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Poly-vinyl chloride sheet lining system

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Protective Lining Products<br />

Description<br />

A high polymer <strong>vinyl</strong> <strong>chloride</strong><br />

<strong>sheet</strong> <strong>lining</strong><br />

Resists strong acidic, alkaline<br />

and salt solutions<br />

Dense extrusion allows outstanding<br />

abrasion resistance and imperability<br />

Mechanical lock to new concrete<br />

Typical Uses<br />

Ameron T-Lock, on the market since<br />

1947 with well over 175,000,000 square<br />

feet (nearly 16,000,000 square meters)<br />

installed, is now entering a period of resurgence<br />

as design engineers all over the<br />

world are rediscovering its broad range<br />

of physical and chemical properties.<br />

Ameron T-Lock is often used to line tanks,<br />

sumps, neutralization basins, clarifiers,<br />

thickeners and other structures. Ameron<br />

T-Lock has long been recognized for the<br />

outstanding corrosion protection it provides<br />

in sewage treatment plants and as<br />

a liner for thousands of miles of concrete<br />

sewer pipe, along with large diameter<br />

concrete waste effluent piping in many<br />

different industrial facilities.<br />

For Steel and Certain<br />

Concrete Surfaces<br />

Ameron T-Lock-Plain Sheet is installed<br />

in existing tanks and structures, and<br />

also makes a superior membrane under<br />

acid-proof brick. Sheets are applied with<br />

Ameron T-Lock adhesive and joined together<br />

by fusing Ameron T-Lock welding<br />

strip over the joints with a hot air welding<br />

gun. This results in a continuous and<br />

highly impermeable membrane.<br />

For New Concrete Structures<br />

Where new concrete tanks are to be built,<br />

T-Lock Ameron T-Lock may be cast into<br />

the walls and made an integral part of<br />

the structure without the use of adhesive,<br />

thereby, providing a long-term mechanical<br />

lock, with hydrostatic back pressure<br />

resistance of 100 feet (30.5M) of head.<br />

Ameron T-Lock<br />

®<br />

95Y<br />

<strong>Poly</strong>-<strong>vinyl</strong> <strong>chloride</strong> <strong>sheet</strong> <strong>lining</strong> <strong>system</strong><br />

Typical<br />

Properties<br />

Thermoplastic—Ameron T-Lock remains<br />

flexible for handling and installation<br />

purposes throughout a normal working<br />

temperature range down to as low as 40°F<br />

(4°C). The average brittleness temperature<br />

per ASTM D746 test method is 5° F<br />

(-15°C).<br />

Welding—A continuous membrane is<br />

formed by heat fusing Ameron T-Lock<br />

weld strip over butted or lapped edges<br />

of the <strong>sheet</strong>. The same weld strip may be<br />

used to repair damage at any time during<br />

the life of the <strong>sheet</strong>.<br />

In-service temperature resistance<br />

in solutions—Withstands continuous<br />

immersion up to l50°F (66°C), although<br />

specific temperature limits depend upon<br />

the nature and concentration of the solution.<br />

Dielectric strength—Ameron T-Lock is<br />

a nonconductor of electricity and resists<br />

electrolysis. Dielectric strength of the<br />

<strong>sheet</strong> <strong>lining</strong> using ASTM Dl49 test method<br />

short time test is 500 volts per mil of<br />

thickness.<br />

Water absorption—Absorbs 0.1 to 0.4<br />

percent during the first 24 hours, then<br />

the rate drops rapidly using ASTM D149<br />

D570 test method. Total absorbed amount<br />

is not significantly increased during any<br />

prolonged period.<br />

Water vapor transmission—Using ASTM<br />

E96 test method, the transmission rate is<br />

less than 0.1 gram per l00 square inches<br />

in 24 hours at 77°F (25°C) and 23.5 mm of<br />

mercury.<br />

Gas transmission rate—Using 40-mil<br />

<strong>sheet</strong> and ASTM test method D1434<br />

Procedure V, the rate of transmission with<br />

a l6-inch water column pressure was 0.0<br />

cc/100 sq in./24 hours. At 3 atmospheres,<br />

the rate was l6.8 cc/100 sq in./24 hr<br />

average. Great care must be exercised in<br />

making the fusion welds and in repairing<br />

nail holes, snap-tie holes, etc., so that the<br />

installed <strong>system</strong> will pass a reasonable<br />

gas tightness test if required in certain<br />

applications.<br />

1<br />

Physical Data<br />

Color Black or White<br />

Packaging<br />

Ameron T-Lock<br />

Plain Sheet 200 sq. ft. rolls<br />

(18.58 sq. m. rolls)<br />

48 in. wide x 50 ft. long<br />

(1.22m wide x 15.24 m long)<br />

Plain Sheet<br />

thickness and<br />

shipping weight 1/16 in. (1.6mm) —105 lbs.<br />

(48kb) per roll<br />

3/32 in. (2.4mm)—145lbs.<br />

(66 kg.) per roll<br />

1/8 in. (3.2mm)—190 lbs.<br />

(86 kg) per roll<br />

3/16 in. (4.8mm)—135 lbs.<br />

(61 kg) per roll in 25 ft.<br />

(7.62 m.) length<br />

T-Lock 4 ft. x 8 ft. <strong>sheet</strong>s or metric<br />

<strong>sheet</strong>s 1.25m. x 2.25m. or<br />

special prefabricated sizes<br />

T-Lock thickness 69 mils ± 4 mils<br />

(Standard) (1.75 mm ± 0.10 mm)<br />

T-Lock weight 0.7lbs/sq. ft. or<br />

3.42 kg./sq. m.<br />

Ameron T-Lock adhesive<br />

<strong>system</strong> material 19Y primer<br />

19Y adhesive<br />

19Y thinner/cleaner<br />

Shelf life of primer and adhesive is 6 months from<br />

date of shipment<br />

Coverage/gallon/coat<br />

Primer 200 sq. ft. (18.58 sq. m.)<br />

Adhesive 150 sq. ft. (13.94 sq. m.)<br />

Coverage varies with roughness and porosity<br />

of the substrate.<br />

Packaging 1 gallon and 5 gallon<br />

(3.79 L and 18.93 L)<br />

containers<br />

Shipping weight<br />

Primer<br />

1 gallon 9 lbs. (4kg.)<br />

5 gallon 43 lbs. (20 kg.)<br />

Adhesive<br />

1 gallon 8 lbs. (3.6 kg.)<br />

5 gallon 41 lbs. (18.6 kg.)<br />

Thinner/cleaner<br />

1 gallon 8 lbs. (3.6 kg.)<br />

5 gallon 37 lbs. (16.8kg.)


Coefficient of thermal expansion—Using<br />

ASTM D696 test method, the coefficient<br />

is 0.0001 in./in./°F. T-Lock, when<br />

cast into concrete pipe or structures,<br />

does not expand or contract to any<br />

greater or lesser extent than the concrete.<br />

Plain Sheet moves with the steel<br />

substrate.<br />

Hardness—Shore Durometer “D” is<br />

approximately 54 at ambient temperature<br />

per ASTM D2240 test method. This<br />

equates to approximately 95 on the “A”<br />

scale.<br />

Tensile strength of parent material—<br />

2200 psi minimum per ASTM D412 test<br />

method. Factory welds are a minimum<br />

2000 psi test.<br />

Elongation of parent material—200<br />

percent minimum per ASTM D412 test<br />

method.<br />

Abrasion resistance—Using ASTM<br />

D1044 test method with a CS-17<br />

Calibrase Wheel loaded to 1000 g, the<br />

weight loss is 35 mg per 1000 cycles.<br />

This is substantially better than bare<br />

concrete or vitrified clay.<br />

Coefficient of friction—Using ASTM<br />

D1894 test method, the static coefficient<br />

is 0.75 and the kinetic coefficient<br />

is 0.54.<br />

Specific Gravity—Using ASTM D792<br />

test method, the specific gravity is 1.28.<br />

Tear Resistance—Using ASTM D1004<br />

test method, the tear resistance is<br />

220g/mil.<br />

Brittleness Temperature—Using ASTM<br />

D746 test method, the low brittleness<br />

temperature is 5°F.<br />

Volume Resistivity—Using ASTM D257<br />

test method, the value is 5.8 x 10 12<br />

OHM - CM.<br />

Surface Resistivity—Using ASTM D257<br />

test method, the value is 1.1 x 10 14<br />

OHMS.<br />

Pull-Out Resistance—100 pounds per<br />

lineal inch of Tee at 75°F (24°C) from<br />

cured concrete.<br />

Chemical<br />

Resistance<br />

Chart<br />

Acid resistance—Ameron T-Lock performs<br />

well in continuous exposure to<br />

most mineral acids. Ameron T-Lock is<br />

also resistant to immersion in specific<br />

organic acids.<br />

Salt resistance—Resistance to many<br />

highly corrosive salts, including sodium<br />

<strong>chloride</strong>, copper sulfate, calcium <strong>chloride</strong><br />

and alum.<br />

Alkali resistance—Good resistance<br />

to alkalies. Withstands dilute caustic<br />

soda at ambient temperature.<br />

Solvent resistance—T-Lock resists<br />

dilute solutions of alcohols that normally<br />

occur in sewage wastes; it is not<br />

resistant to chlorinated hydrocarbons,<br />

esters, ketones and similar solvents.<br />

Petroleum resistance—T-Lock withstands<br />

exposure to petroleum products<br />

that normally occur in municipal waste<br />

disposal <strong>system</strong>s; it is not designed for<br />

continuous exposure to high concentrations<br />

of petroleum products.<br />

Vegetable and animal oil resistance—<br />

T-Lock resists repeated exposure to<br />

liquid vegetable and animal oils that<br />

occur as components of municipal or<br />

industrial wastes.<br />

Fungi and bacteria resistance—Continuous<br />

exposure to actions of fungi<br />

and bacteria have no effect since T-<br />

Lock provides no sustenance for such<br />

growths.<br />

Plating Solutions<br />

Plating tank operators must test<br />

Ameron T-Lock to determine its suitability<br />

and expected performance life<br />

for their particular mixtures, including<br />

proprietary additives and temperature<br />

range. Extra layers may be appropriate<br />

in some applications, especially at<br />

liquid/atmosphere interface and above.<br />

Chemical Testing<br />

Ameron T-Lock has been tested in<br />

continuous immersion of the following<br />

chemicals at the temperatures shown<br />

for a period of one year. It is the nature<br />

of this material that it may show discoloration<br />

in some solutions, and in some<br />

of the most severe applications, it may<br />

gradually begin to swell or harden. Such<br />

observations do not mean the <strong>lining</strong><br />

<strong>system</strong> has failed, and if left alone, it<br />

may perform well for many years.<br />

2<br />

Any recommendation or suggestion relating<br />

to the use of the products made<br />

by Ameron, whether in its technical<br />

literature, or in response to specific<br />

inquiry, or otherwise, is based on data<br />

believed to be reliable; however, the<br />

products and information are intended<br />

for use by Buyers having requisite skill<br />

and know-how in the industry, and<br />

therefore it is for Buyer to satisfy itself<br />

of the suitability of the products for<br />

its own particular use and it shall be<br />

deemed that Buyer has done so, at its<br />

sole discretion and risk. Variation in<br />

environment, changes in procedures of<br />

use, or extrapolation of data may cause<br />

unsatisfactory results.<br />

Solutions of Inorganic Acids<br />

Maximum<br />

Concentration<br />

by Weight<br />

Maximum<br />

Temperature<br />

°F (°C)<br />

Boric Acid any 150(66)<br />

Carbon Dioxide any 90(32)<br />

Chlorine Water<br />

sat at atmos. press. 90(32)<br />

Hydrofluoric<br />

Acid 1% 140(60)<br />

Hydrogen<br />

Sulfide<br />

sat at atmos. press. 90(32)<br />

Hydrochloric<br />

Acid (Muriatic) 19% 100 (38)<br />

Nitric Acid 1% 120 (49)<br />

Sulfuric Acid 20% 150 (66)<br />

Solutions of Inorganic Salts<br />

and Alkalies<br />

Aluminum<br />

Chloride any 150 (66)<br />

Aluminum<br />

Fluoride any 150 (66)<br />

Aluminum<br />

Nitrate 25% 150 (66)<br />

Aluminum<br />

Sulfate any 150 (66)<br />

Alum any 150 (66)<br />

Ammonium<br />

Alum any 150 (66)<br />

Ammonium<br />

Chloride any 150 (66)<br />

Ammonium<br />

Fluoride any 150 (66)<br />

Ammonium<br />

Nitrate any 150 (66)<br />

Ammonium<br />

Phosphate any 150 (66)<br />

Ammonium<br />

Sulfate any 150 (66)


Maximum<br />

Concentration<br />

by Weight<br />

Maximum<br />

Temperature<br />

°F (°C)<br />

Ammonium<br />

Thiocyanate any 150 (66)<br />

Barium<br />

Carbonate any 150 (66)<br />

Barium Chloride any 150 (66)<br />

Barium<br />

Hydroxide any 150 (66)<br />

Barium Nitrate any 150 (66)<br />

Barium Sulfate any 150 (66)<br />

Barium Sulfide any 150 (66)<br />

Borax any 150 (66)<br />

Brine Solution any 150 (66)<br />

Calcium Acetate any 150 (66)<br />

Calcium<br />

Bilsulfite any 90 (32)<br />

Calcium<br />

Carbonate any 150 (66)<br />

Calcium<br />

Chloride any 150 (66)<br />

Calcium<br />

Fluophosphate any 150 (66)<br />

Calcium<br />

Hydroxide any 150 (66)<br />

Calcium Nitrate any 150 (66)<br />

Calcium Sulfate any 150 (66)<br />

Caustic Potash<br />

(Potassium<br />

Hydroxide) 10% 70(21)<br />

Caustic Soda<br />

(Sodium<br />

Hydroxide) 10% 70 (21)<br />

Chrome Alum any 150 (66)<br />

Copper Chloride<br />

(Cupric) any 150 (66)<br />

Copper Nitrate any 150 (66)<br />

Copper Sulfate<br />

(Cupric) any 150 (66)<br />

Cupric Nitrate any 150 (66)<br />

Cupric Sulfate any 150 (66)<br />

Disodium<br />

Phosphate any 150 (66)<br />

Ferric Chloride any 150 (66)<br />

Ferric Nitrate 10% 150 (66)<br />

Ferric Sulfate 10% 150 (66)<br />

Ferrous<br />

Ammonium<br />

Chloride any 150 (66)<br />

Ferrous<br />

Ammonium<br />

Sulfate any 150 (66)<br />

Maximum<br />

Concentration<br />

by Weight<br />

Ferrous<br />

Sulfate<br />

(Copperas) any 150 (66)<br />

Iron Chloride any 150 (66)<br />

Iron Sulfate any 150 (66)<br />

Lead Chloride any 150 (66)<br />

Lead Nitrate any 150 (66)<br />

Lead Sulfate any 150 (66)<br />

Lead Sulfamate any 150 (66)<br />

Lithium<br />

Chloride any 150 (66)<br />

Magnesium<br />

Carbonate any 150 (66)<br />

Magnesium<br />

Chloride any 150 (66)<br />

Magnesium<br />

Hydroxide any 150 (66)<br />

Magnesium<br />

Nitrate any 150 (66)<br />

Magnesium<br />

Oxide any 150 (66)<br />

Magnesium<br />

Sulfate any 150 (66)<br />

Manganese<br />

Ammonium<br />

Sulfate any 150 (66)<br />

Manganese<br />

Chloride any 150 (66)<br />

Manganese<br />

Sulfate any 150 (66)<br />

Manganese<br />

Nitrate any 150 (66)<br />

Nickel Acetate any 150 (66)<br />

Nickel Nitrate any 150 (66)<br />

Potassium<br />

Acid<br />

Sulfate any 150 (66)<br />

Potassium<br />

Aluminum<br />

Sulfate any 150 (66)<br />

Potassium<br />

Alum any 150 (66)<br />

Potassium<br />

Antimonate any 150 (66)<br />

Potassium<br />

Bicarbonate any 150 (66)<br />

Potassium<br />

Bichromate any 150 (66)<br />

Potassium<br />

Bisulfite any 90 (32)<br />

Potassium<br />

Carbonate any 150 (66)<br />

3<br />

Maximum<br />

Temperature<br />

°F (°C)<br />

Maximum<br />

Concentration<br />

by Weight<br />

Maximum<br />

Temperature<br />

°F (°C)<br />

Potassium<br />

Chlorate any 150 (66)<br />

Potassium<br />

Chloride any 150 (66)<br />

Potassium<br />

Chromate any 150 (66)<br />

Potassium<br />

Cupro Cyanide any 150 (66)<br />

Potassium<br />

Cyanide any 120 (49)<br />

Potassium<br />

Dichromate any 150 (66)<br />

Potassium<br />

Iodide any 150 (66)<br />

Potassium<br />

Nitrate any 150 (66)<br />

Potassium<br />

Phosphate any 120 (49)<br />

Potassium<br />

Sulfide any 150 (66)<br />

Potassium<br />

Thiosulfate any 150 (66)<br />

Sodium Acid<br />

Sulfate any 150 (66)<br />

Sodium Alum any 150 (66)<br />

Sodium<br />

Aluminum<br />

Sulfate any 150 (66)<br />

Sodium<br />

Antimonate any 150 (66)<br />

Sodium<br />

Bicarbonate any 150 (66)<br />

Sodium<br />

Bichromate any 150 (66)<br />

Sodium<br />

Bisulfate any 150 (66)<br />

Sodium<br />

Bisulfite any 90 (32)<br />

Sodium<br />

Carbonate any 150 (66)<br />

Sodium<br />

Chlorate any 150 (66)<br />

Sodium<br />

Chloride any 150 (66)<br />

Sodium<br />

Chromate any 150 (66)<br />

Sodium<br />

Cyanide any 120 (49)<br />

Sodium<br />

Dichromate any 150 (66)<br />

Sodium<br />

Fluoride any 150 (66)


Maximum<br />

Concentration<br />

by Weight<br />

Maximum<br />

Temperature<br />

°F (°C)<br />

Sodium<br />

Hypochlorite 1% 80 (27)<br />

Sodium Iodide any 150 (66)<br />

Sodium Nitrate any 150 (66)<br />

Sodium Nitrite any 150 (66)<br />

Sodium<br />

Phosphate any 120 (49)<br />

Sodium Sulfide any 120 (49)<br />

Sodium<br />

Thiosulfate any 150 (66)<br />

Sulfite Liquors any 90 (32)<br />

Trisodium<br />

Phosphate 10% 120 (49)<br />

Water—Fresh any 150 (66)<br />

Water—Mine any 150 (66)<br />

Water—Salt any 150 (66)<br />

Water—Sea any 150 (66)<br />

Zeolite any 150 (66)<br />

Zinc Chloride 30% 150 (66)<br />

Zinc Sulfate any 150 (66)<br />

Maximum<br />

Concentration<br />

by Weight<br />

Organic Materials<br />

Citric Acid any 150 (66)<br />

Gallic Acid any 150 (66)<br />

Glucose any 150 (66)<br />

Glycerine any 90 (32)<br />

Lactic Acid any 90 (32)<br />

Malic Acid any 90 (32)<br />

Oxalic Acid any 90 (32)<br />

Soaps any 90 (32)<br />

Tannic Acid any 90 (32)<br />

Tartaric<br />

Acid any 90 (32)<br />

Urea any 150 (66)<br />

Uric Acid any 150 (66)<br />

Organic Acids and Salts<br />

AMERON<br />

I N T E R N A T I O N A L<br />

Ameron Protective Lining Products<br />

201 North Berry Street • P.O. Box 1629 • Brea, California 92822 • (714)256-7755 • Fax: (714)256-7750<br />

Email: t-lock@ameron.com • www.amerontlock.com<br />

© 2003 Ameron International • R8/03 • AB-3 • PDF<br />

4<br />

Maximum<br />

Temperature<br />

°F (°C)<br />

Ammonium<br />

Acetate 10% 150 (66)<br />

Maleic Acid 10% 150 (66)<br />

Picric Acid 25% 150 (66)<br />

Potassium Sodium<br />

Acetate any 150 (66)<br />

Sodium Acetate any 150 (66)<br />

Zinc Acetate any 150 (66)<br />

Warranty<br />

Ameron warrants its products to be<br />

free from defects in material and<br />

workmanship. Ameron’s sole obligation<br />

and Buyer’s exclusive remedy in<br />

connection with the products shall be<br />

limited, at Ameron’s option, to either<br />

replacement of products not conforming<br />

to this Warranty or credit to Buyer’s<br />

account in the invoiced amount of the<br />

non-conforming products. Any claim under<br />

this Warranty must be made by Buyer<br />

to Ameron in writing within five<br />

(5) days of Buyer’s discovery of the<br />

claimed defect, but in no event later than<br />

the expiration of the applicable shelf<br />

life, or one year from the delivery date,<br />

whichever is earlier. Buyer’s failure to<br />

notify Ameron of such nonconformance<br />

as required herein shall bar Buyer from<br />

recovery under this Warranty.<br />

Ameron makes no other warranties<br />

concerning the product. No other warranties,<br />

whether express, implied, or statutory, such<br />

as warranties of merchantability or fitness<br />

for a particular purpose, shall apply.<br />

In no event shall Ameron be liable for<br />

consequential or incidental damages.<br />

Any recommendation or suggestion<br />

relating to the use of the products made<br />

by Ameron, whether in its technical<br />

literature, or in response to specific<br />

inquiry, or otherwise, is based on data<br />

believed to be reliable; however, the<br />

products and information are intended<br />

for use by Buyers having requisite skill<br />

and know-how in the industry, and<br />

therefore it is for Buyer to satisfy itself<br />

of the suitability of the products for<br />

its own particular use and it shall be<br />

deemed that Buyer has done so, at its<br />

sole discretion and risk. Variation in<br />

environment, changes in procedures of<br />

use, or extrapolation of data may cause<br />

unsatisfactory results.

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