l2006

Innovationf o r r o o fa n d w a l l2006>>07 MAIN CATALOGUE

MSS 1250 cleaving systemLongitudinal cut and cut-to-length system for wide strip up to1,250 mm in width and with a maximum thickness of 1.25 mm.Equipped with 4 pairs of roller cutters, electric cross-cutting discshears with automatic cut and adjustable end point, special controlsystem for single and continuous operation, with waste optimisation.The following additional options are available:• Expansion up to 10 pairs of blades, depending on the thicknessof the material.• Triple-roller straightening system• Cross-cutting with motorised squaring shears, automatic cutFig.: Cross-cutting disc shearsTechnical dataStrip intake widths:Material thicknesses:Dimensions:Weight:Forward feed speed:Drive system:from 300 mm to 1250 mmSteel up to 1.25 mm (400 N/mm2)L x W x H 1,550 x 2,420 x 1,350 mmapprox. 1,750 kgmax. 22 m/min. controllable400 Volt, 3-ph., 1.1 kW braking motor for splitting,0.75 kW braking motor for cross-cuttingFig.: MST splitting machinewith squaring shears!Furtherinformation or a detailed product description can be obtained bycalling +49 (0) 27 43 / 92 07-04

HPM profiling machineFor producing a hollow bead on channels, for water lock seams,verge flashing etc. from tailored blanks.The time spent edging the sheets is considerably reduced.Possible profile shapes• Hollow bead, closedStrip intake widths:from 130 mm to 870 mmTechnical dataMinimum length:Bead length:Material thicknesses:Sheet steel:Stainless steel:Dimensions:Intake height:Weight:Forward feed speed:Drive system:800 mm6 -15 mmNF metals: 0.6 - 0.8 mm0.5 -0.7 mm0.4 -0.5 mmL x W x H 1,150 x 1,400 x 1,150 mm900 mmapprox. 450 kg18 m/min.1.1 kW, 400 volts, 50 Hz• Hollow bead, open• Hollow bead, on one side• Hollow bead, Z-shapeEPM 25 profiling machineThe general-purpose machine for the beginner, or for work on thebuilding site. The Schlebach EPM 25 is the ideal profiling machinefor panels that are short, tapered or converge to a point. The panelsare quickly produced in two passes by means of one-sided profiling,and without any width adjustment. Its light weight and the useof detachable handles make it easy to move and quick to deploy.Dimensions:Working height:Drive system:Feed rate:Weight:L x W x H 950 x 600 x 1,070 mm870 mm1.1 kW, 230 volts, 50 Hz11m/min.approx. 145 kg6

SPM 30/80 profiling machineThe SPM 30/80 profiling machine is designed as a modular unit and as the basic machine for many differentversions. Infinitely adjustable intake width, 300 – 880 mm. Can be used for one-sided passes for angled,fitting and tapered converging panels above 50 mm axial dimension.Various extension modules are available, which can also be subsequently retrofitted.Special versions: 32 mm profile height = SPM 32, 1000 mm intake width = -SPM30/100(BASIC) SPM 30/80Technical dataL x W x H:Weight:Operating speed:Drive system:125/155 cm x 150 cm x 110 cmapprox. 390 kg11 m/min.1.1 kW, 400 volts, 3-phase8

Available additional equipment and retrofit modules for profiling machinesACUncoiler for max. coil weight of 300 kg Uncoiler suitable for the followingprofiling machines: Mini-Prof, Mini-Prof-Plus, SPM, SPM RSCWCoil trolley, wheel-mounted and flange-fitting, for a maximum coil weight of300 kg, coil trolley suitable for the following profiling machines: SPM, SPMRS, SPM QA 45°, SPM-LM-HYT, SPAAHUncoiling reel, wheel-mounted and flange-fitting, for maximumcoil weight of 2 tonnes, internal clamping spindle, for strip widthsup to 880 mm. Uncoiling reel suitable for the following profilingmachines: SPM, SPM-LM-HYT, SPM QA 45°, SPAAH1250A1Uncoiling reel, wheel mounted, for a maximum coil weight of 1 tonne, internalclamping spindle, clamping range 280 – 530 mm, for strip widths up to 1,250mm, uncoiling reel 1250A1, suitable for the following profiling machines:SPM, SPM RS, SPM QA45°, SPM-LM-HYT, SPA, QuadroAH1250K5Uncoiling reel for a maximum coil weight of 5 tonnes, internal clampingspindle, clamping range 380 – 530 mm, for strip widths up to1,250 mm. Uncoiling reel 1250K1, suitable for the following profilingmachines: SPM, SPM RS, SPM QA45°, SPM-LM-HYT, SPA, QuadroAH-PFLPneumatic clamping, freely mounted, for a maximum load of 2,000 kg,maximum external coil diameter 1,100 mm, internal clamping spindle from380 - 420 mm, with support plates for 480 – 520 mm clamping diameter,loading by means of fork-lift or crane, operating pressure 6 bar.

ELElectro-mechanicallength measurementin units of 1 cmLMElectronic lengthmeasurement, inunits of 1 mmRSDisc shears for crosscutting,with disc cutterbefore profiling, withmaterial feed unitLSDisc shears for longitudinalcutting before profilingQA-45Cut-to-length device for cuttingprofiled panels in NFmetal with a circular saw anda special saw blade, cuttingangle adjustable up to 45° toeither side, flange-fitting.BucklingBuckling roller set from 3 mradius for NF metal forconcave panelsBeadingBeading device for embossing2 longitudinal beads into thepanelIdler wheelIdler wheel for fitting ahead of theintake of the profiling machine.HYTHydraulic cutting device for angular cross-cutting after profiling,with HSS - segmented blade system. Cut is made automatically onreaching the length.FBM foil-laminating machineFor laminating on the acoustic insulation layer of pure AKOS during the profilingprocess. The foil-laminating system is flange-fitted to a Schlebach model SPM /SPA / QUADRO profiling machine. The self-adhesive acoustic insulation layer ofpure AKOS, provided with a protective film, is mounted on a clamping spindle.Technical dataAdjustment range:Internal/clamping diameter:Maximum roll diameter:Material:Sheet steel:Stainless steel:Working height:Dimensions L x W x H:150 - 730 mm foil width76 mm280 mmNF metals up to 0.8 mmup to 0.7 mmup to 0.5 mm880 mm1,670 x 1,150 x 1,160 mmThe protective film is pulled off and wound up during the profilingprocess. At the same time the acoustic insulation layer ofpure AKOS is laminated onto the underside of the metal sheet. Awidth of 300 mm is adequate for the purpose of sound insulationin the case of sheets of zinc, aluminium, steel or stainless steel.The foil-laminating system is equipped with two cutting bladesin order to adjust the width of the acoustic insulation layer ofpure AKOS to the width of the panel.

RBM 25 round arch shaping machineFor the production of curved profiled panels, for applications such as dormers, round arches, cupolas,barrel roofs etc. with variable radii starting from 300 mm, depending on the material. Equipped withinfinitely variable speed control between 0 and 12 m/min, making it possible to produce even changingradii with no difficulty. The infinitely variable width adjustment between 300 and 800 mm is matchedto the production possibilities of the Mini-Prof and SPM 30/80 series. The RBM can also be used forother profile heights between 25 and 40 mm by exchanging the pressure rollers.Variations: RBM 25/38 for profile heights of 25 and 38 mmRBM 50 for a profile height of 50 mmTechnical dataAdjustment range:Smallest radii:Sheet steel:Stainless steel:Material thicknesses:Sheet steel:Stainless steel:Operating speed:Dimensions:Weight:Drive system:Axial dimension 300 – 810 mmNF-metals from 300 mm radiusfrom 1,500 mm radiusfrom 1,500 mm radiusNF metals up to 0.8 mmup to 0.7 mmup to 0.5 mm0 - 12 m/min, infinitely variableL x W x H 1,000 x 1,000 x 1,200 mm230 kg230 Volt, single-phase, 0.55 kWFig.: Pressure system and runout adjustment

Technical dataAK QUAD coping unitMaximum cutout dimension: 50 x 100 mmMaterial:NF metals up to 0.8 mmSheet steel:up to 0.7 mmStainless steel:up to 0.5 mmDimensions:L x W x H 900 x 1,420 x 1,300 mmPower supply:400 volt, 50 HzElectro-hydraulic, for fitting toQUADRO profiling machines.The coping unit is installed ahead of the QUADRO profilingmachine. The coping operation is programmed bymeans of the Hejm control of the profiling system, andincorporated into the process. Tool holders are mountedon a flange-fitted unit with a hydraulic unit, whichis connected to the QUADRO control unit. The basicequipment package includes a set of tools for copingsoffit panels (plug-in seam panels). The sets of toolscan be supplied for other specified shapes and profiles,and are interchangeable. They can also be producedto meet a particular customer's requirements.

EHA electro-hydraulic coping unitFor preparing profiled panels for installation. For the top and bottom ends of seams on roofs,façades and breastwork with different focal points such as transition points at the eaves and onthe roof, channels, monopitch roofs, façade bases, faceplates, verge flashing, window lintels.Parallel, tapered and oblique possibleSequence of operations: Coping – Embossing - FoldingThe machine is equipped with a segmented rail in the upper jaw,bending cheek and supporting table. As a result, edging work isalso possible, for example, on lozenge-shaped tiles, for transomcovering and cassettes. Infinitely variable width adjustmentbetween 300 and 800 mm; the length and angle of the folded edge(internal and external) are adjustable.Technical dataAdjustment range:300 -800 mmCoping depth:0 - 80 mm, variableLength of folded edge:15 -40 mmAngle of fold: 0 - 170°Dimensions:L x W x H 1750 x 1,500 x 1,200 mmWeight:590 kgDrive system:1.1 kW, 400 volt, 3-phaseFig.: Segmented clamping ofupper jaw and bending cheek

KLS coping stationElectro-hydraulic, for coping and embossing parallel, obliqueor trapezoidal profiled panels.Each of the profiled sheets is round-coped on one side andembossed. The burr-free cut prevents any tearing duringinstallation. The panels can be prepared either from left toright or from right to left for the eaves, for transition pointsin the building, or for the top edge. Edging is carried outmanually on a segmented edging bench. Other profileheights can also be coped and embossed by exchanging thepunching unit. Coping length infinitely adjustable from 30 –80 mm.Technical dataCoping length:Material:Sheet steel:Stainless steel:Dimensions:Weight:Power supply:30 - 80 mm, infinitely adjustableNF metals up to 0.8 mmup to 0.7 mmup to 0.5 mmL x W x H 1,120 x 900 x 1,200 mm300 kg400 volt, 50 Hz

Universal accessoriesPiccolo universal folding machineUniversal folding machine for folding squarelockand double standing seams, each in oneoperation, with straight and curved profiledpanels with a radius of more than 600 mm.Adjustable for seam heights of 25 and 38 mm.Additional components:• Cutting rollers for cutting off seamed strips• Special roller set for stainless steel sheetsTechnical dataL x W x H:Weight:Drive system:450 mm x 310 mm x 230 mmapprox. 23 kg0.3 kW, 230 volts, single-phaseWinter setOutput:approx. 9 m/minThe "Flitzer" folding machineWith a hot-air blower you can fold seamswith no difficulty even at wintry temperatures.The device is attached to the seam foldingmachine. The required temperature is setby means of a control switch.Technical dataFolding machine for folding square-lock and double standingseams, each in one operation, with straight profiled panels.L x W x H:Seam height:Weight:Drive system:Output:370 mm x 250 mm x 280 mm25 mmapprox. 17 kg0.3 kW, 230 volts, single-phaseapprox. 11 m/minA special jet restricts the airflow to the necessaryworking area. It can be retrofitted toexisting seam folding machines with nodifficulty. For manual operation, the blower ismounted in a stand that can be adjusted in alldirections. This leaves both hands free for thejob of joining the panels.Power rating: 3,500 watt, 220 volt

Edging machine DSM 1000NSpecial versions• DSM Leiste (cover strip)In addition to the possibilities offered by the DSM 1000N,cover strip profiles between 40 and 60 mm in height canbe produced in two passes.Edging machine for parallel panels, bothedges of which can be turned up in oneoperation. Edge turn-up height infinitelyadjustable between 25 – 60 mm andintake width from 350 to 1,000 mm.• DSM1250EThis machine is used for turning up the edges ofstainless steel sheets of up to 1,250 mm intake width,the turn-up rollers being made of stainless steel.Technical dataThickness of material:Sheet steel:Stainless steel:Intake width:Turn-up heights:Operating speed:NF metals up to 0.8 mmup to 0.7 mmup to 0.5 mm350 -1,000 mm25 -60 mmapprox. 11 m/minLength:Width:Height:Weight:Drive system:1,270 mm960 mm420 mm90 kg230 volts, singlephase 0.37 kWBiegeboyFor bending panels with turned-up edges up toa turn-up height of 50mm. Very small radii areproduced in several passes.FK 1 double standing seam machineSeam height:20 - 40 mm, infinitely adjustableTechnical dataSheet thickness:Sheet steel:Sheet stainless steel:Length:Width:Height:Weight:NF metal up to 0.8 mmup to 0.8 mmup to 0.5 mm450 mm300 mm440 mm37 kgDouble standing seam machine for folding doubleseams from profiled panels in one operation. Twofolding passes are required in the case of sheetswith turned up edges, infinitely variable heightadjustment from 20 – 40 mm.

Electro-hydraulic combination punch FSEFor the efficient production of fixed, sliding and hook-in attachments from strips of material.Options:• Uncoiling station with automatic strip feed and automaticmanufacturing process, with pre-selection of the numberof sliding attachments, also available in a special versionwith 60 or 70 mm slot width.Technical dataL x W x H :Weight:Drive system:Automatic feed:L x W x H :Weight:1,550 mm x 700 mm x 1,200 mm280 kg1.5 kW, 400 volt, 3-phase1,350 mm x 900 mm x 930 mm115 kgLHS horizontal attachment punchThis hand-operateddevice is used forthe manufacture ofhorizontal attachments.39 mm widemetal strips are fedinto this device, andthen hole-punching,bending and cuttingto length are carriedout in one operation.

SHM sliding attachment punchSliding attachment punch, motorised device for themanufacture of lower sections of sliding attachments,with a choice of 50 mm, 60 mm or 70 mm slots, madeof metal strip 39 mm wide. Bending is carried out in aseparate operation, using the AG bending device.FHS fixed attachment punchAG bending deviceThe sliding attachment punch is supplementedby the bending device. The pre-manufacturedsegments are fed into this device by hand andbent.A manual device for the manufactureof fixed attachments in oneoperation, matched to the seamprofile, for 25, 32 or 38 mm profileheight as required, from stripsof sheet metal 39 mm in width.EHS-P hook-in attachment punchHook-in attachmentpunch, made up of 2hand-operated devicesfor the manufacture ofhook-in attachments(upper sections forsliding attachments),matched to the seamprofile, for 25, 32 or38 mm profile heightsas required, from stripsof metal 29 mm inwidth.HS two-legged attachment punchThis hand-operateddevice is used forthe manufacture oftwo-legged attachmentsfrom 39 mmmetal strips, whichare needed for theinstallation of panelswith turned-upedges. Attachmentheight 75 mm

Special machines and special designsOur many years of experience and theresulting accumulation of expertise putus in a position to be able to design andproduce special-purpose machines"especially for you", and according toyour requirements.Give us a call and put us to the test. Welook forward to your challenge…

Panel roller-shaperFor the manufacture of panels with pluginseams in thicknesses up to 1.0 mm inthe case of NF metals, and 0.7 mm insheet steel. This profile permits numerousvariations in terms of design and installation.The joints can be set to any widthbetween 2 – 30 mm, and the panel widthcan be anything from 120 – 400 mm.Available options:• Cutting device with saw and specialsaw blade for NF metals• Hydraulic cutting device with HSSsegmented blade system• Coping tools for separation cut and end bases• Uncoiling reel, various models• Dialogue or SPS control• Complete unit as production lineTechnical dataStrip intake widths:Material thicknesses:Sheet steel:Dimensions:Weight:Forward feed speed:Drive system:from 230 mm to 510 mmNF metals: 0.7 -1.0 mm0.4 -0.7 mmL x W x H 4,300 x 1,500 x 1,200 mmapprox. 1,800 kg12 m/min.2.2 kW, 400 volt, 3-phaseWe would like to thank the following companies for making available the project photographs:Rheinzink GmbH & Co.KGBahnhofstr. 90D-45711 Dattelne-mail: info@rheinzink.deNovelis Deutschland GmbHHannoversche Straße 1D-37075 GöttingenKM Europa MetallAktiengesellschaftKlosterstraße 29D-49074 Osnabrücke-mail: info@kme.comUmicore Bausysteme GmbHVM ZincHafenstraße 280D-45356 Essenvmzinc.germany@umicore.comBrandt GmbHNiederkasseler Str. 3dD-51147 Kölninfo@brandtedelstahldach.de