RoadRunner Owner's Manual - Data I/O Corporation

Troubleshooting • Problems, but no Error Message •• –Symptom Possible Cause Corrective ActionPNP Head position accuracy suffers.Positions for Tape, socket, reject,and belt are programmed incorrectly.• Reteach the head positions. See“Setting Operational Parameters”on page 3-27.PNP Head limit switches are malfunctioning.• Contact Data I/O Customer Service.The Sensor Flag is out of adjustment.• Adjust. The Limit Sensor Flag ison top of the head.The Linear Stage Encoder is loose ormalfunctioning.• Inspect connection. ReplaceRobot I/O Board or ContactData I/O Customer Service.Linear Stage Motor malfunction.• Replace Robot I/O Board or ContactData I/O Customer Service.Motion Controller Board malfunction.• Contact Data I/O Customer Service.Main Controller Board to MotionController Board cable is damagedor disconnected.• Inspect cable and connection.Contact Data I/O Customer Service.Linear Stage Motor or sensor cablesare damaged or disconnected.• Inspect cables and connection.Replace or Contact Data I/O CustomerService.Linear Stage Motor stalls.• Check for excessive drag. ContactData I/O Customer Service.Power up fails —After turningpower On, the display is blankand/or the machine emits a highpitchtone.Bad Socket AdapterBad programmer• Turn power Off. Remove theSocket Adapter. Turn the powerOn.• Contact Data I/O Customer Service.6Probe does not extend fully whenplacing devices on the beltThe probe is not straight on the PNPHead.• Contact Data I/O Customer Service.The precisor is not in place accurately.• Check the precisor position.Probe speed is too slow.• Adjust probe speed. See “Adjustingand Balancing Probe Speed”in the Service Manual.Conveyor height is too low.• Adjust the conveyor height. See“Reinstalling the Conveyor Module”in the Service Manual.6—20 Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010]