The good, the bad and the ugly: the shape of things to ... - AviTrader
The good, the bad and the ugly: the shape of things to ... - AviTrader
The good, the bad and the ugly: the shape of things to ... - AviTrader
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<strong>AviTrader</strong><br />
MRO<br />
December 2011 - www.avitrader.com<br />
WHAT LIES AHEAD<br />
IN 2012<br />
• <strong>The</strong> MRO Outlook for 2012<br />
• <strong>The</strong> Case for South America<br />
• <strong>The</strong> Looming Aftermarket Battle<br />
LATEST FROM SABENA TECHNICS • LESSOR FINANCIALS<br />
ANALYSIS LYSIS L - 2011 DU DUBAI<br />
AIRSHOW ORDERS • INDUSTRY NEWS
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Edi<strong>to</strong>r‘s Page 3<br />
<strong>The</strong> <strong>good</strong>, <strong>the</strong> <strong>bad</strong> <strong>and</strong> <strong>the</strong> <strong>ugly</strong>: <strong>the</strong> <strong>shape</strong> <strong>of</strong> <strong>things</strong> <strong>to</strong> come in 2012<br />
WE ARE DELIGHTED TO BRING yOU our<br />
December issue <strong>of</strong> <strong>AviTrader</strong> MRO, our final<br />
for <strong>the</strong> year - <strong>and</strong> what a year it has been,<br />
from <strong>the</strong> record orders for aircraft, engines<br />
<strong>and</strong> services coming out <strong>of</strong> Le Bourget <strong>and</strong><br />
Dubai <strong>to</strong> <strong>the</strong> dire forecasts for recession <strong>and</strong><br />
billion-dollar losses in <strong>the</strong> industry <strong>of</strong>fered earlier<br />
this month by IATA.<br />
It’s not <strong>the</strong> first time that <strong>the</strong> aviation industry<br />
will have been faced with crippling financial<br />
circumstances, <strong>and</strong> it’s a given that <strong>the</strong> MRO<br />
sec<strong>to</strong>r will wea<strong>the</strong>r <strong>the</strong> s<strong>to</strong>rm, almost certainly<br />
stronger for <strong>the</strong> experience <strong>and</strong> probably minus<br />
a few members as <strong>the</strong> laws <strong>of</strong> survival lead<br />
<strong>to</strong> continued consolidation <strong>and</strong> cutbacks.<br />
As you’ll see in <strong>the</strong>se pages, a number <strong>of</strong> industry<br />
pr<strong>of</strong>essionals <strong>to</strong>ok <strong>the</strong> time <strong>to</strong> share with us<br />
<strong>the</strong>ir hopes <strong>and</strong> fears for <strong>the</strong> year ahead. Without<br />
exception, <strong>the</strong>y believe it won’t be an easy<br />
12 months, but it’s clear that <strong>the</strong> impact <strong>of</strong> <strong>the</strong><br />
Contents<br />
coming downturn will depend very much on<br />
where you live <strong>and</strong> work.<br />
One case in particular caught our attention<br />
this month: TAP Maintenance & Engineering,<br />
part <strong>of</strong> Portugal’s state-owned TAP group that<br />
is earmarked for privatization by <strong>the</strong> Portuguese<br />
government by next June as part <strong>of</strong> <strong>the</strong><br />
country’s austerity drive. With one foot firmly<br />
planted in <strong>the</strong> burgeoning Brazilian MRO market<br />
<strong>and</strong> <strong>the</strong> o<strong>the</strong>r in struggling Europe, <strong>the</strong><br />
company is courting bids from both sides <strong>of</strong><br />
<strong>the</strong> Atlantic in a process that could well characterize<br />
market dynamics in <strong>the</strong> year ahead.<br />
Long-established opera<strong>to</strong>rs from <strong>the</strong> old continent<br />
looking at unrivalled routes <strong>to</strong> Brazil -<br />
or ambitious ‘new world’ sui<strong>to</strong>rs keen <strong>to</strong> take<br />
on South America’s biggest MRO <strong>and</strong> build<br />
it from <strong>the</strong>re? This time next year, we’ll look<br />
back <strong>and</strong> say that we saw it coming!<br />
Again, we thank <strong>the</strong> IBA for <strong>the</strong>ir invaluable<br />
<strong>The</strong> future <strong>of</strong> TAP M&E’s facilities in Rio de Janeiro will be decided by June 2012 TAP M&E Brazil<br />
Industry News - Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
Company News - Sabena technics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />
Technology News . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
Cover S<strong>to</strong>ry: <strong>The</strong> MRO Outlook for 2012 . . . . . . . . . . . . . . . . . . . . . . . . 8-15<br />
Cover S<strong>to</strong>ry: <strong>The</strong> MRO Outlook - IBA Perspective . . . . . . . . . . . . . . . . . 8-11<br />
Cover S<strong>to</strong>ry: <strong>The</strong> MRO Outlook - <strong>The</strong> Case for South America . . . . . . . . . 12<br />
<strong>The</strong> Aftermarket Heats Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14<br />
Lessor Finance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />
IBA Analysis: <strong>The</strong> Dubai Airshow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18<br />
News in Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23<br />
Industry People on <strong>the</strong> Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />
contributions over <strong>the</strong> year, <strong>and</strong> this month<br />
in particular, with commercial manager Ben<br />
Jacques’ insight in<strong>to</strong> what lies ahead in 2012 as<br />
well as his analysis <strong>of</strong> <strong>the</strong> as<strong>to</strong>nishing volume <strong>of</strong><br />
orders from last month’s Dubai Airshow.<br />
We look forward <strong>to</strong> ano<strong>the</strong>r 12 months <strong>of</strong><br />
bringing you <strong>the</strong> latest industry news <strong>and</strong> exclusive<br />
market insight, not just in <strong>the</strong> pages <strong>of</strong><br />
<strong>AviTrader</strong> MRO but also our <strong>AviTrader</strong> Weekly<br />
News Headlines <strong>and</strong> our Daily News Alert.<br />
Looking ahead <strong>to</strong> <strong>the</strong> New Year, we’ll be bringing<br />
you our ‘Engine Issue’ in January, with a focus<br />
on spare engine availability <strong>and</strong> spare engine<br />
parts, while February will take us <strong>to</strong> Asia <strong>to</strong> see<br />
how companies both in <strong>the</strong> region <strong>and</strong> beyond<br />
are preparing <strong>to</strong> get a piece <strong>of</strong> this fast-growing<br />
MRO market. March will see our main s<strong>to</strong>ry devoted<br />
<strong>to</strong> <strong>the</strong> repair <strong>and</strong> logistics <strong>of</strong> wheels <strong>and</strong><br />
brakes. As usual, we welcome your input - send<br />
your comments <strong>to</strong> us at edi<strong>to</strong>r@avitrader.com.<br />
<strong>AviTrader</strong><br />
MRO<br />
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<strong>AviTrader</strong> Publications Corp.<br />
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Edi<strong>to</strong>rial<br />
Ca<strong>the</strong>rine Davies, Edi<strong>to</strong>r<br />
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<strong>AviTrader</strong> MRO - December 2011
Industry News - Events 4<br />
Middle East ‘vibrancy’ on display at Dubai Airshow as records fall<br />
Last month’s Dubai Airshow provided a glimmer <strong>of</strong> light in an increasingly troubled global financial l<strong>and</strong>scape, as <strong>the</strong> order book <strong>to</strong>pped $63bn - more than four times larger<br />
than <strong>the</strong> previous event in 2009, which posted $14bn in orders. Airbus continued its relentless march forward with <strong>the</strong> new fuel-efficient A320neo, notching up close <strong>to</strong><br />
200 orders <strong>and</strong> MOUs for <strong>the</strong> model, while Boeing s<strong>to</strong>le <strong>the</strong> show on <strong>the</strong> long-haul side with a massive new order for 50 777-ER aircraft from Emirates. <strong>The</strong> deal, valued at<br />
$18bn at list prices, was <strong>the</strong> largest in Boeing’s 95-year his<strong>to</strong>ry, in dollar value - until two days later, when <strong>the</strong> Chicago-based airframer announced a $21.7bn agreement<br />
for 201 <strong>of</strong> its own single-aisle fuel-efficient <strong>of</strong>fering, <strong>the</strong> 737 Max, <strong>and</strong> a fur<strong>the</strong>r 29 NG 737-900ERs, with Indonesia’s Lion Air.<br />
<strong>The</strong> 2011 Dubai Airshow was <strong>the</strong> last <strong>to</strong> be held at <strong>the</strong> Airport Expo, as <strong>the</strong> next show, in 2013, will take place in Dubai World Central, a purpose-built ‘aerotropolis‘ that is<br />
an integral component <strong>of</strong> <strong>the</strong> Dubai Government‘s strategy <strong>to</strong> establish <strong>the</strong> emirate as an international aviation hub <strong>and</strong> a gateway <strong>to</strong> global markets.<br />
<strong>The</strong> Dubai Airshow 2011 in figures<br />
Total trade visi<strong>to</strong>rs 56,548 (+7%)<br />
Total exhibi<strong>to</strong>rs 960 (+8%)<br />
Total countries 122<br />
Total square meters 325,513<br />
Total chalets 103<br />
Total order book $63.3bn<br />
Source: F&E Aerospace<br />
Lufthansa Technik signs various cooperation agreements at Dubai Airshow<br />
• LHT <strong>and</strong> Emirates signed a non-exclusive agreement<br />
for a period <strong>of</strong> five years related <strong>to</strong> <strong>the</strong> maintenance<br />
<strong>of</strong> components installed on <strong>the</strong> Airbus A330/A340<br />
<strong>and</strong> Boeing 777 fleets operated by Emirates.<br />
• Maximus Air extended its existing contract for<br />
component supply with Lufthansa Technik by five<br />
years, <strong>and</strong> new aircraft have been added. In addition,<br />
Lufthansa Technik will carry out line maintenance in<br />
Europe for Maximus Air’s Airbus A300-600 freighters.<br />
Maximus Air has had a Total Component Support TCS<br />
contract for four years for <strong>the</strong> carrier’s current two<br />
A300-600 freighters. This agreement has now been<br />
exp<strong>and</strong>ed <strong>to</strong> include three more freighters being<br />
added <strong>to</strong> <strong>the</strong> fleet, <strong>and</strong> simultaneously extended <strong>to</strong><br />
cover all five aircraft through 2016. At <strong>the</strong> same time,<br />
Maximus Air has commissioned Lufthansa Technik<br />
with line maintenance <strong>and</strong> A- <strong>and</strong> C-checks in Leipzig<br />
<strong>and</strong> Brussels.<br />
• Lufthansa Technik <strong>and</strong> NAS-Holding <strong>of</strong> Saudi Arabia<br />
are exp<strong>and</strong>ing <strong>the</strong>ir cooperation. Lufthansa Technik<br />
already provides component <strong>and</strong> engine services<br />
for NAS fleet <strong>and</strong> support for <strong>the</strong> new technical<br />
subsidiary NAS-Tech. Now <strong>the</strong> two partners will join<br />
Emirates ordered a fur<strong>the</strong>r 50 777ER aircraft from Boeing at <strong>the</strong> 2011 Dubai Airshow Boeing<br />
forces in <strong>of</strong>fering technical services for cus<strong>to</strong>mers<br />
in Saudi Arabia, who will be addressed <strong>and</strong> served<br />
through a joint sales organization representing<br />
both partners. <strong>The</strong> MRO services <strong>of</strong> NAS-Tech <strong>and</strong><br />
Lufthansa Technik complement each o<strong>the</strong>r perfectly,<br />
whe<strong>the</strong>r for VIP <strong>and</strong> special mission aircraft or for<br />
maintenance <strong>and</strong> overhaul services for commercial<br />
airlines in Saudi Arabia.<br />
• Lufthansa Technik signed a second completion<br />
contract for a Boeing 747-8. An appropriate<br />
signing with an undisclosed cus<strong>to</strong>mer <strong>to</strong>ok place<br />
at <strong>the</strong> Dubai Airshow 2011. <strong>The</strong> completion will<br />
start in 2012.<br />
• Lufthansa Technik established a new company<br />
headquartered in Dubai – Lufthansa Technik Middle<br />
East Services (LTMES), which will bundle all <strong>the</strong> Middle<br />
East sales <strong>and</strong> service activities currently pursued by<br />
a variety <strong>of</strong> members <strong>of</strong> <strong>the</strong> international Lufthansa<br />
Technik Group <strong>and</strong> establish a repair operation for<br />
nacelle components such as fan reversers, inlet cowls<br />
<strong>and</strong> fan cowls. Lufthansa Technik Middle East Services<br />
will look after cus<strong>to</strong>mers in <strong>the</strong> Middle East for all<br />
Lufthansa Technik Group companies.<br />
flydubai signs $20m maintenance support<br />
contract with Honeywell<br />
flydubai signed a maintenance cost agreement<br />
with Honeywell, worth more than $20m, <strong>to</strong> provide<br />
maintenance support for <strong>the</strong> carrier’s auxiliary power<br />
units (APUs) installed on its fleet <strong>of</strong> Boeing 737-800NG<br />
passenger aircraft. <strong>The</strong> 10-year contract provides flydubai<br />
with a stable, predictable maintenance structure that<br />
reduces costs associated with ad-hoc maintenance work<br />
<strong>and</strong> unscheduled airframe grounding. It also extends<br />
<strong>the</strong> operational availability <strong>of</strong> <strong>the</strong> fleet, which currently<br />
st<strong>and</strong>s at 20 aircraft. flydubai has ano<strong>the</strong>r 30 Boeing<br />
737-800 NG aircraft on order.<br />
Goodrich signs two key support agreements<br />
with Emirates<br />
Goodrich signed two support agreements with<br />
Emirates. <strong>The</strong> first is a General Terms Agreement (GTA)<br />
which provides <strong>the</strong> framework for all future MRO<br />
agreements between <strong>the</strong> two. <strong>The</strong> second represents<br />
<strong>the</strong> first application <strong>of</strong> this GTA. Under <strong>the</strong> 10-year<br />
Specific Business Agreement, Goodrich will deliver<br />
comprehensive overhaul <strong>and</strong> support services for <strong>the</strong> suite<br />
<strong>of</strong> 16 passenger evacuation slides on <strong>the</strong> Emirates Airbus<br />
A380 fleet. All maintenance work will be conducted at<br />
Goodrich’s Middle East MRO campus in Dubai.
Industry News 5<br />
Sabena technics uses know-how, partnerships <strong>to</strong> exp<strong>and</strong> in South America, Asia <strong>and</strong> Middle East<br />
Sabena technics knows a thing or two about <strong>the</strong> aviation<br />
industry, having been in <strong>the</strong> business since 1923. From<br />
its early days as <strong>the</strong> flag carrier <strong>of</strong> Belgium <strong>to</strong> its transformation<br />
in<strong>to</strong> a multinational MRO with 17 sites in seven<br />
countries, <strong>the</strong> company is no stranger <strong>to</strong> doing business<br />
outside <strong>the</strong> comfort zone <strong>of</strong> Europe <strong>and</strong> <strong>the</strong> US.<br />
Company CEO Chris<strong>to</strong>phe Bernardini <strong>to</strong>ld <strong>AviTrader</strong><br />
MRO that 2012 will be a challenging year for <strong>the</strong> industry.<br />
He believes that continuing pressure on airlines will see<br />
<strong>the</strong>m outsourcing more MRO work as <strong>the</strong>y are increasingly<br />
forced <strong>to</strong> focus on <strong>the</strong>ir core business <strong>of</strong> flying.<br />
Chris<strong>to</strong>phe Bernardini<br />
Sabena technics<br />
“MROs need <strong>to</strong> <strong>of</strong>fer cash-strapped airlines competitive prices accompanied by a<br />
capacity <strong>to</strong> respond <strong>to</strong> business needs <strong>and</strong> accompany <strong>the</strong>m in <strong>the</strong>ir development,”<br />
he said. “We also need <strong>to</strong> be attentive <strong>to</strong> <strong>the</strong> life-cycle <strong>of</strong> airlines <strong>and</strong> <strong>the</strong>ir financial<br />
evolution. Nowadays, given <strong>the</strong> leasing options available, airlines can as easily be<br />
created as <strong>the</strong>y can go bankrupt.“<br />
Looking ahead <strong>to</strong> 2012, Sabena technics is focusing on its geographical expansion<br />
in growth regions such as Asia, <strong>the</strong> Middle East <strong>and</strong> South America. It is <strong>the</strong> final<br />
stages <strong>of</strong> setting up a component repair shop in Bogotá, Colombia, <strong>the</strong> logical<br />
extension <strong>of</strong> <strong>the</strong> 10-year full component support deal it won earlier this year from<br />
Avianca-TACA <strong>to</strong> service <strong>the</strong> Latin American carrier’s Airbus A320 fleet.<br />
“We add value in developing markets where our know-how is an asset,” continued<br />
Bernardini, “<strong>and</strong> where we are also attentive <strong>to</strong> external growth <strong>and</strong> partnership<br />
opportunities <strong>to</strong> accompany <strong>the</strong> growing fleets in <strong>the</strong>se regions. Critical size<br />
is a key <strong>to</strong> success.”<br />
In <strong>the</strong> past month, Sabena technics has sealed a number <strong>of</strong> agreements that reinforce<br />
its international presence:<br />
• Spare Solution Support India (SSSI) contracted Sabena technics for <strong>the</strong> repair <strong>of</strong><br />
Airbus A320 <strong>and</strong> A321 components <strong>to</strong> ensure optimal support for its pool cus<strong>to</strong>mers.<br />
Through its component services division, Sabena technics launched a repair<br />
management technical collaboration with SSSI, a joint venture between EADS/Airbus,<br />
Indian partner Airspace Infrastructure <strong>and</strong> Turkish MRO Airlogic, which <strong>of</strong>fers<br />
component <strong>and</strong> logistics support.<br />
• Sabena technics also signed a three-year component repair services agreement<br />
with ULS Airlines Cargo, a Turkish cargo opera<strong>to</strong>r formerly known as Kuzu Airlines<br />
Cargo, which operates international cargo services with a fleet <strong>of</strong> three Airbus<br />
A300-84s <strong>and</strong> three A310-300s. “This increased flow <strong>of</strong> repair rewards our efforts<br />
<strong>and</strong> is a testament <strong>to</strong> <strong>the</strong> high level <strong>of</strong> services provided by Sabena tecnnics on <strong>the</strong>se<br />
specific aircraft types,” said Bernardini.<br />
• Qatar Airways renewed an existing agreement with Sabena technics by signing an<br />
additional five-year component support contract. <strong>The</strong> new agreement will include<br />
component repair <strong>and</strong> overhaul as well as pool access for its fleet <strong>of</strong> Airbus A300-<br />
600 aircraft. <strong>The</strong> contract will be operated with a dedicated cus<strong>to</strong>mer support manager<br />
on-site in Doha.<br />
• Messier-Bugatti-Dowty (Safran Group) <strong>and</strong> Barfield, <strong>the</strong> US subsidiary <strong>of</strong> <strong>the</strong><br />
Sabena technics Group, signed two agreements. In <strong>the</strong> first, Barfield will contract<br />
<strong>the</strong> repair <strong>of</strong> hydraulic equipment <strong>to</strong> Messier-Bugatti-Dowty’s facility in Querétaro,<br />
Mexico, <strong>and</strong> in <strong>the</strong> second agreement Messier-Bugatti-Dowty will grant an exclusive<br />
license <strong>to</strong> Barfield for <strong>the</strong> maintenance <strong>of</strong> electromechanical equipment, covering<br />
all <strong>of</strong> North America.<br />
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Industry News - Technology 6<br />
Ameco Beijing becomes first Chinese company <strong>to</strong> install in-flight WLAN<br />
Ameco Beijing became <strong>the</strong> first<br />
company in China <strong>to</strong> install in-flight<br />
WLAN when it added <strong>the</strong> service <strong>to</strong><br />
an Air China Boeing 737-800 last<br />
week, making Air China <strong>the</strong> first<br />
carrier in China <strong>to</strong> provide WLAN<br />
services. Thanks <strong>to</strong> a Chinese<br />
Civic Aviation modification design<br />
approval (MDA), Ameco Beijing was<br />
able <strong>to</strong> install <strong>the</strong> server in <strong>the</strong> cabin,<br />
providing passengers with more<br />
entertainment options accessible via<br />
WLAN through portable devices. Installing in-flight WLAN on an Air China Boeing 737-800 Ameco Beijing<br />
• Lufthansa Technik <strong>and</strong> partners successfully tested a new ‘green-taxiing’ system<br />
for ground operations: electric mo<strong>to</strong>rs installed on <strong>the</strong> main l<strong>and</strong>ing gear <strong>of</strong> an<br />
Airbus A320 aircraft <strong>to</strong>ok over all necessary movements <strong>of</strong> an aircraft on ground.<br />
<strong>The</strong> system integrates electric wheel drives in<strong>to</strong> <strong>the</strong> main l<strong>and</strong>ing gear <strong>to</strong> propel <strong>the</strong><br />
aircraft during ground operations. <strong>The</strong> wheel-drive technology leverages its industryleading<br />
electric mo<strong>to</strong>rs’ continuous <strong>to</strong>rque <strong>and</strong> power density <strong>to</strong> propel <strong>the</strong> aircraft.<br />
L-3 Communications, Fraport <strong>and</strong> sister companies Lufthansa <strong>and</strong> Lufthansa Technik,<br />
with Airbus support, teamed up <strong>to</strong> jointly test <strong>the</strong> technology demonstra<strong>to</strong>r which<br />
could lead <strong>to</strong> a new system for aircraft taxiing.<br />
• Qatar Airways will be <strong>the</strong> launch cus<strong>to</strong>mer for Boeing’s new Electronic Flight<br />
Folder (EFF). <strong>The</strong> carrier will install <strong>the</strong> EFF on <strong>the</strong>ir entire fleet <strong>of</strong> Boeing 777s starting<br />
in 2012, making it <strong>the</strong> first in <strong>the</strong> world <strong>to</strong> transmit day-<strong>of</strong>-flight data such as<br />
flight plans <strong>and</strong> wea<strong>the</strong>r information directly <strong>to</strong> <strong>the</strong> 777 Class 3 Electronic Flight Bag<br />
(EFB). Qatar Airways will also install <strong>the</strong> Electronic Flight<br />
Folder on <strong>the</strong>ir future Boeing 787 fleet, making it <strong>the</strong><br />
first airline <strong>to</strong> deploy such advanced operational s<strong>of</strong>tware<br />
on both models.<br />
• Monarch Airlines selected Goodrich Corporation<br />
<strong>to</strong> provide SmartDisplay Electronic Flight Bags<br />
(EFB) for its Airbus A300, A320, A321 <strong>and</strong> A330 aircraft.<br />
Monarch has completed initial installation <strong>of</strong> <strong>the</strong><br />
system on an A321 <strong>and</strong> conducted a successful twomonth<br />
in-service demonstration period. SmartDisplay<br />
EFBs will be rolled-out across <strong>the</strong> Airlines’ remaining<br />
Airbus fleet with planned retr<strong>of</strong>it completion by <strong>the</strong><br />
second quarter 2012. Goodrich’s Sensors <strong>and</strong> Integrated<br />
Systems team in Burnsville, Minn. is producing <strong>the</strong><br />
systems <strong>and</strong> performing integration activities.<br />
Goodrich will also provide two Goodrich SmartDisplay EFB units, ARINC 828-compliant<br />
aircraft interface devices <strong>and</strong> Carlisle Interconnect Technologies EZMount display<br />
mounts <strong>and</strong> installation kits for each aircraft. This advanced EFB portfolio, known as<br />
Goodrich’s cockpit data management system, provides extensive connectivity <strong>to</strong> aircraft<br />
data networks <strong>and</strong> systems, allowing Monarch <strong>to</strong> maximize EFB utility <strong>and</strong> <strong>the</strong><br />
associated operational savings.<br />
• SR Technics <strong>and</strong> Abu Dhabi Aircraft Technologies (ADAT), both part <strong>of</strong><br />
Mu<strong>bad</strong>ala Aerospace’s global MRO network, signed a contract with Airbus for<br />
<strong>the</strong> implementation <strong>of</strong> <strong>the</strong> Airbus Managed Inven<strong>to</strong>ry (AMI) service at <strong>the</strong> Dubai<br />
Airshow. <strong>The</strong> implementation <strong>of</strong> AMI – an au<strong>to</strong>mated inven<strong>to</strong>ry management system<br />
– will ensure <strong>the</strong> replenishment <strong>of</strong> <strong>the</strong> high-usage <strong>and</strong> non-repairable Airbus<br />
parts <strong>of</strong> <strong>the</strong> s<strong>to</strong>cks <strong>of</strong> SR Technics <strong>and</strong> ADAT.<br />
<strong>the</strong> height <strong>of</strong> excellence since 1967<br />
Performing Rear Spars – we’re <strong>the</strong> leaders by far<br />
Monarch Aircraft Engineering has performed over 100 Airbus Rear Spar<br />
service bulletins during <strong>the</strong> last year <strong>and</strong> is regularly returning <strong>the</strong> aircraft<br />
<strong>to</strong> service in <strong>the</strong> time it is taking o<strong>the</strong>r MRO’s <strong>to</strong> access <strong>the</strong> aircraft. Your<br />
operation can benefit from this superior level <strong>of</strong> skill, knowledge <strong>and</strong><br />
service.<br />
Owning <strong>the</strong> specialist equipment <strong>to</strong> incorporate <strong>the</strong> service bulletins <strong>and</strong><br />
with a dedicated team <strong>of</strong> specialist engineers, we have firsth<strong>and</strong> experience<br />
<strong>of</strong> <strong>the</strong> problems that might be encountered <strong>and</strong> <strong>the</strong> solutions required.<br />
Whe<strong>the</strong>r you wish <strong>to</strong> have our specialist team embody <strong>the</strong> service bulletins<br />
at your own location or at one <strong>of</strong> our UK maintenance facilities, we can<br />
deploy <strong>the</strong> team immediately <strong>and</strong> we will make <strong>things</strong> happen.<br />
To discuss any <strong>of</strong> your maintenance <strong>and</strong> engineering needs, please contact:email:<br />
engineering@monarch.co.uk<br />
web: www.monarchaircraftengineering.com<br />
or call us on: +44 (0)1582 398644
Largest<br />
aftermarket<br />
WheeL<br />
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Copenhagen · Hamburg · Las Vegas
Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook 8<br />
An uncertain year ahead for <strong>the</strong> MRO sec<strong>to</strong>r<br />
as <strong>the</strong> global economy teeters on <strong>the</strong> brink<br />
In this issue, our final for 2011, we’ve h<strong>and</strong>ed <strong>the</strong> floor over <strong>to</strong> industry executives from around<br />
<strong>the</strong> world, in a range <strong>of</strong> different sec<strong>to</strong>rs, <strong>to</strong> hear <strong>the</strong>ir predictions for <strong>the</strong> year ahead<br />
TONy TyLER, DIRECTOR GENERAL <strong>and</strong><br />
CEO <strong>of</strong> <strong>the</strong> International Air Transport Association<br />
(IATA), put <strong>the</strong> writing on <strong>the</strong> wall last<br />
week when he downgraded <strong>the</strong> organization’s<br />
central forecast for airline pr<strong>of</strong>its in 2012 from<br />
$4.9bn <strong>to</strong> $3.5bn, for a net margin <strong>of</strong> 0.6%.<br />
But that was <strong>the</strong> <strong>good</strong> news. In <strong>the</strong> next breath,<br />
he said that <strong>the</strong> economic turmoil facing Europe<br />
if governments fail <strong>to</strong> resolve <strong>the</strong> Eurozone<br />
sovereign debt crisis would lead <strong>to</strong> aviation<br />
industry losses <strong>of</strong> over $8bn - <strong>the</strong> largest<br />
since <strong>the</strong> 2008 financial crisis. If <strong>the</strong> banking<br />
crisis is averted, Europe is still almost certain<br />
<strong>to</strong> fall in<strong>to</strong> a brief recession. European carriers<br />
are expected <strong>to</strong> post losses <strong>of</strong> $600m in 2012.<br />
Pr<strong>of</strong>its in o<strong>the</strong>r regions <strong>of</strong> <strong>the</strong> world will be<br />
considerably weaker than those <strong>of</strong> 2011.<br />
In <strong>the</strong> context <strong>of</strong> this grim outlook for <strong>the</strong><br />
year ahead, <strong>AviTrader</strong> MRO spoke <strong>to</strong> a range<br />
<strong>of</strong> industry pr<strong>of</strong>essionals <strong>to</strong> hear <strong>the</strong>ir views<br />
on <strong>the</strong> MRO industry <strong>and</strong> <strong>to</strong> gain some insight<br />
in<strong>to</strong> industry sentiment as we embark<br />
on an uncertain future. We h<strong>and</strong> <strong>the</strong> floor <strong>to</strong><br />
our contribu<strong>to</strong>rs:<br />
CRySTAL BALL GAzING<br />
According <strong>to</strong> Katia Diebold-Widmer, head <strong>of</strong><br />
marketing at MTU Maintenance Hannover,<br />
<strong>the</strong> aviation business has changed since <strong>the</strong><br />
last downturn. “Unlike previous downturns<br />
which led <strong>to</strong> a short-term heavy dem<strong>and</strong> drop<br />
As I sit here <strong>to</strong>day, enclosed by mountains <strong>of</strong> MRO<br />
related data which I have been trying <strong>to</strong> translate in<strong>to</strong><br />
prose, it seems that now is a time <strong>of</strong> record orders<br />
for increasingly technically complex aircraft. Even a<br />
simple<strong>to</strong>n like me can deduce that more complex<br />
aircraft, with more advanced bits, requiring more<br />
advanced knowledge, for more advanced overhaul,<br />
rolling <strong>of</strong>f <strong>the</strong> production line in ever greater numbers<br />
should point <strong>to</strong>ward <strong>good</strong> times for MROs. In<br />
fact, I am putting <strong>the</strong> pen down <strong>and</strong> I am <strong>of</strong>f <strong>to</strong> start<br />
an MRO - see you in <strong>the</strong> queue for <strong>the</strong> RFP, thanks<br />
for your time reading this, job done.<br />
<strong>and</strong> a high decrease in utilization, with most<br />
parked aircraft put back in<strong>to</strong> service shortly<br />
<strong>the</strong>reafter, we are now faced with a more<br />
structural type <strong>of</strong> change.”<br />
This time around, she says, fuel-inefficient MROintensive<br />
aircraft <strong>and</strong> engines have been parked<br />
in high numbers, <strong>and</strong> most <strong>of</strong> <strong>the</strong>m are unlikely<br />
<strong>to</strong> come back. “Production rates for new aircraft<br />
have stayed stable, <strong>and</strong> we are seeing<br />
record orders for new technology aircraft.”<br />
“In a worst case scenario,<br />
should <strong>the</strong> Eurozone crisis<br />
evolve in<strong>to</strong> a full-blown<br />
banking crisis <strong>and</strong> European<br />
recession, IATA estimates<br />
that <strong>the</strong> global aviation<br />
industry could suffer losses<br />
exceeding $8 billion in 2012”<br />
Tony Tyler, direc<strong>to</strong>r general, IATA<br />
However, climbing in<strong>to</strong> my coat, before venturing outside, in<strong>to</strong> <strong>the</strong><br />
crisp winter air, in search <strong>of</strong> an enthusiastic financial backer <strong>and</strong> willing<br />
workforce, <strong>the</strong>re is a niggling doubt in my mind. Sadly it is not just<br />
“will I need a scarf?”<br />
Older aircraft are being replaced by newer, less<br />
MRO-intensive ones that enjoy both a ‘honeymoon’<br />
period <strong>of</strong> five <strong>to</strong> seven years before <strong>the</strong>ir<br />
first shop visits, <strong>and</strong> longer engine on-wing<br />
times, she says. New technology engine models<br />
represent 50% <strong>of</strong> <strong>the</strong> active commercial jet engine<br />
fleet, compared <strong>to</strong> 33% before <strong>the</strong> crisis.<br />
Many aircraft are being retired <strong>and</strong> dismantled,<br />
which has a direct repercussion on MRO dem<strong>and</strong>:<br />
shop visits no longer occur, as engines<br />
are being replaced by surplus or exchange engines<br />
at a lower cost for opera<strong>to</strong>rs seeking <strong>to</strong><br />
use up an engine’s green time. This development<br />
has led <strong>to</strong> <strong>the</strong> emergence <strong>of</strong> a new breed<br />
<strong>of</strong> competi<strong>to</strong>rs, traders <strong>and</strong> brokers who are<br />
also tapping in<strong>to</strong> <strong>the</strong> MRO market.<br />
Lower overall dem<strong>and</strong> has led <strong>to</strong> increased<br />
price pressure <strong>and</strong> competition. According<br />
<strong>to</strong> Diebold-Widmer, <strong>the</strong> MRO market has lost<br />
15-20% <strong>of</strong> its size - or three years <strong>of</strong> growth<br />
- due <strong>to</strong> <strong>the</strong> downturn.<br />
Western Europe will be most vulnerable <strong>to</strong><br />
increased shocks <strong>to</strong> <strong>the</strong> market. <strong>The</strong> continuing<br />
trend <strong>of</strong> outsourcing MRO among cashstrapped<br />
airlines <strong>and</strong> cost-conscious low-cost<br />
airlines will fur<strong>the</strong>r <strong>the</strong> migration <strong>of</strong> maintenance<br />
activities <strong>to</strong> lower-cost regions like Asia-<br />
Pacific <strong>and</strong> China, according <strong>to</strong> David Conrad,<br />
direc<strong>to</strong>r, International Sales <strong>and</strong> Marketing at<br />
Guanghzhou-based GAMECO.<br />
“We are seeing an increasingly crowded MRO<br />
market in <strong>the</strong> region, especially in China, with<br />
many new entrants joining long-term established<br />
MRO providers. New entrants include<br />
OEMs, international MROs, new joint ventures<br />
or partnerships <strong>and</strong> third-party component repair<br />
houses. <strong>The</strong> bot<strong>to</strong>m line is that in 2012,<br />
<strong>The</strong> outlook for MROs in 2012? Surely that is an easy question <strong>to</strong> answer . . . asks Ben<br />
Jacques, commercial manager at aviation consultancy IBA<br />
Ben Jacques<br />
IBA<br />
<strong>The</strong> doubt is that <strong>the</strong> longer term MRO outlook may initially seem great<br />
based on manufacturer order books, but is that rose tinted longer term<br />
view representative <strong>of</strong> 2012’s revenue earning potential? Perhaps not?<br />
<strong>The</strong> MRO industry has not been immune <strong>to</strong> <strong>the</strong> pressures <strong>of</strong> <strong>the</strong> most<br />
recent global downturn <strong>and</strong> as we enter 2012 that very same global<br />
downturn is evolving. Trying <strong>to</strong> ditch <strong>the</strong> word global in favour <strong>of</strong> something<br />
more fresh <strong>and</strong> bang on trend, perhaps ‘Euro centric’ or as Europeans<br />
would probably prefer ‘Western (including USA) downturn’<br />
would sit better as a title for <strong>the</strong> next 12 months.<br />
Rising fuel prices <strong>and</strong> reduced consumer expenditure dampened fleet<br />
growth <strong>and</strong> also existing fleet utilisation as airlines couldn’t get enough<br />
seats filled <strong>to</strong> warrant <strong>the</strong> planned flying. Combine this with <strong>the</strong> predicted<br />
surge in A320 <strong>and</strong> B737NG shop visits not materialising, <strong>and</strong><br />
one can quickly explain <strong>the</strong> reduced MRO expenditure <strong>of</strong> 2009-10. <strong>The</strong><br />
numbers for 2010-2011 will likely show a small, cautiously optimistic<br />
(continued overleaf)<br />
<strong>AviTrader</strong> MRO - December 2011
Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
David Conrad<br />
GAMECO<br />
MRO competition is going<br />
<strong>to</strong> greatly increase.”<br />
MOvING AHEAD IN<br />
A CRISIS<br />
Things aren’t going <strong>to</strong> be<br />
easy next year. But <strong>the</strong><br />
possibility <strong>of</strong> European<br />
recession <strong>and</strong> <strong>the</strong> ensuing<br />
spread <strong>of</strong> <strong>the</strong> contagion<br />
around <strong>the</strong> world is not<br />
unexpected, <strong>and</strong> MRO-sec<strong>to</strong>r pr<strong>of</strong>essionals<br />
have found ways <strong>to</strong> batten down <strong>the</strong> hatches<br />
<strong>and</strong> prepare for a rough few months,<br />
An MRO’s ability <strong>to</strong> wea<strong>the</strong>r <strong>the</strong> s<strong>to</strong>rm will<br />
depend in great part on where it is located.<br />
GAMECO benefits from its position as <strong>the</strong><br />
in-house MRO <strong>of</strong> China Sou<strong>the</strong>rn, an airline<br />
boasting <strong>the</strong> largest fleet in Asia with 420<br />
aircraft - a number that is set <strong>to</strong> grow <strong>to</strong> 600<br />
in <strong>the</strong> next five years. It doesn’t hurt that its<br />
o<strong>the</strong>r parent is Hutchinson Whampoa, a global<br />
giant with turnover <strong>of</strong> HKD187bn ($24bn) in<br />
<strong>the</strong> six months <strong>to</strong> June 30th 2011.<br />
To meet its long-term goals <strong>of</strong> developing capabilities<br />
for new platforms such as <strong>the</strong> Airbus<br />
A380, <strong>the</strong> Boeing 787 <strong>and</strong> <strong>the</strong> Embraer E190,<br />
while adding <strong>to</strong> existing ones, GAMECO is mak-<br />
PERFORMANCE YOU CAN COUNT ON<br />
ing significant investments in facilities, airframe<br />
<strong>and</strong> component repairs. “You have <strong>to</strong> build a<br />
winning portfolio <strong>of</strong> <strong>of</strong>ferings,” says Conrad.<br />
<strong>The</strong> company has also secured partnerships<br />
with airframe <strong>and</strong> component OEMs, implemented<br />
enterprise-wide Lean / Continuous Improvement<br />
programs, instituted a wide array <strong>of</strong><br />
“In 2012, we expect <strong>to</strong> see<br />
Boeing <strong>and</strong> Airbus working <strong>to</strong><br />
gain more revenue from <strong>the</strong><br />
aftermarket, <strong>and</strong> component<br />
OEMs increasing <strong>the</strong>ir focus<br />
on controlling <strong>the</strong> aftermarket<br />
for <strong>the</strong>ir equipment... <strong>The</strong><br />
bot<strong>to</strong>m line is that in 2012,<br />
MRO competition is going <strong>to</strong><br />
greatly increase.”<br />
David Conrad,direc<strong>to</strong>r, International Sales<br />
& Marketing, GAMECO<br />
‘best solution’ business models for cus<strong>to</strong>mers<br />
<strong>and</strong> established a long-term focus <strong>to</strong> become<br />
<strong>the</strong> premier MRO in <strong>the</strong> Asia-Pacific region.<br />
L<strong>of</strong>ty goals indeed. But as <strong>the</strong>y say, size isn’t<br />
(continued from p8) improvement, but probably<br />
not <strong>the</strong> one hoped<br />
for during 2010, thought <strong>of</strong> at <strong>the</strong> time as<br />
cautiously optimistic.<br />
Despite <strong>the</strong> existence <strong>of</strong> calendar-driven<br />
checks, dem<strong>and</strong> for MRO business is primarily<br />
driven by aircraft <strong>and</strong> engine utilisation,<br />
which as stated above, reduced in line with<br />
passenger dem<strong>and</strong>, <strong>and</strong> <strong>of</strong> course, <strong>the</strong> realisation<br />
<strong>of</strong> overcapacity.<br />
Airlines have been under pressure in recent<br />
years <strong>to</strong> make <strong>the</strong>ir operations more efficient<br />
<strong>and</strong> inevitably <strong>the</strong>y will put <strong>the</strong> aircraft <strong>the</strong>y<br />
fly, <strong>and</strong> <strong>the</strong> engines that power those flights,<br />
under <strong>the</strong> microscope. In response <strong>to</strong> this<br />
scrutiny <strong>and</strong> dem<strong>and</strong> for better economics<br />
<strong>the</strong> manufacturers endeavour <strong>to</strong> make<br />
aircraft that spend more time available for<br />
operation between checks <strong>and</strong> in <strong>the</strong> case <strong>of</strong><br />
engines, spend more time on-wing <strong>and</strong> less<br />
time in shop.<br />
That drive for efficiency doesn’t s<strong>to</strong>p within<br />
<strong>the</strong> airlines. Equally MROs look <strong>to</strong> be more efficient,<br />
able <strong>to</strong> <strong>of</strong>fer quicker servicing, reducing<br />
<strong>the</strong> time that an airline’s asset, leased or<br />
o<strong>the</strong>rwise, <strong>of</strong> course, spends unavailable for<br />
operation.<br />
(continued overleaf)<br />
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| FOREvER FORwARd<br />
9
Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
everything. In this environment,<br />
<strong>the</strong> ability <strong>to</strong><br />
be nimble <strong>and</strong> creative in<br />
developing cus<strong>to</strong>mer solutions<br />
will go a long way<br />
<strong>to</strong>wards staying ahead <strong>of</strong><br />
<strong>the</strong> competition.<br />
“Our industry has been<br />
in rough waters for a<br />
while,” says Thomas Ibsø,<br />
group direc<strong>to</strong>r, Sales <strong>and</strong> Marketing, <strong>of</strong> Danish<br />
wheel <strong>and</strong> brake specialist TP Aerospace,<br />
“<strong>and</strong> it is difficult <strong>to</strong> see <strong>the</strong> end <strong>of</strong> <strong>the</strong> s<strong>to</strong>rm<br />
just yet. Airlines find <strong>the</strong>mselves ever more<br />
cash-strapped, MRO providers are expected<br />
<strong>to</strong> provide wider <strong>and</strong> more complete support<br />
packages for <strong>the</strong>ir cus<strong>to</strong>mers - at lower prices<br />
with no reduced expectations on TAT <strong>and</strong> reliability.”<br />
Ibsø believes that reducing operational costs<br />
will remain <strong>the</strong> focus for airlines in 2012,<br />
which will increase dem<strong>and</strong> for, in particular,<br />
power-by-<strong>the</strong>-hour (PBH)<br />
support programs, fur<strong>the</strong>r<br />
intensifying price competition<br />
in <strong>the</strong> MRO sec<strong>to</strong>r.<br />
“From our point <strong>of</strong> view,<br />
as a wheel <strong>and</strong> brake<br />
specialist, we foresee <strong>the</strong><br />
same trend, as wheels<br />
<strong>and</strong> brakes are a high cost<br />
chapter for all airlines.”<br />
Thomas Ibsø<br />
TP Aerospace<br />
To maintain <strong>the</strong>ir competitive<br />
edge, TPA will focus<br />
on its Cycle-Flat-Rate<br />
programs, which ensure<br />
cus<strong>to</strong>mers reliability, immediate<br />
availability <strong>and</strong><br />
<strong>the</strong> ability <strong>to</strong> budget fixed operational costs<br />
across whole platforms <strong>and</strong> fleets. “Through<br />
flexibility, high service <strong>and</strong> immediate plug<strong>and</strong>-play<br />
setups, we aim <strong>to</strong> distance ourselves<br />
from larger <strong>and</strong> less flexible MRO nose-<strong>to</strong>-tail<br />
providers. And in 2012, we will increase inven<strong>to</strong>ry.<br />
Utilizing a buy-<strong>and</strong>-lease back option<br />
our cus<strong>to</strong>mers can reduce inven<strong>to</strong>ry <strong>and</strong><br />
administration, leading ultimately <strong>to</strong> reduced<br />
overall costs.”<br />
Werner Aero <strong>and</strong> Magellan Group are examples<br />
<strong>of</strong> companies that have moved upstream<br />
from <strong>the</strong>ir early days as parts suppliers <strong>to</strong> <strong>of</strong>fer a<br />
wider range <strong>of</strong> solutions that will provide ballast<br />
in <strong>the</strong> s<strong>to</strong>rmy year ahead.<br />
Mike Cazaz, CEO <strong>of</strong> New Jersey-based Werner<br />
Aero, agreed that uncertainty is <strong>the</strong> new reality<br />
in <strong>the</strong> industry. “We are all subjected <strong>to</strong><br />
fluctuations in both economy-related <strong>and</strong> geopolitical<br />
events. At <strong>the</strong> same time, aircraft are<br />
becoming more efficient everyday <strong>and</strong> hence<br />
will require less maintenance going forward.<br />
At Werner, we are looking for ways <strong>to</strong> reinvent<br />
ourselves <strong>and</strong> our business, <strong>and</strong> 2012 will be<br />
“Reducing operational<br />
costs will remain <strong>the</strong><br />
focus for airlines in<br />
2012, which will increase<br />
dem<strong>and</strong> for<br />
PBH support programs,<br />
fur<strong>the</strong>r intensifying<br />
price competition in<br />
<strong>the</strong> MRO sec<strong>to</strong>r.”<br />
Thomas Ibsø, TP Aerospace<br />
<strong>the</strong> stepping s<strong>to</strong>ne for that. We are moving<br />
more <strong>to</strong>wards providing services <strong>and</strong> support,<br />
using our current expertise, as opposed <strong>to</strong> selling<br />
parts <strong>and</strong> engines.”<br />
Rob Fessler, vice president Sales <strong>and</strong> Marketing<br />
<strong>of</strong> <strong>the</strong> North Carolina-based Magellan Group,<br />
meanwhile, says that his company is looking<br />
ahead <strong>to</strong> 2012 <strong>to</strong> again increase its revenues<br />
<strong>and</strong> exp<strong>and</strong> its business <strong>to</strong>ward newer technologies<br />
<strong>to</strong> match cus<strong>to</strong>mer dem<strong>and</strong>. “<strong>The</strong><br />
aftermarket business model dem<strong>and</strong>s that we<br />
constantly approach newer technologies <strong>and</strong><br />
make investments accordingly. <strong>The</strong> airlines<br />
have always been cash-strapped. 2012 will be<br />
no different. <strong>The</strong> industry has learned <strong>to</strong> incorporate<br />
<strong>and</strong> consider credit analyses as a normal<br />
<strong>and</strong> onerous feature <strong>of</strong> doing business.”<br />
“Often, as aircraft reach a mid-life stage,<br />
maintenance costs mount <strong>and</strong> are <strong>of</strong>ten difficult<br />
<strong>to</strong> predict,” continues Fessler. “<strong>The</strong> aftermarket<br />
helps <strong>to</strong> defray some <strong>of</strong> those costs<br />
by <strong>of</strong>fering quality airframe components <strong>and</strong><br />
engine parts <strong>to</strong> meet criti-<br />
cal schedules at discounted<br />
prices. We are meeting<br />
this market by replenishing<br />
our inven<strong>to</strong>ry with new<br />
aircraft <strong>and</strong> engines.”<br />
THE OUTLOOk FOR<br />
ENGINE MRO<br />
<strong>The</strong> high oil prices <strong>of</strong> <strong>the</strong><br />
past two years have completey<br />
changed <strong>the</strong> face <strong>of</strong><br />
<strong>the</strong> aviation industry, with<br />
two new fuel-efficient models,<br />
<strong>the</strong> Airbus A320neo<br />
<strong>and</strong> <strong>the</strong> Boeing 737 Max,<br />
responsible for billions <strong>of</strong> dollars-worth <strong>of</strong> new<br />
aircraft orders in <strong>the</strong> past year alone. <strong>The</strong> success<br />
<strong>of</strong> <strong>the</strong> new planes rests securely on <strong>the</strong> fuel<br />
savings provided by <strong>the</strong> engines that will power<br />
<strong>the</strong>m, Pratt & Whitney’s revolutionary PW1000<br />
Number <strong>of</strong> aircraft<br />
1,800<br />
1,600<br />
1,400<br />
1,200<br />
1,000<br />
800<br />
600<br />
400<br />
200<br />
0<br />
Aircraft Retirements 2001-2011<br />
10<br />
(continued from p9) We have seen MRO<br />
consolidation, streamlining<br />
where possible, alliance <strong>and</strong> partnership<br />
creation <strong>and</strong> in some cases, mergers.<br />
<strong>The</strong> biggest MRO spend is in North America,<br />
followed by Europe <strong>and</strong> although we<br />
don’t expect this <strong>to</strong> change completely in<br />
2012, <strong>the</strong> growth <strong>of</strong> Middle Eastern <strong>and</strong><br />
Asia Pacific entities should not be underestimated<br />
as <strong>the</strong>y are not suffering <strong>the</strong> same<br />
economic turmoil as <strong>the</strong> two leading areas<br />
<strong>of</strong> MRO spend.<br />
Labour rates are most likely <strong>to</strong> dictate <strong>the</strong><br />
success <strong>of</strong> those growth region MROs in<br />
continuing <strong>to</strong> attract business from Europe<br />
<strong>and</strong> North America. Considering that in<br />
some instances labour can make up around<br />
80% <strong>of</strong> <strong>the</strong> overall cost <strong>of</strong> <strong>the</strong> check, <strong>and</strong><br />
that labour can vary from $35 per man hour<br />
up <strong>to</strong> $100 per man hour, it is not surprising<br />
that <strong>the</strong> cost <strong>of</strong> labour is a big fac<strong>to</strong>r when<br />
choosing an MRO.<br />
Ra<strong>the</strong>r than risk losing business, some <strong>of</strong><br />
<strong>the</strong> MRO alliances, partnerships <strong>and</strong> mergers<br />
have been a case <strong>of</strong> Western MRO firms<br />
buying in<strong>to</strong> an increasingly eastern, more<br />
competitively priced labour supply.<br />
Although it has been talked about in terms<br />
<strong>of</strong> reduced maintenance requirements for<br />
<strong>the</strong> newer aircraft, <strong>and</strong> likely a reduction<br />
again when NEOs <strong>and</strong> MAXs arrive in <strong>the</strong><br />
next few years alongside <strong>the</strong>ir associated NG<br />
engines with longer on-wing times, <strong>the</strong>re is<br />
a need for MRO growth in some regions.<br />
India <strong>and</strong> China seem comparatively fledgling<br />
compared <strong>to</strong> <strong>the</strong>ir order book. It is not<br />
unreasonable <strong>to</strong> imagine that some speculative<br />
inves<strong>to</strong>rs from <strong>the</strong> Far East, who<br />
aren’t so affected by <strong>the</strong> not-so-global<br />
downturn, might well investigate entering<br />
<strong>the</strong> MRO market <strong>the</strong>re.<br />
<strong>The</strong>re is probably a (continued overleaf)<br />
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011<br />
B737 B747 B757 B767 A300 A300-600 A310 A320 MD-80<br />
<strong>AviTrader</strong> MRO - December 2011
Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
geared turb<strong>of</strong>an <strong>and</strong> CFM International’s Leap-<br />
X high-bypass turb<strong>of</strong>an, which both boast fuel<br />
consumption savings <strong>of</strong> up <strong>to</strong> 16%.<br />
Diebold-Widner believes that future dem<strong>and</strong><br />
for engine MRO will strongly depend on fuel<br />
prices. “Should prices spike up again, as in<br />
2008, <strong>the</strong>re could be ano<strong>the</strong>r wave <strong>of</strong> retirement<br />
<strong>of</strong> fuel-hungry aircraft with <strong>the</strong> highest<br />
MRO dem<strong>and</strong>, which would immediately reduce<br />
<strong>the</strong> overall MRO market size.<br />
MTU’s internal engine MRO forecast, based<br />
on a normal oil price scenario, estimates <strong>the</strong><br />
size <strong>of</strong> <strong>the</strong> commercial engine MRO market<br />
at $16.9bn in 2011, growing <strong>to</strong> $24.5bn by<br />
2021 in constant dollars (CAGR 3.8%). Never<strong>the</strong>less,<br />
engine MRO is, unlike airframe, subject<br />
<strong>to</strong> strong material price escalation, so that<br />
escalated growth should amount <strong>to</strong> a 7.5%<br />
CAGR, meaning a $34.9bn market by 2021.<br />
“At first instance,” explains Diebold-Widner,<br />
“this looks like a strong increase. However,<br />
shop visits should only grow with a 1.8%<br />
CAGR, from approximately 8,200 in 2011 <strong>to</strong><br />
9,800 in 2021. This is linked <strong>to</strong> <strong>the</strong> fact that<br />
while newer engines will experience far longer<br />
on-wing times, <strong>the</strong> actual shop visit cost will<br />
increase, compared <strong>to</strong> older engine types,<br />
once <strong>the</strong> visit is due.”<br />
MORE OR LESS CAPACITy?<br />
Overcapacity in <strong>the</strong> MRO market is a subject <strong>of</strong><br />
some debate. While most pr<strong>of</strong>essionals in <strong>the</strong><br />
business would agree that<br />
it is widespread, it is clear<br />
that it depends on your<br />
regional perspective. European<br />
MROs executives<br />
agree that <strong>the</strong>re is <strong>the</strong><br />
persistent overcapacity in<br />
<strong>the</strong> market. Walter Heerdt,<br />
senior vice president<br />
<strong>of</strong> Marketing <strong>and</strong> Sales<br />
at Lufthansa Technik, said<br />
that although <strong>the</strong> MRO<br />
Walter Heerdt<br />
LHT<br />
market is growing, “we see new capacities<br />
outgrowing <strong>the</strong> need. Overcapacity will <strong>the</strong>refore<br />
persist.” Lufthansa Technik is tackling <strong>the</strong><br />
situation head-on by providing optimized tailored<br />
service packages <strong>and</strong> constantly moni<strong>to</strong>ring<br />
processes <strong>and</strong> key performance indica<strong>to</strong>rs<br />
(KPIs). “Adding value <strong>to</strong> our cus<strong>to</strong>mers’ operation<br />
<strong>and</strong> balance sheet makes <strong>the</strong> difference,”<br />
says Heerdt. “We believe that we are well set<br />
for this since we have <strong>the</strong> value chain in-house,<br />
<strong>and</strong> we don’t have <strong>to</strong> combine services from<br />
different sources - something which leads not<br />
only <strong>to</strong> surcharges, but <strong>to</strong> delays.”<br />
Overcapacity appears <strong>to</strong> be less <strong>of</strong> a concern<br />
11<br />
(continued from p10) debate <strong>to</strong> be had as <strong>to</strong><br />
PMA parts in 2012 as<br />
an increasing number <strong>of</strong> more modern aircraft<br />
are available for teardown, increasing<br />
<strong>the</strong> supply <strong>of</strong> refurbished parts on <strong>the</strong> market.<br />
If this increase in supply is coupled with<br />
surplus s<strong>to</strong>ck from parts that may have been<br />
produced <strong>and</strong> bought up in anticipation <strong>of</strong><br />
a higher level <strong>of</strong> checks during 2010/2011<br />
which didn’t happen due <strong>to</strong> <strong>the</strong> reduced<br />
utilisation, <strong>the</strong>n pricing competition versus<br />
PMA may well be closer than expected.<br />
Something that is rarely directly <strong>to</strong>uched on<br />
in regard <strong>to</strong> MRO outlook is cus<strong>to</strong>mer service,<br />
<strong>and</strong> although this can mean how polite<br />
<strong>the</strong> person on <strong>the</strong> end <strong>of</strong> a phone is, it can<br />
equally mean how well <strong>the</strong> MROs are matching<br />
<strong>the</strong> changing dem<strong>and</strong>s <strong>of</strong> <strong>the</strong> opera<strong>to</strong>rs<br />
as <strong>the</strong>y <strong>the</strong>mselves adapt <strong>to</strong> <strong>the</strong> changing<br />
market <strong>the</strong>y operate in, <strong>and</strong> <strong>the</strong> changing<br />
attitudes <strong>of</strong> <strong>the</strong> shareholders <strong>and</strong> interested<br />
parties who <strong>the</strong>y find <strong>the</strong>mselves reporting<br />
<strong>to</strong>. Without wishing <strong>to</strong> light <strong>the</strong> blue <strong>to</strong>uch<br />
paper, I think this is probably <strong>to</strong> do with<br />
<strong>the</strong> adoption <strong>of</strong> real time visibility on cost,<br />
turnaround times, parts availability <strong>and</strong> how<br />
<strong>to</strong> best create transparency when delivering<br />
<strong>good</strong>, cost effective, MRO services, which<br />
are also pr<strong>of</strong>itable.<br />
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As a leading independent provider <strong>of</strong><br />
maintenance services <strong>to</strong> civil <strong>and</strong> military<br />
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Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
New MRO frontiers in 2012: <strong>The</strong> case for South America<br />
A lot <strong>of</strong> ink has already been spilled over <strong>the</strong> emergence <strong>of</strong> east <strong>and</strong><br />
south-east Asia <strong>and</strong> <strong>the</strong> Middle East as <strong>the</strong> brilliant new frontier for <strong>the</strong><br />
global MRO industry.<br />
But <strong>the</strong>re’s a strong case <strong>to</strong> be made for South America. <strong>The</strong> region<br />
has largely survived <strong>the</strong> global financial downturn unsca<strong>the</strong>d, having<br />
learned its lessons <strong>the</strong> hard way during its own financial meltdown in<br />
TAP M&E Brazil’s 29m high Hangar 5 in Rio de Janeiro by night<br />
2002-03. <strong>The</strong> continent’s GDP rose by an enviable 5.6% in 2010, <strong>and</strong><br />
notwithst<strong>and</strong>ing <strong>the</strong> contagion spreading from Europe, it is still forecast<br />
<strong>to</strong> grow by close <strong>to</strong> 4% both this year <strong>and</strong> in 2012. Low inflation,<br />
wage increases <strong>and</strong> employment growth have lead <strong>to</strong> rapid growth in<br />
air travel. Add <strong>to</strong> that <strong>the</strong> fact that <strong>the</strong> 2014 Fifa World Cup <strong>and</strong> <strong>the</strong><br />
2016 Olympic Games will both be held in Brazil, <strong>and</strong> <strong>the</strong> region is due<br />
for a <strong>to</strong>urist explosion in <strong>the</strong> next few years.<br />
<strong>The</strong> region’s aviation industry has grown apace. <strong>The</strong> merger <strong>of</strong> Chile’s<br />
LAN <strong>and</strong> Brazilian carrier TAM, due for completion early in 2012, will<br />
create LATAM,<strong>the</strong> world’s second-largest airline after Air China, with<br />
a market value <strong>of</strong> $11.3bn. Ano<strong>the</strong>r tie-up last month between regional<br />
powerhouse Avianca-Taca <strong>and</strong> Chilean carrier Sky is expected<br />
<strong>to</strong> presage fur<strong>the</strong>r consolidation in <strong>the</strong> region, creating <strong>the</strong> economies<br />
<strong>of</strong> scale that will allow South American airlines both within <strong>and</strong> <strong>to</strong><br />
exp<strong>and</strong> beyond <strong>the</strong>ir borders.<br />
With such growth in <strong>the</strong> airline sec<strong>to</strong>r, MRO growth is sure <strong>to</strong> follow.<br />
<strong>The</strong> region already boasts one <strong>of</strong> <strong>the</strong> biggest MRO facilities in <strong>the</strong><br />
Americas in TAP Maintenance & Engineering, which owns <strong>the</strong> region’s<br />
<strong>the</strong> fur<strong>the</strong>r east you go. GAMECO’s Conrad<br />
claims <strong>the</strong>re is no issue with overcapacity in<br />
Asia-Pacific <strong>and</strong> China, particularly in light<br />
<strong>of</strong> <strong>the</strong> expected growth by airlines in <strong>the</strong>se<br />
regions. “We believe that at current growth<br />
levels, it will be at least ano<strong>the</strong>r three <strong>to</strong> five<br />
years before capacity here starts <strong>to</strong> catch up<br />
with growth.”<br />
That said, he points <strong>to</strong> an increasingly crowded<br />
MRO market in <strong>the</strong> region, especially in China,<br />
with a number <strong>of</strong> new entrants, including<br />
OEMs, international MROs, new joint-ventures<br />
or partnerships <strong>and</strong> third-party component<br />
repair houses, joining long-term established<br />
MRO providers. “<strong>The</strong> bot<strong>to</strong>m line”, he says,<br />
Expenditure $bn<br />
70.0<br />
60.0<br />
50.0<br />
40.0<br />
30.0<br />
20.0<br />
10.0<br />
0.0<br />
largest hangar, <strong>the</strong> eight-bay Hangar 5 in Rio de Janeiro, as well as<br />
comprehensive airframe <strong>and</strong> components facilities in <strong>the</strong> sou<strong>the</strong>rn city<br />
<strong>of</strong> Por<strong>to</strong> Alegre.<br />
TAP M&E Brazil is <strong>the</strong> former MRO arm <strong>of</strong> <strong>the</strong> now-defunct Brazilian<br />
flag carrier Varig, which went bankrupt in 2005. TAP Portugal<br />
moved in <strong>and</strong> acquired Varig Engineering <strong>and</strong> Maintenance (VEM)<br />
<strong>and</strong> since <strong>the</strong>n has established a formidable<br />
MRO network spanning Europe <strong>and</strong> South<br />
America, <strong>and</strong> <strong>of</strong>fering capacity <strong>and</strong> capability<br />
unmatched in <strong>the</strong> region.<br />
TAP M&E Brazil has triple certifications from<br />
<strong>the</strong> FAA, EASA <strong>and</strong> <strong>the</strong> Brazilian authority,<br />
<strong>the</strong> ANAC, for all Boeing, Airbus <strong>and</strong> Embraer<br />
commercial aircraft except <strong>the</strong> Boeing<br />
787 <strong>and</strong> <strong>the</strong> Airbus 380. It is a member <strong>of</strong><br />
<strong>the</strong> Airbus MRO network <strong>and</strong> an authorized<br />
service centre for Embraer. Its Rio hangar has<br />
four lines for widebody <strong>and</strong> four for narrowbody<br />
aircraft, while its Por<strong>to</strong> Alegre (POA)<br />
facility can accommodate one widebody <strong>and</strong><br />
five narrowbodies simultaneously. In addition<br />
<strong>to</strong> airframe maintenance from A <strong>to</strong> D checks,<br />
<strong>the</strong> two facilities between <strong>the</strong>m <strong>of</strong>fer aircraft<br />
painting, engineering <strong>and</strong> planning support,<br />
complete overhaul for l<strong>and</strong>ing gears, APUs, a range <strong>of</strong> PWC engines<br />
<strong>and</strong> avionics <strong>and</strong> accessories maintenance for over 17,000 part<br />
numbers.<br />
But change is afoot for TAP M&E Brazil. Parent company TAP Portugal<br />
is set <strong>to</strong> be privatized in mid-2012, with <strong>the</strong> parameters due <strong>to</strong> be<br />
finalized as early as March. <strong>The</strong>re are several possible sui<strong>to</strong>rs for <strong>the</strong><br />
Brazilian unit: IAG, <strong>the</strong> parent <strong>of</strong> recently merged British Airways <strong>and</strong><br />
Iberia, is believed <strong>to</strong> be keen <strong>to</strong> acquire TAP’s enviable network <strong>of</strong> 10<br />
destinations <strong>and</strong> 74 weekly flights <strong>to</strong> Brazil, <strong>to</strong>ge<strong>the</strong>r with <strong>the</strong> <strong>to</strong>p<br />
airframe <strong>and</strong> component MRO in <strong>the</strong> region.<br />
Ano<strong>the</strong>r scenario could be <strong>the</strong> separation <strong>of</strong> TAP M&E Brazil from <strong>the</strong><br />
Lisbon maintenance unit. <strong>The</strong>re are thought <strong>to</strong> be a number <strong>of</strong> interested<br />
airline buyers in Latin America, ranging from LATAM <strong>to</strong> Brazil’s<br />
second largest carrier Gol, which recently acquired smaller rival WebJet.<br />
AviancaTaca is also unders<strong>to</strong>od <strong>to</strong> have expressed an interest.<br />
Whichever way it goes, <strong>the</strong> buyer will benefit from taking Latin America’s<br />
largest <strong>and</strong> most experienced MRO on board, while TAP M&E<br />
would benefit from <strong>the</strong> influx <strong>of</strong> new business <strong>of</strong> an inhouse airline.<br />
Projected MRO Spend per Region<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019<br />
Africa Asia-Pacific Europe Middle East North America South America Source: IBA<br />
12<br />
<strong>AviTrader</strong> MRO - December 2011
Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
is that in 2012, MRO competition is going <strong>to</strong><br />
greatly increase”.<br />
MTU’s Diebold-Widner agrees, but points out<br />
that <strong>the</strong> expected ‘logical wave <strong>of</strong> bankruptcies<br />
<strong>and</strong>/or consolidation’ has not occurred. Only a<br />
few competi<strong>to</strong>rs, mostly smaller independent<br />
providers, have exited <strong>the</strong> market since 2009.<br />
<strong>The</strong> only major consolidation in <strong>the</strong> engine<br />
MRO market, she says, occurred when Pratt &<br />
Whitney closed its Cheshire Centre <strong>and</strong> transferred<br />
its activities <strong>to</strong> Asia. At <strong>the</strong> same time,<br />
Pratt & Whitney has opened two new engine<br />
centres in China <strong>and</strong> Turkey, both in cooperation<br />
with airlines.<br />
O<strong>the</strong>r new shops include Snecma SAMES in <strong>the</strong><br />
burgeoning Mexican aerospace hub in Querétaro,<br />
STATCO, <strong>the</strong> joint venture formed this<br />
autumn by ST Aerospace <strong>and</strong> Xiamen Aviation<br />
Industry in China <strong>and</strong> cross<strong>to</strong>wn rival TEXL,<br />
ano<strong>the</strong>r joint venture set up in 2010 by GE<br />
Aviation, Hong Kong’s HAECO, Chinese MRO<br />
TAECO, Cathay Pacific Airways <strong>and</strong> again, Xiamen<br />
Aviation. MyTechnic in Turkey is ano<strong>the</strong>r<br />
example - funded by China’s HNA Group <strong>and</strong><br />
Hong Kong private equity inves<strong>to</strong>r Bravia Capital,<br />
it is at <strong>the</strong> centre <strong>of</strong> a growing Chinese-<br />
Turkish economic relationship <strong>and</strong> a force <strong>to</strong><br />
A group <strong>of</strong> 17 European airlines <strong>and</strong> MROs are<br />
set <strong>to</strong> file a complaint with <strong>the</strong> European Commission’s<br />
competition authority, over what<br />
<strong>the</strong>y allege is <strong>the</strong> anti-competitive behaviour<br />
<strong>of</strong> component manfacturers that is damaging<br />
<strong>the</strong>ir businesses.<br />
<strong>The</strong> group claims that certain component<br />
OEMs have, within <strong>the</strong> past few months,<br />
begun charging exhorbitant fees for Component<br />
Repair Manuals (CRMs) that <strong>the</strong>y previously<br />
gave <strong>to</strong> providers for free. <strong>The</strong>y say that<br />
<strong>the</strong>y are now also prohibited from subcontracting<br />
repairs, <strong>and</strong> instead have been <strong>to</strong>ld<br />
that any work not completed in-house must<br />
be sent back <strong>to</strong> <strong>the</strong> OEM for repair.<br />
One leading OEM, however, rejected <strong>the</strong><br />
group’s claims. <strong>The</strong> company, which has<br />
moved strongly in<strong>to</strong> <strong>the</strong> MRO aftermarket,<br />
<strong>to</strong>ld <strong>AviTrader</strong> MRO that <strong>the</strong> OEMs are entitled<br />
<strong>to</strong> seek a return on <strong>the</strong>ir considerable investments<br />
in developing material in <strong>the</strong> first place.<br />
Competition, moreover, is healthy, he said.<br />
“We have this OEM v MRO debate all <strong>the</strong> time.<br />
<strong>The</strong> message is – <strong>the</strong> level <strong>of</strong> service providers is<br />
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<strong>The</strong> battle for <strong>the</strong> aftermarket heats up as 17-strong European airline<br />
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not declining. It’s increasing<br />
– <strong>and</strong> that’s <strong>good</strong> for<br />
cus<strong>to</strong>mers; no one wants<br />
a monopoly.”<br />
But Jorge Sobral, executive<br />
board member at<br />
TAP Maintenance & Engineering,<br />
said that ‘<strong>the</strong>re<br />
has been a significant<br />
change in philosophy on<br />
<strong>the</strong> part <strong>of</strong> <strong>the</strong> compo-<br />
Jorge Sobral<br />
TAP M&E<br />
13<br />
nent OEMs. We are being held <strong>to</strong> ransom - but<br />
we are fighting back.”<br />
<strong>The</strong> group met in Paris late last month <strong>to</strong> discuss<br />
<strong>the</strong> next steps in <strong>the</strong>ir campaign. Also<br />
present at <strong>the</strong> meeting were lawyers appointed<br />
by <strong>the</strong> group <strong>to</strong> act on <strong>the</strong>ir behalf. “We<br />
don’t exclude legal action,” said Sobral.<br />
In Paris, <strong>the</strong> group agreed on a three-pronged<br />
approach. First is <strong>to</strong> bring <strong>the</strong> Association <strong>of</strong><br />
European Airlines (AEA), an alliance <strong>of</strong> 35 major<br />
European airlines, onside, including some<br />
<strong>of</strong> <strong>the</strong> biggest European players.<br />
(continued overleaf)<br />
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Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
Expenditure $bn<br />
90.0<br />
80.0<br />
70.0<br />
60.0<br />
50.0<br />
40.0<br />
30.0<br />
20.0<br />
10.0<br />
0.0<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019<br />
be reckoned with, as Turkey’s GDP growth is<br />
expected <strong>to</strong> remain above 4% in 2012.<br />
Fur<strong>the</strong>r capacity <strong>and</strong> capability increases have<br />
been announced at Emirates, Mu<strong>bad</strong>ala Aerospace,<br />
SIAEC, Air India (through a joint venture<br />
with Boeing) <strong>and</strong> o<strong>the</strong>r companies in <strong>the</strong> Middle<br />
East, Asia <strong>and</strong> Latin America - all aimed at<br />
accessing fast-growing markets, <strong>and</strong> most <strong>of</strong><br />
which are partly supported or subsidized by local<br />
governments or airlines.<br />
THE BATTLE FOR THE AFTERMARkET<br />
<strong>The</strong>re is no doubt that <strong>the</strong> OEMs will continue<br />
<strong>to</strong> take a large share <strong>of</strong> <strong>the</strong> aftermarket - <strong>and</strong><br />
this share will only increase as companies like<br />
American Airlines (which filed for Chapter 11<br />
bankruptcy protection last month) face new<br />
outsourcing decisions <strong>to</strong> remain competitive,<br />
according <strong>to</strong> Jason Caldwell, executive vice<br />
president <strong>of</strong> Global Sales <strong>and</strong> Marketing for<br />
<strong>the</strong> Wencor Group, a US-based global distribu<strong>to</strong>r<br />
<strong>of</strong> aftermarket parts. Large independent<br />
MROs will also gain share from this shift, he<br />
believes, <strong>and</strong> that will be critical <strong>to</strong> parts suppliers<br />
like Wencor.<br />
To capitalize on <strong>the</strong> shift, Wencor is investing<br />
heavily in its international locations, putting<br />
new leadership in place in <strong>the</strong> US, Europe <strong>and</strong><br />
Asia, where it is moving in<strong>to</strong> a new larger facility<br />
in Singapore <strong>and</strong> exp<strong>and</strong>ing its business<br />
through its Wencor Huafeng joint venture in<br />
China. “We believe much <strong>of</strong> our growth in <strong>the</strong><br />
next few years will come from our international<br />
cus<strong>to</strong>mers,” said Caldwell.<br />
To that end, Wencor has also broadened its<br />
product scope, investing in newer platforms<br />
like <strong>the</strong> 737NG, A320 family, 777 <strong>and</strong> a few<br />
o<strong>the</strong>r models which <strong>the</strong>y see as critical for <strong>the</strong><br />
MRO market over <strong>the</strong> next five years.<br />
<strong>The</strong> move <strong>of</strong> <strong>the</strong> OEMs in<strong>to</strong> <strong>the</strong> aftermarket is<br />
not a new phenomenon, particularly in <strong>the</strong> engine<br />
segment. In fact, according <strong>to</strong> MTU, approximately<br />
50% <strong>of</strong> engines are currently under<br />
contracts <strong>to</strong> OEMs, ei<strong>the</strong>r on an exclusive<br />
Projected MRO Spend by Sec<strong>to</strong>r<br />
Components Modifications Airframe (Heavy) Line/A-Checks Engine<br />
Source: IBA<br />
or non-exclusive basis, while closer <strong>to</strong> 90%<br />
<strong>of</strong> some engine models, like <strong>the</strong> Rolls-Royce<br />
Trent, are covered by an OEM Total Care-type<br />
agreement, which <strong>to</strong> a large extent go <strong>to</strong>wards<br />
providing a return on <strong>the</strong> OEM‘s original<br />
investment in developing <strong>and</strong> manufacturing<br />
<strong>the</strong> engine. What is relatively recent, according<br />
<strong>to</strong> GAMECO‘s Conrad, is <strong>the</strong> increased activity<br />
<strong>of</strong> <strong>the</strong> airframe OEMs in<strong>to</strong> <strong>the</strong> MRO market<br />
space, as well as recent moves by component<br />
manufacturers <strong>to</strong> “restrict technical data <strong>to</strong> try<br />
<strong>to</strong> control <strong>the</strong> aftermarket“.<br />
“This trend is mostly a result <strong>of</strong> <strong>the</strong> constant<br />
‘tug-<strong>of</strong>-war’ for pr<strong>of</strong>its in <strong>the</strong> industry, as OEMs<br />
look <strong>to</strong> aftermarket revenues <strong>to</strong> recover investments<br />
(<strong>and</strong> make pr<strong>of</strong>its) from developing <strong>the</strong><br />
systems on new airframes,” says Conrad. “In<br />
2012, we expect <strong>to</strong> see this trend continue.”<br />
<strong>The</strong> continuing expansion <strong>of</strong> OEM activity in<strong>to</strong><br />
<strong>the</strong> aftermarket has spurred aviation regulation<br />
agencies like <strong>the</strong> FAA <strong>to</strong> sit up <strong>and</strong> take<br />
notice. It is inevitable that <strong>the</strong> OEMs will look<br />
for a return on <strong>the</strong>ir considerable investments<br />
by exploiting <strong>the</strong> aftermarket, <strong>and</strong> an increase<br />
in <strong>the</strong>ir activity, through point-<strong>of</strong>-sale packages<br />
<strong>and</strong> o<strong>the</strong>r measures will only increase, unless,<br />
as Charles Willis, president <strong>of</strong> Willis Lease, a<br />
major engine lessor, points out, <strong>the</strong>re is a pushback<br />
from governmental authorities <strong>and</strong> / or<br />
airline trade associations.<br />
In fact, a move against OEM dominance in <strong>the</strong><br />
aftermarket has already occurred. In Oc<strong>to</strong>ber,<br />
<strong>the</strong> FAA issued a draft Policy Statement regarding<br />
what it sees as ‘unacceptable‘ requirements<br />
imposed by OEMs that publish Instructions for<br />
Continued Airworthiness (ICAs), including language<br />
that imposes ‘anti-competitive requirements<br />
as well as language that undermines <strong>the</strong><br />
FAA’s safety regime’ (see s<strong>to</strong>ry page 13).<br />
Magellan’s Fessler recognizes <strong>the</strong> OEMs’ success<br />
in ‘dipping <strong>the</strong>ir <strong>to</strong>es in<strong>to</strong> <strong>the</strong> aftermarket<br />
pool’, but says <strong>the</strong>y would do well <strong>to</strong> appreciate<br />
its ‘trading nature <strong>and</strong> nimbleness’.<br />
14<br />
<strong>The</strong> group are also writing <strong>to</strong> EASA, <strong>the</strong> European<br />
aviation st<strong>and</strong>ards agency, <strong>to</strong> ask it <strong>to</strong><br />
adopt a similar position <strong>to</strong> that <strong>of</strong> <strong>the</strong> FAA,<br />
<strong>the</strong> US aviation authority, which published<br />
a draft Policy Statement in Oc<strong>to</strong>ber seeking<br />
<strong>to</strong> restrict OEMs that publish Instructions for<br />
Continued Airworthiness (ICAs) from using<br />
<strong>the</strong>se or <strong>the</strong> ICA licensing agreements as a<br />
means for implementing certain types <strong>of</strong> unacceptable<br />
requirements.<br />
This FAA’s draft Policy Memo lays down that<br />
some language in <strong>the</strong> ICAs will be deemed<br />
unacceptable, including language that imposes<br />
‘anti-competitive requirements as<br />
well as language that undermines <strong>the</strong> FAA’s<br />
safety regime’.<br />
<strong>The</strong> group also plans <strong>to</strong> meet with <strong>the</strong> competitions<br />
authority at <strong>the</strong> European Commission<br />
<strong>to</strong> discuss <strong>the</strong> legal ramifications <strong>of</strong> what<br />
it says is an anti-trust issue. “<strong>The</strong>se measures<br />
adopted by <strong>the</strong> component OEMs are preventing<br />
us from carrying out our business,”<br />
said Sobral. “We have long-term fly-by-<strong>the</strong>hour<br />
component repair contracts with cus<strong>to</strong>mers<br />
going back five <strong>to</strong> eight years. We<br />
cannot now go <strong>to</strong> <strong>the</strong>m <strong>and</strong> say we have <strong>to</strong><br />
increase our prices because <strong>the</strong> OEMs are<br />
charging us more.”<br />
MROs have also been <strong>to</strong>ld that repairs not<br />
h<strong>and</strong>led in-house cannot be subcontracted<br />
out, but instead must go back <strong>to</strong> <strong>the</strong> OEM<br />
for repair - at what <strong>the</strong>y say are higher<br />
prices. <strong>The</strong> group alleges that <strong>the</strong> OEMs are<br />
also stipulating <strong>the</strong> use <strong>of</strong> Supplier Furnished<br />
Equipment (SFE). “<strong>The</strong>re is now less choice,”<br />
says Sobral. “This shift in <strong>the</strong> l<strong>and</strong>scape is <strong>to</strong><br />
<strong>the</strong> exclusive advantage <strong>of</strong> <strong>the</strong> OEMs.”<br />
<strong>The</strong> implications for MROs like TAP M&E <strong>and</strong><br />
its fellow group members are worrying. <strong>The</strong>y<br />
believe a lack <strong>of</strong> choice leads <strong>to</strong> monopoly<br />
control <strong>of</strong> <strong>the</strong> market by <strong>the</strong> OEMs. Prices for<br />
OEM parts <strong>and</strong> services have been increasing<br />
by 6-7% per year in any case. Stifling competition<br />
<strong>and</strong> cutting <strong>of</strong>f an opera<strong>to</strong>r’s ability<br />
<strong>to</strong> seek out <strong>the</strong> best deal, at a time <strong>of</strong> record<br />
high oil prices <strong>and</strong> a deepening European financial<br />
crisis, could put many companies out<br />
<strong>of</strong> business.<br />
After meeting at Le Bourget in June <strong>and</strong><br />
Madrid in September, <strong>the</strong> latest round <strong>of</strong><br />
talks in Paris are expected <strong>to</strong> lead <strong>to</strong> action<br />
early in <strong>the</strong> new year. “<strong>The</strong> OEMs’ move<br />
in<strong>to</strong> <strong>the</strong> aftermarket has created a number<br />
<strong>of</strong> disadvantages for us,” concluded Sobral.<br />
“But we do have some advantages <strong>to</strong>o.<br />
<strong>The</strong> MROs have <strong>the</strong> operational experience<br />
that <strong>the</strong> OEMs lack.”<br />
Harsh realities <strong>of</strong> a market in crisis - or a real<br />
example <strong>of</strong> unfair trading practices? 2012<br />
will be a year that could <strong>shape</strong> <strong>the</strong> face <strong>of</strong><br />
<strong>the</strong> industry.<br />
<strong>AviTrader</strong> MRO - December 2011
Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook<br />
“Ra<strong>the</strong>r than fold an aftermarket model in<strong>to</strong><br />
<strong>the</strong>ir own, <strong>the</strong> OEMs should consider partnering<br />
with <strong>the</strong> aftermarket <strong>to</strong> establish definite<br />
lines <strong>of</strong> business that address legacy aircraft,<br />
engines, systems <strong>and</strong> components. Ra<strong>the</strong>r<br />
than remaking a business, <strong>the</strong>y could learn <strong>to</strong><br />
harness skills <strong>of</strong> <strong>the</strong> existing aftermarket that<br />
already addresses its nuances, <strong>and</strong> concentrate<br />
on appreciating its distinctive characteristics.”<br />
IF yOU CAN‘T BEAT ‘EM, JOIN ‘EM<br />
Ra<strong>the</strong>r than take <strong>the</strong> fight <strong>to</strong> <strong>the</strong> OEMs, o<strong>the</strong>r<br />
MROs have made <strong>the</strong> choice <strong>to</strong> work with<br />
<strong>the</strong>m. <strong>The</strong> Mu<strong>bad</strong>ala Aerospace MRO network,<br />
comprising Zurich-based SR Technics,<br />
Abu Dhabi’s ADAT <strong>and</strong> <strong>the</strong> group’s financing<br />
arm, Sanad, aims <strong>to</strong> build groupwide deals<br />
through becoming a strategic partner with<br />
both OEMs <strong>and</strong> airlines.<br />
“<strong>The</strong> OEMs are very established in <strong>the</strong> engine<br />
aftermarket, <strong>and</strong> have extensive market share<br />
through <strong>the</strong>ir own aftermarket network <strong>and</strong><br />
through <strong>the</strong> creation <strong>of</strong> joint venture partnerships<br />
with major airlines”, James Stewart,<br />
group CEO, <strong>to</strong>ld <strong>AviTrader</strong> MRO. “However,<br />
we are also starting<br />
<strong>to</strong> see this developing<br />
fur<strong>the</strong>r in <strong>the</strong> component<br />
arena as well. In<br />
response <strong>to</strong> this, SR<br />
Technics <strong>and</strong> ADAT<br />
have recently entered<br />
in<strong>to</strong> several partnership<br />
agreements with OEMs<br />
including Panasonic,<br />
James Stewart<br />
Mu<strong>bad</strong>ala Aerospace<br />
GE <strong>and</strong> Hamil<strong>to</strong>n Sundstr<strong>and</strong>.<br />
We have also recently<br />
signed an agree-<br />
ment with Airbus <strong>to</strong> use <strong>the</strong>ir AMI system.”<br />
<strong>The</strong> set-up <strong>of</strong> <strong>the</strong> Mu<strong>bad</strong>ala Aerospace MRO<br />
network, announced last month, was constructed<br />
as a response <strong>to</strong> <strong>the</strong> changing global aviation<br />
service market, <strong>and</strong> is aimed at developing an<br />
integrated, value-added <strong>of</strong>fering, covering technical<br />
services, technical training, supply chain<br />
management as well as traditional MRO services<br />
through its global operation locations.<br />
Annual Expenditure $bn<br />
45.0<br />
40.0<br />
35.0<br />
30.0<br />
25.0<br />
20.0<br />
15.0<br />
10.0<br />
<strong>The</strong> near-term focus, according <strong>to</strong> Stewart, is<br />
<strong>to</strong> develop a single go-<strong>to</strong>-market strategy <strong>to</strong><br />
benefit both cus<strong>to</strong>mers <strong>and</strong> partners. “In addition<br />
<strong>to</strong> <strong>the</strong> ability <strong>to</strong> support liquidity in <strong>the</strong><br />
current <strong>to</strong>ugh economic climate, both SR Technics<br />
<strong>and</strong> ADAT work with sister company Sanad<br />
Aero Solutions <strong>to</strong> incorporate engine <strong>and</strong><br />
component financing elements in<strong>to</strong> cus<strong>to</strong>mer<br />
agreements. Unlike many MROs, we are also<br />
able <strong>to</strong> commit <strong>to</strong> forward purchases.”<br />
GO EAST, yOUNG MAN - AND SOUTH<br />
Which regions <strong>of</strong> <strong>the</strong> world will be <strong>the</strong> success<br />
s<strong>to</strong>ries <strong>of</strong> 2012? According <strong>to</strong> Charles Willis,<br />
China, Russia, India <strong>and</strong> South America are <strong>the</strong><br />
areas likely <strong>to</strong> exp<strong>and</strong> <strong>the</strong> most. “We’re putting<br />
more assets in<strong>to</strong> China, Brazil <strong>and</strong> <strong>the</strong> Middle<br />
East,” Willis <strong>to</strong>ld <strong>the</strong> audience at a panel session<br />
at MRO Europe in September. ‘Only 10% <strong>of</strong><br />
our business now derives from North America.<br />
<strong>The</strong>re’s been an entire change in dynamic.”<br />
Wencor‘s Caldwell says that Latin America<br />
<strong>and</strong> India will “see some swing in MRO spend<br />
coming <strong>the</strong>ir way, but Asia is still <strong>the</strong> region <strong>to</strong><br />
watch”.<br />
“China itself will continue <strong>to</strong> exp<strong>and</strong> dramatically,<br />
<strong>and</strong> o<strong>the</strong>r countries like Indonesia,<br />
Malaysia, Singapore <strong>and</strong> Thail<strong>and</strong> are poised<br />
<strong>to</strong> take on much more than <strong>the</strong>y do <strong>to</strong>day.<br />
Material Spend by MRO Sec<strong>to</strong>r<br />
An Airbus A310 under wraps at TAP M&E Brazil’s Rio hangar. South America is earmarked as an area <strong>of</strong> MRO growth in 2012 <strong>and</strong> beyond<br />
5.0<br />
0.0<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019<br />
Modifications Airframe (Heavy) Line/A-Checks Components Engine<br />
15<br />
Source: IBA<br />
Indonesia in particular seems ready <strong>to</strong> go <strong>to</strong> a<br />
new level in MRO. That is why we are devoting<br />
significant time, effort <strong>and</strong> resources in<strong>to</strong><br />
developing this region.”<br />
A word <strong>of</strong> warning from MTU: although <strong>the</strong>se<br />
regions, particularly India, Indonesia <strong>and</strong> Russia,<br />
will experience very high growth rates,<br />
<strong>the</strong>y are beginning from a far smaller base. As<br />
a consequence, “it may be difficult for <strong>the</strong>se<br />
countries <strong>to</strong> set up in-country MRO facilities<br />
with sufficient economies <strong>of</strong> scale in <strong>the</strong> medium<br />
term, especially as dem<strong>and</strong> is scattered<br />
among many opera<strong>to</strong>rs, <strong>and</strong> <strong>the</strong> ‘cake’ has<br />
already been divided among various existing<br />
MRO providers.”<br />
So, in short, <strong>the</strong> key trends that will characterize<br />
2012 are globalization <strong>and</strong> consolidation,<br />
as larger European <strong>and</strong> North American<br />
players look <strong>to</strong> extend beyond <strong>the</strong>ir hinterl<strong>and</strong>s<br />
in<strong>to</strong> lower-cost regions in Asia <strong>and</strong> Latin<br />
America. Airlines will increasingly dem<strong>and</strong><br />
integrated support services that outsource<br />
<strong>the</strong> risk <strong>and</strong> provide a predictable cash flow.<br />
Cost pressures on MROs will <strong>the</strong>refore be<br />
even more intense in <strong>the</strong> coming year. It’s not<br />
a pretty outlook, but <strong>the</strong> sec<strong>to</strong>r has survived<br />
rough patches in <strong>the</strong> past, <strong>and</strong> will survive<br />
again - leaner <strong>and</strong> missing a few members,<br />
no doubt, but stronger for <strong>the</strong> experience.<br />
<strong>AviTrader</strong> MRO - December 2011
Leasing News<br />
Aircraft <strong>and</strong> engine finance<br />
Financing future fleets<br />
THE RECORD ORDERS FOR AIRCRAFT AND ENGINES that<br />
came out <strong>of</strong> <strong>the</strong> major industry shows this year, as well as massive<br />
commitments such as Lion Air’s $21.7bn order for 230 Boeing<br />
737 Max <strong>and</strong> NG jets late last month, leave us with at least two<br />
certainties: Airbus <strong>and</strong> Boeing will continue <strong>to</strong> keep <strong>the</strong>ir production<br />
rates high <strong>and</strong> growing throughout 2012 <strong>and</strong> beyond - <strong>and</strong><br />
that <strong>the</strong>se new orders must be paid for somehow.<br />
And <strong>the</strong>rein lies a niggling doubt: Europe’s biggest banks have<br />
been traditional sources <strong>of</strong> finance for eager buyers, but <strong>the</strong> stillunresolved<br />
Eurozone sovereign debt crisis, coupled with <strong>the</strong> Basel<br />
3 st<strong>and</strong>ards on capital exposure agreed by <strong>the</strong> world’s banking establishment<br />
a year ago, mean many airlines <strong>and</strong> opera<strong>to</strong>rswill have<br />
<strong>to</strong> look elsewhere.<br />
US airframer Boeing recently said that it expected <strong>the</strong> global value<br />
<strong>of</strong> aircraft deliveries in 2012 <strong>to</strong> <strong>to</strong>p $95bn, rising <strong>to</strong> $106bn in<br />
2013, up from $77bn this year.<br />
Kostya Zolotusky, managing direc<strong>to</strong>r at Boeing Capital, <strong>the</strong> airframer’s<br />
financing arm, said earlier this month that he did not foresee a<br />
funding shortfall in 2012. Capital markets should provide funds <strong>of</strong><br />
up <strong>to</strong> $10bn next year for aircraft purchases - more than double<br />
<strong>the</strong> $4bn <strong>the</strong>y put up in 2011, he said, accounting for 10% <strong>of</strong> <strong>to</strong>tal<br />
funding. Export credit agency financing, from institutions like <strong>the</strong><br />
US Export-Import Bank, should remain steady at 30%, while com-<br />
LATEST LEASING NEWS<br />
Willis Lease Finance closes new <strong>and</strong><br />
exp<strong>and</strong>ed revolving credit facility for<br />
$345m<br />
Willis Lease Finance Corporation closed a new revolving<br />
credit facility. <strong>The</strong> $345m credit facility, with<br />
an interest rate equal <strong>to</strong> LIBOR plus 2.75%, is available<br />
<strong>to</strong> Willis Lease on a revolving basis for five years<br />
through November 2016. <strong>The</strong> credit facility is provided<br />
by a syndicate <strong>of</strong> banks led by Union Bank, N.A.,<br />
as Administrative Agent, Joint Lead Arranger <strong>and</strong> Sole<br />
Bookrunner, Wells Fargo Bank, National Association<br />
as Syndication Agent, Wells Fargo Securities, LLC as<br />
Joint Lead Arranger, <strong>and</strong> U.S. Bank, N.A., as Documentation<br />
Agent <strong>and</strong> Joint Lead Arranger. This credit facility<br />
<strong>and</strong> o<strong>the</strong>r credit facilities support <strong>the</strong> company <strong>and</strong><br />
its subsidiaries in financing its lease portfolio which<br />
s<strong>to</strong>od at $961m as <strong>of</strong> September 30, 2011.<br />
Jackson Square Aviation closes $265m<br />
credit facility<br />
Jackson Square Aviation (JSA) closed a $265m<br />
secured credit facility, which provides <strong>the</strong> company<br />
with committed long-term debt capacity. This<br />
facility provides JSA with a vital financing source <strong>to</strong><br />
acquire modern, fuel-efficient aircraft for lease <strong>to</strong><br />
its airline cus<strong>to</strong>mers. JSA will finance eight aircraft<br />
currently owned or in its committed pipeline, for<br />
delivery through 2012. <strong>The</strong> facility is structured <strong>and</strong><br />
arranged by Crédit Agricole (<strong>the</strong> Arranger) <strong>and</strong> fully<br />
underwritten by <strong>the</strong> Arranger <strong>and</strong> Siemens Financial.<br />
This transaction brings JSA’s <strong>to</strong>tal committed credit<br />
facility capacity <strong>to</strong> approximately $900m.<br />
ALC announces proposed <strong>of</strong>fering <strong>of</strong><br />
$300m <strong>of</strong> convertible senior notes<br />
Air Lease Corporation intends <strong>to</strong> <strong>of</strong>fer $300m aggregate<br />
principal amount <strong>of</strong> convertible senior notes<br />
due 2018 in an <strong>of</strong>fering exempt from registration under<br />
<strong>the</strong> Securities Act <strong>of</strong> 1933, as amended <strong>the</strong> “Securities<br />
Act”). In connection with this <strong>of</strong>fering, <strong>the</strong><br />
Company expects <strong>to</strong> grant <strong>the</strong> initial purchasers <strong>of</strong><br />
<strong>the</strong> Notes an option <strong>to</strong> purchase up <strong>to</strong> an additional<br />
$45m aggregate principal amount <strong>of</strong> <strong>the</strong> Notes. <strong>The</strong><br />
Notes will be <strong>of</strong>fered only <strong>to</strong> qualified institutional<br />
buyers in reliance upon Rule 144A under <strong>the</strong> Securities<br />
Act. <strong>The</strong> Notes will pay interest semi-annually<br />
<strong>and</strong> will be convertible at <strong>the</strong> option <strong>of</strong> <strong>the</strong> holder<br />
in<strong>to</strong> shares <strong>of</strong> <strong>the</strong> Company’s Class A common s<strong>to</strong>ck.<br />
<strong>The</strong> Notes will mature on December 1, 2018, unless<br />
earlier repurchased or converted.<br />
DVB Group reports operating performance<br />
during third quarter <strong>of</strong> 2011<br />
For <strong>the</strong> third quarter 2011, DVB reported a 21.2%<br />
increase in net interest income after allowance for<br />
credit losses, <strong>of</strong> €162.1m. At €106.4m, consolidated<br />
mercial bank lending will dip <strong>to</strong> 21% from<br />
25% this year. Zolotusky expects a quarter<br />
<strong>of</strong> deliveries will be funded in cash both this<br />
year ($19bn) <strong>and</strong> next ($24bn).<br />
Some analysts have suggested that aircraft<br />
financing will be significantly more<br />
challenging in years <strong>to</strong> come, <strong>and</strong> indeed,<br />
that some airlines could struggle <strong>to</strong> secure<br />
financing for <strong>the</strong>ir mega-orders next year<br />
<strong>and</strong> beyond.<br />
Kostya Zolotusky<br />
Boeing<br />
But Zolotusky said he was confident that aircraft orders in 2012<br />
would be secure, as airlines seek different sources <strong>of</strong> financing <strong>and</strong><br />
make greater use <strong>of</strong> leasing companies.<br />
Echoing Boeing’s bullishness, Charles Willis, president <strong>and</strong> CEO<br />
<strong>of</strong> Willis Lease, <strong>to</strong>ld <strong>AviTrader</strong> MRO that he believed <strong>the</strong>re will be<br />
additional funding available for all types <strong>of</strong> companies seeking finance<br />
for aircraft, engines <strong>and</strong> spares - from Export Credit Agencies<br />
(ECAs), equity / mezzanine fund providers <strong>and</strong> lessors - including<br />
his own company. Only last month, Willis closed a new $345m<br />
credit facility with a syndicate <strong>of</strong> US banks <strong>to</strong> support <strong>the</strong> financing<br />
<strong>of</strong> its lease portfolio, which s<strong>to</strong>od at $961m at September 30th.<br />
“I am sure <strong>the</strong>re will be many more <strong>of</strong> <strong>the</strong>se types <strong>of</strong> credit agreements<br />
<strong>to</strong> come,” he added.<br />
net income before taxes decreased by 10.7% year-onyear,<br />
primarily due <strong>to</strong> volatile net income from financial<br />
instruments in accordance with IAS 39. Total income<br />
(comprising net interest income after allowance for<br />
credit losses, net fee <strong>and</strong> commission income, net income<br />
from financial instruments in accordance with<br />
IAS 39, results from investments in companies accounted<br />
for using <strong>the</strong> equity method, <strong>and</strong> net o<strong>the</strong>r<br />
operating income/expenses) declined by 1.8%, from<br />
€241.6m <strong>to</strong> €237.3m. Net interest income rose by<br />
23.7% year-on-year, <strong>to</strong> €181.3m, <strong>and</strong> net interest income<br />
after allowance for credit losses was up 21.2%,<br />
from €133.8m <strong>to</strong> €162.1m. New Transport Finance<br />
business <strong>to</strong>talled 109 transactions as at 30 September<br />
2011, with an aggregate volume <strong>of</strong> €3.3bn (9m<br />
2010: 93 transactions with a volume <strong>of</strong> €3.0bn).<br />
SAS secures finance lease facility <strong>of</strong> SEK<br />
500m for four existing A321s<br />
SAS secured a five-year refinancing <strong>of</strong> four Airbus<br />
321 <strong>to</strong> a <strong>to</strong>tal value <strong>of</strong> approximately $74m<br />
(SEK500m). Nordea is <strong>the</strong> Agent <strong>and</strong> Deutsche<br />
VerkehrsBank AG (DVB) is <strong>the</strong> Security Trustee in <strong>the</strong><br />
transaction. <strong>The</strong> transaction is part <strong>of</strong> SAS ongoing<br />
aircraft refinancing program where loans maturing<br />
in 2011/ 2012 are <strong>to</strong> be renewed. <strong>The</strong> financing <strong>of</strong><br />
two aircraft will close in Q4 <strong>and</strong> <strong>the</strong> remaining will<br />
close in Q3 2012 <strong>and</strong> Q4 2012, respectively.<br />
16<br />
<strong>AviTrader</strong> MRO - December 2011
Jet Values 2<br />
Whe<strong>the</strong>r you require up-<strong>to</strong>-date lease rates, current or forecast market values or<br />
simply aircraft specifications, Jet Values 2 delivers comprehensive data on over<br />
23,000 commercial aircraft in service.<br />
Jet Values 2 is delivered through an intuitive, user friendly online portal, giving<br />
you true flexibility <strong>and</strong> ease <strong>of</strong> use. With monthly aircraft updates, <strong>and</strong> semi-annual<br />
value updates, you can be sure that <strong>the</strong> information <strong>and</strong> opinion provided is<br />
up-<strong>to</strong>-date. In addition, Jet Values 2 also <strong>of</strong>fers <strong>the</strong> added functionality <strong>of</strong> online<br />
access <strong>to</strong> IBA’s trade publications.<br />
Benefiting from IBA’s market information collected from more than two decades,<br />
Jet Values 2 enables you <strong>to</strong> search by specific serial number, registration or aircraft<br />
type <strong>to</strong> determine:<br />
• Current Base <strong>and</strong> Market Values, <strong>and</strong> Current Market Lease Rates<br />
• Forecast Base, Market <strong>and</strong> S<strong>of</strong>t Values, <strong>and</strong> Forecast Base Lease Rates<br />
• Full-Life Valuations <strong>and</strong> detailed Specification Adjustments<br />
• Current <strong>and</strong> Forecast Portfolio Valuations<br />
• Total User Control over Fleet Management<br />
<strong>The</strong> system also delivers <strong>to</strong>tal flexibility on <strong>the</strong> model, specification, length <strong>of</strong><br />
forecast, inflation parameters, <strong>and</strong> a choice <strong>of</strong> Excel or PDF outputs.<br />
“IBA’s JV2 online valuation system is<br />
an exceptional <strong>to</strong>ol for <strong>the</strong> analysis <strong>of</strong><br />
existing <strong>and</strong> potential aircraft, aircraft<br />
fleet values <strong>and</strong> for conducting ‘what<br />
if’ scenario analysis. <strong>The</strong> Excel outputs<br />
are easy <strong>to</strong> use; <strong>the</strong> data is constantly<br />
updated; <strong>and</strong> one is confident that <strong>the</strong><br />
values <strong>and</strong> rates are based on expert<br />
knowledge <strong>and</strong> common sense.”<br />
Shane Miller<br />
Commonwealth Bank<br />
Call: +44 (0) 1372 224488<br />
marketing@ibagroup.com<br />
www.ibagroup.com<br />
www.jetvalues2.com<br />
IBA Group Ltd IBA House 7 <strong>The</strong> Crescent<br />
Lea<strong>the</strong>rhead Surrey KT22 8DY United Kingdom
IBA Analysis - <strong>The</strong> Dubai Airshow<br />
<strong>The</strong> Dubai Airshow by numbers<br />
<strong>The</strong> Dubai Airshow broke records left, right <strong>and</strong> centre with a multitude <strong>of</strong> new orders<br />
valued at over $63 billion at list prices . Ben Jacques, commercial manager at <strong>the</strong> International<br />
Bureau <strong>of</strong> Aviation (IBA) takes a closer look at <strong>the</strong> numbers<br />
<strong>The</strong> 2011 Dubai Air Show was ano<strong>the</strong>r successful show for Airbus, particularly with big orders for <strong>the</strong> A320 current generation <strong>and</strong><br />
A320neo next generation variant, without, however, forgetting <strong>the</strong> A380 orders which will be well received in Toulouse. Boeing also had<br />
orders for current <strong>and</strong> next generation aircraft, both 777 <strong>and</strong> 787 variants. Orders for <strong>the</strong> 737 MAX were conspicuous by <strong>the</strong>ir absence,<br />
although it is expected that Middle Eastern carriers who are evaluating <strong>the</strong> aircraft at <strong>the</strong> moment may well place an order in <strong>the</strong> next<br />
year. Bombardier also had its order book swelled, with a significant order for <strong>the</strong> C-Series 300 from Atlasjet. After <strong>the</strong> recent spate <strong>of</strong><br />
orders from leasing companies, it is noteworthy that on this occasion only Aviation Capital Group had signed on <strong>the</strong> dotted line during<br />
Dubai. A quick look at <strong>the</strong>ir portfolio reveals that it could well be with a view <strong>to</strong> replacing <strong>the</strong>ir existing opera<strong>to</strong>rs’ A320s with A320neos<br />
during <strong>the</strong> next decade as quite a number <strong>of</strong> <strong>the</strong>se carriers will have aircraft older than 15 years during this time.<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
A320NEO firm<br />
14000<br />
12000<br />
10000<br />
8000<br />
6000<br />
4000<br />
2000<br />
0<br />
A320NEO firm<br />
<strong>The</strong> IBA is an independent aviation consulting firm based in Lea<strong>the</strong>rhead, UK, with representation worldwide.<br />
For more information, contact Owen Geach: owen.geach@ibagroup.com; T: +44 (0) 1372 224 488; M: + 44 (0) 7917 648 712<br />
A320NEO option<br />
A320NEO option<br />
A320 option<br />
A320 option<br />
A380 firm<br />
Dubai Airshow orders by order volume<br />
A380 option<br />
ACJ321<br />
B777‐300ER<br />
B777 options<br />
B777F<br />
B787‐8<br />
C‐Series<br />
C‐Series Options<br />
Dubai Airshow orders by order value ($m) (at list price)<br />
A380 firm<br />
A380 option<br />
ACJ321<br />
B777‐300ER<br />
B777 options<br />
B777F<br />
B787‐8<br />
C‐Series 300<br />
C‐Series 300 Options<br />
ALAFCO<br />
Atlasjet<br />
ACG<br />
Oman Air<br />
Emirates<br />
Comlux<br />
Spirit<br />
18<br />
Qatar Airways<br />
ALAFCO<br />
Atlasjet<br />
ACG<br />
Oman Air<br />
Emirates<br />
Comlux<br />
Spirit<br />
Qatar Airways<br />
<strong>AviTrader</strong> MRO - December 2011
News in Brief<br />
TP Aerospace wins seven-year Wheels &<br />
Brakes deal from Atlantic Airways<br />
Atlantic Airways, <strong>the</strong> national airline <strong>of</strong> <strong>the</strong> Faroe Isl<strong>and</strong>s,<br />
selected TP Aerospace Leasing for a seven-year<br />
full service Wheels & Brakes Cycle Flat Rate (CFR)<br />
Program. TP Aerospace will provide Component Maintenance,<br />
Pool Access, Onsite Lease Inven<strong>to</strong>ry <strong>and</strong> Logistics<br />
Program in support <strong>of</strong> Atlantic Airways’ most<br />
significant fleet expansion <strong>to</strong> date.<br />
Monarch Aircraft Engineering <strong>to</strong> provide<br />
SMART support <strong>to</strong> Titan Airways<br />
Monarch Aircraft Engineering extended its agreement<br />
with Titan Airways <strong>to</strong> provide a world wide support<br />
structure for <strong>the</strong> use <strong>of</strong> its SMART team (Specialised<br />
Monarch AOG Response Team). Under <strong>the</strong> terms <strong>of</strong> <strong>the</strong><br />
agreement Monarch Aircraft Engineering will provide<br />
Titan Airways with a team <strong>of</strong> specialised engineers which<br />
are available 24/7 <strong>and</strong> can be deployed worldwide. <strong>The</strong><br />
SMART team will support <strong>the</strong> entire Titan Airways fleet<br />
<strong>and</strong> can be activated within two hours <strong>to</strong> manage any<br />
AOG requirements.<br />
Aircraft Services<br />
Designed for aircraft repair stations, MRO<br />
facilities <strong>and</strong> full service FBOs. Includes<br />
an integrated approach <strong>to</strong> Quoting, Work<br />
Package Generation, Job Card Management,<br />
Labor Recording, Consumables Management,<br />
Rotable Exchanges, Shop & Vendor Services,<br />
Cost & Pr<strong>of</strong>it Management, <strong>and</strong> Invoicing.<br />
Hangar Management<br />
Allows for complete maintenance <strong>and</strong><br />
resource management across an<br />
individual or entire fleet <strong>of</strong> aircraft. <strong>The</strong> module<br />
is completely integrated with Quantum's entire<br />
s<strong>of</strong>tware suite <strong>and</strong> adds <strong>the</strong> capability <strong>to</strong> track<br />
flight his<strong>to</strong>ry, maintenance his<strong>to</strong>ry, upcoming<br />
maintenance events, on-going work orders,<br />
available resources <strong>and</strong> due-lists for technicians<br />
on <strong>the</strong> hangar floor.<br />
Forms Designer<br />
<strong>The</strong> Forms Designer in Quantum Control<br />
is a powerful <strong>and</strong> flexible <strong>to</strong>ol that<br />
allows our st<strong>and</strong>ard forms <strong>to</strong> be cus<strong>to</strong>mized or<br />
enhanced <strong>to</strong> meet any cus<strong>to</strong>mers needs.<br />
AVREF Catalog Files<br />
<strong>The</strong> AVREF Catalog System provides <strong>the</strong><br />
latest OEM pricing information along with<br />
access <strong>to</strong> Government MCRL cross reference data.<br />
Warranty Module<br />
Manages <strong>the</strong> tracking <strong>and</strong> statusing <strong>of</strong><br />
incoming warranty claims from<br />
cus<strong>to</strong>mers <strong>and</strong> outgoing claims <strong>to</strong> vendors.<br />
Includes cus<strong>to</strong>mer centric warranty claim<br />
request capability.<br />
Rental <strong>and</strong> Leasing<br />
<strong>The</strong> Rental <strong>and</strong> Leasing module has <strong>the</strong><br />
versatility required <strong>to</strong> h<strong>and</strong>le all <strong>of</strong> your<br />
rental <strong>and</strong> leasing transactions including<br />
flight-time based billing.<br />
Max-Q<br />
With Max-Q you get Quantum Control<br />
implemented with <strong>the</strong> latest database<br />
technology from Oracle <strong>to</strong> provide <strong>the</strong> ultimate<br />
in database Security, Reliability, Scalability <strong>and</strong><br />
Performance.<br />
Virgin Atlantic selects NAT <strong>and</strong> HAECO for<br />
B747-400 cabin reconfiguration work<br />
Virgin Atlantic Airways entered in<strong>to</strong> agreements with<br />
Northwest Aerospace Technologies <strong>and</strong> Hong Kong Aircraft<br />
Engineering Company (HAECO) <strong>to</strong> provide cabin<br />
reconfiguration services for <strong>the</strong> airline’s Gatwick based<br />
fleet <strong>of</strong> Boeing 747-400 aircraft. <strong>The</strong> modifications will<br />
reconfigure Virgin Atlantics’ B747-400 fleet with new<br />
<strong>and</strong> upgraded passenger seating, a new inflight entertainment<br />
system with connectivity, new monuments,<br />
interior furnishing <strong>and</strong> décor enhancements.<br />
AELS starts aircraft disassembly at Business<br />
Park Aviol<strong>and</strong>a<br />
AELS started <strong>the</strong> disassembly <strong>and</strong> dismantling <strong>of</strong> a<br />
Boeing 737-500 at Aviol<strong>and</strong>a. It’s <strong>the</strong> first aircraft that is<br />
being recycled by AELS at Woensdrecht Airport, Business<br />
Park Aviol<strong>and</strong>a. AELS <strong>and</strong> Aviol<strong>and</strong>a have signed a<br />
long term agreement <strong>to</strong> provide this new service at<br />
Woensdrecht airport as part <strong>of</strong> <strong>the</strong> “one-s<strong>to</strong>p-shop”<br />
principle. AELS will work in cooperation with Fokker<br />
Services, Aviol<strong>and</strong>a Business Park <strong>and</strong> Rewin <strong>to</strong> develop<br />
MRO & Logistics S<strong>of</strong>tware Solutions<br />
Integrated with<br />
Shop Control<br />
Manages <strong>the</strong> complete Component <strong>and</strong><br />
Assembly Repair <strong>and</strong> Overhaul process.<br />
Includes real-time Cost <strong>and</strong> Schedule<br />
Management functions that put you in complete<br />
control <strong>of</strong> your shop’s activity.<br />
Time <strong>and</strong> Attendance<br />
Accurately manages <strong>the</strong> collection <strong>and</strong><br />
tracking <strong>of</strong> employee's work time. Shift<br />
patterns can be configured <strong>to</strong> accommodate<br />
overtime, grace periods <strong>and</strong> <strong>to</strong> identify<br />
exceptions that require management attention.<br />
Bar Coding<br />
Prints bar codes <strong>and</strong> allows for <strong>the</strong><br />
scanning <strong>of</strong> physical inven<strong>to</strong>ry <strong>to</strong> track<br />
<strong>and</strong> manage s<strong>to</strong>ck <strong>and</strong> account for all parts<br />
when shipping, receiving, etc.<br />
Document Imaging<br />
Allows for <strong>the</strong> association <strong>and</strong> s<strong>to</strong>rage <strong>of</strong><br />
documents or images <strong>to</strong> almost any<br />
Quantum record including part numbers,<br />
s<strong>to</strong>cklines, quotes, repair orders, repair manuals,<br />
work orders, manufacturing records, <strong>and</strong><br />
companies.<br />
Contact Manager<br />
This module provides a <strong>to</strong>ol for sales,<br />
service or support centers <strong>to</strong> record,<br />
track, status <strong>and</strong> assign contact activity. Email<br />
list management & broadcasting is also included.<br />
Quantum Portal<br />
Quantum Portal enables our cus<strong>to</strong>mers <strong>to</strong><br />
present Quantum functionality <strong>to</strong> <strong>the</strong>ir<br />
users via a st<strong>and</strong>ard web browser. Contains<br />
functional modules for your cus<strong>to</strong>mers <strong>to</strong> check<br />
status <strong>and</strong> shipping information for Sales Orders<br />
<strong>and</strong> Work Orders out <strong>of</strong> <strong>the</strong> box.<br />
Manufacturing<br />
<strong>The</strong> Manufacturing Module is a powerful,<br />
yet easy <strong>to</strong> use application that<br />
addresses all aspects <strong>of</strong> <strong>the</strong> manufacturing<br />
process including product lines, floor control,<br />
inspections, materials planning, purchasing <strong>and</strong><br />
outside servicing. <strong>The</strong> straightforward processing<br />
allows you <strong>to</strong> generate orders for s<strong>to</strong>ck or<br />
planned cus<strong>to</strong>mer orders all from one screen.<br />
Lot Costing<br />
Manages lot purchases <strong>and</strong> assembly<br />
teardowns. Provides <strong>to</strong>tal tracking <strong>of</strong><br />
acquisition costs, overhaul expenses, component<br />
part sales, pr<strong>of</strong>it margins & full traceability.<br />
<strong>The</strong> S<strong>to</strong>ckMarket<br />
Quantum users can search, buy, <strong>and</strong> sell<br />
parts with o<strong>the</strong>r Quantum Users in real<br />
time without leaving <strong>the</strong> s<strong>of</strong>tware. Inven<strong>to</strong>ry<br />
postings are au<strong>to</strong>matic <strong>and</strong> can include details<br />
such as serial numbers, images, time life & prices.<br />
S<strong>to</strong>refront Quantum<br />
<strong>The</strong> S<strong>to</strong>refront module is <strong>the</strong> key <strong>to</strong> your<br />
web services sales strategy. Cus<strong>to</strong>mers<br />
can login <strong>to</strong> your website <strong>to</strong> search, view, RFQ or<br />
purchase from your existing s<strong>to</strong>ck. Your selected<br />
inven<strong>to</strong>ry is updated au<strong>to</strong>matically in real-time<br />
all <strong>the</strong> time so no manual updates are required.<br />
EDI Integration<br />
<strong>The</strong> EDI Module provides <strong>the</strong> infrastructure<br />
<strong>to</strong> deploy a fully-integrated solution<br />
between a Quantum user <strong>and</strong> his trading<br />
partners, with EDI transactions ranging from<br />
quote <strong>to</strong> purchase <strong>to</strong> invoice, <strong>and</strong> more.<br />
Aeroxchange Integration<br />
Provides users with <strong>the</strong> ability <strong>to</strong> receive<br />
<strong>and</strong> respond <strong>to</strong> cus<strong>to</strong>mer part inquiries<br />
using ei<strong>the</strong>r broadcast <strong>and</strong>/or quote requests.<br />
<strong>The</strong>se requests are generated directly from<br />
Aeroxchange's Airline cus<strong>to</strong>mers, through <strong>the</strong>ir<br />
AeroBuy module working in concert with<br />
Component Control's S<strong>to</strong>ckMarket.<br />
Integrated Accounting<br />
<strong>The</strong> Accounting Module includes General<br />
Ledger, Accounts Receivable, Accounts<br />
Payable, <strong>and</strong> more - all integrated with Sales,<br />
Purchasing, Repair, Exchange, Work Order <strong>and</strong><br />
Invoicing modules.<br />
Fixed Asset<br />
Tracks <strong>and</strong> depreciates assets, flagging<br />
master parts inside traditional master<br />
part <strong>and</strong> s<strong>to</strong>ck tables. Enables users <strong>to</strong> flag<br />
master parts for depreciation <strong>and</strong> tracking, <strong>and</strong><br />
modify transactions such as how <strong>the</strong> asset is<br />
sold, issued <strong>to</strong> a job or scrapped.<br />
QuickBooks Accounting Bridge<br />
<strong>The</strong> QuickBooks Accounting Bridge<br />
Module is for cus<strong>to</strong>mers that prefer<br />
QuickBooks accounting. Relevant data is sent<br />
through <strong>the</strong> 'bridge' directly <strong>to</strong> QuickBooks.<br />
Remote Inven<strong>to</strong>ry<br />
Accommodates supply chain practices<br />
where <strong>the</strong> inven<strong>to</strong>ry is managed<br />
'remotely' by ei<strong>the</strong>r <strong>the</strong> vendor or <strong>the</strong> cus<strong>to</strong>mer.<br />
Planning is based on <strong>the</strong> cus<strong>to</strong>mer's expected<br />
dem<strong>and</strong> <strong>and</strong> on previously agreed minimum <strong>and</strong><br />
maximum inven<strong>to</strong>ry levels.<br />
Shipping Manager<br />
Manages <strong>the</strong> shipping <strong>and</strong> order<br />
consolidation process <strong>to</strong> include user<br />
defined stages <strong>and</strong> statuses. Creates cus<strong>to</strong>m<br />
invoices, packing slips <strong>and</strong> certification forms<br />
within one shipment. <strong>The</strong> Starship option<br />
provides integration <strong>to</strong> UPS, FedEx, & USPS for<br />
au<strong>to</strong>matic shipping labels <strong>and</strong> rate calculations.<br />
Event Manager & Report Scheduler<br />
Allows for <strong>the</strong> au<strong>to</strong>mated reporting,<br />
emailing <strong>and</strong> faxing <strong>to</strong> cus<strong>to</strong>mers,<br />
suppliers as well as internal users. Email<br />
notifications <strong>and</strong> reports can be created using<br />
pre-packaged scripts, e.g. shipping notifications<br />
for items leaving <strong>the</strong> warehouse, or cus<strong>to</strong>m<br />
designed <strong>to</strong> fit your business.<br />
Component Control 619.696.5400 · info@componentcontrol.com · 1731 Kettner Blvd. San Diego, Ca 92101<br />
19<br />
this service fur<strong>the</strong>r. <strong>The</strong> new agreement will provide<br />
aircraft owners <strong>of</strong> aircraft with a size up <strong>to</strong> Airbus A320<br />
family <strong>and</strong> Boeing 737 series with a perfect location for<br />
<strong>the</strong>ir (older) aircraft.<br />
SAS orders new seats for short-haul fleet<br />
Sc<strong>and</strong>inavian Airlines ordered new seats for its shorthaul<br />
fleet. <strong>The</strong> next generation seats from Recaro <strong>of</strong>fer<br />
improved comfort for cus<strong>to</strong>mers, who get additional leg<br />
room, whilst <strong>the</strong> lightweight seats weigh less <strong>and</strong> are<br />
<strong>the</strong>reby better for <strong>the</strong> environment. During 2012, eight<br />
Boeing 737-800 aircraft will be refitted with <strong>the</strong> new<br />
seats, a <strong>to</strong>tal <strong>of</strong> 1,484 seats, <strong>and</strong> SAS <strong>the</strong>reafter plans <strong>to</strong><br />
install <strong>the</strong> seats on fur<strong>the</strong>r aircraft <strong>the</strong> following year.<br />
Taikoo Spirit AeroSystems <strong>to</strong> overhaul GE90<br />
thrust reversers for Spirit AeroSystems<br />
Taikoo Spirit AeroSystems Composite, <strong>the</strong> composite<br />
joint venture between HAECO <strong>and</strong> Spirit AeroSystems,<br />
received two GE90 (Boeing 777) thrust reversers<br />
from Spirit AeroSystems, Wichita, US. <strong>The</strong> two thrust<br />
reversers will be overhauled according <strong>to</strong> CMM <strong>and</strong> all
News in Brief 20<br />
applicable SB’s will be accomplished. Upon completion,<br />
<strong>the</strong>y will be used <strong>to</strong> secure business specifically in <strong>the</strong><br />
Asia Pacific region. Taikoo Spirit <strong>of</strong>fers extensive repairs<br />
on various configurations <strong>of</strong> <strong>the</strong> GE90 thrust reverser,<br />
under an umbrella <strong>of</strong> approvals.<br />
TALSCO acquires ship set <strong>of</strong> Boeing 777-<br />
200 l<strong>and</strong>ing gears<br />
Xaikoo (Xiamen) L<strong>and</strong>ing Gear Services in Xiamen,<br />
China, acquired a ship set <strong>of</strong> Boeing 777-200 l<strong>and</strong>ing<br />
gears. <strong>The</strong>se gears will be available <strong>to</strong> support <strong>the</strong><br />
global market on Boeing 777 in ei<strong>the</strong>r an exchange or<br />
lease programme.<br />
Monarch Aircraft Engineering signs<br />
maintenance deal with Jet2.com<br />
Monarch Aircraft Engineering (MAE) signed a line<br />
maintenance technical h<strong>and</strong>ling agreement with Jet2.<br />
com. <strong>The</strong> agreement will see MAE <strong>to</strong> provide line<br />
maintenance support for Jet2.coms fleet <strong>of</strong> Boeing 737<br />
<strong>and</strong> Boeing 757 aircraft across a number <strong>of</strong> Spanish<br />
airports, including Arrecife, Alicante, Malaga <strong>and</strong><br />
Tenerife South.<br />
LC Busre from Peru signs ABACUS<br />
contract with Fokker Services for Dash 8<br />
turboprops<br />
Fokker Services reported that LC Busre, a regional<br />
airline based out <strong>of</strong> Lima Peru, has entered in<strong>to</strong> a five<br />
year ABACUS program for its fleet <strong>of</strong> three Dash 8-200<br />
aircraft. This program is part <strong>of</strong> <strong>the</strong> Strategic Alliance<br />
between Fokker Services <strong>and</strong> Bombardier <strong>and</strong> aims <strong>to</strong><br />
fur<strong>the</strong>r exp<strong>and</strong> <strong>and</strong> improve <strong>the</strong> support <strong>of</strong> <strong>the</strong> Dash<br />
8/Q-Series 100/200/300 aircraft. Under <strong>the</strong> ABACUS<br />
agreement, Fokker Services will provide a comprehensive<br />
Component Support Program for LC Busre’s Dash 8-200<br />
MANUFACTURING NEWS<br />
ATI signs long-term agreement with<br />
Goodrich Corporation<br />
Allegheny Technologies Incorporated signed a long-term<br />
sourcing agreement with Goodrich for <strong>the</strong> supply <strong>of</strong><br />
aerospace forgings used for l<strong>and</strong>ing gear components.<br />
<strong>The</strong> agreement covers aerospace structural forgings<br />
sold <strong>to</strong> Goodrich’s L<strong>and</strong>ing Gear facilities located in <strong>the</strong><br />
US, Canada, <strong>and</strong> Pol<strong>and</strong> by ATI Ladish’s ZKM Forging<br />
operation for <strong>the</strong> period 2012 through 2015. ATI Ladish<br />
is an operating unit <strong>of</strong> Allegheny Technologies. This<br />
agreement includes forgings for commercial, regional,<br />
<strong>and</strong> business aircraft.<br />
Spirit AeroSystems completes 1,000th<br />
Boeing 777 forward fuselage section<br />
Spirit AeroSystems announced <strong>the</strong> completion <strong>of</strong> <strong>the</strong><br />
1,000th Boeing 777 forward fuselage section. <strong>The</strong><br />
777 forward fuselage is built in five major assemblies<br />
at Spirit’s Wichita, Kan. , facility. <strong>The</strong> assemblies are<br />
loaded on<strong>to</strong> rail cars <strong>and</strong> shipped <strong>to</strong> Boeing for final<br />
assembly. <strong>The</strong> majority <strong>of</strong> <strong>the</strong> aluminum alloy section<br />
is designed in CATIA computer s<strong>of</strong>tware by Spirit <strong>and</strong><br />
IFEs & CONNECTIVITY<br />
• Inmarsat, a provider <strong>of</strong> global mobile satellite communications services, announced <strong>the</strong> selection <strong>of</strong> Gogo<br />
as its partner <strong>to</strong> bring Inmarsat’s Global Xpress satellite service <strong>to</strong> <strong>the</strong> commercial airline market. Gogo will<br />
be a service provider, distributing Global Xpress service <strong>to</strong> <strong>the</strong> global commercial aviation market. Inmarsat<br />
has also selected Gogo’s business aviation subsidiary, Aircell, as a distribution partner for <strong>the</strong> business <strong>and</strong><br />
government aviation markets. Working with Inmarsat, Gogo will begin in-flight testing <strong>of</strong> <strong>the</strong> Global Xpress<br />
aeronautical services after <strong>the</strong> launch <strong>of</strong> <strong>the</strong> first Inmarsat-5 satellite, which is scheduled for mid-2013. Gogo<br />
plans <strong>to</strong> <strong>of</strong>fer regional service in 2013 with services for air transport, business aviation <strong>and</strong> government cus<strong>to</strong>mers<br />
expected worldwide later in 2014.<br />
• Aircell, a provider <strong>of</strong> in-flight connectivity for business aviation, reported that Travel Management<br />
Company is installing Gogo Biz high-speed Internet service on all mid-size aircraft in its growing fleet <strong>of</strong><br />
charter aircraft. Installations are already underway <strong>and</strong> are scheduled for completion in <strong>the</strong> spring <strong>of</strong> 2012. <strong>The</strong><br />
announcement includes 21 firm orders plus options for as many as 30 systems for deployment on additional<br />
aircraft. Gogo Biz enables passengers <strong>and</strong> flight crews <strong>to</strong> enjoy high-speed Internet capabilities above 10,000<br />
feet in <strong>the</strong> continental U.S. <strong>and</strong> portions <strong>of</strong> Alaska, using <strong>the</strong>ir own Wi-Fi enabled lap<strong>to</strong>ps, tablets, EFBs,<br />
smartphones <strong>and</strong> o<strong>the</strong>r mobile devices.<br />
turboprops. <strong>The</strong> services include lease, forward exchange,<br />
re-conditioning <strong>and</strong> reliability moni<strong>to</strong>ring services,<br />
covering all major line replaceable units.<br />
airberlin technik provides servicing <strong>to</strong><br />
Emirates’ A380 in Munich<br />
With <strong>the</strong> first flight <strong>of</strong> <strong>the</strong> Emirates Airbus A380 from<br />
Dubai <strong>to</strong> Munich, airberlin technik exp<strong>and</strong>s its range <strong>of</strong><br />
capability <strong>to</strong> include <strong>the</strong> double-deck aircraft. In future,<br />
<strong>the</strong> EASA Part 145 certified maintenance company will<br />
perform <strong>the</strong> transit check every day, while <strong>the</strong> aircraft<br />
is on <strong>the</strong> ground at <strong>the</strong> Bavarian capital city. At <strong>the</strong><br />
Munich location, airberlin technik runs a hangar with<br />
12,000 m² <strong>of</strong> floor area, with space for up <strong>to</strong> six narrowbody<br />
aircraft or three wide-body aircraft, along with<br />
employing 270 staff. airberlin technik already provides<br />
complete line maintenance <strong>to</strong> Emirates in Germany at<br />
Boeing engineers. Spirit AeroSystems also supplies <strong>the</strong><br />
forward fairing, strut, thrust reverser assembly, inlet<br />
<strong>and</strong> fan cowl assemblies, floor beams, seat tracks,<br />
leading edge slats <strong>and</strong> fixed leading edge for <strong>the</strong> 777<br />
family <strong>of</strong> airplanes. <strong>The</strong> 1,000th 777 is scheduled <strong>to</strong><br />
be completed by Boeing in February <strong>and</strong> delivered <strong>to</strong><br />
cus<strong>to</strong>mer Emirates in March.<br />
Boeing intends <strong>to</strong> locate 737 MAX<br />
production in Puget Sound<br />
Boeing intends <strong>to</strong> build <strong>the</strong> new 737 MAX in Ren<strong>to</strong>n,<br />
Wash., following <strong>the</strong> approval <strong>of</strong> an early contract<br />
extension with <strong>the</strong> International Association <strong>of</strong><br />
Machinists & Aerospace Workers (IAM), <strong>the</strong> union<br />
representing hourly employees in Washing<strong>to</strong>n,<br />
Oregon <strong>and</strong> Kansas. Boeing has assessed <strong>the</strong><br />
business case for locating production <strong>of</strong> <strong>the</strong> 737<br />
MAX in Ren<strong>to</strong>n in light <strong>of</strong> <strong>the</strong> economics <strong>of</strong> a<br />
proposed new labor agreement, <strong>and</strong> <strong>the</strong> company is<br />
prepared <strong>to</strong> locate 737 MAX production in Ren<strong>to</strong>n<br />
provided <strong>the</strong> economics contained in that proposal<br />
are achieved. Upon ratification <strong>of</strong> such an agreement<br />
by hourly employees, Boeing says it will make <strong>the</strong><br />
Düsseldorf, Hamburg, Frankfurt <strong>and</strong> also Munich. This<br />
includes maintenance contracts for <strong>the</strong> aircraft types<br />
Airbus A330, A340, A380 <strong>and</strong> also Boeing 777.<br />
Pegasus Airlines signs aircraft maintenance<br />
deal with Turkish Technic<br />
Pegasus Airlines signed base maintenance services<br />
agreements with Turkish Technic for four Boeing 737-<br />
800 C-Check. Maintenance will be carried out within<br />
<strong>the</strong> fourth quarter <strong>of</strong> 2011 <strong>and</strong> first quarter <strong>of</strong> 2012.<br />
Smartlynx Airlines signs maintenance <strong>and</strong><br />
paint deal with Turkish Technic<br />
Smartlynx Airlines signed a base maintenance services<br />
agreement <strong>and</strong> a paint contract with Turkish Technic, for<br />
one C check on an Airbus A320.<br />
necessary investment <strong>to</strong> produce Next-Generation<br />
737s <strong>and</strong> 737 MAXs in its existing Ren<strong>to</strong>n facility.<br />
Airbus starts making wings for first A350<br />
XWB<br />
Assembly <strong>of</strong> <strong>the</strong> 32m long carbon fibre wings for <strong>the</strong><br />
first A350 XWB (MSN1) has started at Airbus’ recently<br />
opened “North Fac<strong>to</strong>ry” in Brough<strong>to</strong>n, UK. Most <strong>of</strong><br />
<strong>the</strong> A350 XWB wing is made <strong>of</strong> light-weight carbon<br />
composites, including <strong>the</strong> upper <strong>and</strong> lower wing<br />
covers, stringers, front <strong>and</strong> rear spars. <strong>The</strong> advanced<br />
structural designs combined with superior wing<br />
aerodynamics are both significant contribu<strong>to</strong>rs <strong>to</strong> <strong>the</strong><br />
25% fuel saving performance <strong>of</strong> <strong>the</strong> aircraft.<br />
Pre-assembly <strong>of</strong> ribs, upper <strong>and</strong> lower covers <strong>and</strong><br />
fixed leading <strong>and</strong> trailing edges, has already taken<br />
place. <strong>The</strong>se components will be moved in<strong>to</strong> <strong>the</strong> main<br />
assembly jigs for full wing box integration. <strong>The</strong> ribs are<br />
produced by Korean Aerospace Industries in Korea.<br />
<strong>The</strong> upper <strong>and</strong> lower covers come from Airbus plants<br />
in Stade <strong>and</strong> Illescas respectively. In addition, Airbus<br />
extended enterprise partners, Spirit <strong>and</strong> GKN provide<br />
<strong>the</strong> fixed leading <strong>and</strong> trailing edges.<br />
<strong>AviTrader</strong> MRO - December 2011
News in Brief<br />
SELECTED FINANCIAL NEWS<br />
Avia Solutions Group AB sold Es<strong>to</strong>nian charter operations<br />
Avia Solutions Group AB transferred its entire controlling package <strong>of</strong> shares (95.5%) in Small Planet Airlines<br />
AS (Es<strong>to</strong>nia) <strong>to</strong> Brova Air OU. Following <strong>the</strong> transaction <strong>the</strong> name <strong>of</strong> <strong>the</strong> company will be changed <strong>to</strong> North<br />
Wind Airlines AS. According <strong>to</strong> Linas Dovydenas, CEO <strong>of</strong> Avia Solutions Group, <strong>the</strong> company is focused on<br />
becoming one <strong>of</strong> <strong>the</strong> ten largest charter flight providers in Europe; <strong>the</strong>refore Small Planet Airlines, operating<br />
<strong>of</strong>fices in Lithuania, Italy, Great Britain, France <strong>and</strong> Pol<strong>and</strong> is currently increasing its capabilities in <strong>the</strong>se particular<br />
markets. <strong>The</strong> latter is expected <strong>to</strong> become <strong>the</strong> largest Small Planet Airlines served market next year.<br />
AAR completes acquisition <strong>of</strong> Telair International <strong>and</strong> Nordisk Aviation<br />
AAR CORP. has completed <strong>the</strong> acquisition <strong>of</strong> Telair International GmbH (Telair) <strong>and</strong> Nordisk Aviation Products,<br />
AS (Nordisk) from Teleflex Incorporated, which <strong>the</strong> Company announced on Oc<strong>to</strong>ber 21, 2011. “This acquisition<br />
significantly adds <strong>to</strong> AAR’s commercial manufacturing business <strong>and</strong> elevates our position as a tier-1<br />
provider <strong>to</strong> <strong>the</strong> global aerospace market,” said David P. S<strong>to</strong>rch , Chairman <strong>and</strong> Chief Executive Officer <strong>of</strong> AAR<br />
CORP. “We will work closely with <strong>the</strong> teams at Telair <strong>and</strong> Nordisk <strong>to</strong> ensure a smooth transition as we support<br />
our exp<strong>and</strong>ing cus<strong>to</strong>mer base <strong>and</strong> capitalize on new commercial aircraft build cycles.”<br />
<strong>The</strong> businesses will operate as part <strong>of</strong> AAR’s Structures <strong>and</strong> Systems segment. <strong>The</strong> combination <strong>of</strong> Telair <strong>and</strong><br />
AAR Cargo Systems creates a formidable market leader in <strong>the</strong> design, production <strong>and</strong> servicing <strong>of</strong> aircraft<br />
cargo systems for both commercial <strong>and</strong> military platforms.<br />
Bombardier reports increased net income for 3rd quarter<br />
Bombardier reported its financial results for <strong>the</strong> third quarter ended Oc<strong>to</strong>ber 31, 2011. Revenues increased<br />
<strong>to</strong> $4.6bn, compared <strong>to</strong> $4bn last fiscal year. Earnings before financing income, financing expense <strong>and</strong> income<br />
taxes (EBIT) <strong>to</strong>taled $301m, compared <strong>to</strong> $250m last fiscal year, while <strong>the</strong> EBIT margin reached 6.5%,<br />
compared <strong>to</strong> 6.3% last year. Net income amounted <strong>to</strong> $192m for <strong>the</strong> third quarter ended Oc<strong>to</strong>ber 31, 2011,<br />
compared <strong>to</strong> $147m for <strong>the</strong> same period last fiscal year. Free cash flow (cash flows from operating activities<br />
less net additions <strong>to</strong> property, plant <strong>and</strong> equipment <strong>and</strong> intangible assets) usage <strong>to</strong>taled $346m for <strong>the</strong> third<br />
quarter, compared <strong>to</strong> a usage <strong>of</strong> $108m for <strong>the</strong> same period last fiscal year. <strong>The</strong> cash position amounted<br />
<strong>to</strong> $2.7bn as at Oc<strong>to</strong>ber 31, 2011, a level similar <strong>to</strong> last year, compared <strong>to</strong> $4.2bn as at January 31, 2011.<br />
<strong>The</strong> overall backlog s<strong>to</strong>od at a strong $55.3bn as at Oc<strong>to</strong>ber 31, 2011, compared <strong>to</strong> $52.7bn as at January<br />
31, 2011<br />
Israel Aerospace Industries’ sales reach $817m for Q3 2011<br />
IAI’s sales reached $817m in <strong>the</strong> 3rd quarter <strong>of</strong> 2011, a growth <strong>of</strong> 18% compared with <strong>the</strong> same quarter in<br />
2010. Back orders reached $9bn, at <strong>the</strong> same level as <strong>the</strong> preceding quarters. 83% <strong>of</strong> <strong>the</strong> back orders are<br />
earmarked for export. IAI reported a $59m pr<strong>of</strong>it from ordinary acivities <strong>and</strong> net pr<strong>of</strong>it <strong>of</strong> $3m compared <strong>to</strong><br />
$25m in 2010.<br />
Finmeccanica heads for loss<br />
Finmeccanica revised its earnings forecast downwards for 2011, predicting pre-tax losses <strong>of</strong> €200m,<br />
<strong>and</strong> said it would sell <strong>of</strong>f close <strong>to</strong> €1bn in assets with a view <strong>to</strong> cutting net debt <strong>of</strong> €4.7bn. Shares in<br />
<strong>the</strong> company plummeted 20% on <strong>the</strong> news <strong>and</strong> are down 84% since <strong>the</strong>ir 2007 peak. <strong>The</strong> unpr<strong>of</strong>itable<br />
aeronautics division, Alenia, posted a nine-month charge <strong>of</strong> €753m over problems relating <strong>to</strong> its contract<br />
with Boeing <strong>to</strong> supply components for <strong>the</strong> 787-8.<br />
SELECTED TRANSACTIONS<br />
• Avia Solutions Group, a group <strong>of</strong> business aviation companies, <strong>to</strong>ge<strong>the</strong>r with its<br />
subsidiary FL Technics, is <strong>to</strong> open its first representative <strong>of</strong>fice in Kuala Lumpur<br />
by <strong>the</strong> end <strong>of</strong> this year, <strong>to</strong> jointly cater for <strong>the</strong> rapidly developing Asia-Pacific region.<br />
• Volvo is <strong>to</strong> sell its aircraft engine component manufacturing business Volvo<br />
Aero after incoming chief executive Ol<strong>of</strong> Persson made it clear that <strong>the</strong> unit is not<br />
core <strong>to</strong> <strong>the</strong> company. Volvo Aero’s sales accounted for just over 1% <strong>of</strong> <strong>to</strong>tal group<br />
sales in <strong>the</strong> third quarter; its revenues fell by 22% in <strong>the</strong> same period <strong>to</strong> SEK1.4bn<br />
($206m), while operating income decreased by 55% <strong>to</strong> SEK102m. MTU was cited<br />
as ‘<strong>the</strong> most likely buyer’.<br />
• MTU Aero Engines acquired 75% share in <strong>the</strong> Dallas, Texas-based facility for-<br />
merly known as Retan Aerospace, which will now be known as MTU Maintenance<br />
Dallas Inc. MTU Maintenance Dallas is an FAA <strong>and</strong> EASA licensed Part 145 repair<br />
station that specializes in engine on-wing maintenance <strong>and</strong> repair as well as airframe<br />
A, B <strong>and</strong> C checks. <strong>The</strong> large portfolio <strong>of</strong> engine capabilities includes <strong>the</strong> CF34,<br />
CFM56, V2500, CF6, GE90, JT8D, PW2000, PW4000 <strong>and</strong> RB211.<br />
• MTU Aero Engines opened a new sales <strong>of</strong>fice in Seoul in South Korea on November<br />
18th. <strong>The</strong> MTU Aero Engines Seoul Representative Office is managed by<br />
Kyoo Joo Chae.<br />
21<br />
Yakutia Airlines signed maintenance<br />
contracts with Turkish Technic for B737-800<br />
Turkish Technic signed a C Check maintenance service<br />
agreement with YAKUTIA AIRLINES, which will cover one<br />
base maintenance C check on a Boeing 737-800 <strong>and</strong> a<br />
painting service agreement, which covers one B737-800<br />
tail painting activity. Maintenance works will be carried<br />
out during November & December 2011.<br />
Lufthansa Technik AERO Alzey <strong>to</strong> provide<br />
PW150A spare engine support for Air<br />
Berlin<br />
Air Berlin <strong>and</strong> Lufthansa Technik AERO Alzey (LTAA) have<br />
signed a multi-year Spare Engine Pool Agreement <strong>to</strong><br />
support Air Berlin’s regional fleet <strong>of</strong> PW150A powered<br />
Dash8-Q400 aircraft operated by Luftfahrtgesellschaft<br />
Walter (LGW). As per <strong>the</strong> terms <strong>of</strong> <strong>the</strong> agreement, LTAA<br />
will provide spare engines for planned <strong>and</strong> unplanned<br />
engine removals.<br />
Flying Colours confirms first modification<br />
under new Blackhawk agreement<br />
Flying Colours, <strong>the</strong> Peterborough-Canada based global<br />
aviation service company, announced its first turboprop<br />
Blackhawk modification project. January 2012 will see<br />
<strong>the</strong> arrival <strong>of</strong> a privately owned King Air C90 at <strong>the</strong> Peterborough<br />
facilities where it will undergo a full XP 135 engine<br />
conversion. <strong>The</strong> scope <strong>of</strong> <strong>the</strong> work will also feature<br />
additional routine maintenance inspections along with<br />
interior modifications.<br />
Spare Solution Support India signs<br />
component maintenance agreement with<br />
Turkish Technic<br />
Spare Solution Support India (SSSI) signed component<br />
maintenance agreements with Turkish Technic for <strong>the</strong><br />
repair <strong>of</strong> Airbus A320 family components. Component<br />
maintenances will be carried out at Turkish Technic’s<br />
facilities in Istanbul, servicing more than 10.000<br />
different part numbers.<br />
Aviointeriors delivers TRANSAERO’s first<br />
B777<br />
Aviointeriors delivered TRANSAERO’s 1st B777 equipped<br />
with <strong>the</strong>ir glamourous Imperial First Class, Business,<br />
Premium Economy <strong>and</strong> Economy class seats, after only<br />
seven months. TRANSAERO’s excecutive direc<strong>to</strong>r, Alex<br />
<strong>AviTrader</strong> MRO - December 2011
News in Brief<br />
Krinichanskiy, commented: “I am extremely satisfied<br />
with Aviointeriors’ performances given <strong>the</strong> challenging<br />
A/C ODD”. Aviointeriors will shortly complete an on-site<br />
unit in Moscow, available 24/7 <strong>to</strong> guarantee a first class<br />
product support.<br />
EADS EFW receives five additional conversions<br />
from EAT/DHL<br />
DHL placed an additional order for five A300-600 P2F<br />
with EFW, a global market leader in wide-body freighter<br />
conversions. <strong>The</strong>se five aircraft are former JAL aircraft. In<br />
<strong>to</strong>tal EFW will now have 18 P2F for DHL under contract.<br />
EFW h<strong>and</strong>ed over <strong>the</strong> first A300-600 aircraft out <strong>of</strong> <strong>the</strong><br />
18 ordered conversions <strong>to</strong> EAT/DHL at <strong>the</strong> EAT/DHL facility<br />
in Leipzig/ Germany on November 15th.<br />
John Holl<strong>and</strong> Aviation Services selected as<br />
Boeing GoldCare service provider<br />
Boeing Commercial Airplanes selected John Holl<strong>and</strong> Aviation<br />
Services (JHAS) in Melbourne, Vic<strong>to</strong>ria, Australia <strong>to</strong><br />
provide Boeing GoldCare maintenance, repair <strong>and</strong> overhaul<br />
(MRO) services for <strong>the</strong> region. <strong>The</strong> GoldCare program<br />
designed by Boeing is a <strong>to</strong>tal care engineering <strong>and</strong><br />
maintenance service <strong>to</strong> airline opera<strong>to</strong>rs providing fully<br />
integrated maintenance solutions. As a partner in Boeing<br />
GoldCare, John Holl<strong>and</strong> Aviation Services will provide<br />
line, base <strong>and</strong> heavy maintenance services as part <strong>of</strong> <strong>the</strong><br />
fleet management maintenance services program for <strong>the</strong><br />
Next Generation 737 <strong>and</strong> 787 Dreamliner aircrafts.<br />
Boeing 787 Dreamliner completes change<br />
incorporation in San An<strong>to</strong>nio<br />
<strong>The</strong> first Boeing 787 Dreamliner <strong>to</strong> undergo change incorporation<br />
work in San An<strong>to</strong>nio, Texas, returned <strong>to</strong> Everett<br />
on Nov. 13th. <strong>The</strong> airplane completed an eight month<br />
change incorporation program <strong>and</strong> will now go through<br />
final preparations in Everett before delivery <strong>to</strong> Japan Airlines<br />
(JAL). During change incorporation, airplanes that<br />
are not part <strong>of</strong> flight test are configured <strong>to</strong> conform <strong>to</strong><br />
<strong>the</strong> st<strong>and</strong>ards established by <strong>the</strong> type certification. Some<br />
<strong>of</strong> <strong>the</strong> work done in San An<strong>to</strong>nio includes installing electronic<br />
<strong>and</strong> mechanical equipment, completing s<strong>of</strong>tware<br />
upgrades, testing functional systems, <strong>and</strong> removing <strong>and</strong><br />
reworking wiring or equipment that needs <strong>to</strong> be updated<br />
INFORMATION TECHNOLOGY<br />
• Flight Power Repair Group, an FAA/EASA certified repair facility for <strong>the</strong> Pratt<br />
& Whitney JT8D engine line, selected Quantum Control <strong>to</strong> manage its specialized<br />
repair facility in Doral, Florida, whose services include <strong>the</strong> overhaul <strong>of</strong> Disks (LLP’s),<br />
Spacers, Sta<strong>to</strong>rs, Cases, Housings, Tubes <strong>and</strong> Ducts. Flight Power Repair Group is<br />
leveraging Quantum <strong>to</strong> au<strong>to</strong>mate all repair shop <strong>and</strong> materials management operations,<br />
ensuring best practices across <strong>the</strong>ir business.<br />
• ADS<strong>of</strong>tware announced that Air Botswana signed with ADS<strong>of</strong>tware <strong>to</strong> implement<br />
AirPack Fleet Management System <strong>and</strong> Logistics Solutions comprising<br />
Airtime (Fleet management- CAMO), AirS<strong>to</strong>ck (Inven<strong>to</strong>ry control - Logistic), AirDoc<br />
(Documentation management), AirUser (Security management) <strong>and</strong> Airstat (Reliability<br />
<strong>and</strong> statistic reports).<br />
• Swiss AviationS<strong>of</strong>tware announced that Finnair Technical Services<br />
completed <strong>the</strong> project definition phase <strong>and</strong> will now procede <strong>to</strong> implementation <strong>of</strong><br />
AMOS s<strong>of</strong>tware, which will replace <strong>the</strong> company’s current mainframe legacy ERP<br />
APPROVALS,CERTIFICATION & QUALIFICATION<br />
• AkzoNobel Aerospace Coatings announced qualification at Airbus <strong>of</strong> <strong>the</strong>ir Aerobase base coat/clear coat<br />
system. <strong>The</strong> Aerobase base coat <strong>and</strong> Aviox clear coat UVR system was qualified successfully at Airbus, according<br />
<strong>to</strong> specification AIMS 04.04.033 <strong>and</strong> AIMS 04.04.037. In addition <strong>to</strong> <strong>the</strong> st<strong>and</strong>ard AIMS 04.04.033 base coat/<br />
clear coat system specification, AIMS 04.04.037 includes a selectively removable system (SRS).<br />
• <strong>The</strong> GEnx-1B Engine, which will power <strong>the</strong> Boeing 787 aircraft, received U.S. FAA 330-minute extendedrange,<br />
twin-engine operations (ETOPS) approval <strong>to</strong> 14 CFR Part 33.201. <strong>The</strong> GEnx-1B engine completed all<br />
requirements <strong>to</strong> achieve 330-minute ETOPS, including a dem<strong>and</strong>ing 3,000-cycle ground endurance test in April.<br />
<strong>The</strong> FAA approval confirms <strong>the</strong> engine demonstrated <strong>the</strong> required reliability <strong>to</strong> conduct ETOPS operations up<br />
<strong>to</strong> 330 minutes flying time from a primary or alternate airport. ETOPS approval provides airlines much greater<br />
route-scheduling flexibility as it allows twin-engine aircraft <strong>to</strong> service routes traditionally reserved for three- <strong>and</strong><br />
four-engine aircraft.<br />
• Gulfstream G650 received its provisional type certificate (PTC) from <strong>the</strong> Federal Aviation Administration. This<br />
clears <strong>the</strong> way for <strong>the</strong> company <strong>to</strong> begin interior completions <strong>of</strong> <strong>the</strong> ultra-large-cabin, ultra-long-range business<br />
jet in preparation for cus<strong>to</strong>mer deliveries in <strong>the</strong> second quarter <strong>of</strong> 2012, as originally planned.<br />
• Aviation Partners (API) confirmed that Transport Canada granted Canadian Supplemental Type Certificate<br />
(STC) approval for its High Mach Blended Winglets on <strong>the</strong> Falcon 900 Series. FAA STC was received in September<br />
<strong>and</strong> EASA approval is expected imminently.<br />
• A J Walter Aviation was awarded Aeronautical Parts & Components Supplier Approval by <strong>the</strong> General Civil<br />
Aviation Authority in accordance with <strong>the</strong> UAE Civil Aviation Rules <strong>and</strong> Regulations. GCAA is <strong>the</strong> sole authority<br />
for <strong>the</strong> control <strong>and</strong> regulation <strong>of</strong> civil aviation in <strong>the</strong> UAE <strong>and</strong> is responsible for <strong>the</strong> provision <strong>of</strong> en-route air<br />
navigation services <strong>and</strong> all aspects <strong>of</strong> flight safety.<br />
• TAM MRO, TAM’s maintenance unit located close <strong>to</strong> São Paulo, renewed its certificate <strong>to</strong> provide airframe <strong>and</strong><br />
component services on aircraft registered in Bermuda. <strong>The</strong> new authorization from <strong>the</strong> Bermuda Department <strong>of</strong> Civil<br />
Aviation is valid until March 2013. <strong>The</strong> certification authorizes TAM MRO <strong>to</strong> provide MRO services <strong>to</strong> more than 700<br />
airplane components <strong>and</strong> <strong>to</strong> Boeing B767, Airbus A318, A319, A320, A321 <strong>and</strong> A330 aircraft registered in Bermuda.<br />
TAM’s maintenance unit first received <strong>the</strong> authorization from <strong>the</strong> isl<strong>and</strong>’s aviation authority in March 2011.<br />
• Chromalloy received <strong>the</strong> company’s third Approved Organization Exposition certificate from <strong>the</strong> Japan Civil<br />
Aviation Bureau (JCAB). <strong>The</strong> certificate was awarded <strong>to</strong> Chromalloy’s San An<strong>to</strong>nio, Texas, repair station following<br />
a rigorous audit by JCAB <strong>and</strong> determination <strong>of</strong> operational capabilities <strong>to</strong> provide repair services on various<br />
components in turbine engines powering Japanese commercial aircraft. Earlier this year, two o<strong>the</strong>r Chromalloy<br />
engine repair service centers in <strong>the</strong> U.S. – in Phoenix, Arizona, <strong>and</strong> Carson City, Nevada – received AOE<br />
authorization from <strong>the</strong> JCAB.<br />
<strong>to</strong> current configuration requirements. <strong>The</strong> work will be<br />
performed through 2013.<br />
Alcoa, Embraer sign technology sharing<br />
agreement<br />
Embraer <strong>and</strong> Alcoa signed a new technology sharing<br />
agreement that will utilize Alcoa’s proprietary<br />
system. Finnair Technical Services will also interface its existing aircraft e-TechLog<br />
advanced system with AMOS <strong>and</strong> adhere <strong>to</strong> a wholly-integrated Spec2000<br />
ordering process fully supported by AMOS. <strong>The</strong> new AMOS Onboard Loabable<br />
S<strong>of</strong>tware configuration control programs will enable <strong>the</strong> company <strong>to</strong> support <strong>the</strong><br />
approaching delivery <strong>of</strong> <strong>the</strong> A350.<br />
• Component Control announced Hansair Logistics Group, a global supplier<br />
<strong>of</strong> aircraft parts <strong>and</strong> materials, is leveraging Quantum Control <strong>to</strong> manage<br />
its three global aviation supply businesses: Hansair Logistics, Inc., Hansair Engine<br />
Group <strong>and</strong> Hypercoat Enterprises PTE Ltd. <strong>The</strong> trio <strong>of</strong> companies distribute both<br />
consumable <strong>and</strong> expendable aviation products through its network <strong>of</strong> 19 <strong>of</strong>fices<br />
<strong>and</strong> warehouses around <strong>the</strong> world, <strong>to</strong> support all <strong>of</strong> <strong>the</strong> major airlines <strong>and</strong> several<br />
regional carriers. Hansair is leveraging Component Control’s MRO <strong>and</strong> Logistics<br />
s<strong>of</strong>tware solution, Quantum Control, <strong>to</strong> manage sales, inven<strong>to</strong>ry management <strong>and</strong><br />
tracking, business reporting <strong>and</strong> accounting across its entire enterprise.<br />
22<br />
aluminum alloys, advanced design <strong>and</strong> manufacturing<br />
techniques, <strong>and</strong> its fastener technologies <strong>to</strong> support<br />
Embraer’s development <strong>of</strong> new high-performance<br />
metallic fuselage <strong>and</strong> wing solutions for its family <strong>of</strong><br />
aircraft. Alcoa is a supplier <strong>of</strong> aluminum sheet, plate,<br />
extrusions <strong>and</strong> forgings, <strong>and</strong> fasteners <strong>to</strong> Embraer <strong>and</strong><br />
<strong>the</strong> aerospace industry.<br />
<strong>AviTrader</strong> MRO - December 2011
Industry People on <strong>the</strong> Move 23<br />
AFTERMARKET AGREEMENTS<br />
Singapore Airlines exp<strong>and</strong>s GE’s OnPoint<br />
Solution deal on GE90 engines<br />
Singapore Airlines exp<strong>and</strong>ed its 10-year OnPointSM<br />
solution agreement for engine maintenance, repair<br />
<strong>and</strong> overhaul <strong>to</strong> include its new GE90-115B engines<br />
that power its eight additional Boeing 777-300ER<br />
aircraft. <strong>The</strong> agreement on <strong>the</strong> newly added engines<br />
is valued at more than $300m over <strong>the</strong> life <strong>of</strong> <strong>the</strong><br />
agreement.<br />
SIA Engineering Company secures sixyear<br />
contract from Airbus<br />
SIA Engineering Company (SIAEC) signed a Tailored<br />
Support Package (TSP) contract with Airbus <strong>to</strong><br />
maintain Singapore Airlines’ additional fleet <strong>of</strong> 15<br />
A330-300 aircraft being acquired from Airbus. SIAEC<br />
is a member <strong>of</strong> <strong>the</strong> Airbus Maintenance, Repair &<br />
Overhaul (MRO) Network established in 2005. Under<br />
<strong>the</strong> contract, SIAEC will provide a wide range <strong>of</strong> MRO<br />
services, including transit <strong>and</strong> light maintenance<br />
checks, defect rectification, cabin maintenance,<br />
fleet management <strong>and</strong> heavy maintenance checks<br />
at SIAEC’s facilities in Singapore. SIA will receive<br />
delivery <strong>of</strong> <strong>the</strong> A330-300 from 2013.<br />
Cathay Pacific Airways signs OnPoint<br />
Solution deal on GE90 engines<br />
Cathay Pacific Airways signed a 15-year OnPoint<br />
solution agreement with GE Aviation that covers<br />
<strong>the</strong> maintenance, repair <strong>and</strong> overhaul <strong>of</strong> <strong>the</strong> GE90-<br />
115B engine fleet for four Boeing 777-300ER<br />
aircraft <strong>and</strong> eight 777-200 Freighters ordered in<br />
August along with <strong>the</strong> 10 Boeing 777-300ER aircraft<br />
ordered in March. <strong>The</strong> OnPoint solution agreement<br />
means that GE Aviation will provide engine MRO<br />
services for Cathay Pacific’s entire fleet <strong>of</strong> 58 GE90powered<br />
Boeing 777 aircraft. GE plans <strong>to</strong> use<br />
Taikoo Engine Services (Xiamen) Company Limited<br />
(TEXL), an affiliate <strong>of</strong> HAECO, <strong>to</strong> perform much <strong>of</strong><br />
<strong>the</strong> maintenance under this agreement. TEXL can<br />
perform full overhaul <strong>and</strong> engine test services on<br />
GE90 engines. <strong>The</strong> company recently exp<strong>and</strong>ed <strong>the</strong><br />
facility with a new two-s<strong>to</strong>ry, 17,500m² building<br />
where it will perform module strip <strong>and</strong> build <strong>and</strong><br />
component repair.<br />
Cargolux signs 15-Year OnPoint solution<br />
agreement on GEnx fleet<br />
Cargolux signed a 15-year OnPoint solution<br />
agreement with GE Aviation for <strong>the</strong> maintenance,<br />
repair <strong>and</strong> overhaul <strong>of</strong> its GEnx-2B engines that<br />
power its Boeing 747-8 freighters. <strong>The</strong> agreement<br />
will cover 52 GEnx-2B engines that power its 13<br />
Boeing 747-8 Freighter, <strong>and</strong> it is valued at more<br />
than $1bn over <strong>the</strong> life <strong>of</strong> <strong>the</strong> agreement. Cargolux<br />
has also been granted TRUEngine status for its<br />
GEnx-2B engine, launching <strong>the</strong> program on this<br />
engine model. With <strong>the</strong> TRUEngine designation,<br />
Cargolux has agreed <strong>to</strong> follow <strong>the</strong> GE-issued engine<br />
manual, service bulletins <strong>and</strong> o<strong>the</strong>r maintenance<br />
recommendations on its GEnx engine fleet.<br />
American Airlines announced<br />
<strong>the</strong> retirements <strong>of</strong> two company<br />
<strong>of</strong>ficers, as well as a series<br />
<strong>of</strong> changes <strong>to</strong> <strong>the</strong> company’s<br />
global leadership team: Robert<br />
W . Reding, executive<br />
vice [resident – Operations,<br />
will retire Dec. 31, James B .<br />
Ream is named senior vice<br />
president – Operations, assuming<br />
additional responsibility for<br />
James Ream<br />
AMR<br />
Flight Operations, Operations Planning & Performance,<br />
Operations Finance & Planning, <strong>and</strong> <strong>the</strong> Safety, Security<br />
<strong>and</strong> Environmental Departments, in addition <strong>to</strong> his<br />
current role overseeing Maintenance & Engineering<br />
(M&E), Mark L . Burdette, vice president – Employee<br />
Relations, will retire Dec. 31 <strong>and</strong> Denise Lynn,<br />
currently vice president, Flight Service, will move <strong>to</strong> <strong>the</strong><br />
role <strong>of</strong> vice president – Employee Relations. Monte<br />
Ford, senior vice president <strong>and</strong> chief information<br />
<strong>of</strong>ficer (CIO), has resigned effective Dec. 31, Maya<br />
Leibman, currently pesident <strong>of</strong> <strong>the</strong> AAdvantage Loyalty<br />
Program, is promoted <strong>to</strong> senior vice president <strong>and</strong><br />
CIO <strong>and</strong> Beverly Goulet is named chief restructuring<br />
<strong>of</strong>ficer, in addition <strong>to</strong> her continuing role as vice<br />
president– Corporate Development <strong>and</strong> Treasurer.<br />
Aveos announced that it has tapped seasoned<br />
aviation industry leaders –Tim Canavan,<br />
Shannon Wagner, Paul Lochab, Mike<br />
New <strong>and</strong> Bob Madigan – <strong>to</strong> join its executive<br />
team. Canavan, senior vice president, Maintenance<br />
Operations, has overall responsibility for ensuring<br />
<strong>the</strong> global competitiveness <strong>of</strong> <strong>the</strong> airframe business.<br />
Wagner, vice president <strong>and</strong> general manager,<br />
Component Solutions, will have overall responsibility<br />
for <strong>the</strong> Component Solutions business unit.<br />
Lochab, Aveos’ new chief commercial <strong>of</strong>ficer (CCO)<br />
will be responsible for all cus<strong>to</strong>mer-facing activities<br />
<strong>and</strong> for leading <strong>the</strong> organization’s marketing <strong>and</strong><br />
sales functions. New <strong>to</strong>ok over as vice president,<br />
Corporate Quality <strong>and</strong> Technical Services <strong>and</strong><br />
Madigan, vice president <strong>and</strong> general manager,<br />
Engine Solutions, will be responsible for <strong>the</strong> overall<br />
performance <strong>of</strong> <strong>the</strong> Engine Solutions operations.<br />
Honeywell announced Bri<strong>and</strong> Greer’s appointment<br />
as president <strong>of</strong> Aerospace Asia Pacific, effective immediately.<br />
Greer is based in Shanghai <strong>and</strong> will report <strong>to</strong> Tim<br />
Mahoney, president <strong>and</strong> CEO <strong>of</strong> Honeywell Aerospace.<br />
Greer succeeds Mark Howes, who will be returning<br />
<strong>to</strong> Phoenix, Arizona, <strong>to</strong> continue a role within <strong>the</strong> Aerospace<br />
Leadership Team.<br />
Greg Mays joined Alaska Airlines as managing direc<strong>to</strong>r<br />
<strong>of</strong> airframe, engine <strong>and</strong> component MRO. Mays will<br />
manage heavy airframe maintenance <strong>and</strong> its oversight<br />
process as well as engine <strong>and</strong> component heavy maintenance<br />
for <strong>the</strong> airline.<br />
Effective 01 Oc<strong>to</strong>ber 2011, Holger Beck, previously<br />
chief operating <strong>of</strong>ficer <strong>of</strong> Lufthansa Technical Training, is<br />
now heading <strong>the</strong> Marketing, Sales & Product Management<br />
division in his function as chief commercial <strong>of</strong>ficer.<br />
karsten Schmidt has been appointed chief operating<br />
<strong>of</strong>ficer <strong>of</strong> Lufthansa Technical Training on 14 November<br />
2011. Before, he worked as managing direc<strong>to</strong>r <strong>of</strong><br />
Lufthansa Systems Aeronautics.<br />
Aircastle Advisor (International), an affiliate <strong>of</strong> Aircastle<br />
Limited, appointed Owen Roberts as managing direc<strong>to</strong>r<br />
– Singapore <strong>and</strong> executive vice president – Marketing,<br />
Asia.<br />
Bombardier Aerospace promoted Raphael Haddad<br />
<strong>to</strong> <strong>the</strong> position <strong>of</strong> vice president, Sales, Middle East <strong>and</strong><br />
Africa, Bombardier Commercial Aircraft <strong>and</strong> Torbjorn<br />
(Toby) karlsson as vice president, Sales, Asia-Pacific,<br />
Bombardier Commercial Aircraft. Stephen young was<br />
appointed <strong>to</strong> <strong>the</strong> position <strong>of</strong> vice president, Sales, Aircraft<br />
Leasing Companies Bombardier Commercial Aircraft.<br />
Spairliners, a Joint Venture between<br />
Air France <strong>and</strong> Lufthansa<br />
Technik, appointed Olivier<br />
Mazzucchelli as CEO <strong>and</strong><br />
managing direc<strong>to</strong>r. Mazzucchelli<br />
will co-helm Spairliners<br />
alongside André Schulte-Bisping.<br />
With <strong>the</strong> new management<br />
board <strong>the</strong>company continues <strong>to</strong><br />
provide a high st<strong>and</strong>ard component<br />
service cus<strong>to</strong>mized for<br />
A380 opera<strong>to</strong>rs.<br />
Olivier Mazzucchelli<br />
LHT<br />
Jacques Bernardi was appointed executive vicepresident<br />
Component services <strong>of</strong> Sabena technics Group.<br />
He will be responsible for ensuring that all Component<br />
services cus<strong>to</strong>mer commitments are respected, by improving<br />
turn around times <strong>and</strong> prices through optimized<br />
processes, <strong>and</strong> will also be in charge <strong>of</strong> developing Sabena<br />
technics’ component repair capability.<br />
Chris<strong>to</strong>ph Meyerrose, who has been <strong>the</strong> managing<br />
direc<strong>to</strong>r <strong>of</strong> Lufthansa Technical Training in Hamburg<br />
for over 10 years, is set <strong>to</strong> become <strong>the</strong> new managing direc<strong>to</strong>r<br />
<strong>of</strong> Lufthansa Bombardier Aviation Services (LBAS)<br />
in Schönefeld, Berlin. <strong>The</strong> present managing direc<strong>to</strong>r <strong>of</strong><br />
LBAS, Andreas kaden, who has held this position<br />
for 13 years, will be taking over at <strong>the</strong> helm <strong>of</strong> Lufthansa<br />
Technical Training (LTT) in Hamburg.<br />
East Midl<strong>and</strong>s-based composites manufacturer Atlas<br />
Composites boosted its project engineering team with<br />
<strong>the</strong> appointment <strong>of</strong> a new project engineer. Alan<br />
Cokayne, who joins Atlas Composites from Heanor<br />
based Advanced Composites, brings with him a wealth<br />
<strong>of</strong> experience with over 26 years in <strong>the</strong> composites industry<br />
in a variety <strong>of</strong> senior engineering <strong>and</strong> management<br />
roles.<br />
Boeing named Stephanie Pope vice president, Inves<strong>to</strong>r<br />
Relations, effective Feb. 1st, 2012. Pope will take<br />
over from Scott Fitterer, who will assume <strong>the</strong> role <strong>of</strong><br />
vice president, Financial Planning & Analysis. Both will<br />
report <strong>to</strong> Greg Smith, who was recently announced<br />
as Boeing’s next chief financial <strong>of</strong>ficer, effective Feb. 1st.<br />
<strong>AviTrader</strong> MRO - December 2011