RoadRunner Owner's Manual - Data I/O Corporation
RoadRunner Owner's Manual - Data I/O Corporation RoadRunner Owner's Manual - Data I/O Corporation
Troubleshooting • Error Messages •• Blue Lamp is OnLampColorError MessageUnable to home PNP head.Unable to load and/or startthe internal serial portdriver.Unable to lower probe 1.ResolutionCAUSE A: EMERGENCY STOP IS DEPRESSED• Twist the emergency-stop button to release it.CAUSE B: THE HOME SENSOR IS DEFECTIVE• Replace the Home Sensor.CAUSE C: THE POSITIVE OR NEGATIVE OVER-TRAVEL SEN-SOR IS DEFECTIVE• Replace the Over-Travel SensorCAUSE D: THE MOTION CONTROLLER PCB OR CABLE ISDEFECTIVE• Contact Data I/O Customer Service.• Turn the power off and back on.• Contact Data I/O Customer Service.CAUSE A: INSUFFICIENT AIR PRESSURE• Verify that the supply air is connected.• Verify that the supply air pressure is within the specified limits (seespecifications at the end of Chapter 1).CAUSE B: PROBE SPEED IS TOO FAST OR TOO SLOW• Verify that the system air pressure is within specified limits. Adjustas required; see specifications at the end of Chapter 1.• Verify that the Probe speed is within limits; readjust if necessary.CAUSE C: THE PICK OR TRAVEL DELAY VALUES ARE TOOLOW• Reset the pick delay.• Reset the travel delay.CAUSE D: PROBE POSITION SENSOR IS MALFUNCTIONINGOR OUT OF ADJUSTMENT• Verify that the Probe Position Sensor is working.• Adjust the Probe Position Sensor.. . .bluelamp is on. . .CAUSE E: HEAD-UP SENSOR IS NOT ADJUSTED OR NOTWORKING PROPERLY• Check that the probe Head-up Sensor is working.• Realign the probe Head-up Sensor.CAUSE F: A PINCHED AIR LINE OR MALFUNCTIONINGSOLENOID VALVE• Verify that the air lines are not pinched.• Verify correct solenoid operation.6Unable to lower probe 2.Unable to lower probe 3.Unable to lower probe 4.See above. ↑See above. ↑See above. ↑Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010] 6—13
Troubleshooting • Error Messages •• Unlisted Error MessagesLampColor. . .bluelamp is on. . .Error MessageUnable to raise probe 1.Unable to raise probe 2.Unable to raise probe 3.Unable to raise probe 4.Unable to read Adapterboard ID consistently.Reinsert Adapter.Unable to read Jobs directory.Unable to reset programmingelectronics.Unrecognized Programmerboard.VCC DAC calibrationerror.VIH DAC calibration error.VPP DAC calibration error.VSense DAC calibrationerror.Waveform board not supportedby software.ResolutionThe solenoid switch in the Pneumatic Module may be stuck. Replacethe Pneumatic Module.See above. ↑See above. ↑See above. ↑Reinsert the Adapter.• Try a different Job card.• Try a different brand of PC Card reader/writer to load the job with.• If the job has had any handling, such as going through e-mail, thentry a fresh job file (transfer by FTP or Network)Programmer Module requires repair or replacement.Contact Data I/O Customer Service.Update to the latest RoadRunner software.Programmer Module requires repair or replacement.Contact Data I/O Customer Service.Programmer Module requires repair or replacement.Contact Data I/O Customer Service.Programmer Module requires repair or replacement.Contact Data I/O Customer Service.Programmer Module requires repair or replacement.Contact Data I/O Customer Service.Update to the latest RoadRunner software. If the error is not resolved,the Programmer Module requires repair or replacement.Contact Data I/O Customer Service.6Wrong Adapter boardinstalled for the Jobselected.Install the correct Adapter board.Unlisted Error MessagesErrors that are uncommon are not listed. If you get an error message notlisted above, contact Data I/O Customer Service.6—14 Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010]
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Troubleshooting • Error Messages •• Unlisted Error MessagesLampColor. . .bluelamp is on. . .Error MessageUnable to raise probe 1.Unable to raise probe 2.Unable to raise probe 3.Unable to raise probe 4.Unable to read Adapterboard ID consistently.Reinsert Adapter.Unable to read Jobs directory.Unable to reset programmingelectronics.Unrecognized Programmerboard.VCC DAC calibrationerror.VIH DAC calibration error.VPP DAC calibration error.VSense DAC calibrationerror.Waveform board not supportedby software.ResolutionThe solenoid switch in the Pneumatic Module may be stuck. Replacethe Pneumatic Module.See above. ↑See above. ↑See above. ↑Reinsert the Adapter.• Try a different Job card.• Try a different brand of PC Card reader/writer to load the job with.• If the job has had any handling, such as going through e-mail, thentry a fresh job file (transfer by FTP or Network)Programmer Module requires repair or replacement.Contact <strong>Data</strong> I/O Customer Service.Update to the latest <strong>RoadRunner</strong> software.Programmer Module requires repair or replacement.Contact <strong>Data</strong> I/O Customer Service.Programmer Module requires repair or replacement.Contact <strong>Data</strong> I/O Customer Service.Programmer Module requires repair or replacement.Contact <strong>Data</strong> I/O Customer Service.Programmer Module requires repair or replacement.Contact <strong>Data</strong> I/O Customer Service.Update to the latest <strong>RoadRunner</strong> software. If the error is not resolved,the Programmer Module requires repair or replacement.Contact <strong>Data</strong> I/O Customer Service.6Wrong Adapter boardinstalled for the Jobselected.Install the correct Adapter board.Unlisted Error MessagesErrors that are uncommon are not listed. If you get an error message notlisted above, contact <strong>Data</strong> I/O Customer Service.6—14 <strong>Data</strong> I/O • ProLINE-<strong>RoadRunner</strong> Owner’s <strong>Manual</strong> • 096-0240 [updated Mar2010]