Siemens SIPLACE X-Series Operator's Guide - Data I/O Corporation

Chapter 1OverviewProLINE-RoadRunnerfor Siemens SIPLACE X........... 2Jobs and Statistics........... 3External View........... 4Internal Components........... 5Control Panel Lamps........... 6Control Panel Buttons........... 7Operator Menus........... 8Changing the Pass Limit........... 9Supervisor Menus........... 10Warnings and Cautions......... 14Technical Support......... 631 ProLINE-RoadRunner Operator’s Guide A

The ProLINE-RoadRunner for Siemens X3 421Data I/O is proud to introduce aninline solution for high-volumeprogramming of electronicproducts.ProLINE-RoadRunner:1. Takes programmable devicesfrom a reel...2. Places them in sockets andprograms them with your data...3. Places them on a conveyorbelt...4. Delivers them to the pick pointof your assembly machine. •2 ProLINE-RoadRunner Operator’s Guide A

Programming JobsStatisticsJobs and StatisticsTaskLink for Windows isrequired to process devices onProLINE-RoadRunner.TaskLink allows you to create andmanage a job database and analyzejob statistics.PCMCIA cards (PC-Cards) are usedto transfer jobs and statisticsbetween TaskLink and RoadRunner.A network connection can also beused.For more information on TaskLink,see the TaskLink Help Menu. •3 ProLINE-RoadRunner Operator’s Guide A

5External View6Rear1. Power and Air Connections2. Power Switch3. Handhold for lifting44. PC Card Slot and Eject button32111Front109875. Control Panel6. Conveyor Belt7. Feeder Bank Adapter to SMT8. Robotics Cover9. Communications Cable10. Electronics Enclosure11. Ethernet connection •4 ProLINE-RoadRunner Operator’s Guide A

Internal Components341. Cover Tape Take-Up Reel2. Tape-In Module3. PNP Head, Probes, and Precisor4. Reject Bin5. Socket Adapter, Actuator Plate,and Programmer •1255 ProLINE-RoadRunner Operator’s Guide A

Control Panel Lamps41236 ProLINE-RoadRunner Operator’s Guide A1. Blue - Stop Indicator.User intervention is required, orthe unit is paused.— CAUTION — Do not remove thePC-Card unless blue lamp is lit.2. Yellow - Caution Indicator.Correct a problem or theRoadRunner will stop. Also,reading or writing to PC-Card.3. Green - Run Indicator.Lit: A job is running.Blinking: Programmed devicesare not yet at the SMT pickpoint.4. Emergency Stop - Press to stopthe robot motors in an emergency.To resume motion, rotatethe button and press Start. •

Control Panel Buttons2 134 57 ProLINE-RoadRunner Operator’s Guide A1. Start - start or resume thechosen job.2. Menu - exit to the previousmenu, —or show the nextmessage (deleting the currentone), —or deselect an item toend a process.3. Up and Down Arrows - scrollthrough menu items, —or toggleselections, —or advance thedevice tape.4. Select - select menu items.In this guide, Select Job meansto scroll to Job and pressSelect.5. Pause - interrupt the jobwithout cancelling it. •

Main MenuJobAdvance PocketAlign PocketPurgeSocket• Light gray shaded fieldscannot be changed.• For Advance Pocket, AlignPocket, and Purge, seeChapter 3 in the Owner’sManual.Operator MenusJobView Job NameDevice: E28F320Checksum: 3FC00000Mfg: INTELAdapter: PA-G021Prec: 621-0086-005Act: 644-0016-001Encrypted: NoResults Passed: 992Failed: 4System Yld: 98.7Prgrmr Yld: 99.6Handler Yld: 99.5Parts/Hour: 255MCBI: 201Skt 1 Yld: 99.9Skt 2 Yld: 100Skt 3 Yld: 100Skt 4 Yld: 100Skt Cycles: 249Operator Menus are visible on theControl Panel, and can be navigatedby using the Up Arrow and DownArrow buttons.Pressing the Menu button displaysthe next higher menu (one level up).If you are at the main menu,pressing Menu will have no effect.Job is the first item in the mainmenu.Operator Menus, Version 05.35.00.Cshown, and continued on the nextpage. •8 ProLINE-RoadRunner Operator’s Guide A

Changing the Pass LimitJobEndRemainingDevicescontinuedRemaining: 144+-1+-10+-100+-1000+-10000• Light gray shaded fields cannot bechanged.Operator Menus, continuedSocketSocket 1: EnabledSocket 2: EnabledSocket 3: EnabledSocket 4: EnabledAdapter StatisticsReset Clean CountClean CountClean Alert: 3500No: 22113204Mfg: 10/31/05Actuations:1055Adptr. Life: 10000Insertions: 4220Pass: 4202Fail: 16Yld: 99.5Socket 1Insertions: 1055Pass: 1053Fail: 2Yield: 99.8Socket 2 [same as 1]Socket 3 [same as 1]Socket 4 [same as 1]Changing the Pass LimitTo change the Pass Limit:1. Select Job.2. Select Remaining Devices.3. Scroll to and Select an incrementfor adjustment.4. Press the Up or Down Arrowbuttons as necessary.Press Menu. Repeat steps 3 & 4 ifneeded for another increment. •9 ProLINE-RoadRunner Operator’s Guide A

Main MenuJobAdvance PocketAlign PocketPurgeSocket*HomeOperation*System†Robot Diagnostics^Programmer Diags^Event Log^* See next page† See 2 pages ahead^ See 3 pages ahead• HOME sends thePNP Head to theHome position.• Light gray shadedfields cannot bechanged.JobView Job NameDevice:Checksum: 3FC00000Mfg: INTELAdapter: PA-G021Prec: 621-0086-005 1Act: 644-0016-001Encrypted: NoResults Passed: 992Failed: 4System Yld: 98.7Prgrmr Yld: 99.6Handler Yld: 99.5Parts/Hour: 255MCBI: 201 2Skt 1 Yld: 99.9Skt 2 Yld: 100etc.Skt Cycles: 2491 Not Required on XLF models.2 Mean Cycles Between Interrupts.Part numbers shown here are forexample only.Supervisor MenusJob cont.EndSelect Job 1• Job 2End of ListRemainingDevicesRemaining: 151+-1+-10+-100+-1000+-10000View the Supervisor Menus byinserting a PC-Card with supervisorauthority.(The Supervisor menus are also onthe next three pages.)Supervisor (administrator)authorization is set in TaskLink. Formore information, refer to TaskLinkHelp.Version 05.35.00.C menus shown.A (•) indicates the currentlyselected item.A () indicates the current cursorposition.10 ProLINE-RoadRunner Operator’s Guide A

Supervisor Menus ContinuedSocketSocket 1: EnabledSocket 2: EnabledSocket 3: EnabledSocket 4: EnabledAdapter StatisticsReset Clean CountClean CountClean Alert: 3500No: 22113204Mfg: 09/23/02Actuations:1055Adptr. Life: 10000Insertions: 4220Pass: 4202Fail: 16Yld: 99.5Socket 1Insertions: 1055Pass: 1053Fail: 2Yield: 99.8Socket 2 [Same as 1]Socket 3 [Same as 1]Socket 4 [Same as 1]OperationJob Pick Retries: 2Error Retries: 3Pocket Pitch: 4Pocket Advance: 3Save Air: OnBeltClear Belt: OnBuffer: 1Prefill: EnabledWarning Msg: OnHead Velocity: 250Accel: 700Probes Puff: 50Pick: 200Place: 100Travel: 250Teach Tape: 40.0Skt 1: -26.85Reject: -166Belt: -180Restore Defaults• Light gray shaded fields cannot bechanged.Refer to the previous page for themain menu.NOTE: Many of the valuesshown, such as the Teach andNetwork menus, are forillustration only.To change languages press Menuwhile pressing the Select button.Arrow Down to the desiredlanguage and press Menu twice.11 ProLINE-RoadRunner Operator’s Guide A

SystemTime Hour: 4Minute: 55Month: 9Day: 23Year: 2002Odometer Hours: 469.92Devices: 24742Timekeeping: OFFErase: 0.0sBlankcheck: 0.0sProgram: 0.0sVerify: 0.0sUpdateSoftwareNetworkNetwork Parm:CardNetworkTxt: Delete/SaveStatus: EnabledPGM: FredsRR2IP: 888.888.88.888Prog Port: 7596SUB: 255.255.248.0GTW: 139.138.16.1SNS: 0.0.0.0SNS Port: 7500Supervisor Menus, continuedSystemNetwork(cont.)AdapterAlarm:ConfigurationHST: rr215.nt.data-ioDOM: nt.data-io.comDNS: 888.888.88.888DTS: 888.888.88.88EAddr: 0010EC002211Clear NetParmsOnFirmware VersionVer 05.34.02.CInstalled BoardsBkpln Brd Id: 2EP860 80MhzWFB FCIII Id: 160Adptr Brd Id: 3Hardware ConfigHwCfgIds 1, 3, 4View Prog KeysProg Key informationSet Prog KeyRemove Prog KeyModel: [name] [-XLF]Feeder Comm:SBelt/FFIReel Detect: EnableRefer to the main SupervisorMenu for orientation (2 pagesback).12 ProLINE-RoadRunner Operator’s Guide A

Robot DiagsRobot: EnabledRunJob/Dry RunMode:Belt Move:Fwd/BkwPick Sensor: 0Speed: 400 ± 10Measure DeviceOffset: 0.00Repeatability TestStartSensors Tape Sprocket: 0Tape Broken: 0Reject Full: 0Reject Bin: 1Air: 1Interlock: 0E-Stop: 0+Overtravel: 0Home: 1RobotSocketProbe 1–4HeadPositionSupervisor Menus, continuedDiagsState: UpActuate: 0Act.Duration:1503Position: UpVacuum: EnabledPuff: EnabledVac Sense: 1Speed: 135 ± 5Head: 0• Light gray shaded fieldscannot be changed.3 Socket Actuation durationis set by the SocketAdapter in some instances.ProgrammerProgramr: EnabledExercise DisplayTest Cycles: 3Test All: PASSBus Test: PASSAdtr ID Test: PASSLED Dvr Test: PASSG Node Test: PASSVcc OC Test: PASSVpp OC Test: PASSI2C Bus Test: PASSDAC Ref Test: PASSGSlew Test: PASSHigh RAM Test:Continuity Loop: 3Event LogViewClearDiagsProgrammerDiagnostictestsrequire aDiagnosticAdapterBoard for allitems belowthis line.NOTE: Programmer Diags testsare only available with aDiagnostic Adapter Board (notincluded). Contact Data I/O.For more information about menucommands, see chapter 3 of theProLINE-RoadRunner Owner’sManual.13 ProLINE-RoadRunner Operator’s Guide A

Warnings and CautionsCompressedAirLoudNoiseHighVoltageHeavyObjectMovingPartsElectrostaticDischargePoint air hoses away from body. Always wear approved eyeprotection.Sound pressure levels may exceed 85 db. Hearing protection isrecommended for prolonged exposure at this level.Disconnect power before removing the electronics cover.This equipment weighs approximately 15 – 19 kg (33 – 41 lbs). Donot drop. Mount only with approved hardware.Pinch warning. Keep hands away from moving parts.Electrostatic Discharge (ESD) may cause damage. Discharge staticagainst a common ground.14 ProLINE-RoadRunner Operator’s Guide A

Chapter 2Mounting on theAssembly Machine...... 16Connecting the CommunicationsCable (optional).......18Connecting Power and Air ...... 20Turning the Power On ...... 22Installation15 ProLINE-RoadRunner Operator’s Guide A

1Mounting on the Assembly Machine1To mount RoadRunner (with FeederBank Adapter attached) onto aSIPLACE X Assembly Machine:NOTE: To attach the Adapter,contact Data I/O Support.1. Holding RoadRunner level, alignthe grooves on the Adapter withribs on the Feeder Bank, andslide RoadRunner as far forwardas it will go.Warning:FEEDER CARTS CAN TIP: Remove RoadRunnerfrom the Feeder Cart before pulling the cart awayfrom the SMT machine.Warning:16 ProLINE-RoadRunner Operator’s Guide AHeavy; 19 kg (41 lbs). Do Not Drop.Mount Only With Approved Hardware.

NOTE: The SMT machine shouldautomatically latch onto it.2. Make sure that RoadRunner issecure before letting go. •SMT attaches here17 ProLINE-RoadRunner Operator’s Guide A

Connecting the Communications CableRed DotTo connect the CommunicationsCable:1. Correctly orient the connector(the red dot will be on top) andplug it into RoadRunner.The socket is located on the farside—facing the SMT feedertable.1continued18 ProLINE-RoadRunner Operator’s Guide A

22. Orient and plug the other end ofthe cable into the Feeder BankAdapter.To unplug the cable, pull back onthe connector collar. •19 ProLINE-RoadRunner Operator’s Guide A

1Connecting Power and Air2To connect the power and the air:1. Turn the RoadRunner powerswitch to the Off (0) position.2. Grasp the air hose behind the“quick connect” collar and pushit firmly onto the male fitting.The collar must be allowed tomove back as it goes onto thefitting.NOTE: Compressed air must beclean and dry at approximately5.25 kgf/cm 2 (75 psi).Warning:Point Air Hoses Away From Body.Wear Approved Eye Protection.20 ProLINE-RoadRunner Operator’s Guide A

Pull CollarNOTE: The air line is equippedwith a “quick connect” that willstop airflow when disconnected.3To disconnect the air hose, graspthe collar on the connector andpull back.3. Connect to a grounded powersource using a cable with astandard IEC 320 plug.RoadRunner accepts powerbetween 100 and 240 VAC,50/60 Hz. •21 ProLINE-RoadRunner Operator’s Guide A

Turning the Power OnTo turn the power on:1. Push the power rocker switch toOn (I).1All the Control Panel indicatorlamps light up. A Self-test runs.Then only the blue lamp willremain on and the versionnumber will display.ProLINE-RoadRunnerData I/O CorporationVersion: 05.35.00.CIf all the indicator lamps startblinking, a serious error hasoccurred. Turn the unit off thenon again. If the error remains,have the unit serviced.2. If no errors display, RoadRunneris operation ready. •22 ProLINE-RoadRunner Operator’s Guide A

Chapter 3Job SetupInserting a Job Card ..... 24Changing the Precisor ..... 26Changing theActuator Plate..... 28Changing theSocket Adapter..... 30Adjusting the Tape-In Module ..... 32Loading a Reel of Devices ..... 34Aligning the Tape Pockets ..... 36Adding NetworkCommunication..... 3723 ProLINE-RoadRunner Operator’s Guide A

1Inserting a Job CardTo run a job, insert a TaskLink jobcard into the PC-Card slot. Use onlyTYPE I or TYPE II PC-Cards(PCMCIA).To insert a job card:1. If the power is on, make sure theblue lamp is lit.ProLINE-RoadRunnerData I/O CorporationVersion 02.00.00.BCaution:Electrostatic Discharge May Cause Damage.Discharge Static Against Common GroundPrior to Inserting Job Card.24 ProLINE-RoadRunner Operator’s Guide

232. Slide the job card into the PC-Card slot.NOTE: When fully inserted, the jobcard extends slightly from the PC-Card slot.NOTE: Do not eject the cardunless the blue lamp is lit (or thepower is off).3. The Card Eject button can bepushed to remove the cardwhen the blue lamp is lit. •25 ProLINE-RoadRunner Operator’s Guide A

Changing the Precisor3To change the precisor:1. Select Job, then End, wait forthe blue lamp to light and turnthe power Off (0).2. Lift off the Robotics Cover.3. Starting at one end, pull the precisordown off the magnet.The PNP Head Cover (somemodels) can be removed foreasier access (pull straight out.)Warning:Pinch Warning. Keep HandsAway From Moving Parts.26 ProLINE-RoadRunner Operator’s Guide

4. When inserting the new precisor,make sure that the partnumber faces up and that thesmall holes near the precisoredge fit over the dowel pins onthe PNP head.There should be no visible gapbetween the precisor and thehead. •427 ProLINE-RoadRunner Operator’s Guide A

Changing the Actuator PlatePNP HeadTo change the Actuator Plate:1. Select Job, then End, wait forthe blue lamp to light and turnthe power Off (0).2. Lift off the Robotics Cover.Once power is off, the PNP Headcan be moved by hand to allowaccess to the Actuator Plate.Warning:Pinch Warning. Keep HandsAway From Moving Parts.28 ProLINE-RoadRunner Operator’s Guide

3. Pull the Actuator Plate to slide itout of the grooved brackets.NOTE: The Actuator Plate must beremoved to access or change theSocket Adapter.To change the Socket Adapter, seethe procedure on the followingpage. •329 ProLINE-RoadRunner Operator’s Guide A

Changing the Socket Adapter2To change the Socket Adapter (withthe Actuator Plate removed):1. Make sure the power is Off (0).2. Unscrew the two captive screwsand lift the adapter bracket.2Warning:Pinch Warning. Keep HandsAway From Moving Parts.Caution:Electrostatic Discharge May Cause Damage.Discharge Static Against Common Ground.30 ProLINE-RoadRunner Operator’s Guide

3. Without touching the gold contactsurfaces on the bottom ofthe adapter, lift the adapter free.4. Insert the correct adapter, makingsure that it seats on thedowel pins.NOTE: Each type of device mayhave its own Socket Adapter.35. Tighten the screws.6. Install and (if necessary) adjustthe Actuator Plate. •31 ProLINE-RoadRunner Operator’s Guide A

Adjusting the Tape-In ModuleNon-Adjustable Adjustable2CurrentSettingIf you have an Adjustable Tape-InModule, you may need to adjust it tomatch your tape width.Adjustable Tape-In Module only—If the etched number on thethree-position spacer does notmatch your tape width dimension(mm) then adjust it:1. With the power off (0), push thePNP head out of the way.2. Loosen the Position LockingScrew most of the way outusing a 4 mm Allen wrench.32 ProLINE-RoadRunner Operator’s Guide

634653. Rotate the three-position spacerwith your finger until you read16, 24 or 32, corresponding toyour tape width (rotates onedirection except when at 24).4. Retighten the Position LockingScrew.5. Rotate the Peel Bar counterclockwise180 degrees to the upposition.6. Lift and move the magneticFront Track to the position thatfits your tape width.7. Rotate the Peel Bar backdown. •33 ProLINE-RoadRunner Operator’s Guide A

Loading a Reel of Devices3634 ProLINE-RoadRunner Operator’s GuideTo load and thread device tape:1. Ensure you have the correctTape-In Module/adjustment foryour tape (tape fits in track).2. Place a reel onto the RoadRunnerspindle.3. Lock the reel in place by rotatingthe brass button on the spindleend.4. Insert device tape into the Tape-In Module and its sprocket.5. With power on, select AdvancePocket from the menu, thenpress the Up Arrow button.— CAUTION — Do not advancedevices past the pick point: theymay fall and jam the tape.

35 ProLINE-RoadRunner Operator’s Guide A776. When the tape is advanced justpast the Peel Bar, separate thecover tape from the device tape.7. Thread the cover tape upthrough the cover tape path (seelabel on machine) and attach itto the Cover Tape Take-Up Reel.Advance the tape as necessary.NOTE: A piece of adhesive tapewill help stick the cover tape to theTake-Up Reel.8. Wind up slack cover tape.9. Press Menu to end the advancingprocedure.10. Align the tape pockets asdescribed in the followingprocedure. •

JobAdvance Pocket> Align PocketPurge21Aligning the Tape Pockets2To align the tape pockets:1. Select Align Pocket from theMenu.2. Press the Up Arrow to advancethe tape until the next tapepocket center hole is approximatelycentered at the pick pointalignment mark. Do not advancedevices past the pick point. Theymay jam the tape path.3. Press Menu to end this process.NOTE: Perform this aligningprocedure each time power isapplied, including after releasingthe Emergency Stop. •36 ProLINE-RoadRunner Operator’s Guide

Adding Network Communication3• Network: ParmStatus: EnabledPGM: RRWestLineIP 123.123.12.1234To connect RoadRunner to anetwork (optional):1. Create a Network card at a PCwith TaskLink. See TaskLink’sonline Help: (Help > Help Topics >Using Networked RoadRunners >How to Configure RoadRunner).2. Insert the Network card intoRoadRunner.3. On the RoadRunner ControlPanel, scroll to and select System> Network.4. Press Select again to edit.37 ProLINE-RoadRunner Operator’s Guide A

Network Connection, continued5. Using the arrow buttons, toggleNetwork to Card.5• Network: CardStatus: EnabledPGM: MyRRIP 123.123.12.1235686. Press the Menu button to saveyour changes.7. Cycle the power Off and thenOn.NOTE: The network configurationfile is deleted from the PC-Card atthe end of the process. Thisprevents accidentally configuringtwo RoadRunners with the samenetwork settings.8. Plug in a Network Cable,10BaseT or 100BaseT. OnlyFC III & later programmersmake use of the latter. •38 ProLINE-RoadRunner Operator’s Guide

Chapter 4OperationRunning a Job ......... 40Pausing or Stopping a Job ......... 41Ending a Job ......... 42Emptying the Reject Bin ......... 44Emptying Cover Tape ......... 45Shutting Down ......... 46Restarting a Job ......... 4839 ProLINE-RoadRunner Operator’s Guide A

1Running a Job> JobAdvance PocketAlign PocketPurge40 ProLINE-RoadRunner Operator’s Guide A3To run a job:1. Insert a job card into thePC-Card slot.2. Clear the conveyor belt of anyunneeded devices.NOTE: If the job card hasSupervisor authority, ensure thecorrect job is selected. SeeSupervisor Menu.3. Press Start. The green lampwill start blinking.When the programmed devicesreach the assembly machine pickpoint, the belt will pause and thegreen lamp will stay lit withoutblinking. •

JobAdvance PocketAlign PocketPausing or Stopping a Job> JobAdvance PocketAlign Pocketin an emergencyTo pause at the end of the currentoperation:• Press Pause on the ControlPanel.To instantly stop in an emergencysituation:• Press the Emergency Stop(E-Stop) button.The E-Stop does not stop theAssembly Machine. •WarningElectrical shock hazard. The E-Stop doesnot stop electricity to RoadRunner.41 ProLINE-RoadRunner Operator’s Guide A

Ending a JobWhenever you want to change jobcards, you must first end thecurrent job.To end the current job:> JobAdvance PocketAlign Pocket2ViewResults> End1. Press the Pause button.2. Scroll to and select End fromthe Job Menu. “Job” is in themain menu.1The system will finishprocessing devices and placethe devices on the belt, but noadditional devices will getpicked from the tape.42 ProLINE-RoadRunner Operator’s Guide A

433. Clear away excess devices fromthe conveyor belt.4. Empty the Reject Bin. (See nextheading.)5. Empty the Cover Tape Take-UpReel. (See “Emptying CoverTape” ahead several pages.) •543 ProLINE-RoadRunner Operator’s Guide A

Emptying the Reject Bin3To empty the Reject Bin:1. Press the Pause button.2. Lift off the Robotics Cover.3. Lift the Reject Bin straight up bythe finger tab and then out.When reinserting the Reject Bin,be sure the bin is completelylowered so that the tab ispositioned out of the path of theprobes. •Warning:Pinch Warning. Keep HandsAway From Moving Parts.44 ProLINE-RoadRunner Operator’s Guide A

Emptying Cover Tape43545 ProLINE-RoadRunner Operator’s Guide ATo empty the Cover Tape Take-UpReel (during a job) when it looksfull:1. Press Pause.2. Leaving enough slack tore-attach, cut the cover tape.3. Pull the Take-Up Reel straightout and off the hub.4. Unwind the used cover tape anddiscard it.5. Replace the Take-Up Reel—slideit on and rotate it to line up withthe pins, and push. •Warning:Pinch Warning. Keep HandsAway From Moving Parts.

JobAdvance PocketAlign Pocket1A2Shutting DownTo turn off RoadRunner:1. If a job is running:A. Press Pause.B. Select End Job from the JobMenu and wait for all devices tobe removed from the sockets.2. Turn the power Off (0).3. Remove devices from theconveyor belt.continued46 ProLINE-RoadRunner Operator’s Guide A

5644. Empty the Reject Bin.5. Empty the Take-Up Reel. (Formore, see the previousheading.)6. If removing the reel of devices,cut the empty tape where it exitsat the far end of the conveyor,and then wind the reelbackwards.7. Turn off the air flow, or removethe air hose.NOTE: When disconnecting theair hose, pull the connector collarback as you pull the connectoroff. •47 ProLINE-RoadRunner Operator’s Guide A

Restarting a Job1 JobAdvance Pocket3 > Align PocketPurge45To restart a job after a Pause or anEmergency Stop:1. Rotate the Emergency Stopbutton clockwise to release it, ifapplicable.2. Press Menu until the main levelmenu is displayed3. Select Align Pocket.4. Press the Up Arrow to advancethe device tape until the nextpocket center hole lines up withthe alignment mark (± 3 mm).5. Press Start.The job will resume. •48 ProLINE-RoadRunner Operator’s Guide A

Chapter 5Cleaning with Air.......... 50Cleaning with Alcohol.......... 51Running the Self-Test.......... 52Maintenance49 ProLINE-RoadRunner Operator’s Guide A

T-ICleaning with AirSocketsTo prevent dust accumulation,inject compressed air into thefollowing component areas:NOTE: Compressed air must beclean and dry. •• Tape-In Module (weekly).• Sockets (daily). Socketsshould be opened and closedby hand while air is injected.Warning:Point Air Hoses Away From Body.Wear Approved Eye Protection.50 ProLINE-RoadRunner Operator’s Guide A

1Cleaning with Alcohol2To prevent dust and oilaccumulations, clean the followingcomponent areas with isopropylalcohol on a lint-free cloth.• Chassis and Covers(every 3 months).• Conveyor belt (daily). See“Device Rotation” in theTroubleshooting chapter.NOTE: Dry the conveyor beltbefore rotating it.These intervals are based onrunning 40,000 devices weekly. •51 ProLINE-RoadRunner Operator’s Guide A

JobAdvance PocketAlign Pocket 31Running the Self-Test52 ProLINE-RoadRunner Operator’s Guide ARun the Self-test procedureapproximately once a week.To run the Self-test procedure:1. Press Pause or end a job ifrunning.2. Clear all devices from thesockets and from the conveyorbelt.3. Toggle the power switch Off andthen back On.The Self-test will run, checkingthe condition of thecomponents.4. Check the display for systemerrors. •

Chapter 6Viewing Errors............ 54Enabling a Socket............ 56Removing Jammed DeviceTape............ 57Device Rotation............ 58Technical Support............ 63Troubleshooting53 ProLINE-RoadRunner Operator’s Guide A

1 Inadequate Air PressureViewing Errors> U8 RevA ID27Devices: 800Rejected: 0Parts/Hr: 5673To view and correct errors:1. Messages will appear in the keypaddisplay.2. Check the condition—tape path,Reject Bin, etc.—indicated bythe message.If you cannot correct the errorcondition, contact a servicetechnician.3. Press Menu to remove themessage.If there are other errormessages the next one willappear.54 ProLINE-RoadRunner Operator’s Guide A

StopCautionMotor Controller notrespondingSome common error messages arelisted below. For more informationsee “Troubleshooting” in theProLINE-RoadRunner Owner’sManual.Lamp Color Error MessageNo change in Card not presentlampsYellow Reject Bin needs to beemptiedBlueCover tape brokenBlueEmergency Stop isactivated 1BlueMotor controller notresponding1 Twist the Emergency Stop button to releaseit. •55 ProLINE-RoadRunner Operator’s Guide A

2Advance PocketAlign PocketPurge> Socket1Enabling a Socket56 ProLINE-RoadRunner Operator’s Guide A43• Socket 1: DisabledSocket 2: EnabledSocket 3: EnabledSocket 4: EnabledIf a socket repeatedly becomesdisabled, RoadRunner should beserviced.To re-enable a disabled socket:1. Press Pause if a job is running.2. Select Socket from the toplevel menu.3. Scroll to and select the disabledsocket from the Socket menu. (Adot appears.)4. Press the Up Arrow button tore-enable the socket.5. Press Menu to end the process.NOTE: To disable a probe, disablethe probe’s correspondingsocket. •

Removing Jammed Device Tape35357 ProLINE-RoadRunner Operator’s Guide AIf the tape jams, an error messagedisplays and the blue lampilluminates. To clear the tape path:1. Press the Emergency Stopbutton (to continue the job later)or select Job, then End.2. Turn the power Off.3. Unroll one turn of cover tapeand cut it near the Take-Up Reel.4. Cut the device tape where itexits the conveyor end.5. At the tape reel, pull the tape outbackwards until the end is freefrom the tape path.6. Trim away any flaws beforereloading. •

Device Rotation3 Clean3 Dry3 Rotate & Repeat58 ProLINE-RoadRunner Operator’s Guide AIf devices rotate excessively on theconveyor belt:1. Press Pause. Wait for all devicesto get picked from the belt.2. Press the Emergency Stop.3. Remove the Dust Cover (somemodels) and clean only theexposed surface of theconveyor belt with isopropylalcohol on a cloth, then dry it.Rotate the belt by hand andrepeat until entire belt is clean.4. To continue, replace theConveyor Dust Cover, andrelease the Emergency Stopbutton. Align the tape pockets(Chapter 3), then press Start. •

IndexAActuator Plate, changing 28AdapterSee ’Socket’ or ’Feeder Bank’Advancing tape 34Air requirement 20Align pocket 36BBelt cleaning 58Buttons, Control Panel 7CCard eject 25Check-mark button 7Cleaning 50, 51Communication cable 18Contact information 63Control Panelbutton description 7lampsConveyor Belt, cleaning 51Cover Tape, discarding 45DData I/O online 63Device rotation 58Device Tapeadvancing 34aligning 36jammed 57loading 34Disable a Probe 56EEject card 25e-mail addresses 63Emergency Stop button, seeE-StopEnable a socket 56Ending a Job 42Error Messagescommon 55viewing 54ESD definition 14E-Stoplocation 659 ProLINE-RoadRunner Operator’s Guide A

eleasing 48E-stopabout 41Excess device movement 58FFacilities, connecting 18–21Facilities, connecting Network 38Featuresexternal 4internal 5Feeder Bank Adapter 16Front Track 33HHandhold 4Hook, mounting 16JJammed tape 57Jobending 42pausing 41restarting 48starting 40Job card 24removing 25KKeypad description 7LLampsall blinking 22interpretation 6Language, changing 11MMCBI 10Menubutton 7diagnostics 13main 860 ProLINE-RoadRunner Operator’s Guide A

operator 8–9supervisor 10–13symbols 10Mounting RoadRunner 16NNetwork card 37Networking 37PPass Limit 9Pause a job 41PC card 24Peel Bar 33, 34PNP Head 5Power requirement 21Power switch 22Power, switching Off 46Precisor 5Precisor, changing 26Probe, disabling 56Process, RoadRunner 2RReject Bin, emptying 44Removing Job card 25Representative search 63Restarting a job 48Resume operation 48SSelf-Test 52Shutting down 46Socket Adapter, changing 30Socketscleaning 50disabled 56enabling 56Start button 40Stopping 41, 42Support information 63Symbols, warning 14TTake-up Reel 561 ProLINE-RoadRunner Operator’s Guide A

Take-Up Reel, emptying 45Tape jam, removing 57Tape-In Moduleadjustable 32adjusting 32current setting 32non-adjustable 32TaskLink 3Threading tape 34Web site 63VVersion number 22WWarning Symbols 1462 ProLINE-RoadRunner Operator’s Guide A

Technical SupportContact your local Data I/O representative.To find your local representative, go tohttp://www.dataio.com/contact/repsearch.aspWorldwideData I/O Corporation6464 185th Ave. N.E., Suite 101Redmond, WA USA 98052Telephone: 425-881-4444 USA Only: 1-800-332-8246Fax: 425-867-6972E-mail: support@dataio.comYou can also find answers by visiting the KnowledgeBase on our Web site at www.dataio.com, then clickSupport, then Knowledge Base Search.63 ProLINE-RoadRunner Operator’s Guide A

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