EFXac 100/125 - Jungheinrich

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D Battery - Servicing, recharging,replacement1 Safety regulations governing the handling of lead-acid batteriesThe truck must be parked and rendered safe before any operations on batteries areundertaken (refer to chapter E).Servicing staff: Recharging, servicing and replacing of batteries must only beperformed by qualified personnel. The instructions contained in this operatingmanual, and the instructions of the manufacturer of the battery and of the batteryrecharging station, must be observed when performing the above operations.Fire protection measures: Smoking and naked flames are not permitted whenhandling batteries. No inflammable substances or spark-generating materials mustbe present or stored within a distance of 2 meters of the truck parked for batteryrecharging. The location must be well ventilated and fire fighting equipment must bekept ready.Servicing of batteries: The battery cell screw caps must be kept dry and clean.Terminals and cable shoes must be clean, lightly greased with pole grease and mustbe securely tightened. Batteries with bare terminal posts must be covered using anon-skid insulating mat.mfmfDisposal of the battery: Batteries must only be disposed of as stipulated in thenational environmental protection regulations or waste disposal provisions. Themanufacturer’s specifications for the disposal must be heeded.Before closing the battery hood, make sure that the battery cable cannot bedamaged.Batteries contain dissolved acid which is toxic and caustic. For this reason, protectiveclothing and goggles must be worn whenever work is undertaken on batteries. Avoidphysical contact with battery acid.If clothing, skin or eyes accidentally come into contact with battery acid, liberally flushthe affected parts with clean water. Consult a doctor when skin or eyes come intocontact with battery acid. Spilled battery acid must be immediately neutralized.Only batteries with closed tray may be used.Battery weight and dimensions have considerable influence on operational safety ofthe truck. Changing the battery equipment is not permitted without prior approval bythe manufacturer.1102.GBD 1
2 Battery typesDepending on the truck version, the vehicle is supplied with different battery types.The following table shows the standard combinations, indicating the capacity:Battery typeTruck type48V 5PzS 550 Ah EFXac 10048V 6PzS 660 Ah EFXac 125The battery weights can be seen on the battery identification plate. When batterieswith a lower weight are used, a battery compensation weight must be installed.2.1 Exposing the batteryPark and lock the truck (refer to chapter E).– Swing up the battery hood (1).1ffBe careful when opening or closing the battery hood.Before commissioning the truck, make sure to return all coverings and connectionsto the normal operating state.1102.GBD 2
Page 4 and 5: Table of contentsABCorrect use and
Page 6 and 7: FMaintenance of the fork lift truck
Page 8 and 9: AACorrect use and application of th
Page 10 and 11: BTruck description1 Application des
Page 12 and 13: Item Designation1 t Lifting mast2 t
Page 14 and 15: Driver position:The spacious, ergon
Page 16 and 17: m1rl 8l 1l 21102.GBb7Astb12b5b1b2b6
Page 18 and 19: 3.4 EN standardsContinuous sound le
Page 20 and 21: 4.1 Truck identification plate30423
Page 22: CTransportation and commissioning1
Page 28 and 29: 3 Charging the batteryffPark and lo
Page 30 and 31: 5 Check battery condition, acid lev
Page 32 and 33: EOperation1 Safety regulations gove
Page 34 and 35: 2.1 Foot-operated elements121314Ite
Page 36 and 37: Item Symbol Operating anddisplay el
Page 38 and 39: Symbol Operating or displayelementG
Page 40 and 41: Additional symbol displaysTurn cut-
Page 42 and 43: Personnel protection facility force
Page 44 and 45: Symbol allocation displayTTime of d
Page 46 and 47: 3.2 Mounting and descending from th
Page 48 and 49: fManaging extraordinary situationsI
Page 50 and 51: 3.6 Providing operational readiness
Page 52 and 53: Travelling in aisles: Before drivin
Page 54 and 55: SteeringOutside of aisles the truck
Page 56 and 57: - Push “Guidance” (26) button.-
Page 58 and 59: 4.3 Lifting - lowering - traversing
Page 60 and 61: 4.4 Picking up, transporting, and p
Page 62 and 63: ffPicking up and setting down a loa
Page 64 and 65: OFFmanualsemi-automaticautomaticNo
Page 66 and 67: 5 TroubleshootingThis chapter allow
Page 68 and 69: 6.4 End of aisle safety device (o)V
Page 70 and 71: 6.7 Emergency lowering of the load-
Page 72 and 73: Disengaging the solenoid brake- Rem
Page 74 and 75: FMaintenance of the fork lift truck
Page 76 and 77:
3 Servicing and inspectionmThorough
Page 78 and 79:
a) Check wheel nuts for tight seat
Page 80 and 81:
A5 Lubrication scheduleFEEFGGFE0,18
Page 82 and 83:
6 Notes on maintenance6.1 Prepare t
Page 84 and 85:
6.7 Cleaning the aeration filterScr
Page 86 and 87:
6.10 Checking the brake fluidfBrake
Page 88 and 89:
6.13 Recommissioning the truckRecom
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EFXac 100/125 - Jungheinrich

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