong>the</strong>organisations support<strong>in</strong>g gene <strong>the</strong>rapy manufacture is reflected by <strong>the</strong> high number of personnelemployed with<strong>in</strong> <strong>the</strong> sector, with 158 staff employed across <strong>the</strong> 2 commercial organisations alone.This contrasts with <strong>the</strong> cell <strong>the</strong>rapy sector, which is primarily located with<strong>in</strong> <strong>UK</strong> academia <strong>and</strong> <strong>the</strong>NHS <strong>and</strong> employs 157 personnel across 14 facilities.Table 5 Summary data from dedicated gene <strong>the</strong>rapy production facilities2015No. of facilities 3<strong>Manufactur<strong>in</strong>g</strong>18cleanroomsFull time staff 1674.2.1.2 Multifunctional gene <strong>and</strong> cell <strong>the</strong>rapy production facilitiesOf <strong>the</strong> facilities analysed <strong>in</strong> section 4.1.1 for cell <strong>the</strong>rapy manufacture, 4 are multifunctional centreswith cell <strong>and</strong> gene <strong>the</strong>rapy production capabilities. Summary data from <strong>the</strong> 4 facilities; CancerResearch <strong>UK</strong>, K<strong>in</strong>g’s College London RCTS, K<strong>in</strong>g’s College CTU <strong>and</strong> University of Oxford CBF areshown <strong>in</strong> Table 6. These facilities offer additional resources which can be deployed to gene <strong>the</strong>rapyproduction <strong>and</strong> fur<strong>the</strong>r streng<strong>the</strong>n <strong>the</strong> <strong>UK</strong> gene <strong>the</strong>rapy <strong>in</strong>dustry. See sections 6.1, 6.5 <strong>and</strong> 6.12 ofthis report for more detailed <strong>in</strong>formation on <strong>the</strong>se multifunctional facilities respectively. N.b K<strong>in</strong>g’sCollege RCTS <strong>and</strong> K<strong>in</strong>g’s College CTU are comb<strong>in</strong>ed for analysis throughout this review <strong>and</strong> jo<strong>in</strong>tlydescribed with<strong>in</strong> section 6.5.Table 6 Summary data from multifunctional gene <strong>and</strong> cell <strong>the</strong>rapy productionfacilities2015No. of facilities 4<strong>Manufactur<strong>in</strong>g</strong>23cleanroomsFull time staff 5414


4.2.2 Summary of track record <strong>and</strong> experienceFigure 2 shows a breakdown of <strong>the</strong> types of gene <strong>the</strong>rapies <strong>and</strong> cell culture systems that <strong>the</strong> facilitieswith gene <strong>the</strong>rapy capabilities are experienced <strong>in</strong> (<strong>in</strong>cludes dedicated <strong>and</strong> multifunctional gene<strong>the</strong>rapy facilities). Analysis of <strong>the</strong> technical capability of <strong>the</strong>se facilities is very encourag<strong>in</strong>g. Themanufacture of <strong>GMP</strong>-grade lentivirus <strong>and</strong> gamma-retrovirus, two of <strong>the</strong> ma<strong>in</strong> viral vectors used <strong>in</strong>current ex vivo gene modification processes, are supported by a number of <strong>the</strong> facilities listed. O<strong>the</strong>rkey viral vectors: adenovirus, AAV, <strong>and</strong> <strong>the</strong> manufacture of support<strong>in</strong>g plasmid DNA are alsocovered.Figure 2 <strong>Gene</strong> <strong>the</strong>rapy facility process experienceSummary of track record for<strong>UK</strong> manufactur<strong>in</strong>g sitesPlasmid DNAAdeno‐virusGamma Retro‐virusLenti‐virusAAVAdherentSuspension0 1 2 3 4 5 6Number of sitesKey: Plasmid DNA – material used directly as IMPs <strong>and</strong>/or start<strong>in</strong>g material used for transient <strong>in</strong>fection to enable manufacture of viralvectors; Adenovirus/Gamma Retrovirus/Lentivirus/Adeno-associated virus (AAV) – key types of viral vectors used directly as IMPs<strong>and</strong>/or start<strong>in</strong>g material used for transduction of cells ex vivo; Adherent – culture of anchorage dependent cells; Suspension – culture ofanchorage <strong>in</strong>dependent cells.Table 7 shows a summary of <strong>the</strong> capability <strong>and</strong> availability at all <strong>the</strong> gene <strong>the</strong>rapy production centres.A number of <strong>the</strong> facilities have spare capacity for 2015 <strong>and</strong> beyond. In addition Oxford Biomedicaare currently undergo<strong>in</strong>g an extensive expansion project, which will more than double process<strong>in</strong>gspace at <strong>the</strong> site <strong>and</strong> fur<strong>the</strong>r benefit prospective growth with<strong>in</strong> <strong>the</strong> <strong>UK</strong> gene <strong>the</strong>rapy sector.The open<strong>in</strong>g of <strong>the</strong> <strong>UK</strong> <strong>Cell</strong> <strong>Therapy</strong> manufactur<strong>in</strong>g centre <strong>in</strong> 2017 will fur<strong>the</strong>r enhance <strong>the</strong> exist<strong>in</strong>gviral vector manufactur<strong>in</strong>g network <strong>and</strong> facilitate <strong>the</strong> large scale manufacture <strong>and</strong> <strong>in</strong>itial commercialsupply of gene <strong>the</strong>rapies.15


Table 7 <strong>GMP</strong> <strong>Gene</strong> <strong>Therapy</strong> capability <strong>and</strong> availability summary at <strong>UK</strong> organisationsOrganisationCancer Research<strong>UK</strong>K<strong>in</strong>gs CollegeLondon, RCTS <strong>and</strong>CRFNHSBT – CBCLangfordParallelproductsSuspension Adherent AAVCapabilityLentivirusPlasmidDNAGammaretrovirusAdenovirusAvailability20151 0%4 30%2 40%Oxford Cl<strong>in</strong>ical BMF DoP 0%Cobra Biologics DoP 20%UnderOxford Biomedica DoP PEExpansionKey: DoP – dependent on process; PE – previous experience16


Geographic locations of cell <strong>the</strong>rapy <strong>and</strong> gene <strong>the</strong>rapy facilitiesThe map shown <strong>in</strong> Figure 3 highlights a diverse geographical spread of sites across <strong>the</strong> <strong>UK</strong> with aclear cluster around <strong>the</strong> Greater London area (6 facilities). Facilities specialis<strong>in</strong>g <strong>in</strong> cell <strong>the</strong>rapymanufacture are shown by red markers; gene <strong>the</strong>rapy manufacture by blue markers <strong>and</strong> both cell<strong>and</strong> gene <strong>the</strong>rapy manufacture by purple markers.Figure 3 Map show<strong>in</strong>g locations of MHRA licenced cell <strong>and</strong> gene <strong>the</strong>rapymanufactur<strong>in</strong>g sites with<strong>in</strong> <strong>the</strong> <strong>UK</strong>Map data ©2015 GeoBasis-DE/BKG (©2009), Google17


5 Future Capacity <strong>and</strong> ExpansionAnnual reviews of <strong>the</strong> data are important <strong>in</strong> order to identify facility expansions, <strong>in</strong>crease <strong>in</strong> trackrecords <strong>and</strong> <strong>the</strong> open<strong>in</strong>g of new facilities. They act as an annual stock-take of regenerative medic<strong>in</strong>emanufactur<strong>in</strong>g capacity <strong>in</strong> <strong>the</strong> <strong>UK</strong>, as recommended by <strong>the</strong> House of Lords <strong>in</strong> <strong>the</strong> 2013-2014Regenerative Medic<strong>in</strong>e report. The additional analysis of gene <strong>the</strong>rapy facilities shall also cont<strong>in</strong>ue<strong>in</strong> future reports.As a forward look<strong>in</strong>g statement <strong>the</strong> follow<strong>in</strong>g description of potential expansions of exist<strong>in</strong>g facilitiesor new sites has been drafted.Expansion <strong>and</strong> transfer of exist<strong>in</strong>g sitesWhen reviewed <strong>in</strong> 2015, <strong>Cell</strong>ular Therapies at Great Ormond Street was operat<strong>in</strong>g close to maximumcapacity but has plans to exp<strong>and</strong> <strong>in</strong> <strong>the</strong> future. This expansion will add significantly to <strong>the</strong> capacityat <strong>the</strong> centre <strong>and</strong> is due to be completed <strong>in</strong> 2018.Oxford Biomedica is currently undergo<strong>in</strong>g an extensive expansion project <strong>and</strong> aim to more th<strong>and</strong>ouble process<strong>in</strong>g space at <strong>the</strong> facility by Q3 2015.As previously mentioned <strong>in</strong> section 4.1.1, <strong>the</strong> Intercytex Ltd facility has not been <strong>in</strong>cluded <strong>in</strong> <strong>the</strong> 2015annual review data due to <strong>the</strong> movement of <strong>the</strong>ir CMO operations to University of Manchester<strong>in</strong>clud<strong>in</strong>g <strong>the</strong> transfer of <strong>the</strong>ir MIA(IMP) <strong>and</strong> specials licences. An update of which will be provided<strong>in</strong> <strong>the</strong> 2016 annual review.New sitesNHSBT currently have one site Licenced to manufacture IMP cell <strong>the</strong>rapies at Speke. Twoadditional sites <strong>in</strong> Birm<strong>in</strong>gham <strong>and</strong> Filton (Bristol) are <strong>in</strong> <strong>the</strong> process of obta<strong>in</strong><strong>in</strong>g licences for cell<strong>the</strong>rapy manufacture (IMP), fur<strong>the</strong>r details will be provided when available <strong>in</strong> <strong>the</strong> 2016 review.To our knowledge no o<strong>the</strong>r new MHRA-licenced cell or gene <strong>the</strong>rapy manufactur<strong>in</strong>g sites are due tocome onl<strong>in</strong>e <strong>in</strong> 2015/2016, however please contact gmp@ct.catapult.org.uk if you have any<strong>in</strong>formation regard<strong>in</strong>g new facilities that we are currently not aware of.Large-scale commercial supply capacityOne of <strong>the</strong> barriers to <strong>the</strong> growth of <strong>the</strong> cell <strong>the</strong>rapy <strong>in</strong>dustry is <strong>the</strong> ability to grow cells reliably atscale. Dur<strong>in</strong>g 2013, <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult, identified <strong>the</strong> lack of large-scale facilities as one ofthose obstacles to <strong>the</strong> translation of research <strong>in</strong>to commercially viable products. The <strong>UK</strong> is stronglypositioned for early cl<strong>in</strong>ical phase manufactur<strong>in</strong>g <strong>and</strong> <strong>the</strong> large scale capacity centre will help <strong>in</strong>grow<strong>in</strong>g a <strong>UK</strong> based global <strong>in</strong>dustry.In 2013, The House of Lords Science <strong>and</strong> Technology Committee, recommended <strong>the</strong> build<strong>in</strong>g ofmanufactur<strong>in</strong>g facilities to support <strong>the</strong> scale-up of treatments <strong>in</strong> mid-to-late stage of development.The <strong>UK</strong> Government committed up to £55m to <strong>the</strong> creation of a world-lead<strong>in</strong>g manufactur<strong>in</strong>g facility<strong>in</strong> March 2014 to meet this bus<strong>in</strong>ess need.After a rigorous criteria-led selection process, Stevenage Bioscience Catalyst, was chosen as <strong>the</strong>location as it met all <strong>the</strong> essential criteria that <strong>in</strong>cluded excellent <strong>UK</strong> <strong>and</strong> <strong>in</strong>ternational logistics forshort-life medical products, available workforce <strong>and</strong> value for money.The manufactur<strong>in</strong>g centre, which will be managed by <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult <strong>and</strong> is due to open<strong>in</strong> 2017, will be used by companies for <strong>the</strong> manufacture of late phase cl<strong>in</strong>ical trial <strong>and</strong> <strong>in</strong>itialcommercial supply of advanced <strong>the</strong>rapeutic medic<strong>in</strong>al products <strong>in</strong>clud<strong>in</strong>g cell <strong>and</strong> gene <strong>the</strong>rapies.The manufactur<strong>in</strong>g centre is a unique global bus<strong>in</strong>ess proposition based <strong>in</strong> <strong>the</strong> <strong>UK</strong> that will providenational <strong>and</strong> <strong>in</strong>ternational developers with a stepp<strong>in</strong>g-stone <strong>in</strong>to <strong>the</strong> EU, US <strong>and</strong> o<strong>the</strong>r grow<strong>in</strong>g<strong>in</strong>ternational markets. It will:18


Enable <strong>the</strong> growth of organisations by reduc<strong>in</strong>g/spread<strong>in</strong>g <strong>the</strong> costs <strong>and</strong> risks of establish<strong>in</strong>g<strong>and</strong> runn<strong>in</strong>g a specialist manufactur<strong>in</strong>g facility;Provide approx. 7200m 2 of space that will enable up to 12 firms to simultaneously, butseparately, manufacture different <strong>the</strong>rapies with<strong>in</strong> a secure, compliant facility, developed <strong>in</strong>close relationship with <strong>the</strong> medic<strong>in</strong>es regulator;The space will be used as a series of segregated modules, operat<strong>in</strong>g at Grade B downgradeableto D;The centre will also have warehous<strong>in</strong>g, dispatch <strong>and</strong> QC facilities;Allow firms to make <strong>the</strong>ir products for pivotal cl<strong>in</strong>ical trials lead<strong>in</strong>g to fur<strong>the</strong>r <strong>in</strong>vestment <strong>in</strong><strong>UK</strong> manufactur<strong>in</strong>g;Allow consistent <strong>and</strong> reliable transport of products <strong>in</strong>to <strong>the</strong> EU with<strong>in</strong> 24hrs, from a locationwith an established, cost effective pharmaceutical manufactur<strong>in</strong>g workforce;Accelerate global expansion opportunities by reduc<strong>in</strong>g <strong>the</strong>ir cost <strong>and</strong> <strong>in</strong>creas<strong>in</strong>g speed ofexpansion us<strong>in</strong>g a flexible, replicable clean room design; <strong>and</strong>Accommodate multiple process<strong>in</strong>g methodologies, <strong>in</strong>clud<strong>in</strong>g viral vectors, stem cells <strong>and</strong>tissue eng<strong>in</strong>eer<strong>in</strong>g with<strong>in</strong> <strong>the</strong> same facility.The benefits to <strong>the</strong> <strong>UK</strong> <strong>in</strong>clude: Creation of up to 150 jobs directly <strong>and</strong> many more additional roles <strong>in</strong> <strong>the</strong> cluster that developsaround it – deliver<strong>in</strong>g health <strong>and</strong> wealth to <strong>the</strong> <strong>UK</strong>;Attract<strong>in</strong>g <strong>in</strong>ward <strong>in</strong>vestment to <strong>the</strong> <strong>UK</strong> <strong>and</strong> help address barriers to domestic growth,enabl<strong>in</strong>g high-quality <strong>UK</strong>-based manufactur<strong>in</strong>g export of cell <strong>the</strong>rapy <strong>and</strong> related productsto <strong>the</strong> global market;Build<strong>in</strong>g on exist<strong>in</strong>g <strong>UK</strong> capability for Phase I <strong>and</strong> Phase II manufactur<strong>in</strong>g, <strong>the</strong> centre is for<strong>UK</strong> <strong>and</strong> global companies that are look<strong>in</strong>g to scale-up to large-scaleFur<strong>the</strong>r enhancement of <strong>the</strong> <strong>UK</strong> as an attractive place for SME biotech <strong>and</strong> life sciencescompanies; <strong>and</strong>Seed<strong>in</strong>g <strong>the</strong> creation of a world lead<strong>in</strong>g cell <strong>and</strong> gene <strong>the</strong>rapy manufactur<strong>in</strong>g cluster.19


6 <strong>Manufactur<strong>in</strong>g</strong> OrganisationsCancer Research <strong>UK</strong> Bio<strong>the</strong>rapeutics Development Unit6.1.1 DetailsAddressClare Hall Laboratories,Blanche Lane,South Mimms,Potters Bar,Hertfordshire EN6 3LDContact: Heike Lentfer heike.lentfer@cancer.org.ukTel: 01707 625700Web: http://www.cancerresearchuk.org/science/research/drugdevelopment/scientists/manufactur<strong>in</strong>g-o<strong>the</strong>r-capabilities/bio<strong>the</strong>rapeutics-development-unit/6.1.2 Facility<strong>Manufactur<strong>in</strong>g</strong> suites Two segregated manufactur<strong>in</strong>g suites each with grade C clean rooms for closed process<strong>in</strong>g<strong>and</strong> a separate 6-glove isolator for aseptic fill<strong>in</strong>g. Grade B clean room operation possible for one of <strong>the</strong> suites HVAC is fully segregated between suites allow<strong>in</strong>g multi-product manufacture. Areas are alldesigned for cat II conta<strong>in</strong>ment.<strong>Cell</strong> culture process<strong>in</strong>g <strong>and</strong> analytical equipment Various Class II MBSC <strong>and</strong> Lam<strong>in</strong>ar Air Flow Cab<strong>in</strong>ets Static <strong>and</strong> Shak<strong>in</strong>g Incubator with CO 2 control, some with humidity control AppliFlex Bioreactor 20L <strong>and</strong> 50L (disposable) S<strong>in</strong>gle-use Bioreactor (SUB Hyclone) 50L, 100L, 250L NucleoCounter, Vi-<strong>Cell</strong> for automated cell count<strong>in</strong>g CubiAnalyzer for metabolite analysisO<strong>the</strong>r process<strong>in</strong>g equipment Millipore Mobius Disposable Mixer System Disposable TFF System AKTA Explorer, AKTA Pilot <strong>and</strong> AKTA Ready (Disposable) Chromatography ControllerSterile fill<strong>in</strong>g equipment Flexicon FP50 Fill<strong>in</strong>g Mach<strong>in</strong>e Two 6-Glove Isolators20


Analytical equipment UV/VIS Spectrophotometers Plate Readers (visible light only - can be upgraded to biolum<strong>in</strong>escence or fluorescence) HPLC FTIR TOC Analyzer Q-PCR FACS Stability Cab<strong>in</strong>ets Sterility Test IsolatorPhotos show<strong>in</strong>g <strong>the</strong> f<strong>in</strong>ish of <strong>the</strong> clean rooms can be seen <strong>in</strong> Figure 4.Figure 4 Example photos of CR <strong>UK</strong> BDU facility6.1.3 LicenceMHRA licence for IMPs has been granted, currently does not cover cell <strong>the</strong>rapy products, but <strong>the</strong><strong>in</strong>tention is to apply for a license amendment <strong>in</strong> 2015 <strong>and</strong> add cell <strong>the</strong>rapy products.The site does not have an HTA licence.6.1.4 Track record <strong>and</strong> experienceThe ma<strong>in</strong> experience to date has been with biologics production (recomb<strong>in</strong>ant prote<strong>in</strong>s, DNA <strong>and</strong>viruses etc.). Adherent <strong>and</strong> suspension cell cultures have <strong>the</strong>refore been used for this purpose (CHO,A549, various Hybridoma cell l<strong>in</strong>es). Staff are currently be<strong>in</strong>g tra<strong>in</strong>ed <strong>in</strong> <strong>the</strong> process of h<strong>and</strong>l<strong>in</strong>ghuman embryonic stem cells <strong>and</strong> a manufactur<strong>in</strong>g process will be transferred <strong>in</strong> 2015 for scale-up<strong>and</strong> qualification. A summary of staff experience can be found <strong>in</strong> Table 8.The organisation has experience with manufacture of cell <strong>and</strong> virus banks <strong>and</strong> has established celll<strong>in</strong>e development technology for generat<strong>in</strong>g high yield<strong>in</strong>g, recomb<strong>in</strong>ant cell l<strong>in</strong>es for antibody <strong>and</strong>prote<strong>in</strong> production us<strong>in</strong>g a commercial proprietary expression system.The organisation has experience of large (250L) scale stirred tank <strong>and</strong> rock<strong>in</strong>g bioreactors. Thisapplies to both s<strong>in</strong>gle use <strong>and</strong> CIP/SIP vessels.21


Table 8 Summary of experience for CR <strong>UK</strong> BDUSuspension Adherent 2D 3DAutoAllo Human ES <strong>Cell</strong>Tra<strong>in</strong><strong>in</strong>g on-go<strong>in</strong>giPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissuePE6.1.5 PersonnelIn total <strong>the</strong>re are 20 members of staff work<strong>in</strong>g with<strong>in</strong> <strong>the</strong> facility. Staff are deployed where necessarybut strict controls are <strong>in</strong> place to prevent staff work<strong>in</strong>g on multiple different product streams. Ma<strong>in</strong>areas of experience have been focused on production of biologics from various cellular expressionsystems.An organogram show<strong>in</strong>g <strong>the</strong> organisation structure of <strong>the</strong> team can be found <strong>in</strong> Figure 5.Figure 5 CR <strong>UK</strong> BDU Organogram22


6.1.6 CapacityCR <strong>UK</strong> BDU <strong>in</strong>dicated that <strong>the</strong>y could run up to three projects per year on <strong>the</strong> assumption that eachwould require lengthy tech transfer activities prior to <strong>GMP</strong> manufacture. The multiple <strong>GMP</strong> suiteswith separate air h<strong>and</strong>l<strong>in</strong>g, personnel, material <strong>and</strong> waste segregation would enable up to twosimultaneous production campaigns.The ma<strong>in</strong> bottleneck limit<strong>in</strong>g fur<strong>the</strong>r <strong>in</strong>creases <strong>in</strong> capacity appear to be staff numbers. A secondbottleneck def<strong>in</strong>ed as space with<strong>in</strong> process development labs to run through <strong>the</strong> process prior to<strong>GMP</strong> manufacture was also identified.St<strong>and</strong>ard methodology to plan capacity <strong>and</strong> occupancy are used <strong>and</strong> updated monthly. Availablecapacity is described below.2015 – 0%2016 – 0%2017 – 50%2018 – 50%23


<strong>Cell</strong>ular Therapeutics Ltd (CTL)6.2.1 DetailsAddress<strong>Cell</strong>ular Therapeutics Ltd48 Grafton StreetManchester M13 9XXContact: <strong>in</strong>fo@cellular<strong>the</strong>rapeutics.co.ukTel: 0161 606 7278Web: www.cellular<strong>the</strong>rapeutics.co.uk6.2.2 FacilityThis facility comprises of one large multiproduct manufactur<strong>in</strong>g suite (grade D) with three isolators(grade A) <strong>and</strong> associated transfer hatches (grade B). Each open product is <strong>in</strong>cubated with<strong>in</strong> a productspecific secondary conta<strong>in</strong>ment system to avoid cross contam<strong>in</strong>ation.Process<strong>in</strong>g equipment Process development laboratory Environment Monitor<strong>in</strong>g System to log parameters (particle count, pressures, temperatureetc) from <strong>the</strong> isolators, <strong>in</strong>cubators <strong>and</strong> storage locations. Cl<strong>in</strong>iMACS – bench top platform enabl<strong>in</strong>g <strong>the</strong> separation of different cell types with<strong>in</strong> aclosed system us<strong>in</strong>g magnetic bead conjugates. Automated closed system to aseptically concentrate <strong>and</strong> wash cells. St<strong>and</strong>ard <strong>in</strong>cubators for static cell culture Bag/closed vessel centrifuge <strong>and</strong> ‘bag squeezer’ (to remove supernatant). Perfusion bioreactors for actively managed cultures (10L scale)Analytical equipment Flow cytometer Microbiology QC <strong>GMP</strong> <strong>and</strong> process development assays24


Figure 6 Example of clean room at <strong>the</strong> <strong>Cell</strong>ular Therapeutics Unit6.2.3 LicenceCTL holds MHRA Authorisation for Investigations Medic<strong>in</strong>al Products (IMPs) <strong>and</strong> <strong>Manufactur<strong>in</strong>g</strong>Specials (MS) (#44168). The facility does not have an HTA licence (at present).6.2.4 Track record <strong>and</strong> experienceCTL has experience of manufactur<strong>in</strong>g both closed <strong>and</strong> open cell <strong>the</strong>rapy products, manufactur<strong>in</strong>ggene modified T cell (viral vectors) <strong>and</strong> Tumour Infiltrat<strong>in</strong>g Lymphocyte products: hav<strong>in</strong>g completedtwo cell <strong>the</strong>rapy trials; four trials ongo<strong>in</strong>g; <strong>and</strong> fur<strong>the</strong>r trails <strong>in</strong> <strong>the</strong> pipel<strong>in</strong>e. A summary of <strong>the</strong>irexperience with cell <strong>the</strong>rapies can be found <strong>in</strong> Table 9.Table 9 Summary of experience for <strong>Cell</strong> Therapeutics UnitSuspension Adherent 2D 3DAuto Allo Human ES <strong>Cell</strong>iPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue6.2.5 PersonnelAn organogram for CTL can be found <strong>in</strong> Figure 7. The unit operates under <strong>the</strong> CTL Board which isresponsible for determ<strong>in</strong><strong>in</strong>g <strong>the</strong> direction <strong>and</strong> oversight of products <strong>in</strong> <strong>the</strong> pipel<strong>in</strong>e <strong>and</strong> <strong>in</strong> process.There are <strong>in</strong>dividual board members responsible for f<strong>in</strong>ance <strong>and</strong> contracts; production <strong>and</strong> quality<strong>and</strong> process translation, scientific review; <strong>and</strong> <strong>GMP</strong> research <strong>and</strong> development. With<strong>in</strong> <strong>the</strong> facilitywe have access to consultant qualified personnel <strong>and</strong> dedicated product management <strong>and</strong> productionstaff.25


Figure 7 Organogram for <strong>Cell</strong>ular Therapeutics6.2.6 Capacity<strong>Cell</strong>ular Therapeutics have <strong>the</strong> capability to manufacture six different products simultaneously witha current maximum of four open processes at any one time. This assumes a manufactur<strong>in</strong>g cycle oftwo to three weeks per product.This allows us to manufacture between 60 <strong>and</strong> 100 complex ATMP products per year.Available capacity:2015 – 50%2016 – 40%2017 – 40%2018 – 40%26


Biomedical Research Centres (BRC) Cl<strong>in</strong>ical Research Facility (CRF) <strong>GMP</strong>Unit at Guy’s <strong>and</strong> St Thomas’6.3.1 DetailsAddressNIHR Guy’s <strong>and</strong> St Thomas’ Biomedical Research Centre<strong>GMP</strong> UnitCl<strong>in</strong>ical Research Facility15 th Floor, Tower W<strong>in</strong>gGuy’s HospitalGreat Maze PondLondon SE1 9RTContact: Chris Fisher Christopher.fisher@gstt.nhs.ukContact: Drew Hope Andrew.hope@gstt.nhs.ukTel: 0207 188 7188 (ext 52362 or 52703)Web: http://www.guys<strong>and</strong>stthomasbrc.nihr.ac.uk/6.3.2 FacilityGuy’s <strong>and</strong> St Thomas’ Cl<strong>in</strong>ical Research Facility is a 125m 2 facility located on <strong>the</strong> 15 th floor of Guy’shospital tower w<strong>in</strong>g. The ma<strong>in</strong> manufactur<strong>in</strong>g area houses three grade D clean rooms which are <strong>in</strong>total 95m 2 . Each clean room is equipped with an isolator for open process<strong>in</strong>g. Closed processes canalso be accommodated.Process<strong>in</strong>g equipment 3 x Rigid four-glove Grade A isolators Incubators Controlled rate freezer Rock<strong>in</strong>g platforms Centrifuge Cl<strong>in</strong>iMACS Plus, Cl<strong>in</strong>iMACS Prodigy cell isolators Sepax <strong>and</strong> SynGenX1000 cell isolators MACS Quant Tyto FACS cell isolator Rock<strong>in</strong>g BioreactorAnalytical equipment 1 x Countess cell counter 4 x Scepter cell counter 2 x Inverted microscopes 1 x ImageStreamX (Lum<strong>in</strong>ex) 1 x Cytoff Mas Spectrometer Flow cytometry (3 x FACS CANTO II, 1 x LSR, 1 x FORTESSA, 1 x INFLUX, 2 x ARIA) 1 x Lum<strong>in</strong>ex FlexMap3D27


Figure 8 Example of clean rooms at Guy’s <strong>and</strong> St Thomas’6.3.3 LicenceMHRA licence for IMPs. HTA licence for procurement <strong>and</strong> donor test<strong>in</strong>g.6.3.4 Track record <strong>and</strong> experienceExperience with autologous T cells <strong>and</strong> autologous Treg cells at <strong>the</strong> facility. A summary of <strong>the</strong>experience can be found <strong>in</strong> Table 10.Table 10 Summary of experience for Guy’s <strong>and</strong> St Thomas’AutoSuspension Adherent 2D 3DPEAllo PE PEHuman ES <strong>Cell</strong>iPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissuePE PE PE6.3.5 PersonnelTwo members of staff are permanently employed <strong>in</strong> <strong>the</strong> CRF to oversee <strong>the</strong> quality managementsystem; a head of advanced <strong>the</strong>rapy production <strong>and</strong> a head of advanced <strong>the</strong>rapy quality. A contractQP s used for batch release. An advanced <strong>the</strong>rapy production scientist is employed to assist withprojects be<strong>in</strong>g undertaken with<strong>in</strong> <strong>the</strong> unit. Teams of up to four operators are recruited by <strong>the</strong>pr<strong>in</strong>ciple <strong>in</strong>vestigator <strong>and</strong> are <strong>the</strong>n tra<strong>in</strong>ed to work <strong>in</strong> production to comply with <strong>GMP</strong> regulations.28


Figure 9 Organogram of Guy’s <strong>and</strong> St Thomas’ CRFCluster 1ExperimentalMedic<strong>in</strong>e &TherapeuticsCluster LeadBRC ChiefOperat<strong>in</strong>g OfficerPI’s for specificresearch projects<strong>GMP</strong> QualifiedPersonAssistant ChiefPharmacistTechnicalServicesHead of QA<strong>GMP</strong> ProductionManager<strong>GMP</strong> QualityManagerResearchers work<strong>in</strong>g <strong>in</strong> <strong>GMP</strong> facility<strong>GMP</strong> FacilityCleanerPharmacy QCFlow CytometryQCExternal QCResponsible (Management) Accountable Research ResponsibilityProductionQuality6.3.6 CapacityGuy’s <strong>and</strong> St Thomas’ CRF has <strong>in</strong>dicated that it would be possible for <strong>the</strong>m run up to five open <strong>and</strong>10 closed projects per year. Forecasts of future spare capacity can be found below.2015 – 60%2016 – 50%2017 – 40%2018 – 40%29


Imperial College London, John Goldman Centre for <strong>Cell</strong>ular <strong>Therapy</strong>6.4.1 DetailsAddressCa<strong>the</strong>r<strong>in</strong>e Lewis Build<strong>in</strong>g,Hammersmith Hospital,Ducane Road,LONDON W12 0HSContact: Anne Bradshaw anne.bradshaw@imperial.nhs.ukTel: 0203 313 2056Web: n/a6.4.2 FacilityThe centre is equipped with two <strong>in</strong>dependent clean room suites. Each suite has two grade B roomsfor process<strong>in</strong>g <strong>and</strong> a grade C room for preparation. Class II MBSCs provide grade A environmentsfor open process<strong>in</strong>g. One of <strong>the</strong> suites is designed to work with GMO level 2 material (for examplefor gene replacement work). Work with genetic modification would require an update to <strong>the</strong> IMPLicence however.Process<strong>in</strong>g equipment Class II ducted cab<strong>in</strong>ets Lam<strong>in</strong>ar airflow stations (LAF) <strong>Cell</strong> separators e.g. Cobe 2991, Cobe Spectra Immunoselection devices e.g. Miltenyi Cl<strong>in</strong>iMacs, Baxter Isolex 300i Tub<strong>in</strong>g heat sealers Automated <strong>Cell</strong> washer – Baxter Cytomate Sterile Docker – Terumo SCDC Tissue Culture <strong>in</strong>cubators Vacuum wrapp<strong>in</strong>g device Tissue Culture <strong>in</strong>cubators Pharmacy grade fridge/freezer Controlled rate freezerAnalytical equipment Flow Cytometer Bench top centrifuges Pharmacy grade fridgeFigure 10 Example of clean room at John Goldman Centre for <strong>Cell</strong>ular <strong>Therapy</strong>No photographs provided.30


6.4.3 LicenceMHRA Licences to manufacture IMPs <strong>and</strong> Specials. HTA licences have also been awarded for variousoperations.6.4.4 Track record <strong>and</strong> experienceThe centre has a long history of experience immune-selection <strong>and</strong> separation (CD34+) us<strong>in</strong>g devicessuch as <strong>the</strong> Cl<strong>in</strong>iMACS. The centre has experience with Haematopoietic Progenitor <strong>Cell</strong>s <strong>and</strong> Tlymphocytes for both autologous <strong>and</strong> allogeneic use. A summary of <strong>the</strong> centre’s experience can befound <strong>in</strong> Table 11.Table 11 Summary of experience for John Goldman Centre for <strong>Cell</strong>ular <strong>Therapy</strong>Suspension Adherent 2D 3DAuto Allo Human ES <strong>Cell</strong>iPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue6.4.5 PersonnelKey personnel at <strong>the</strong> centre <strong>in</strong>clude a head of operations <strong>and</strong> regulatory affairs, a medical director,consultant QP, head of process<strong>in</strong>g <strong>and</strong> a head of quality. A description of <strong>the</strong> organisation of <strong>the</strong>centre can be found <strong>in</strong> Figure 11.31


Figure 11 Organogram of John Goldman Centre for <strong>Cell</strong>ular <strong>Therapy</strong>6.4.6 CapacityThe centre has two <strong>in</strong>dependent suites each with two grade B rooms enabl<strong>in</strong>g up to four simultaneousprojects. The spare capacity over <strong>the</strong> next few years is <strong>in</strong>dicated below.2015 – 25%2016 – 25%2017 – 20%2018 – 20%32


Rayne <strong>Cell</strong> <strong>Therapy</strong> Suite (RCTS) <strong>and</strong> The Wellcome Trust / BRC Cl<strong>in</strong>icalResearch Facility <strong>and</strong> <strong>Cell</strong> <strong>Therapy</strong> Unit (CTU) at K<strong>in</strong>g’s College London6.5.1 DetailsAddressK<strong>in</strong>g’s College London,The Rayne Institute,123 Coldharbour Lane,London SE5 9NUContact: Farz<strong>in</strong> Farzaneh Farz<strong>in</strong>.farzaneh@kcl.ac.ukTel: 020 7848 5902/2900Web:http://www.kcl.ac.uk/lsm/research/divisions/cancer/research/sections/haematooncology/services/cell<strong>the</strong>rapysuite.aspx6.5.2 FacilityThe RCTS premises conta<strong>in</strong>s 40m 2 of grade D clean rooms with two grade A isolators. This facilityhas operated as a <strong>GMP</strong> facility for <strong>the</strong> production of cell <strong>and</strong> gene <strong>the</strong>rapy based <strong>in</strong>vestigationalmedic<strong>in</strong>al products s<strong>in</strong>ce 2001.The CTU facility has a floor area of 420m 2 <strong>and</strong> is separated <strong>in</strong>to three suites. The <strong>Cell</strong> <strong>and</strong> <strong>Gene</strong><strong>Therapy</strong> (CGT) suite conta<strong>in</strong>s two <strong>in</strong>dependent grade D areas complete with isolators. Each area isdesigned to h<strong>and</strong>le separate products. Production runs <strong>in</strong> The <strong>Cell</strong> <strong>and</strong> <strong>Gene</strong> <strong>Therapy</strong> Suite areconducted on a campaign basis with a “deep clean/decontam<strong>in</strong>ation” between <strong>the</strong> manufacture ofdifferent products. The <strong>Cell</strong> Isolation Suite has two grade C areas with Class II MBSC for <strong>in</strong>itialisolation of <strong>the</strong> start<strong>in</strong>g material from donor tissue. The f<strong>in</strong>al steps of process<strong>in</strong>g are carried out <strong>in</strong>an isolator <strong>in</strong> <strong>the</strong> same grade C background. Although <strong>the</strong> grade C areas <strong>in</strong> this suite are declared assuch <strong>the</strong>y are designed to function as grade B rooms.Process<strong>in</strong>g equipment <strong>Cell</strong> culture <strong>in</strong>cubators CO2 Incubators Centrifuges Cryovial filler/capper Controlled Rate Freezer 2 x Plasma<strong>the</strong>rm Micro-encapsulator 2 x Cl<strong>in</strong>iMACS cell process<strong>in</strong>g systems Plasma expressor Sepax cell separation systemAnalytical equipment 4 x Microscope - <strong>in</strong>verted 2 x Microscope - fluorescent 5 x Microscope – normal Multi laser/coulour FACSCanto <strong>and</strong> LSR Fortesa Analysers FACSAria cell sort<strong>in</strong>g33


Figure 12 Example of clean room at The Rayne <strong>Cell</strong> <strong>Therapy</strong> Suite6.5.3 LicenceThe RCTS facility holds MHRA licences for MIA(IMP) <strong>and</strong> Specials. In addition it also has an HTAlicence for <strong>the</strong> procurement, test<strong>in</strong>g, process<strong>in</strong>g, storage, distribution <strong>and</strong>/or import <strong>and</strong> export oftissues <strong>and</strong>/or cells <strong>in</strong>tended for human applications. These licences cover <strong>the</strong> activities <strong>in</strong> both <strong>the</strong>RCTS <strong>and</strong> CGT facilities.6.5.4 Track record <strong>and</strong> experienceThe organisation has experience with dendritic cells for a variety of different <strong>in</strong>dications, donor NKcells, mesenchymal stem cells <strong>and</strong> haematopoietic stem cells. They also have extensive experiencewith <strong>the</strong> manufacture of gene <strong>the</strong>rapy products such as retrovirus <strong>and</strong> lentivirus vectors. Thisexperience <strong>in</strong>cludes <strong>the</strong> manufacture of <strong>the</strong> largest number of retro <strong>and</strong> lenti-virus based vectors for34


egulatory approved cl<strong>in</strong>ical trials I Europe <strong>and</strong> <strong>the</strong> manufacture of IMPs for a range of academic<strong>and</strong> <strong>in</strong>dustry sponsored Phase-I through to Phase-III cl<strong>in</strong>ical trials.Table 12 Summary of experience for <strong>the</strong> Rayne <strong>Cell</strong> <strong>Therapy</strong> Suite <strong>and</strong> <strong>the</strong> <strong>Cell</strong><strong>Therapy</strong> UnitAutoSuspension Adherent 2D 3DAllo Human ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue6.5.5 PersonnelThere are ten permanent members of staff at <strong>the</strong> RCTS <strong>and</strong> <strong>the</strong> <strong>Cell</strong> <strong>and</strong> <strong>Gene</strong> <strong>Therapy</strong> componentof <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Unit. The current list of staff <strong>in</strong>clude:Lucas Chan…………..Rebecca Pru…….……Joti Bhalla …….……..L<strong>in</strong> Liu…………………Yuqian Ma………….…Sab<strong>in</strong>e Domn<strong>in</strong>g…….Maeve McEnery……..Hedieh Shirazi……….David Darl<strong>in</strong>g…….….Wendy Collicott….….David Farrer…….……Farz<strong>in</strong> Farzaneh.….…Head of ATMP ManufactureHead of QualityQuality ManagerResearch FellowResearch FellowResearch FellowResearch AssistantResearch AssistantProcess DevelopmentQA/QC (Pharma-Resolution)External QP (Pharma-Resolution)Internal QP/DI/ Director35


Figure 13 Organogram of <strong>the</strong> Rayne <strong>Cell</strong> <strong>Therapy</strong> Suite6.5.6 CapacityThe RCTS <strong>and</strong> <strong>the</strong> CGT components of <strong>the</strong> CTU can h<strong>and</strong>le four separate projects at any time. In <strong>the</strong>current manufactur<strong>in</strong>g campaigns <strong>the</strong> production of each batch of cell <strong>the</strong>rapy product takes one totwo weeks <strong>and</strong> <strong>the</strong> manufacture of each batch of gamma retrovirus or lentiviral vectors between 2 to8 weeks.2015 – 30%2016 – 40%2017 – 50%2018 – 60%36


NHS Blood <strong>and</strong> Transplant (NHSBT)6.6.1 DetailsNHS Blood <strong>and</strong> Transplant (NHSBT) has two sites with MHRAManufacturer’s Authorisation for IMPs cover<strong>in</strong>g cellular <strong>and</strong>molecular <strong>the</strong>rapies. In addition, <strong>the</strong>re are a fur<strong>the</strong>r six laboratorysites with HTA licences (two of which have future plans to addMHRA licences).Site address oneNHS Blood <strong>and</strong> TransplantAdvanced Therapies Unit14 Estuary BanksEstuary Commerce ParkSpekeLiverpool L24 8RBContact: Dr Eric Aust<strong>in</strong>, Head of Laboratory, eric.aust<strong>in</strong>@nhsbt.nhs,ukTel: 0151 268 7200Site address twoNHS Blood <strong>and</strong> TransplantCl<strong>in</strong>ical Biotechnology CentreLangford HouseLower Langford, near Bristol BS40 5DUContact: Dr Paul Lloyd-Evans, Head of Laboratory, paul.lloyd-evans@nhsbt.nhs.ukTel: 0117 928 9388Additional contacts:Contact: Teres<strong>in</strong>a P<strong>in</strong>n<strong>in</strong>gton, Bus<strong>in</strong>ess Development Manager,teres<strong>in</strong>a.p<strong>in</strong>n<strong>in</strong>gton@nhsbt.nhs.ukTel: 07889 304615Contact: Dr Jon Smy<strong>the</strong>, Head of <strong>Cell</strong>ular <strong>and</strong> Molecular Therapies, jon.smy<strong>the</strong>@nhsbt.nhs.ukTel: 01865 38 7967Web: http://www.nhsbt.nhs.uk37


6.6.2 Facilities at SpekeThe NHSBT Speke facility has two grade B rooms with Class II MBSC dedicated to <strong>the</strong> manufactureof cell <strong>the</strong>rapies. There is also an additional grade B room <strong>and</strong> a grade C room shared with <strong>the</strong> NHSBTTissue Services department. The department also has a dedicated QC laboratory.Process<strong>in</strong>g equipment Class II cab<strong>in</strong>ets CO 2 <strong>in</strong>cubators Sterile connect<strong>in</strong>g devices Controlled rate freezers Liquid nitrogen storage vessels Centrifuges Orbital shaker 4 o C storage pharmacy fridges Peristaltic pump Filter <strong>in</strong>tegrity tester Endosafe PTS Cytosp<strong>in</strong> L<strong>in</strong>e sealers Sepax 2 MicroscopesAnalytical equipment Haematology analyser Flow cytometer38


Figure 14 Example of clean room at NHSBT (Speke site)6.6.3 LicenceThe Speke site has a MHRA licence for IMPs <strong>and</strong> a HTA licence.6.6.4 Track record <strong>and</strong> experienceThe ATU has experience of <strong>the</strong> genetic manipulation of T cells, cell selection <strong>and</strong> depletion protocols<strong>and</strong> broad cell culture knowledge. The unit also has experience of <strong>the</strong> isolation <strong>and</strong> culture ofmesenchymal stem cells from bone marrow <strong>and</strong> umbilical cord plus peripheral blood stem cells forcl<strong>in</strong>ical trials. The laboratory has prepared master <strong>and</strong> work<strong>in</strong>g cell banks under <strong>GMP</strong>.Table 13 Summary of experience for NHSBTSuspension Adherent 2D 3DAuto AlloHuman ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue39


6.6.5 PersonnelThe NHSBT site <strong>in</strong> Speke has six dedicated staff for IMP manufacture.Figure 15 Organogram of NHSBT, Speke site6.6.6 Capacity2015 – 10%2016 – 10%2017 – 10%40


6.6.7 Facilities at <strong>the</strong> Cl<strong>in</strong>ical Biotechnology Centre, LangfordThe NHSBT Cl<strong>in</strong>ical Biotechnology Centre has four grade D rooms <strong>and</strong> three grade C rooms. Onegrade C room is dedicated to <strong>the</strong> aseptic fill<strong>in</strong>g of products <strong>in</strong> a pharmaceutical grade positivepressure isolator with a state of <strong>the</strong> art closed-vial sterile fill<strong>in</strong>g station. Class II MBSC or lam<strong>in</strong>arflow cab<strong>in</strong>ets are present <strong>in</strong> <strong>the</strong> o<strong>the</strong>r rooms dedicated to <strong>the</strong> manufacture of gene <strong>the</strong>rapy <strong>and</strong>biotechnology products.Process<strong>in</strong>g equipment HVAC System Class II cab<strong>in</strong>ets / lam<strong>in</strong>ar flow hoods Pharmaceutical grade positive pressure isolator with BioQuell Clarus L-3 VHP generatorcapabilities Fermentation systems AKTA chromatography equipment Highly purified water plant Incubators <strong>and</strong> shaker <strong>in</strong>cubators Freezers, fridges <strong>and</strong> storage areas <strong>in</strong>clud<strong>in</strong>g liquid nitrogen storage vessel Centrifuges Peristaltic pumps <strong>GMP</strong> grade Autoclave Laboratory grade dishwasher Emulsiflex high pressure homogeniser Aseptic Technologies Crystal M1 closed-vial sterile fill<strong>in</strong>g station for dispens<strong>in</strong>g of productsAnalytical equipment UV / Visible spectrophotometer Filter <strong>in</strong>tegrity tester Endosafe PTS Microplate plate reader with fluorescence capability Osmometer pH & Conductivity meter Turbidity meter PCR equipment HPLC Electrophoresis equipment Gel analysis <strong>and</strong> documentation system Access to DNA capillary sequencer Environmental test<strong>in</strong>g equipment41


Figure 16 Examples of clean rooms <strong>and</strong> equipment at NHSBT (CBC site)42


6.6.8 LicenceThe CBC site has a MHRA licence for <strong>the</strong> manufacture <strong>and</strong> importation of molecular IMPs.6.6.9 Track record <strong>and</strong> experienceThe facility has experience <strong>in</strong> <strong>the</strong> manufacture of plasmid DNA vectors as direct vacc<strong>in</strong>es or for use<strong>in</strong> viral vector manufacture, production of recomb<strong>in</strong>ant prote<strong>in</strong>s, production of monoclonalantibodies <strong>and</strong> <strong>the</strong> conjugation of antibodies for <strong>the</strong>rapy. To date <strong>the</strong> facility has manufactured over50 plasmid DNA vectors, five recomb<strong>in</strong>ant prote<strong>in</strong>s <strong>and</strong> been <strong>in</strong>volved <strong>in</strong> over 14 cl<strong>in</strong>ical trials s<strong>in</strong>ce2001 (with over 400 patients treated). The CBC has developed an expertise <strong>in</strong> <strong>the</strong> manufactur<strong>in</strong>g<strong>and</strong> test<strong>in</strong>g of patient-specific DNA vacc<strong>in</strong>es to current regulatory requirements.6.6.10 PersonnelThe NHSBT site <strong>in</strong> Langford has ten dedicated staff for IMP manufacture.Figure 17 Organogram of CBC site6.6.11 CapacityCBC can process two products <strong>in</strong> parallel with a capacity of up to 15 to 20 products per year,depend<strong>in</strong>g upon scale. Current available capacity is shown below:2015 – 40%2016 – 80%2017 – 90%43


Rosl<strong>in</strong> <strong>Cell</strong>s <strong>Cell</strong>ular <strong>Therapy</strong> Facility (Scottish Centre for RegenerativeMedic<strong>in</strong>e)6.7.1 DetailsRosl<strong>in</strong> <strong>Cell</strong>s is situated with<strong>in</strong> <strong>the</strong> Scottish Centre forRegenerative Medic<strong>in</strong>e (SCRM). Rosl<strong>in</strong> <strong>Cell</strong>s shares <strong>the</strong><strong>Cell</strong>ular <strong>Therapy</strong> Facility with <strong>the</strong> Scottish NationalBlood Transfusion Service at SCRM.The facility was specifically designed for <strong>the</strong> development <strong>and</strong> manufacture of cellular<strong>the</strong>rapies/ATMPS <strong>and</strong> conta<strong>in</strong>s 3 separate suites served by a dedicated Air H<strong>and</strong>l<strong>in</strong>g Unit.Address<strong>Cell</strong>ular <strong>Therapy</strong> FacilityScottish Centre for Regenerative Medic<strong>in</strong>e5 Little France DriveEd<strong>in</strong>burgh BioQuarterEd<strong>in</strong>burghEH16 4UU<strong>and</strong>N<strong>in</strong>e Ed<strong>in</strong>burgh Bioquarter9 Little France RoadEd<strong>in</strong>burghEH16 4UXContactsJanet Downie, Chief Operat<strong>in</strong>g OfficerEmail: janet.downie@rosl<strong>in</strong>cells.comTel 0131 658 5182Ruth Sorbie, Head of <strong>GMP</strong> OperationsEmail: ruth.sorbie@rosl<strong>in</strong>cells.comTel 0131 658 5350Web: www.rosl<strong>in</strong>cells.com6.7.2 Facilities at Rosl<strong>in</strong> <strong>Cell</strong>sThe Rosl<strong>in</strong> <strong>Cell</strong>s process<strong>in</strong>g area is divided throughout <strong>the</strong> 3 suites <strong>and</strong> consists of:Suite 1:1 Grade B process<strong>in</strong>g room + 2 Grade A MBSCs1 Shared Grade C support room.Suite 2:1 Grade B process<strong>in</strong>g room + 2 Grade A MBSCs1 Shared Grade C support room.44


Suite 3:1 Grade C process<strong>in</strong>g room with Cl<strong>in</strong>iMACs <strong>and</strong> is await<strong>in</strong>g fit out with a custom built <strong>Cell</strong> <strong>Therapy</strong>Isolator.Example cleanrooms at SCRM (for both Rosl<strong>in</strong> <strong>Cell</strong>s <strong>and</strong> SNBTS) are shown <strong>in</strong> Figure 18. Rosl<strong>in</strong><strong>Cell</strong>s also has technology transfer cell culture facilities with<strong>in</strong> <strong>the</strong> SCRM. The <strong>Cell</strong> <strong>Therapy</strong>Development team <strong>and</strong> <strong>the</strong> Process Development tissue culture facilities are based next door with<strong>in</strong>N<strong>in</strong>e Ed<strong>in</strong>burgh BioQuarter.Process<strong>in</strong>g equipment:<strong>Cell</strong> culture <strong>in</strong>cubatorsCentrifugesControlled rate freezer (Planers <strong>and</strong> Asymptote)Ohaus Analytical Balance / Precision BalanceClosed system cell process<strong>in</strong>g – TSCD, Tube sealers, Transfer Bag centrifuges etc.Cl<strong>in</strong>iMACS plus cell selection systemPortable ice-free cool<strong>in</strong>g systemsDry block heatersClosed filtration system for large-scale media productionAmaxa 4D NucleofectorAnalytical equipment:AB 7900 HT Real Time PCR system2720 Thermal CyclerFlow Cytometer (Guava EasyCyte)Biotek ELX808 Plate ReaderNanodrop ND1000 SpectrophotometerPall Flowstar Filter Integrity TesterRosl<strong>in</strong> <strong>Cell</strong>s is located close to a number of MHRA licenced contract test<strong>in</strong>g facilities who providea full range of test<strong>in</strong>g capabilities.<strong>Cell</strong>/product storage:Statebourne Vapour Phase LN 2 Storage VesselsMechanical -150 °C Freezers45


Figure 18 Example of clean rooms at SCRM6.7.3 LicenceRosl<strong>in</strong> <strong>Cell</strong>s holds an HTA licence, MHRA MIA (IMP) <strong>and</strong> Manufacturer’s Specials licences for <strong>the</strong>facility.6.7.4 Track record <strong>and</strong> ExperienceRosl<strong>in</strong> <strong>Cell</strong>s – Contract manufactur<strong>in</strong>gThe team at Rosl<strong>in</strong> <strong>Cell</strong>s has extensive cell <strong>the</strong>rapy expertise <strong>and</strong> a wealth of experience to ensureprojects proceeds <strong>in</strong> <strong>the</strong> right direction <strong>and</strong> <strong>the</strong> right st<strong>and</strong>ards from <strong>the</strong> very beg<strong>in</strong>n<strong>in</strong>g, <strong>in</strong> a timely<strong>and</strong> cost effective manner.The <strong>GMP</strong> team has many years’ experience <strong>in</strong> <strong>the</strong> production <strong>and</strong> test<strong>in</strong>g of cell <strong>the</strong>rapies/ATMPs<strong>and</strong> <strong>GMP</strong> pluripotent stem cell Banks. These <strong>in</strong>clude:<strong>Manufactur<strong>in</strong>g</strong> drug substance cell banks for neuronal cell products.<strong>Manufactur<strong>in</strong>g</strong> f<strong>in</strong>al product batches of pluripotent cell based products.Produc<strong>in</strong>g cl<strong>in</strong>ical grade cell banks for pluripotent stem cells.A range of adherent cell based productsThey are also experienced <strong>in</strong> <strong>the</strong> practicalities of technology transfer of cell <strong>the</strong>rapy/ATMP processes.The team are also perform<strong>in</strong>g <strong>the</strong> manufactur<strong>in</strong>g of some of <strong>the</strong> lead<strong>in</strong>g cell <strong>the</strong>rapy cl<strong>in</strong>ical trialswith<strong>in</strong> <strong>the</strong> <strong>UK</strong>, <strong>in</strong>clud<strong>in</strong>g manufactur<strong>in</strong>g for ReNeuron <strong>and</strong> Pfizer NeusentisThe <strong>Cell</strong> <strong>Therapy</strong> Development Team have many years’ experience of translat<strong>in</strong>g academic cell<strong>the</strong>rapy protocols to <strong>GMP</strong>, process development <strong>and</strong> <strong>the</strong> associated documentation required for<strong>GMP</strong> manufactur<strong>in</strong>g.46


Table 14 Summary of experience at Rosl<strong>in</strong> <strong>Cell</strong>sSuspension Adherent 2D 3DAllo Human ES <strong>Cell</strong>IPS <strong>Cell</strong> <strong>Cell</strong> isolation from donortissue6.7.5 PersonnelRosl<strong>in</strong> <strong>Cell</strong>s currently has 54 employees with 35 focused on our <strong>Cell</strong> <strong>Therapy</strong> <strong>Manufactur<strong>in</strong>g</strong> <strong>and</strong>Development Services based <strong>in</strong> Ed<strong>in</strong>burgh. The core team are organised <strong>in</strong>to 4 departments;Production, Quality Control, Quality Assurance <strong>and</strong> <strong>Cell</strong> <strong>Therapy</strong> Development. The Organogramfor Rosl<strong>in</strong> <strong>Cell</strong>s (April 2015) is shown <strong>in</strong> Figure 19.Figure 19 Organogram of Rosl<strong>in</strong> <strong>Cell</strong>s47


6.7.6 CapacityWe can run up to 4 open processes at one time exclud<strong>in</strong>g <strong>the</strong> capacity provided with<strong>in</strong> <strong>the</strong> <strong>Cell</strong><strong>Therapy</strong> Isolator suite which comes on l<strong>in</strong>e beg<strong>in</strong>n<strong>in</strong>g of 2016. The amount of spare capacitycurrently forecast can be seen below.2015 – 25%2016 – 25%2017 – 50%2018 – 75%48


Scottish National Blood Transfusion Service (SNBTS) <strong>Cell</strong>ular <strong>Therapy</strong>Facility (Scottish Centre for Regenerative Medic<strong>in</strong>e)6.8.1 DetailsSNBTS is situated with<strong>in</strong> <strong>the</strong> Scottish Centre for Regenerative Medic<strong>in</strong>e(SCRM). SNBTS shares <strong>the</strong> <strong>Cell</strong>ular <strong>Therapy</strong> Facility with Rosl<strong>in</strong> <strong>Cell</strong>s at SCRM.The facility was specifically designed for <strong>the</strong> development <strong>and</strong> manufacture ofcellular <strong>the</strong>rapies/ATMPS <strong>and</strong> conta<strong>in</strong>s 3 separate suites served by dedicatedAir H<strong>and</strong>l<strong>in</strong>g Units.Address<strong>Cell</strong>ular <strong>Therapy</strong> FacilityScottish Centre for Regenerative Medic<strong>in</strong>e5 Little France DriveEd<strong>in</strong>burgh BioQuarterEd<strong>in</strong>burghEH16 4UUContactsProf. John Campbell: Associate Director, Research, Development <strong>and</strong> InnovationEmail: johncampbell3@nhs.netTel:0131 314 5677Dr Neil McGowan: <strong>Cell</strong>ular <strong>Therapy</strong> Project ManagerEmail: neil.mcgowan@nhs.netTel 0131 651 9572Web: http://www.scotblood.co.uk6.8.2 Facilities at SNBTSThe SNBTS process<strong>in</strong>g area is divided <strong>in</strong>to 2 suites consist<strong>in</strong>g of:Suite 1 (Manufacture):2 grade B process<strong>in</strong>g rooms + 2 Grade A MBSCs <strong>in</strong> each.1 Grade C clean room + 1 Grade A MBSC – tissues <strong>and</strong> closed processes1 Grade C shared support areaSuite 2 (Characterisation & QC):Controlled non classified <strong>GMP</strong> cell analysis room, <strong>in</strong>clud<strong>in</strong>g Flow Cytometry <strong>and</strong> <strong>Cell</strong> count<strong>in</strong>gProcess<strong>in</strong>g Equipment:1x GE Excellerex 10L bioreactor2x Cl<strong>in</strong>iMACS plus2x Cl<strong>in</strong>iMACS prodigy6x <strong>Cell</strong> culture <strong>in</strong>cubatorsCentrifuges2x Controlled rate freezer (Planers)Closed system cell process<strong>in</strong>g – TSCD, Tube sealers49


Analytical equipment:FACS Canto IISysmex haematology analyserEvos imag<strong>in</strong>g microscope (x2 – 1 <strong>in</strong> grade C clean room)<strong>Cell</strong>/product storage:2x Statebourne Vapour Phase LN 2 Storage VesselsSee Figure 18 for images of example clean rooms at SNBTS (with<strong>in</strong> <strong>the</strong> SCRM). SNBTS is locatedclose to a number of MHRA licenced contract test<strong>in</strong>g facilities who provide a full range of test<strong>in</strong>gcapabilities.6.8.3 LicenceSNBTS holds <strong>in</strong>dividual HTA licences, MHRA MIA (IMP) <strong>and</strong> Manufacturer’s Specials licences for<strong>the</strong> facility.6.8.4 Track record <strong>and</strong> experienceSNBTS currently produces three different cellular <strong>the</strong>rapy products, under appropriate HTA, MHRAspecials or MAI IMP licences. These are CD133+ autologous stem cells, EBV-specific Cytotoxic Tcells, <strong>and</strong> Corneal Epi<strong>the</strong>lial Stem <strong>Cell</strong>s. CD133+ stem cells <strong>and</strong> Corneal Epi<strong>the</strong>lial Stem cells arecurrently produced at SCRM.SNBTS also has extensive cell <strong>the</strong>rapy translational research laboratories at SCRM which are<strong>in</strong>volved <strong>in</strong> <strong>the</strong> f<strong>in</strong>al translation of several o<strong>the</strong>r novel cell <strong>the</strong>rapy products.Table 15 Summary of experience at SNBTSSuspension Adherent 2D 3DAllo Human ES<strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue6.8.5 PersonnelSNBTS employs 10 full time team members <strong>and</strong> receives extensive R&D <strong>and</strong> QA support fromwider SNBTS. The organogram for SNBTS is shown <strong>in</strong> Figure 20.50


Figure 20 Organogram of SNBTS6.8.6 CapacityThe amount of spare capacity currently forecast at SNBTS is as follows2015 – 30%2016 – 10%2017 – 5%2018 – 5%51


<strong>Cell</strong>ular Therapies, Great Ormond Street Hospital6.9.1 DetailsAddress<strong>Cell</strong>ular TherapiesGreat Ormond StreetLondon WC1N 3JHContact: Sue Swift s.swift@ucl.ac.ukTel: 0207 905 2830Web: n/a6.9.2 FacilityThere are two suites with<strong>in</strong> <strong>Cell</strong>ular Therapies. The first consists of a grade C clean room with a gradeA positive isolator for aseptic process<strong>in</strong>g. The second suite has a grade C preparation room <strong>and</strong>aseptic process<strong>in</strong>g with two grade A negative isolators. The facility is licenced for gene <strong>and</strong> cell<strong>the</strong>rapy products by <strong>the</strong> MHRA (MIA (IMP) <strong>and</strong> MS 17328). There is an adjacent stem cell facilityfor rout<strong>in</strong>e cell manipulation licensed by <strong>the</strong> HTA.Process<strong>in</strong>g equipment Centrifuges (various) Incubators (various) Plasma<strong>the</strong>rms Tube welders <strong>and</strong> sealer <strong>and</strong> bag sealers Dynal Cl<strong>in</strong>ExVivo (magnetic particle concentrators for removal of beads) Cl<strong>in</strong>iMACS cell separator Wave Bioreactors Cl<strong>in</strong>iMacs ProdigyAnalytical equipment Nikon stereoscopic <strong>and</strong> <strong>in</strong>verted microscopes52


Figure 21 Example of clean room at GOSH <strong>Cell</strong>ular Therapies6.9.3 LicenceMHRA licence for IMP <strong>and</strong> specials. The facility is also licenced by <strong>the</strong> HTA.6.9.4 Track record <strong>and</strong> experienceThe facility has <strong>the</strong> experience of manufactur<strong>in</strong>g gene <strong>and</strong> cell <strong>the</strong>rapy products for Phase I / II trials.In total around 10 products have been manufactured for cl<strong>in</strong>ical trials <strong>and</strong> ano<strong>the</strong>r 10 are <strong>in</strong> progress.Table 16 Summary of experience for GOSH <strong>Cell</strong>ular TherapiesSuspension Adherent 2D 3DAuto Allo Human ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue53


6.9.5 PersonnelThe unit is organised under a chief pharmacist with an aseptic services manager, a quality assurancemanager <strong>and</strong> a contract QP.Figure 22 Organogram of <strong>Cell</strong> Therapies GOSH6.9.6 CapacityThe facility has <strong>in</strong>dicated that it is capable of manufactur<strong>in</strong>g up to 30 open or closed products peryear <strong>in</strong> <strong>the</strong> facility.2015 – 10%2016 – 10%2017 – 10%2018 – 30%54


Moorfields Eye Hospital, <strong>Cell</strong>s for Sight <strong>Cell</strong> Research Unit6.10.1 DetailsAddressUCL Institute of Ophthalmology11-43 Bath StreetLondon, EC1V 9EL, <strong>UK</strong>Contact: Julie Daniels j.daniels@ucl.ac.ukTel: 0207 608 6893Web: http://www.ucl.ac.uk/cells-for-sight/cell-<strong>the</strong>rapy6.10.2 FacilityThe facility is split <strong>in</strong>to two grade B manufactur<strong>in</strong>g areas. The smaller area conta<strong>in</strong>s one MBSC <strong>and</strong>one CO 2 <strong>in</strong>cubator. The larger area conta<strong>in</strong>s three MBSCs <strong>and</strong> three CO 2 <strong>in</strong>cubators.Process<strong>in</strong>g equipment 4 x Class II MBSCs 4 x CO 2 <strong>in</strong>cubators Fridges <strong>and</strong> freezersAnalytical equipment 2 x Microscopes Microbiological <strong>in</strong>cubatorsFigure 23 Example of clean room at <strong>Cell</strong>s for Sight55


6.10.3 LicenceThe facility has an MHRA licence for IMP manufacture, a Specials licence <strong>and</strong> a HTA licence.6.10.4 Track record <strong>and</strong> experienceThe ma<strong>in</strong> area of experience <strong>in</strong>volves both allogeneic <strong>and</strong> autologous manufacture of limbal stem cellcultivation on a scaffold. There is also manufactur<strong>in</strong>g experience with ret<strong>in</strong>al pigmented epi<strong>the</strong>lialcells derived from human ES cells.Table 17 Summary of experience for <strong>Cell</strong>s for SightSuspension Adherent 2D 3DAuto Allo Human ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue6.10.5 PersonnelThe facility employs production <strong>and</strong> quality managers a contract QP <strong>and</strong> one technician. Additionalstaff are supplied by <strong>the</strong> client/PI.Figure 24 Organogram of <strong>Cell</strong>s for Sight6.10.6 CapacityThe organisation <strong>in</strong>dicated that <strong>the</strong>y were capable of runn<strong>in</strong>g greater than 3 open process productsper year.2015 – 50%2016 – 50%2017 – 50%2018 – 50%56


Newcastle Biomedic<strong>in</strong>e <strong>Cell</strong>ular <strong>Therapy</strong> Facility6.11.1 DetailsAddressNewcastle <strong>Cell</strong>ular Therapies FacilityNewcastle University3rd Floor, West W<strong>in</strong>gBioscience CentreTimes SqNewcastle University NE1 4EPContact: Anne Dick<strong>in</strong>son anne.dick<strong>in</strong>son@ncl.ac.ukTel: 0191 2086794Web: www.ncl.ac.uk/ctf6.11.2 FacilityThe facility conta<strong>in</strong>s two suites one with four grade B clean rooms <strong>and</strong> a second with five grade Brooms. These process<strong>in</strong>g labs are supported by two grade C preparation rooms that also provideaccess to <strong>the</strong> rooms.Process<strong>in</strong>g equipment MBSC (Class II) CO 2 <strong>in</strong>cubators Refrigerated centrifuges Caridion Cobe 2991 cell process<strong>in</strong>g equipment Water baths Blood warmer Cl<strong>in</strong>iMACS Plus Miltenyi ProdigyAnalytical equipment Microscope FACS PCR ThermocyclerFigure 25 Example of clean room at Newcastle Biomedic<strong>in</strong>e <strong>Cell</strong>ular <strong>Therapy</strong> Facility57


6.11.3 LicenceMHRA licence for manufacture of IMPs <strong>and</strong> a specials licence. The facility also has a HTA licence.6.11.4 Track record <strong>and</strong> experienceThe facility has experience with stem cell cryopreservation us<strong>in</strong>g controlled rate freez<strong>in</strong>g, cellmanipulation us<strong>in</strong>g COBE 2991 (separation of blood <strong>and</strong> bone marrow) <strong>and</strong> isolation of subpopulationsus<strong>in</strong>g a Cl<strong>in</strong>iMACS. Development <strong>and</strong> culture of dendritic cells <strong>and</strong> mesenchymal stemcells, limbal stem cells <strong>and</strong> tolerogenic dendritic cells for ATMP cl<strong>in</strong>ical trials.Table 18 Summary of experience for Newcastle Biomedic<strong>in</strong>e <strong>Cell</strong>ular <strong>Therapy</strong> FacilitySuspension Adherent 2D 3DAuto Allo Human ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue6.11.5 PersonnelThe facility employs four staff <strong>in</strong> production <strong>and</strong> two QC analysts. An organogram for <strong>the</strong> companycan be found <strong>in</strong> Figure 26.Figure 26 Organogram of Newcastle Biomedic<strong>in</strong>e <strong>Cell</strong>ular <strong>Therapy</strong> Facility58


6.11.6 CapacityThe facility has n<strong>in</strong>e separate clean rooms allow<strong>in</strong>g it to run up to n<strong>in</strong>e separate projects at any time.2015 – 60%2016 – 70%2017 – 80%2018 – 70%59


University of Oxford Cl<strong>in</strong>ical Bio<strong>Manufactur<strong>in</strong>g</strong> Facility6.12.1 DetailsAddressCl<strong>in</strong>ical Bio<strong>Manufactur<strong>in</strong>g</strong> FacilityUniversity of OxfordOld RdHead<strong>in</strong>gtonOxford OX3 7JTContact: Sarah Moyle sarah.moyle@ndm.ox.ac.ukTel: 01865 744845Web: http://www.cbf.ox.ac.uk/home6.12.2 Facility<strong>Manufactur<strong>in</strong>g</strong> suites Three grade B suites; one large 51m 2 area with two MBSCs, 23m 2 room with one MBSC <strong>and</strong>a smaller room 10m 2 with an isolator. Two grade C suites; one 17.4m 2 with a 4 glove isolator for fill/f<strong>in</strong>ish but could also be usedfor manufacture <strong>and</strong> one 11m 2 with an MBSC One grade D area 22.9m 2 for preparation, stag<strong>in</strong>g <strong>and</strong> <strong>in</strong>spection <strong>and</strong> a through wallpharmaceutical autoclave.Process<strong>in</strong>g equipment 2 x CO 2 shak<strong>in</strong>g <strong>in</strong>cubators 2 x static CO 2 <strong>in</strong>cubators 4 x Class II MBSCs 4-glove isolator 2 glove isolator 2 ultracentrifuges 3 low speed centrifuges AKTA pilotAnalytical capabilities Endotox<strong>in</strong> measurement Sterility check DNA <strong>and</strong> prote<strong>in</strong> quantification Access to FACS analysis Molecular Biological Capabilities (QPCR, PCR, enzyme restriction analysis, sequenc<strong>in</strong>g) Analytical QC test<strong>in</strong>g for viral vector applications Analytical QC test<strong>in</strong>g for residuals O<strong>the</strong>r QC test<strong>in</strong>g can be outsourced60


Photos show<strong>in</strong>g <strong>the</strong> f<strong>in</strong>ish of <strong>the</strong> clean rooms can be seen <strong>in</strong> Figure 27.Figure 27 Example photos of Oxford CBF facility6.12.3 LicenceAn MHRA MIA (IMP) licence has been granted which authorises cell <strong>the</strong>rapy, gene <strong>the</strong>rapy <strong>and</strong>many additional manufactur<strong>in</strong>g capabilities. The facility does not currently have an HTA licence butkey personnel have previous experience with HTA requirements <strong>and</strong> licens<strong>in</strong>g. The CBF has priorexperience import<strong>in</strong>g IMPs from outside <strong>the</strong> EU <strong>and</strong> certify<strong>in</strong>g <strong>the</strong>se to cl<strong>in</strong>ical trial <strong>in</strong> <strong>the</strong> EU.6.12.4 Track record <strong>and</strong> experienceThe facility has a great deal of experience with biologics production (recomb<strong>in</strong>ant prote<strong>in</strong>s <strong>and</strong>viruses etc.). Adherent <strong>and</strong> suspension cell cultures have <strong>the</strong>refore been used for this purpose. Keystaff have experience dur<strong>in</strong>g previous employment with cell <strong>the</strong>rapy manufacture (<strong>in</strong>clud<strong>in</strong>g viraltransduction). A summary of <strong>the</strong>ir experience can be found <strong>in</strong> Table 19. Personnel at <strong>the</strong> Oxford CBFhave a large degree of experience with viral vector manufacture which is a key component of genemodified cell <strong>the</strong>rapies.Table 19 Summary of experience for Oxford CBFSuspension Adherent 2D 3DAutoAllo Human ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissuePE6.12.5 PersonnelIn total <strong>the</strong>re are 16 members of staff are work<strong>in</strong>g with<strong>in</strong> <strong>the</strong> facility. The site has one permanent QPonsite <strong>and</strong> 3 named contract QPs on <strong>the</strong>ir licence.61


Figure 28 University of Oxford CBF Organogram6.12.6 CapacityThe facility is currently work<strong>in</strong>g at capacity with respect to manufactur<strong>in</strong>g work. The facility hasplans for future expansion which would mean a greater degree of capacity <strong>in</strong> <strong>the</strong> future.2015 – 0%2016 – 100-300%2017 – 300%62


Royal Free Hospital London, Centre for <strong>Cell</strong> <strong>and</strong> <strong>Gene</strong> Tissue Therapeutics6.13.1 DetailsSite addressRoyal Free HospitalPond StreetLondon NW3 2QGCentre for <strong>Cell</strong><strong>Gene</strong>&Tissue TherapeuticsUCL Institute of Immunity & InfectionContact: Dr Mark Lowdell, Director of <strong>Cell</strong> <strong>Therapy</strong> & Qualified PersonTel: 020 7830 2183Additional contacts:Contact: Dr Owen Ba<strong>in</strong>, Head of QCTel: 020 7794 0500 x331406.13.2 FacilityThe CCGTT is an ATMP manufactur<strong>in</strong>g unit owned <strong>and</strong> operated by <strong>the</strong> Royal Free London NHS FTprovid<strong>in</strong>g a core facility for <strong>the</strong> manufacture <strong>and</strong> storage of all three types of ATMP to full <strong>GMP</strong>compliance under licences from <strong>the</strong> MHRA (MIA IMP / MS) <strong>and</strong> <strong>the</strong> HTA. It consists of a suite of 10<strong>GMP</strong> laboratories with 5 associated support rooms (two Quarant<strong>in</strong>e Goods stores, two ReleasedGoods stores <strong>and</strong> male/female chang<strong>in</strong>g rooms) on <strong>the</strong> lower ground floor at RFH plus two QualityControl labs, one <strong>GMP</strong> Process Development lab <strong>and</strong> three staff offices on <strong>the</strong> first floor, <strong>the</strong>RFH/UCL biobank cryogenic cell repository on <strong>the</strong> first floor <strong>and</strong> two offices on <strong>the</strong> second floor.The suite consists of 4 grade D laboratories (<strong>in</strong>clud<strong>in</strong>g a lab for <strong>in</strong>-process QC accessible from D <strong>and</strong>B labs), 1 large grade C laboratory for long-term “closed” cell expansion <strong>and</strong> 5 <strong>in</strong>dividually isolatedgrade B labs with <strong>in</strong>dividual grade B gown<strong>in</strong>g compartments to prevent cross-contam<strong>in</strong>ation. One of<strong>the</strong> grade B labs is dedicated to h<strong>and</strong>l<strong>in</strong>g GM products under negative pressure with<strong>in</strong> a positivepressure background.Each B lab is ma<strong>in</strong>ta<strong>in</strong>ed at +50Pa to atmospheric air pressure <strong>and</strong> <strong>the</strong>re is a 10-15Pa air cascadethrough each grade of laboratory <strong>and</strong> <strong>the</strong>re is no air recirculation; fresh air enters each laboratorythrough a term<strong>in</strong>al Hepa filter <strong>and</strong> is removed via a low level extract. Air change rates vary from 70AC/H <strong>in</strong> <strong>the</strong> B labs to 28 AC/H <strong>in</strong> <strong>the</strong> D labs. Cont<strong>in</strong>uous particle monitor<strong>in</strong>g is provided <strong>in</strong> each of<strong>the</strong> class II microbiological safety cab<strong>in</strong>ets <strong>and</strong> <strong>the</strong> QUBE isolator which provide <strong>the</strong> grade Aenvironments.Each laboratory can be completely isolated from <strong>the</strong> o<strong>the</strong>rs for fumigation with vapourised hydrogenperoxide.The <strong>GMP</strong> manufactur<strong>in</strong>g facility is shown <strong>in</strong> Figure 29.63


Figure 29 <strong>GMP</strong> <strong>Manufactur<strong>in</strong>g</strong> facility at CCGTTGrade D QCGrade B GMGrade BGrade DGrade CReleasedStage 1changeReleasedStage2D6.13.3 LicenceMHRA MA(IMP) MS 11149 / HTA licence 110166.13.4 Track record <strong>and</strong> experienceThe CCGTT has <strong>the</strong> skills <strong>and</strong> resources to undertake <strong>GMP</strong> conversion of almost any process for anytype of ATMP <strong>and</strong> has taken multiple somatic cell <strong>the</strong>rapies <strong>and</strong> now three tissue-eng<strong>in</strong>eered 3-Dstructures to cl<strong>in</strong>ical use. They have QA <strong>and</strong> QC skills <strong>and</strong> a QP <strong>in</strong>-house to release ATIMPs. Theycan draft IMPDs, IBs, PSFs, SOPs <strong>and</strong> BMRs <strong>and</strong> manage <strong>the</strong>m with<strong>in</strong> <strong>the</strong>ir <strong>in</strong>-house documentcontrol system. The CCGTT can tra<strong>in</strong> staff to work <strong>in</strong> a <strong>GMP</strong> compliant manner <strong>and</strong> have rout<strong>in</strong>elydone so. These resources are largely provided by <strong>the</strong> core NHS staff <strong>and</strong> <strong>the</strong> facility currently has noexcess capacity.The CCGTT has successfully supported five commercial cl<strong>in</strong>ical trials <strong>and</strong> has a number undernegotiation at present.64


• Pre 2001-83-EC– Autologous IL-2 primed NK cells <strong>in</strong> AML– Autologous TIL <strong>in</strong> RCC– Autologous LAK <strong>in</strong> Ca Ova– Allogeneic NK <strong>in</strong> AML– DC primed sib allo CMV-specific T cells• Post 2001-83-EC– Sib allo CMV T cells by IfnG catch– DC-Vax <strong>in</strong> glioma– HuESC ret<strong>in</strong>al epi<strong>the</strong>lia – PhI commercial– Allogeneic NK cell <strong>the</strong>rapy for AML – PhI/IIa PhII commercial– Two, matched allogeneic anti-viral T cell products - PhI/IIa commercial– Autologous stem cell seeded cadaveric tracheal tissue eng<strong>in</strong>eered products– Autologous stem cell-derived cell seeded biocompatible tissue structure tissueeng<strong>in</strong>eered products– Autologous stem cell seeded cadaveric laryngeal tissue eng<strong>in</strong>eered products– Large scale MCB <strong>and</strong> WCB of allogeneic MSC carry<strong>in</strong>g a s<strong>in</strong>gle gene <strong>in</strong>sertion(lentiviral)– Autologous iPS cells– Autologous MSC for tendonopathyTable 20 Summary of experience at CCGTTSuspension Adherent 2D 3DAllo/Auto Human ES <strong>Cell</strong>iPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissue65


6.13.5 PersonnelFigure 30 Organogram show<strong>in</strong>g organisation structure at CCGTTDirectorDr Mark W LowdellQP (1) / HTA DIPAMedical AdvisorDr Adele Field<strong>in</strong>gHead of BiorepositoryQM / QADeputy Head ofBiorepositoryProduction / FacilitiesManagerBiorepositoryTechnicianQC Lead /QP (2)<strong>GMP</strong> Cl<strong>in</strong>ical ScientistLead scientist ProcessDevelopment (QC2)<strong>GMP</strong> PD Scientist /Production ScientistBiorepositoryTechnicianBiorepositoryTechnicianQC Scientist<strong>GMP</strong> Cl<strong>in</strong>ical Scientist<strong>GMP</strong> Lab Assistant6.13.6 CapacityThe amount of spare capacity currently forecast can be seen below.2015 – 25%2016 – 25%2017 – 25%2018 – 25%66


University of Birm<strong>in</strong>gham, <strong>Cell</strong> <strong>Therapy</strong> Suite6.14.1 DetailsSite address:<strong>Cell</strong> <strong>Therapy</strong> SuiteAdvanced Therapies FacilityCollege of Medical <strong>and</strong> Dental SciencesUniversity of Birm<strong>in</strong>ghamEdgbastonBirm<strong>in</strong>gham B15 2TTContact: Dr Jane SteeleEmail: j.c.steele@bham.ac.ukTel: 0121 414 7668Contact:Email:Professor Phil Newsomep.n.newsome@bham.ac.uk6.14.2 FacilityThe cleanroom suite <strong>in</strong>cludes 2 biological safety cab<strong>in</strong>ets (BSC, Grade A), a process<strong>in</strong>g laboratory(Grade B), change room (Grade B/C), preparation room (Grade C), change room (Grade C/D) <strong>and</strong>an unclassified store room, office, lobby <strong>and</strong> locker room. There is a separate QC laboratory, freezerroom <strong>and</strong> cryostore conta<strong>in</strong><strong>in</strong>g liquid nitrogen storage <strong>and</strong> a controlled rate freezer.The <strong>Cell</strong> <strong>Therapy</strong> Suite is jo<strong>in</strong>ed onto <strong>the</strong> adjacent NIHR/Wellcome Trust Cl<strong>in</strong>ical Research Facility,under <strong>the</strong> governance of University Hospital Birm<strong>in</strong>gham NHS Foundation Trust, wheremanufactured products can be adm<strong>in</strong>istered to patients <strong>in</strong> an appropriately staffed <strong>and</strong> monitoredenvironment.Process<strong>in</strong>g equipment Environment Monitor<strong>in</strong>g System Cobe 2991 Cl<strong>in</strong>iMACS Prodigy 4 x st<strong>and</strong>ard CO2 <strong>in</strong>cubators Tube sealers, centrifuge, microscopeAnalytical equipment MACSQuant analyser Microbiology QC <strong>GMP</strong> <strong>and</strong> process development assays6.14.3 LicenceMHRA licence for IMPs <strong>and</strong> an MS specials licence. The facility does not have an HTA licence (atpresent).67


6.14.4 Track record <strong>and</strong> experienceThe unit is a new facility <strong>and</strong> will commence production <strong>in</strong> September 2015. Initial projects at <strong>the</strong>facility will <strong>in</strong>clude <strong>the</strong> production of <strong>the</strong> autologous dendritic cells, <strong>and</strong> process validation for thisproject is currently be<strong>in</strong>g performed at <strong>the</strong> unit. The previous experience of personnel employed at<strong>the</strong> unit is shown <strong>in</strong> Table 21.Table 21 Summary of experience for University of Birm<strong>in</strong>ghamSuspension Adherent 2D 3DAuto Allo Human ES <strong>Cell</strong>IPS <strong>Cell</strong><strong>Cell</strong> isolation from donortissuePE6.14.5 PersonnelAn organogram can be seen <strong>in</strong> Figure 31. The facility is regulated by <strong>the</strong> Advanced Therapies FacilityManagement Committee which oversees <strong>the</strong> direction, management, governance <strong>and</strong> f<strong>in</strong>ances.There is a full time Production Manager, Quality Assurance Manager <strong>and</strong> technician on sitema<strong>in</strong>ta<strong>in</strong><strong>in</strong>g <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Suite – fur<strong>the</strong>r technical <strong>and</strong> production staff are employed on aproject by project basis as required. The unit sub contracts a Qualified Person for batch release.Figure 31 Organogram of organisation structure at University of Birm<strong>in</strong>gham, <strong>Cell</strong><strong>Therapy</strong> Suite6.14.6 CapacityThe <strong>Cell</strong> <strong>Therapy</strong> Suite at <strong>the</strong> University of Birm<strong>in</strong>gham has <strong>the</strong> capability to manufacture 2-3 differentproducts simultaneously depend<strong>in</strong>g upon <strong>the</strong> tim<strong>in</strong>gs <strong>and</strong> complexities of manufactur<strong>in</strong>g protocols.68


2015 – 25%2016 – 50%2017 – 50%2018 – 100%69


Cobra Biologics6.15.1 DetailsSite addressCobra BiologicsStephenson Build<strong>in</strong>gKeele Science ParkKeeleST5 5SPwww.cobrabio.comContact: Philip Ridley-Smith, Sales & Market<strong>in</strong>g DirectorTel: +44 208 246 5895Additional contacts:Contact: Steve Garl<strong>and</strong>, Director of OperationsTel: +44 1782 714 1816.15.2 Facilities at Cobra Keele & MatforsCobra is a development <strong>and</strong> manufactur<strong>in</strong>g organisation produc<strong>in</strong>g materials for pre-cl<strong>in</strong>ical,Phase I/II/III cl<strong>in</strong>ical trials <strong>and</strong> <strong>in</strong>-market products with over 220 employees. Cobra has acommercially licenced fill / f<strong>in</strong>ish <strong>and</strong> secondary manufactur<strong>in</strong>g facility <strong>and</strong> supplies commercialproducts to Europe <strong>and</strong> <strong>the</strong> rest of <strong>the</strong> world. The company rout<strong>in</strong>ely produces a wide range of bio<strong>the</strong>rapeuticsrang<strong>in</strong>g from plasmid DNA, viral products, microbial <strong>and</strong> mammalian prote<strong>in</strong>s <strong>and</strong>have been manufactur<strong>in</strong>g <strong>GMP</strong> batches for over 15 years. With<strong>in</strong> Cobra <strong>the</strong>re are three operat<strong>in</strong>gfacilities, based at Keele <strong>UK</strong>, Södertälje, Sweden <strong>and</strong> Matfors, Sweden, which have been <strong>in</strong>spected<strong>and</strong> found compliant on a regular basis by <strong>the</strong> relevant regulatory authorities <strong>in</strong> <strong>the</strong> <strong>UK</strong> <strong>and</strong>Sweden.An example of a <strong>GMP</strong> cleanroom at Cobra Biologics is shown <strong>in</strong> Figure 32.70


Figure 32 Example <strong>GMP</strong> cleanroom at Cobra Biologics6.15.3 LicenceAll of Cobras’ facilities are c<strong>GMP</strong> licenced under <strong>the</strong> EU cl<strong>in</strong>ical trials directive <strong>and</strong> <strong>in</strong>spected on aregular basis; MHRA <strong>and</strong> MPA licence for IMPs for <strong>the</strong> respective country locations. Cobra has aQP employed at each of its three manufactur<strong>in</strong>g sites.6.15.4 Track record <strong>and</strong> experienceCobra has 15 years of experience as a contract manufacturer provid<strong>in</strong>g services for gene <strong>the</strong>rapy.In <strong>the</strong> <strong>UK</strong> <strong>the</strong> ma<strong>in</strong> gene <strong>the</strong>rapy site is designed for BLS-2 h<strong>and</strong>l<strong>in</strong>g. The company has workedwith over 50 customers <strong>and</strong> produced over 80 <strong>GMP</strong> batches for customers <strong>in</strong> Europe, NorthAmerica <strong>and</strong> Asia <strong>in</strong> Phase I to Phase III cl<strong>in</strong>ical trials.Over <strong>the</strong> last 15 years Cobra has developed a number of platform services key <strong>in</strong> help<strong>in</strong>g <strong>the</strong>ir gene<strong>the</strong>rapy customers:Platform process for <strong>GMP</strong> adenovirus productionPlatform process for <strong>GMP</strong> DNA production for Phase I-IIIPlatform process for <strong>the</strong> supply of small quantities of DNA requir<strong>in</strong>g traceability for AAV <strong>and</strong>lentivirus productionAn AAV production process is currently be<strong>in</strong>g developed to meet <strong>the</strong> dem<strong>and</strong>s of <strong>the</strong> gene <strong>the</strong>rapymarket.71


6.15.5 PersonnelKey personnel work<strong>in</strong>g <strong>in</strong> <strong>the</strong> gene <strong>the</strong>rapy facility <strong>in</strong> Cobra Biologics, Keele, <strong>UK</strong> are shown <strong>in</strong> <strong>the</strong>organograms belowFigure 33 Key production personnel at Cobra Biologics, Keele facilityFigure 34 Key analytical personnel at Cobra Biologics, Keele <strong>UK</strong>72


6.15.6 CapacityThe availability at <strong>the</strong> Keele facility for <strong>the</strong> next 4 years is listed below:2015 – 20%2016 – 60%2017 – 90%2018 – 100%73


Oxford BioMedica6.16.1 DetailsSite addressOxford BioMedica (<strong>UK</strong>) LimitedHarrow HouseTransport WayOxfordOX4 6LXContact: Peter Nolan enquiries@oxfordbiomedica.co.ukTel: +44 (0) 1865 785300Web: www.oxfordbiomedica.co.uk, www.oxbsolutions.co.uk6.16.2 Facilities at Oxford BioMedicaOxford BioMedica is a lead<strong>in</strong>g gene <strong>and</strong> cell focused biopharmaceutical company specialis<strong>in</strong>g <strong>in</strong>lentiviral based vectors for gene <strong>the</strong>rapy <strong>and</strong> immuno<strong>the</strong>rapy. Oxford BioMedica has a platform oftechnologies, <strong>in</strong>tellectual property <strong>in</strong>clud<strong>in</strong>g know-how for underp<strong>in</strong>n<strong>in</strong>g <strong>the</strong> design, development<strong>and</strong> manufacture of unique gene-based medic<strong>in</strong>es.Facilities at Oxford BioMedica provide <strong>the</strong> full range of <strong>GMP</strong> manufactur<strong>in</strong>g services from precl<strong>in</strong>ical,research <strong>and</strong> bioprocess<strong>in</strong>g development through to <strong>GMP</strong> manufacture <strong>and</strong> supply ofcl<strong>in</strong>ical trial materials. The current fully-operational clean room area covers 390m 2 , <strong>and</strong> can beoperated as two specialist manufactur<strong>in</strong>g suites <strong>in</strong> parallel. The clean rooms are supported by anadditional ~1100m 2 provid<strong>in</strong>g warehouse, QC, office, utilities <strong>and</strong> fallow space.Process<strong>in</strong>g equipment:ÄKTA Ready liquid chromatography systemsMicrobiological Safety Cab<strong>in</strong>etsCO 2 <strong>in</strong>cubatorsCentrifuges-150°C, -80°C <strong>and</strong> -20°C freezersPeristaltic pumpsFilter <strong>in</strong>tegrity testersAnalytical equipmentHPLC SystemFlow cytometerMicro Plate ReaderAutomated nucleic acid extraction systemsqPCR <strong>in</strong>strumentsUVP Biospectrum 500 gel documentation systemClass II Biological Safety cab<strong>in</strong>etsUV/Vis Spectrophotometer74


<strong>Cell</strong> culture equipped conta<strong>in</strong>ment level 3 laboratories<strong>Cell</strong> countersMicroscopesCentrifuges (floor <strong>and</strong> bench-top)Temperature mapped CO 2 <strong>in</strong>cubators4 o C storage pharmacy fridgeTemperature mapped -80 o C freezerspH meterElectrophoresis equipmentLAL endotox<strong>in</strong> readerTOC analyserAn example cleanroom at Oxford BioMedica is shown <strong>in</strong> Figure 35.Figure 35 Example cleanroom at Oxford BioMedicaAn extensive expansion plan is currently underway at Oxford BioMedica; total clean room area uponcompletion <strong>in</strong> 2015/2016 will exceed 1900m 2 <strong>in</strong> upstream <strong>and</strong> downstream process<strong>in</strong>g areas acrossmultiple <strong>in</strong>dependent suites <strong>and</strong> sites.6.16.3 LicenceOxford BioMedica is MHRA licensed for IMP manufacture6.16.4 Track record <strong>and</strong> experienceOxford BioMedica does not operate as a traditional contract manufactur<strong>in</strong>g organisation (CMO).Instead Oxford BioMedica is a platform <strong>and</strong> product development company with a unique75


comb<strong>in</strong>ation of technical expertise, vector-related <strong>in</strong>tellectual property, a proprietary LentiVector ®platform coupled with process development <strong>and</strong> <strong>in</strong>-house <strong>GMP</strong> manufactur<strong>in</strong>g/analytical test<strong>in</strong>gservices <strong>and</strong> cl<strong>in</strong>ical & regulatory expertise. The facility allows for <strong>the</strong> production of lentiviral basedvector products for Phase I/II <strong>and</strong> Phase III cl<strong>in</strong>ical trials.Upon completion of <strong>the</strong> ongo<strong>in</strong>g expansion plan, <strong>in</strong> addition to <strong>the</strong> current capacity, OxfordBioMedica’s facilities will be able to accommodate additional adherent 2D planar technologies suchas cell factories as well as scaled-up production <strong>in</strong> 3D packed bed technologies <strong>and</strong> 200L s<strong>in</strong>gle-usestirred-tank bioreactors.A new <strong>GMP</strong>-compliant fill<strong>in</strong>g suite that has been designed for aseptic process<strong>in</strong>g <strong>and</strong> semicont<strong>in</strong>uousvial-fill to support Phase I/II IMP cl<strong>in</strong>ical material supply will also be available <strong>in</strong> 2016.6.16.5 PersonnelThe manufactur<strong>in</strong>g department currently consists of 32 biotechnologists who are supported by aprocess compliance team, warehouse, eng<strong>in</strong>eer<strong>in</strong>g, QC micro <strong>and</strong> MSAT functions. QC releasetest<strong>in</strong>g is performed by <strong>the</strong> Analytical Service Group (ASG) overseen by <strong>the</strong> Chief Bus<strong>in</strong>ess Officer(CBO). Batch release is performed by <strong>the</strong> Qualified Person (QP) who also manages <strong>the</strong> QC microfunction <strong>and</strong> eight QA officers. An organogram for <strong>the</strong> facility is shown below <strong>in</strong> Figure 36.Figure 36 Organogram of key personnel at Oxford Biomedica6.16.6 CapacityCurrent capacity <strong>in</strong> 2015 is 390 m 2 of cleanroom process<strong>in</strong>g space, with an additional 560 m 2com<strong>in</strong>g onl<strong>in</strong>e <strong>in</strong> Q3 2015. Details regard<strong>in</strong>g spare capacity at <strong>the</strong> facility will be provided whenavailable <strong>in</strong> future annual reviews.76


7 ConclusionsThe <strong>UK</strong> has a strong research base <strong>in</strong> cell <strong>the</strong>rapies <strong>and</strong> this is supported by a network of early phase<strong>GMP</strong> manufactur<strong>in</strong>g centres. In total 13 facilities were highlighted <strong>in</strong> 2014 <strong>and</strong> a fur<strong>the</strong>r two centresspecialis<strong>in</strong>g <strong>in</strong> cell <strong>the</strong>rapy manufacture opened <strong>in</strong> 2015, with <strong>the</strong> current capability <strong>and</strong> capacity tomanufacture cell <strong>the</strong>rapies to licensed <strong>GMP</strong>. <strong>Gene</strong> <strong>the</strong>rapy capabilities with<strong>in</strong> <strong>the</strong> <strong>UK</strong> also existwith<strong>in</strong> a strong network of both academic <strong>and</strong> commercial organisations.The centres are highly experienced <strong>and</strong> <strong>the</strong>ir comb<strong>in</strong>ed knowledge <strong>and</strong> track-record covers <strong>the</strong>sphere of current requirements for cell <strong>and</strong> gene <strong>the</strong>rapy manufacture. A wide variety of equipmentis available at <strong>the</strong> sites to support this proficiency. Most experience centres around manufactureus<strong>in</strong>g ‘open systems’ ei<strong>the</strong>r <strong>in</strong> grade A/B environments or <strong>in</strong> isolators. Some facilities do haveexperience of work<strong>in</strong>g with ‘closed systems’.The facilities are spread fairly evenly across <strong>the</strong> <strong>UK</strong> (Oxford, Speke, Keele, Birm<strong>in</strong>gham, Bristol,Manchester, Newcastle <strong>and</strong> Ed<strong>in</strong>burgh), with a significant cluster <strong>in</strong> <strong>and</strong> around central London.Most of <strong>the</strong> cell <strong>the</strong>rapy facilities are located <strong>in</strong> <strong>the</strong> NHS or <strong>UK</strong> academia; <strong>the</strong> exception be<strong>in</strong>g <strong>Cell</strong>ularTherapeutics <strong>and</strong> Rosl<strong>in</strong> <strong>Cell</strong>s, who are commercial organisations. In contrast, gene <strong>the</strong>rapy facilitiesare predom<strong>in</strong>antly commercial <strong>and</strong> operate a larger scale <strong>and</strong> capacity. Translational gene-<strong>the</strong>rapyproduction is underp<strong>in</strong>ned by a h<strong>and</strong>ful of academia-based facilities.Many of <strong>the</strong> centres report spare capacity over <strong>the</strong> next few years <strong>and</strong> so <strong>the</strong> manufacture of newproducts for early phase cl<strong>in</strong>ical trials can be supported with<strong>in</strong> this network. Importantly, sparecapacity has dropped s<strong>in</strong>ce 2014, so free capacity may become an impediment to cl<strong>in</strong>ical trialmanufacture <strong>in</strong> <strong>the</strong> medium term. This report will track capacity <strong>and</strong> will be a useful tool to helpmap future requirements, when used <strong>in</strong> comb<strong>in</strong>ation with <strong>the</strong> annual Precl<strong>in</strong>ical <strong>and</strong> Cl<strong>in</strong>icalDatabases published by <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult (https://ct.catapult.org.uk/precl<strong>in</strong>ical-database;https://ct.catapult.org.uk/cl<strong>in</strong>ical-trials-database). In mitigation of <strong>the</strong> reduction of spare capacity,<strong>the</strong> open<strong>in</strong>g of new facilities <strong>in</strong> 2015 <strong>in</strong>creases overall cleanroom capability <strong>and</strong> current expansionprojects reflect <strong>the</strong> ever exp<strong>and</strong><strong>in</strong>g nature of <strong>the</strong> <strong>UK</strong> cell <strong>and</strong> gene <strong>the</strong>rapy manufactur<strong>in</strong>g sector.The <strong>UK</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapult <strong>Manufactur<strong>in</strong>g</strong> Centre, which was announced <strong>in</strong> <strong>the</strong> 2014 budget by<strong>the</strong> Chancellor of <strong>the</strong> Exchequer, will complement this exist<strong>in</strong>g network. This centre will provide astep change <strong>in</strong> capacity for cell <strong>and</strong> gene <strong>the</strong>rapy manufacture <strong>in</strong> <strong>the</strong> <strong>UK</strong>. It will complete <strong>the</strong>translational picture thus allow<strong>in</strong>g transfer from <strong>the</strong> research stage <strong>in</strong>to <strong>the</strong> cl<strong>in</strong>ic <strong>and</strong> f<strong>in</strong>ally to laterphase trials <strong>and</strong> commercial manufacture.The comb<strong>in</strong>ation of <strong>the</strong> high quality research tak<strong>in</strong>g place <strong>in</strong> <strong>UK</strong> academia, <strong>the</strong> network of early phasemanufactur<strong>in</strong>g centres, substantial commercial viral vector capacity <strong>and</strong> <strong>the</strong> <strong>Cell</strong> <strong>Therapy</strong> Catapultlarge-scale manufactur<strong>in</strong>g centre will mean that <strong>the</strong> <strong>UK</strong> is a very attractive location for <strong>the</strong> global cell<strong>and</strong> gene <strong>the</strong>rapy <strong>in</strong>dustry.77


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