RoadRunner Owner's Manual - Data I/O Corporation

Troubleshooting • Problems, but no Error Message •• –Symptom Possible Cause Corrective ActionDevice tape does not index properly.Tape is damaged.• Inspect tape. Remove and cut tapeor use new reel.The tape pocket pitch is non-standard,or the software value forpocket pitch is incorrect.• Change the Pocket Pitch for thisjob in TaskLink, Version 4.6 orgreater. 1. Open TaskLink, 2.Select the job, 3. Click Edit, 4.Click the Media tab, 5. Changethe pitch, 6. Click OK, and 7.Load the job. Then notifyData I/O of the possible deviceAlgorithm error.Device tape is incompatible with theTape-In Module.• Use correct tape or install correctTape-In ModuleEmpty tape is binding in the dischargepath.• Remove tape, trim up tape if necessaryand reload.Tape-In Sensor is loose or malfunctioning.• Inspect and tighten or replace. See“Removing the AdjustableTape-In Module,” or “Removingthe Standard Tape-In Module” inthe Service Manual.Tape-In drive motor malfunction.• Inspect connection; replaceTape-In Module if necessary. See“Removing the AdjustableTape-In Module,” or “Removingthe Standard Tape-In Module” inthe Service Manual.Devices are dropped from theprobes but the machine fails to recognizethat they were dropped.Robot I/O Board malfunction.The probe vacuum sensors are notproperly adjusted.• Replace Robot I/O Board or ContactData I/O Customer Service.• Adjust the probe vacuum sensor.See “Adjusting Probe VacuumSensors” in the Service Manual.6Devices bounce out of the carriertape during the pick event.Probes travel too fast.• Adjust and balance the probespeed. See “Adjusting and BalancingProbe Speed” in the ServiceManual.Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010] 6—17