Factory Manufactured Houses - Harwal Group of Companies

Factory Manufactured Houses

Company ProfileSince inception in 1961, TSSC, a primary member of Harwal Group has been setting manufacturing benchmarks in the regionwith its engineering excellence. The ISO 9001:2008 certified company manufactures diverse range of products and offers arange of services from its facilities spread across Sharjah, Dubai and AbuDhabi.TSSC is the largest manufacturer of insulated panels for roofing and cladding in the Middle East. The building materialsmanufactured by TSSC are fire rated and carries individual product certifications. With over 4 decades of experience, stateof the art manufacturing facilities and the largest production capacity in the Middle East, TSSC manufactures products tointernational quality standards and cater to customer demands by ensuring timely delivery and providing exceptional service.• Composite Panels• Profiled Cladding Sheets• Seamless Roofing• Doors & Windows• Curtain Walls• Chillers• Freezers• Factory ManufacturedHouses• Telecom Shelters• Portacabins• Containerised Houses• Kitchen & LaundryEquipments• Standard & Custommade• Stainless Steel• Glazing SystemsRefrigerators & FreezersBuildingMaterialsCold StoresPrefab SolutionsStainless SteelProducts• MerchandisingRefrigerators(Visi coolers & Freezers)• Stainless Steel waterCoolers• Metal Sheds• Cable Trays• Cable Trunking• Cable Ladders• Switchgears• GalvanisingCommercialRefrigerationSolutionsMetal ProductsServices

Harwal GroupThe leading manufacturing group in the region.Harwal Group is an international manufacturing conglomerate specialized in various manufacturing technologies withheadquarters in UAE. With a diverse range of products that serve a spectrum of industries, we build valuable partnerships withour customers and provide them excellent service.Our Group companies in the Gulf region include Cosmoplast, Interplast, Intermetal, TSSC, Technomec, Emirates Recycling, UnionBeverages Factory and Harwal Containers Manufacturing. Collectively they cater to diverse market sectors with a customerbase spanning across the Middle East, Europe, USA, Asia Pacific, Africa, CIS and beyond.Our Group companies lay great emphasis on our core values such as quality, service and dependability in order to achieve ourobjective of manufacturing innovative and high quality products for our customers. All our companies are ISO 9001:2008 certifiedand follow stringent quality parameters in manufacturing goods that meet international product specifications and standards.In the GCC, Harwal Group is the largest converter of plastic, wood and metals into finished products. Harwal Group productlinescomprise of building materials, pipeline systems, electrical and plumbing systems, prefabricated solutions, packaging materialsand consumer packaging products, cold rooms & refrigerators, beverages, household and commercial equipments, furnitureand other relevant allied manufacturing services.The Group also has a yacht building operation in Holland, specialized in building luxury yachts of various sizes.

Factory Manufactured Houses1. Pre-Engineered Light Weight Steel Framed House :Latest CNC technology put to use by us in manufacturing assureshighly accurate placement of pre-punched bolt hole making thefield assembly of buildings faster and easier.2. Earthquake Resistant :Our steel framed buildings are engineered to resist any buildingdamage that could be caused by fault line tremors or earthquakes.3. Hurricane Resistant :The construction of our buildings is engineered to withstand thedamage impact of both wind and torrential rainfall resulting fromhurricane conditions.5. Termite Resistant :Our materials & components used in the buildings are 100%resistant to a variety of potential intrusions, including pest, rodentand termites.6. Solid Framed Construction :Our framed construction system are stable and durable to resistcatastrophic natural phenomena. Buildings constructed withDuramax roof, walls and partition systems are guaranteed toserve their purposes for their users for a very long time.Duramax | Pre-engineered Houses4. Energy Efficient :The materials used in the construction of Duramax houses createvaluable energy efficiencies. The use of polyurethane as the insulatingmaterial enables Duramax houses to be the most energyefficient houses available today. The use of PU insulation preventsradiant heat penetration in summer and radiant heat loss in winter,thereby resulting in a considerable saving in electricity bills.TSSC | Factory Manufactured Houses| 3

Introduction“ We develop cost effective solutionsthat meet all your needs “Duramax | Pre-engineered HousesWith over 3 decades of experience in the compositesandwich panels industry in the Gulf region, TSSC ispioneer in manufacturing polyurethane injected/laminated insulated panels. The company isspecialised in designing and manufacturingpermanent pre-engineered housing buildings foraccommodation to be used in various fields ofrequirements.The panels are manufactured to the highest qualitystandards and specifications and are suppliedacross the region to build custom made houses.We use fully insulated roof, wall, partition and doorpanels that provide the building with exceptionalthermal insulation. This helps in drastically reducingthe radiant heat penetration into the house fromthe external environment in summer and viceversa in winter, thus resulting in low electricity andmaintenance costs.Our highly trained and experienced projectmanagement team is committed to delivering theproject within the scheduled time and well withinthe stipulated budget. Safe and speedy executionof the project is ensured by our staffs’ commitmentright from the enquiry to the handing over of theproject with guaranteed attention to even theminute details of the project. This differentiates usfrom our competitors and we believe in maintaininga long term relationship with our clientsTSSC guarantees the supply of the best qualityproducts at affordable prices and offers professional& personal service to each of our clients.TSSC | Factory Manufactured Houses| 4

Housing Specification - ( Main Insulated Components )Roof CladdingInsulated composite panels with the following specification:Outer skin : 0.5 mm thick Aluminium polyester coated RAL 3001, redcolour of 42/206 tile profile.Insulation : 50 mm thick Injected polyurethane foam of 38 kg/m³density having a “ U ”value of 0.46 W/m2 0 C.Inner skin : 0.4 mm thick GI polyester coated RAL 9003, white colour,low ribbed.Other Roof OptionsOuter skina) 0.7 mm thick Aluminiumb)0.5 / 0.6 / 0.7 mm thick GIc) Colour - As per client’s choiceInner skina) 0.4 to 0.7 mm thick GI mill finish(un-pain ted ) OR Polyester Paintedb) Aluminium Foil c) Colour - As per client’s choiceWall CladdingInsulated composite panels with the following specification:Outer skin : 2 mm thick Stone profiled white coloured GRP sheet.Insulation : 66 mm thick Injected polyurethane foam of 42 kg/m³density having a “ U ” value of 0.34 W/m2 0C.Inner skin : 12 mm thick moisture retardant gypsum board ( paintedas per client’s color choice )Overall wall cladding thickness : 80 mmDuramax | Pre-engineered HousesOther Wall OptionsOuter skina) 1.9 mm thick Stone profiled white coloured PVC sheet with GRPbackingb) 6 mm thick moisture retardant Fiber Cement Board ( paintfinished at site )Inner skina) 0.5 to 0.7 mm thick Aluminium OR GI Polyester Painted OR 0.7mm thick GI Plastisol, 200 microns PVC coated.b) 6mm thick moisture retardant Fiber Cement Board ( paint finishedat site )c) 12 mm thick moisture retardant Gypsum Board.d) Any finish based as per client’s material & color choiceTSSC | Factory Manufactured Houses| 5

Duramax AdvantagesThere are a number of reasons why you shouldchoose TSSC’s Duramax House as your new house.Listed below are a few advantages of Duramaxhouse. Take a look at the services provided by us tosee why TSSC’s Duramax Houses are SIMPLY THE BESTAdvantagesDuramax | Pre-engineered Houses• Aesthetic looks and appearance• Suitable for any climatic conditions• Insulated roof, walls, partition & door panelsmanufactured to the highest standards• Considerable saving in electricity bills.• Long lasting & durable• Quick delivery & erection time when compared toconventional buildings.• Possible to build Ground + First floor• Can be easily stored as flat pack• Flat-packed and bundled to reduce transportationcostServices provided• Design (detailed drawings)• MEP• HVAC• Special windows• Interior finishes as desired• Fire protection• Civil work – undertaken upon client’s request tocater as Turn-key project• All erection works are carried out by trained TSSCerectors & supervised by skilled SupervisorsAll works are carried out in a professional manner & finish so as toensure that your new house completely differentiates itself fromany other building.TSSC | Factory Manufactured Houses| 6

General FeatureInsulated Foam Properties for Roof Cladding:a. Mechnical Characteristic of the foam (at Overall Density of 35 - 37 kg/m 3 )- Tensile stress TEST : 150 kpa Measured value Unit- Thermal Compression Conductivity resistance (‘K’ Value) : 100 kpa 0.022 ( + - 0.002 ) W/ (m. 0 c)- Shear resistance : 100 kpaDensity (core) 35 - 38 Kg/m 3- Fire property : B3 as per DIN 4102 (B2 upon request)Compressive Strength >120 KpaTensile Strength 150 kpab. Insualtion capacityShear Strength 100 kpa- K value (Thermal conductivity of PU)-0.22 W/mKClosed Cells- Tolerance +/0.002> 90 %Water Absorption By Volume (After 24 hours) 1.0 %Fire ResistanceB3 As per DIN 4102 (B2 & PIR upon request)Polyrethane Core Thickness (mm) T = 35 T = 40 T = 50 T = 60 T = 70 T = 80 T = 90 T = 100Overall HeatTransferCoefficient“U” Value2 0W/ (M. C) 0.6000 0.525 0.420 0.350 0.300 0.280 0.262 0.210KCAL/M 2h 0 C 0.516 0.451 0.361 0.301 0.258 0.241 0.225 0.181BTU/Ft 2 h 0 F 0.106 0.092 0.074 0.062 0.053 0.049 0.046 0.037c. Water absorption of the foam- after 24 hours :1.0% of VolumeInsulated Foam Properties for Wall Cladding:d.Closed Cells TEST : -93%Measured value UnitThermal Conductivity (‘K’ Value) 0.023 ( - 0.002 ) W/ (m. 0 c)Density (core) 42 ( - 2) Kg /m 3Compressive Strength 420 KpaFlexural Strength 120 KpaClosed Cells 93 %Water Absorption By Volume (After 24 hours) 1.9 %Fire ResistanceB3 As per DIN 4102 (B2 & PIR upon request)Duramax | Pre-engineered HousesHeat Transfer Coefficients:t = Heat transfer coefficientThickness in mm 50 80 100 120‘U’ Value W/(m 2 , 0 c) 0.460 0.288 0.230 0.192104.60 4.60 2.88 2.3015 6.90 6.90 4.32 3.45Q = Thermal transmission in W/m 220 9.20 9.20 5.76 4.6025 11.50 11.50 7.20 5.7530 13.80 13.80 8.64 6.9035 16.10 16.10 10.08 8.0540 18.40 18.40 11.52 9.2045 20.70 20.70 12.96 10.3550 23.00 23.00 14.40 11.5055 25.30 25.30 15.84 12.6560 27.60 27.60 17.28 13.80TSSC | Factory Manufactured Houses| 7

Partition CladdingInsulated composite panels with the following specification:12 mm thick moisture retardant Gypsum board on both sides (painted as per client’s choice ) and injected in-between with 56mm thick Polyurethane am having a density of 42 kg/m³ & a “ U ”Value of 0.41 W/m2 0 C.Overall Partition cladding thickness : 80 mOther Partition :a) 6mm thick moisture retardant Fiber Cement OPTIONS Board (paint finished at site )b) 0.5 to 0.7 mm thick Aluminium OR GI Polyester Painted OR 0.7 mmthick GI Plastisol, 200 microns PVC coated.c) Any finish based as per client’s material & color choiceDuramax | Pre-engineered HousesDoorsDouble/Single leaf TSSC standard Insulated doors are composed ofuPVC embossed skins on both sides of the panel which is sandwichedin-between with 40 mm thick injected polyurethane foamof 42 kg/m3 density. Door jambs and architraves are of solid woodwhich are polish finished. Handles shall be of chrome/brass platedfinish with cylindrical locks & stainless steel/brass hinges.Comparative Insulation ValuesSl Material Thickness1 Polyurethane 25 mm2 Polystyrene 40 mm3 Mineral Wool 45 mm4 Cork 60 mm5 Fiber Board 65 mm6 Softwood 140 mm7 Concrete Blocks 160 mm8 Common Bricks 180 mm(Figures assume by dry conditions)12345678All other detailed specifications shall be furnished while quoting for the enquiries.TSSC | Factory Manufactured Houses| 8

PROJECTS GALLERY

TSSC | Factory Manufactured Houses| 11Duramax | Pre-engineered Houses

Duramax | Pre-engineered HousesProject Name : Office unit in Al Ain, UAEArea : 562 m 2TSSC | Factory Manufactured Houses| 12

Duramax | Pre-engineered HousesProject Name : Centralized Dinning area at Seer Baniyas Island, Abu DhabiArea : 264 m 2TSSC | Factory Manufactured Houses| 13

Duramax | Pre-engineered HousesProject : 6 Bedroom Residential Villa at Sharjah, UAEArea : 189 m 2TSSC | Factory Manufactured Houses| 14

Duramax | Pre-engineered HousesProject : Majlis with GYM & Sanitary facilities at Dubai, UAEArea : 88 m 2TSSC | Factory Manufactured Houses| 15

Duramax | Pre-engineered HousesProject : Majlis with Kitchen & Sanitary facilities at Doha, QatarArea : 60 m 2TSSC | Factory Manufactured Houses| 16

Duramax | Pre-engineered HousesProject : 2 Bedroom Resort Villa at Ghantoot, Abu DhabiArea : 76 m 2TSSC | Factory Manufactured Houses| 17

Duramax | Pre-engineered HousesProject : At RAMADI, IRAQArea : 80 m 2TSSC | Factory Manufactured Houses| 18

Duramax | Pre-engineered HousesProject : Model House at Big 5 ExhibitionArea : 40 m 2TSSC | Factory Manufactured Houses| 19

Duramax | Pre-engineered HousesProject Name : 2 Bedroom Display Model House at Harwal Showroom, Sharjah, UAEArea : 52 m 2TSSC | Factory Manufactured Houses| 20

Duramax | Pre-engineered HousesProject : Resort house at Seer Baniyas Island - Abu DhabiArea : 154 m 2TSSC | Factory Manufactured Houses| 21

Duramax | Pre-engineered HousesProject Name :Area : 66 m 2Mosque at Ajban, UAETSSC | Factory Manufactured Houses| 22

Duramax | Pre-engineered HousesProject : 70 Rooms Labor Camp With Centralized Kitchen & Dining At Ajban, AbudhabiArea : 2,811 m 2TSSC | Factory Manufactured Houses| 23

Duramax | Pre-engineered HousesProject : 4 Bedroom Villa at Ras Al Khaimah, UAEArea : 258 m 2TSSC | Factory Manufactured Houses| 24

Duramax | Pre-engineered HousesProject : Double storied office building at TSSC, Sharjah, UAEArea : 71 m 2,TSSC | Factory Manufactured Houses| 25

Duramax | Pre-engineered HousesProject : Driving Institute Office at Ras Al KhaimahArea : 275 m 2,TSSC | Factory Manufactured Houses| 26

Quality Assurance Policy & GuaranteeFor decades, the Quality Management System followed by TSSC has ensured that the productsand services offered by the company always surpass the expectations of its customers.Continuous improvement is an ongoing characteristic of our ISO 9001:2000 system to improveevery operational process. As a leading manufacturer, TSSC has always stayed focused onfinding new ways to design, produce, sell and deliver quality products at economic prices.TSSC has QA/QC departments to continuously monitor their operational processes andproduct quality. TSSC’s state of the art QC laboratories ensure that products supplied meetthe various international standards to which they are designed and produced. The productionline implements a continuous quality system that conforms the quality at each stage ofproduction. Most of TSSC products are approved by third party certifying agencies. Thelongest certification held by TSSC is for the insulated panels by the Lloyds Register in London.TSSC composite panels have very high fire ratings and TSSC is under the process of obtainingFM approval for all the panels they manufacture. Besides these, most of TSSC products areDCL approved.Moreover, TSSC’s stringent vendor qualification system selects the best internationalmanufacturers and suppliers for the production and procurement needs. Some of the majorsuppliers for TSSC include• HUNTSMAN• BAYER• KASON• DAN-DOORS• PASTORE & LOMBARDI• CORUS• OTEFAL• ARCELOR• HINDALCO• UNI COIL• BLUESCOPE• JSW STEEL• UTTAM GALVAUSAGERMANYUSADENMARKITALYUKITALYEUROPEINDIAKSAAUSTRAILIAINDIAINDIADuramax | Pre-engineered HousesGuarantee:TSSC offers up to 25 years guarantee (according to the specifications) against manufacturingdefects for all polyurethane insulated panels.TSSC | Factory Manufactured Houses| 27

Harwal Group offices & BranchesUKArmeniaUSAFranceCyprusRussiaKSAUAEOur Global Presencewww.harwal.net

CertificationsDuramax | Pre-engineered HousesTSSC | Factory Manufactured Houses| 30