RoadRunner Owner's Manual - Data I/O Corporation
RoadRunner Owner's Manual - Data I/O Corporation RoadRunner Owner's Manual - Data I/O Corporation
Maintenance • Diagnosing with the Adapter Board •• Running Diagnostics on a ProgrammersIf a grease gun is not usedTo replenish the ball screw grease:1. Turn the power off.2. Wipe off the old grease.3. Apply grease directly to the rail and ball groove of the screw shaft.Move the ball slide so the grease permeates into it.Diagnosing with the Adapter BoardThe Diagnostic Adapter Board (DAB), part number 910-2200-003 or later,detects problems related to programmer hardware failure—the WaveformCircuit Board and BackPlane Circuit Board. It does not test the Robot I/OBoard or system timing. (RoadRunner firmware version 1.00.10.A, or later,is required.)Running Diagnostics on a ProgrammersTo run the diagnostic test:1. Turn the RoadRunner power switch off.2. Lift off the Robotics Cover.CAUTION: To prevent ESD shock, before you touch theSocket Adapter, discharge static electricity from yourselfby touching a common ground or an unpainted metalsurface.5When power is turned off,the head is easily movedback and forth by hand.3. Move the Pick and Place Head away from the programmer socket moduleto allow room to work.4. Pull the Actuator Plate away from the RoadRunner by sliding it outfrom the grooved brackets.5. Unscrew the two captive screws that secure the Socket Adapter bracketand rotate the adapter bracket up.6. Lift the adapter free, being careful not to damage the electronic circuitry.7. Insert the Diagnostic Adapter Board ensuring that it seats correctly onthe adapter pins.8. Lower the adapter bracket and screw in the screws.9. Insert a supervisor PC-Card into the RoadRunner.10. Turn the RoadRunner power switch On.11. Scroll to and select Programmer Diags on the keypad screen.Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010]] 5—5
Maintenance • Diagnosing with the Adapter Board •• Running Diagnostics on a Programmers12. Scroll to and select Test All, or select one of the individual tests listed(rather than Test All).For Programmer Moduleremoval instructionssee“Removing the ProgrammerModule” in the ServiceManual.The pass/fail test results are displayed on the RoadRunner keypad display,while test result details are written to /fdrroot/system/diaglog.txton the PCMCIA card. If any of the tests show FAIL on the keypad display(for example: Adtr ID Test: FAIL) remove and return the ProgrammerModule, along with the PCMCIA card containing the test results, toData I/O Corporation or to your nearest Data I/O approved service center.For contact numbers see the inside back cover.55—6 Data I/O • ProLINE-RoadRunner Owner’s Manual • 096-0240 [updated Mar2010]]
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- Page 137 and 138: Troubleshooting • Schematics •
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- Page 141 and 142: Glossary of Terms • checksumchipc
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- Page 145 and 146: Glossary of Terms • SMASMDSMTSNSs
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- Page 149 and 150: Index • D+Configure RoadRunner 2-
- Page 151 and 152: Index • R+Pocket Pitch, changing
- Page 153 and 154: Index • Y+IIndex—6 Data I/O •
Maintenance • Diagnosing with the Adapter Board •• Running Diagnostics on a Programmers12. Scroll to and select Test All, or select one of the individual tests listed(rather than Test All).For Programmer Moduleremoval instructionssee“Removing the ProgrammerModule” in the Service<strong>Manual</strong>.The pass/fail test results are displayed on the <strong>RoadRunner</strong> keypad display,while test result details are written to /fdrroot/system/diaglog.txton the PCMCIA card. If any of the tests show FAIL on the keypad display(for example: Adtr ID Test: FAIL) remove and return the ProgrammerModule, along with the PCMCIA card containing the test results, to<strong>Data</strong> I/O <strong>Corporation</strong> or to your nearest <strong>Data</strong> I/O approved service center.For contact numbers see the inside back cover.55—6 <strong>Data</strong> I/O • ProLINE-<strong>RoadRunner</strong> Owner’s <strong>Manual</strong> • 096-0240 [updated Mar2010]]
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