RoadRunner Owner's Manual - Data I/O Corporation
RoadRunner Owner's Manual - Data I/O Corporation RoadRunner Owner's Manual - Data I/O Corporation
Overview • Overall System Description •• Programmer ModuleHigh Force ActuationPrior to October 2007, four pneumatic cylinders were used to pull the ActuatorPlate down. Since 2007, and the introduction of our HIC Socket Adapters,more force is required. High Force Conversion Kits are availableallowing pre-2007 RoadRunners to use HIC Adapters. (Later models actuateHIC Adapters without conversion kits.)1The following charts lists upgrade kits available for new programmers aswell as higher force actuation.Sales Part DescriptionRR-PROG MOD HF KIT FCIIRR-PROG HF UPGRADE KITRR-FCIII UPGRADE KITDescription–Upgrade to High Force FlashCORE II programmer.–Upgrade to High Force actuation only.–Upgrade to FlashCORE III programmers.FlashCORE II is the seconditeration of this programmingarchitecture. ContactData I/O for FlashCOREUpgrade Kits.Programming DevicesThe RoadRunner programmer architecture, called FlashCORE, was developedspecifically for very high-speed programming of Flash memorydevices. Up to four devices are programmed simultaneously according to theinstructions from the particular job on the job card. Job cards must beprogrammed using TaskLink for Windows.In addition to programming the devices, the programmer can perform acontinuity check, a blank check, an electronic identification check, and adata verification. If any of these tests fail, the programmer illuminates thered LED in front of the socket(s) containing the failed device(s) and signalsthe robotic system to place the device into the reject bin rather than on theconveyor belt.Programming yield statistics are displayed on the screen. If a job is paused orended, the statistics are written to the job card.Programming sockets are a wear item, and therefore, must be replaced periodically.Socket manufacturers provide expected socket-insertion life cycles.See “Preventive Maintenance Schedule” on page 5-2 for recommendationsfor RoadRunner.Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010] 1—9
1Overview • Overall System Description •• Reject BinOutput ConveyorSuccessfully programmed devices are removed from the programmingsockets by the PNP Head and placed on the conveyor belt, then deliveredto the SMT Placement machine’s pick position.The conveyor module includes a conveyor belt, a sensor that determines ifdevices are at the SMT pick point, and in some models the path for theempty device tape. The conveyor runs momentarily when a job is started todetermine if there are any unwanted devices on the belt (from a previousjob). The belt stops when a device is sensed at the SMT machine pickpoint, when the robot places a new set of devices on the belt, or when ittimes out.Reject BinDevices that have failed programming, as determined by data verification,are dropped into a Reject Bin inside RoadRunner.The Reject Bin has a sensor that indicates when it is full by displaying amessage on the keypad screen; “Empty Reject Bin.”1—10 Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010]
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1Overview • Overall System Description •• Reject BinOutput ConveyorSuccessfully programmed devices are removed from the programmingsockets by the PNP Head and placed on the conveyor belt, then deliveredto the SMT Placement machine’s pick position.The conveyor module includes a conveyor belt, a sensor that determines ifdevices are at the SMT pick point, and in some models the path for theempty device tape. The conveyor runs momentarily when a job is started todetermine if there are any unwanted devices on the belt (from a previousjob). The belt stops when a device is sensed at the SMT machine pickpoint, when the robot places a new set of devices on the belt, or when ittimes out.Reject BinDevices that have failed programming, as determined by data verification,are dropped into a Reject Bin inside <strong>RoadRunner</strong>.The Reject Bin has a sensor that indicates when it is full by displaying amessage on the keypad screen; “Empty Reject Bin.”1—10 <strong>Data</strong> I/O • ProLINE-<strong>RoadRunner</strong> Owner’s <strong>Manual</strong> • 096-0240 [updated Mar2010]
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