Poly-vinyl chloride sheet lining system
Poly-vinyl chloride sheet lining system
Poly-vinyl chloride sheet lining system
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Protective Lining Products<br />
Description<br />
A high polymer <strong>vinyl</strong> <strong>chloride</strong><br />
<strong>sheet</strong> <strong>lining</strong><br />
Resists strong acidic, alkaline<br />
and salt solutions<br />
Dense extrusion allows outstanding<br />
abrasion resistance and imperability<br />
Mechanical lock to new concrete<br />
Typical Uses<br />
Ameron T-Lock, on the market since<br />
1947 with well over 175,000,000 square<br />
feet (nearly 16,000,000 square meters)<br />
installed, is now entering a period of resurgence<br />
as design engineers all over the<br />
world are rediscovering its broad range<br />
of physical and chemical properties.<br />
Ameron T-Lock is often used to line tanks,<br />
sumps, neutralization basins, clarifiers,<br />
thickeners and other structures. Ameron<br />
T-Lock has long been recognized for the<br />
outstanding corrosion protection it provides<br />
in sewage treatment plants and as<br />
a liner for thousands of miles of concrete<br />
sewer pipe, along with large diameter<br />
concrete waste effluent piping in many<br />
different industrial facilities.<br />
For Steel and Certain<br />
Concrete Surfaces<br />
Ameron T-Lock-Plain Sheet is installed<br />
in existing tanks and structures, and<br />
also makes a superior membrane under<br />
acid-proof brick. Sheets are applied with<br />
Ameron T-Lock adhesive and joined together<br />
by fusing Ameron T-Lock welding<br />
strip over the joints with a hot air welding<br />
gun. This results in a continuous and<br />
highly impermeable membrane.<br />
For New Concrete Structures<br />
Where new concrete tanks are to be built,<br />
T-Lock Ameron T-Lock may be cast into<br />
the walls and made an integral part of<br />
the structure without the use of adhesive,<br />
thereby, providing a long-term mechanical<br />
lock, with hydrostatic back pressure<br />
resistance of 100 feet (30.5M) of head.<br />
Ameron T-Lock<br />
®<br />
95Y<br />
<strong>Poly</strong>-<strong>vinyl</strong> <strong>chloride</strong> <strong>sheet</strong> <strong>lining</strong> <strong>system</strong><br />
Typical<br />
Properties<br />
Thermoplastic—Ameron T-Lock remains<br />
flexible for handling and installation<br />
purposes throughout a normal working<br />
temperature range down to as low as 40°F<br />
(4°C). The average brittleness temperature<br />
per ASTM D746 test method is 5° F<br />
(-15°C).<br />
Welding—A continuous membrane is<br />
formed by heat fusing Ameron T-Lock<br />
weld strip over butted or lapped edges<br />
of the <strong>sheet</strong>. The same weld strip may be<br />
used to repair damage at any time during<br />
the life of the <strong>sheet</strong>.<br />
In-service temperature resistance<br />
in solutions—Withstands continuous<br />
immersion up to l50°F (66°C), although<br />
specific temperature limits depend upon<br />
the nature and concentration of the solution.<br />
Dielectric strength—Ameron T-Lock is<br />
a nonconductor of electricity and resists<br />
electrolysis. Dielectric strength of the<br />
<strong>sheet</strong> <strong>lining</strong> using ASTM Dl49 test method<br />
short time test is 500 volts per mil of<br />
thickness.<br />
Water absorption—Absorbs 0.1 to 0.4<br />
percent during the first 24 hours, then<br />
the rate drops rapidly using ASTM D149<br />
D570 test method. Total absorbed amount<br />
is not significantly increased during any<br />
prolonged period.<br />
Water vapor transmission—Using ASTM<br />
E96 test method, the transmission rate is<br />
less than 0.1 gram per l00 square inches<br />
in 24 hours at 77°F (25°C) and 23.5 mm of<br />
mercury.<br />
Gas transmission rate—Using 40-mil<br />
<strong>sheet</strong> and ASTM test method D1434<br />
Procedure V, the rate of transmission with<br />
a l6-inch water column pressure was 0.0<br />
cc/100 sq in./24 hours. At 3 atmospheres,<br />
the rate was l6.8 cc/100 sq in./24 hr<br />
average. Great care must be exercised in<br />
making the fusion welds and in repairing<br />
nail holes, snap-tie holes, etc., so that the<br />
installed <strong>system</strong> will pass a reasonable<br />
gas tightness test if required in certain<br />
applications.<br />
1<br />
Physical Data<br />
Color Black or White<br />
Packaging<br />
Ameron T-Lock<br />
Plain Sheet 200 sq. ft. rolls<br />
(18.58 sq. m. rolls)<br />
48 in. wide x 50 ft. long<br />
(1.22m wide x 15.24 m long)<br />
Plain Sheet<br />
thickness and<br />
shipping weight 1/16 in. (1.6mm) —105 lbs.<br />
(48kb) per roll<br />
3/32 in. (2.4mm)—145lbs.<br />
(66 kg.) per roll<br />
1/8 in. (3.2mm)—190 lbs.<br />
(86 kg) per roll<br />
3/16 in. (4.8mm)—135 lbs.<br />
(61 kg) per roll in 25 ft.<br />
(7.62 m.) length<br />
T-Lock 4 ft. x 8 ft. <strong>sheet</strong>s or metric<br />
<strong>sheet</strong>s 1.25m. x 2.25m. or<br />
special prefabricated sizes<br />
T-Lock thickness 69 mils ± 4 mils<br />
(Standard) (1.75 mm ± 0.10 mm)<br />
T-Lock weight 0.7lbs/sq. ft. or<br />
3.42 kg./sq. m.<br />
Ameron T-Lock adhesive<br />
<strong>system</strong> material 19Y primer<br />
19Y adhesive<br />
19Y thinner/cleaner<br />
Shelf life of primer and adhesive is 6 months from<br />
date of shipment<br />
Coverage/gallon/coat<br />
Primer 200 sq. ft. (18.58 sq. m.)<br />
Adhesive 150 sq. ft. (13.94 sq. m.)<br />
Coverage varies with roughness and porosity<br />
of the substrate.<br />
Packaging 1 gallon and 5 gallon<br />
(3.79 L and 18.93 L)<br />
containers<br />
Shipping weight<br />
Primer<br />
1 gallon 9 lbs. (4kg.)<br />
5 gallon 43 lbs. (20 kg.)<br />
Adhesive<br />
1 gallon 8 lbs. (3.6 kg.)<br />
5 gallon 41 lbs. (18.6 kg.)<br />
Thinner/cleaner<br />
1 gallon 8 lbs. (3.6 kg.)<br />
5 gallon 37 lbs. (16.8kg.)
Coefficient of thermal expansion—Using<br />
ASTM D696 test method, the coefficient<br />
is 0.0001 in./in./°F. T-Lock, when<br />
cast into concrete pipe or structures,<br />
does not expand or contract to any<br />
greater or lesser extent than the concrete.<br />
Plain Sheet moves with the steel<br />
substrate.<br />
Hardness—Shore Durometer “D” is<br />
approximately 54 at ambient temperature<br />
per ASTM D2240 test method. This<br />
equates to approximately 95 on the “A”<br />
scale.<br />
Tensile strength of parent material—<br />
2200 psi minimum per ASTM D412 test<br />
method. Factory welds are a minimum<br />
2000 psi test.<br />
Elongation of parent material—200<br />
percent minimum per ASTM D412 test<br />
method.<br />
Abrasion resistance—Using ASTM<br />
D1044 test method with a CS-17<br />
Calibrase Wheel loaded to 1000 g, the<br />
weight loss is 35 mg per 1000 cycles.<br />
This is substantially better than bare<br />
concrete or vitrified clay.<br />
Coefficient of friction—Using ASTM<br />
D1894 test method, the static coefficient<br />
is 0.75 and the kinetic coefficient<br />
is 0.54.<br />
Specific Gravity—Using ASTM D792<br />
test method, the specific gravity is 1.28.<br />
Tear Resistance—Using ASTM D1004<br />
test method, the tear resistance is<br />
220g/mil.<br />
Brittleness Temperature—Using ASTM<br />
D746 test method, the low brittleness<br />
temperature is 5°F.<br />
Volume Resistivity—Using ASTM D257<br />
test method, the value is 5.8 x 10 12<br />
OHM - CM.<br />
Surface Resistivity—Using ASTM D257<br />
test method, the value is 1.1 x 10 14<br />
OHMS.<br />
Pull-Out Resistance—100 pounds per<br />
lineal inch of Tee at 75°F (24°C) from<br />
cured concrete.<br />
Chemical<br />
Resistance<br />
Chart<br />
Acid resistance—Ameron T-Lock performs<br />
well in continuous exposure to<br />
most mineral acids. Ameron T-Lock is<br />
also resistant to immersion in specific<br />
organic acids.<br />
Salt resistance—Resistance to many<br />
highly corrosive salts, including sodium<br />
<strong>chloride</strong>, copper sulfate, calcium <strong>chloride</strong><br />
and alum.<br />
Alkali resistance—Good resistance<br />
to alkalies. Withstands dilute caustic<br />
soda at ambient temperature.<br />
Solvent resistance—T-Lock resists<br />
dilute solutions of alcohols that normally<br />
occur in sewage wastes; it is not<br />
resistant to chlorinated hydrocarbons,<br />
esters, ketones and similar solvents.<br />
Petroleum resistance—T-Lock withstands<br />
exposure to petroleum products<br />
that normally occur in municipal waste<br />
disposal <strong>system</strong>s; it is not designed for<br />
continuous exposure to high concentrations<br />
of petroleum products.<br />
Vegetable and animal oil resistance—<br />
T-Lock resists repeated exposure to<br />
liquid vegetable and animal oils that<br />
occur as components of municipal or<br />
industrial wastes.<br />
Fungi and bacteria resistance—Continuous<br />
exposure to actions of fungi<br />
and bacteria have no effect since T-<br />
Lock provides no sustenance for such<br />
growths.<br />
Plating Solutions<br />
Plating tank operators must test<br />
Ameron T-Lock to determine its suitability<br />
and expected performance life<br />
for their particular mixtures, including<br />
proprietary additives and temperature<br />
range. Extra layers may be appropriate<br />
in some applications, especially at<br />
liquid/atmosphere interface and above.<br />
Chemical Testing<br />
Ameron T-Lock has been tested in<br />
continuous immersion of the following<br />
chemicals at the temperatures shown<br />
for a period of one year. It is the nature<br />
of this material that it may show discoloration<br />
in some solutions, and in some<br />
of the most severe applications, it may<br />
gradually begin to swell or harden. Such<br />
observations do not mean the <strong>lining</strong><br />
<strong>system</strong> has failed, and if left alone, it<br />
may perform well for many years.<br />
2<br />
Any recommendation or suggestion relating<br />
to the use of the products made<br />
by Ameron, whether in its technical<br />
literature, or in response to specific<br />
inquiry, or otherwise, is based on data<br />
believed to be reliable; however, the<br />
products and information are intended<br />
for use by Buyers having requisite skill<br />
and know-how in the industry, and<br />
therefore it is for Buyer to satisfy itself<br />
of the suitability of the products for<br />
its own particular use and it shall be<br />
deemed that Buyer has done so, at its<br />
sole discretion and risk. Variation in<br />
environment, changes in procedures of<br />
use, or extrapolation of data may cause<br />
unsatisfactory results.<br />
Solutions of Inorganic Acids<br />
Maximum<br />
Concentration<br />
by Weight<br />
Maximum<br />
Temperature<br />
°F (°C)<br />
Boric Acid any 150(66)<br />
Carbon Dioxide any 90(32)<br />
Chlorine Water<br />
sat at atmos. press. 90(32)<br />
Hydrofluoric<br />
Acid 1% 140(60)<br />
Hydrogen<br />
Sulfide<br />
sat at atmos. press. 90(32)<br />
Hydrochloric<br />
Acid (Muriatic) 19% 100 (38)<br />
Nitric Acid 1% 120 (49)<br />
Sulfuric Acid 20% 150 (66)<br />
Solutions of Inorganic Salts<br />
and Alkalies<br />
Aluminum<br />
Chloride any 150 (66)<br />
Aluminum<br />
Fluoride any 150 (66)<br />
Aluminum<br />
Nitrate 25% 150 (66)<br />
Aluminum<br />
Sulfate any 150 (66)<br />
Alum any 150 (66)<br />
Ammonium<br />
Alum any 150 (66)<br />
Ammonium<br />
Chloride any 150 (66)<br />
Ammonium<br />
Fluoride any 150 (66)<br />
Ammonium<br />
Nitrate any 150 (66)<br />
Ammonium<br />
Phosphate any 150 (66)<br />
Ammonium<br />
Sulfate any 150 (66)
Maximum<br />
Concentration<br />
by Weight<br />
Maximum<br />
Temperature<br />
°F (°C)<br />
Ammonium<br />
Thiocyanate any 150 (66)<br />
Barium<br />
Carbonate any 150 (66)<br />
Barium Chloride any 150 (66)<br />
Barium<br />
Hydroxide any 150 (66)<br />
Barium Nitrate any 150 (66)<br />
Barium Sulfate any 150 (66)<br />
Barium Sulfide any 150 (66)<br />
Borax any 150 (66)<br />
Brine Solution any 150 (66)<br />
Calcium Acetate any 150 (66)<br />
Calcium<br />
Bilsulfite any 90 (32)<br />
Calcium<br />
Carbonate any 150 (66)<br />
Calcium<br />
Chloride any 150 (66)<br />
Calcium<br />
Fluophosphate any 150 (66)<br />
Calcium<br />
Hydroxide any 150 (66)<br />
Calcium Nitrate any 150 (66)<br />
Calcium Sulfate any 150 (66)<br />
Caustic Potash<br />
(Potassium<br />
Hydroxide) 10% 70(21)<br />
Caustic Soda<br />
(Sodium<br />
Hydroxide) 10% 70 (21)<br />
Chrome Alum any 150 (66)<br />
Copper Chloride<br />
(Cupric) any 150 (66)<br />
Copper Nitrate any 150 (66)<br />
Copper Sulfate<br />
(Cupric) any 150 (66)<br />
Cupric Nitrate any 150 (66)<br />
Cupric Sulfate any 150 (66)<br />
Disodium<br />
Phosphate any 150 (66)<br />
Ferric Chloride any 150 (66)<br />
Ferric Nitrate 10% 150 (66)<br />
Ferric Sulfate 10% 150 (66)<br />
Ferrous<br />
Ammonium<br />
Chloride any 150 (66)<br />
Ferrous<br />
Ammonium<br />
Sulfate any 150 (66)<br />
Maximum<br />
Concentration<br />
by Weight<br />
Ferrous<br />
Sulfate<br />
(Copperas) any 150 (66)<br />
Iron Chloride any 150 (66)<br />
Iron Sulfate any 150 (66)<br />
Lead Chloride any 150 (66)<br />
Lead Nitrate any 150 (66)<br />
Lead Sulfate any 150 (66)<br />
Lead Sulfamate any 150 (66)<br />
Lithium<br />
Chloride any 150 (66)<br />
Magnesium<br />
Carbonate any 150 (66)<br />
Magnesium<br />
Chloride any 150 (66)<br />
Magnesium<br />
Hydroxide any 150 (66)<br />
Magnesium<br />
Nitrate any 150 (66)<br />
Magnesium<br />
Oxide any 150 (66)<br />
Magnesium<br />
Sulfate any 150 (66)<br />
Manganese<br />
Ammonium<br />
Sulfate any 150 (66)<br />
Manganese<br />
Chloride any 150 (66)<br />
Manganese<br />
Sulfate any 150 (66)<br />
Manganese<br />
Nitrate any 150 (66)<br />
Nickel Acetate any 150 (66)<br />
Nickel Nitrate any 150 (66)<br />
Potassium<br />
Acid<br />
Sulfate any 150 (66)<br />
Potassium<br />
Aluminum<br />
Sulfate any 150 (66)<br />
Potassium<br />
Alum any 150 (66)<br />
Potassium<br />
Antimonate any 150 (66)<br />
Potassium<br />
Bicarbonate any 150 (66)<br />
Potassium<br />
Bichromate any 150 (66)<br />
Potassium<br />
Bisulfite any 90 (32)<br />
Potassium<br />
Carbonate any 150 (66)<br />
3<br />
Maximum<br />
Temperature<br />
°F (°C)<br />
Maximum<br />
Concentration<br />
by Weight<br />
Maximum<br />
Temperature<br />
°F (°C)<br />
Potassium<br />
Chlorate any 150 (66)<br />
Potassium<br />
Chloride any 150 (66)<br />
Potassium<br />
Chromate any 150 (66)<br />
Potassium<br />
Cupro Cyanide any 150 (66)<br />
Potassium<br />
Cyanide any 120 (49)<br />
Potassium<br />
Dichromate any 150 (66)<br />
Potassium<br />
Iodide any 150 (66)<br />
Potassium<br />
Nitrate any 150 (66)<br />
Potassium<br />
Phosphate any 120 (49)<br />
Potassium<br />
Sulfide any 150 (66)<br />
Potassium<br />
Thiosulfate any 150 (66)<br />
Sodium Acid<br />
Sulfate any 150 (66)<br />
Sodium Alum any 150 (66)<br />
Sodium<br />
Aluminum<br />
Sulfate any 150 (66)<br />
Sodium<br />
Antimonate any 150 (66)<br />
Sodium<br />
Bicarbonate any 150 (66)<br />
Sodium<br />
Bichromate any 150 (66)<br />
Sodium<br />
Bisulfate any 150 (66)<br />
Sodium<br />
Bisulfite any 90 (32)<br />
Sodium<br />
Carbonate any 150 (66)<br />
Sodium<br />
Chlorate any 150 (66)<br />
Sodium<br />
Chloride any 150 (66)<br />
Sodium<br />
Chromate any 150 (66)<br />
Sodium<br />
Cyanide any 120 (49)<br />
Sodium<br />
Dichromate any 150 (66)<br />
Sodium<br />
Fluoride any 150 (66)
Maximum<br />
Concentration<br />
by Weight<br />
Maximum<br />
Temperature<br />
°F (°C)<br />
Sodium<br />
Hypochlorite 1% 80 (27)<br />
Sodium Iodide any 150 (66)<br />
Sodium Nitrate any 150 (66)<br />
Sodium Nitrite any 150 (66)<br />
Sodium<br />
Phosphate any 120 (49)<br />
Sodium Sulfide any 120 (49)<br />
Sodium<br />
Thiosulfate any 150 (66)<br />
Sulfite Liquors any 90 (32)<br />
Trisodium<br />
Phosphate 10% 120 (49)<br />
Water—Fresh any 150 (66)<br />
Water—Mine any 150 (66)<br />
Water—Salt any 150 (66)<br />
Water—Sea any 150 (66)<br />
Zeolite any 150 (66)<br />
Zinc Chloride 30% 150 (66)<br />
Zinc Sulfate any 150 (66)<br />
Maximum<br />
Concentration<br />
by Weight<br />
Organic Materials<br />
Citric Acid any 150 (66)<br />
Gallic Acid any 150 (66)<br />
Glucose any 150 (66)<br />
Glycerine any 90 (32)<br />
Lactic Acid any 90 (32)<br />
Malic Acid any 90 (32)<br />
Oxalic Acid any 90 (32)<br />
Soaps any 90 (32)<br />
Tannic Acid any 90 (32)<br />
Tartaric<br />
Acid any 90 (32)<br />
Urea any 150 (66)<br />
Uric Acid any 150 (66)<br />
Organic Acids and Salts<br />
AMERON<br />
I N T E R N A T I O N A L<br />
Ameron Protective Lining Products<br />
201 North Berry Street • P.O. Box 1629 • Brea, California 92822 • (714)256-7755 • Fax: (714)256-7750<br />
Email: t-lock@ameron.com • www.amerontlock.com<br />
© 2003 Ameron International • R8/03 • AB-3 • PDF<br />
4<br />
Maximum<br />
Temperature<br />
°F (°C)<br />
Ammonium<br />
Acetate 10% 150 (66)<br />
Maleic Acid 10% 150 (66)<br />
Picric Acid 25% 150 (66)<br />
Potassium Sodium<br />
Acetate any 150 (66)<br />
Sodium Acetate any 150 (66)<br />
Zinc Acetate any 150 (66)<br />
Warranty<br />
Ameron warrants its products to be<br />
free from defects in material and<br />
workmanship. Ameron’s sole obligation<br />
and Buyer’s exclusive remedy in<br />
connection with the products shall be<br />
limited, at Ameron’s option, to either<br />
replacement of products not conforming<br />
to this Warranty or credit to Buyer’s<br />
account in the invoiced amount of the<br />
non-conforming products. Any claim under<br />
this Warranty must be made by Buyer<br />
to Ameron in writing within five<br />
(5) days of Buyer’s discovery of the<br />
claimed defect, but in no event later than<br />
the expiration of the applicable shelf<br />
life, or one year from the delivery date,<br />
whichever is earlier. Buyer’s failure to<br />
notify Ameron of such nonconformance<br />
as required herein shall bar Buyer from<br />
recovery under this Warranty.<br />
Ameron makes no other warranties<br />
concerning the product. No other warranties,<br />
whether express, implied, or statutory, such<br />
as warranties of merchantability or fitness<br />
for a particular purpose, shall apply.<br />
In no event shall Ameron be liable for<br />
consequential or incidental damages.<br />
Any recommendation or suggestion<br />
relating to the use of the products made<br />
by Ameron, whether in its technical<br />
literature, or in response to specific<br />
inquiry, or otherwise, is based on data<br />
believed to be reliable; however, the<br />
products and information are intended<br />
for use by Buyers having requisite skill<br />
and know-how in the industry, and<br />
therefore it is for Buyer to satisfy itself<br />
of the suitability of the products for<br />
its own particular use and it shall be<br />
deemed that Buyer has done so, at its<br />
sole discretion and risk. Variation in<br />
environment, changes in procedures of<br />
use, or extrapolation of data may cause<br />
unsatisfactory results.