Stainless Steel Wire & Bar - Atlas Steels
Stainless Steel Wire & Bar - Atlas Steels
Stainless Steel Wire & Bar - Atlas Steels
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
ATLAS SPECIALTY METALS<strong>Stainless</strong> <strong>Steel</strong><strong>Wire</strong> & <strong>Bar</strong>
www.atlasmetals.com.au
ContentsPAGEIntroduction 2 - 4<strong>Stainless</strong> steel wire & bar 5General engineering wire 6 - 8Cold heading wire 9 - 10Spring wire 11 - 13Weaving wire 14<strong>Bar</strong> 15<strong>Wire</strong> finishes & coatings 16Packaging of wire 17General information 18-<strong>Wire</strong> cast and helix 18- Heat treatment 18- Removal of coatings 19- Passivation 19- Chemical composition 20- Grade & applications table 21-<strong>Wire</strong> gauge comparison chart 22-Weight tables for stainless steel wire and bar 23- Density of grades 23-Product specifications 24- Quality assurance 24-Technical department 25-Testing laboratory 25-Test reports 25-Placing an order 26Locations 271 www.atlasmetals.com.au
IntroductionThis publication has been prepared to inform our customers and end users aboutthe product range and technical capabilities of our specialty metals wire and barproducts produced at our cold drawing mill at Altona North, Victoria, Australia.<strong>Atlas</strong> Specialty Metals and its products<strong>Atlas</strong>’ operations have a history in Australia dating back to 1939 when theCompany was established by its then Canadian parent as a supplier of specialtymetals for the Australian war effort. Today, through an extensive network of 20warehousing and distribution centres the Company is the major stockist anddistributor of a full range of specialty metals flat, section and tubular profileincluding stainless steel, aluminium, engineering steels, quenched & temperedplate and specialised carbon steels.For further details about <strong>Atlas</strong> Specialty Metals products and services refer to ourwebsite at: www.atlasmetals.com.au<strong>Atlas</strong> customer services<strong>Atlas</strong> Specialty Metals differentiates itself as a supplier to industry through thediverse range of high value products distributed, the expanse of the sales andwarehouse network, the investment in value adding processing and above all,the knowledge and expertise contained within the business after 60 years ofdedication to specialty metals.The value adding facilities include a major coil to sheet, plate, and polishingfacility, bar and wire cold drawing facilities, and bar cutting and plate plasmacutting equipment across the distribution network.To support the market position as the leader in specialty metals <strong>Atlas</strong> strives tooffer services to customers that cannot be easily emulated by others. Inparticular, we try to offer a level of product availability and distribution servicethat meet the diverse needs of a large cross section of users of our products.<strong>Atlas</strong> also aims to align its business with world class quality products and systemsand therein is established as an ISO9001 supplier, with systems that track allproducts sold.2 www.atlasmetals.com.au
IntroductionThe <strong>Atlas</strong> <strong>Wire</strong> & <strong>Bar</strong> MillThe <strong>Atlas</strong> <strong>Wire</strong> and <strong>Bar</strong> mill was opened in 1962 and since then has played animportant role in the Australian and New Zealand manufacturing industry as asupplier of specialty metal wire and bar product. Today the mill remains as theonly commercial operated mill of its type in this region of the world.Rod, wire & barThe definitions for rod, wire and bar are universally agreed, but in general canbe described as follows:Rod is the hot rolled feed produced in coil and purchased by the down streamdrawers, such as the <strong>Atlas</strong> <strong>Wire</strong> and <strong>Bar</strong> Mill. This product is then cold drawndown to wire or bar with diameters, properties and finishes suitable for furtherprocessing in industrial applications.<strong>Wire</strong> is typically supplied as coil and bar is supplied as straightened and cutlengths.<strong>Atlas</strong> <strong>Wire</strong> & <strong>Bar</strong> facilities & processesThe <strong>Atlas</strong> <strong>Wire</strong> and <strong>Bar</strong> Mill draws down coiled stainless and high-speed steelwire rod until the wire or bar diameter meets the customer’s required diameter,mechanical properties and finish.The minimum diameter of wire rod supplied to <strong>Atlas</strong> is 5.5mm and the <strong>Atlas</strong><strong>Wire</strong> and <strong>Bar</strong> Mill is capable of drawing wire and bar down to diametersbetween 1mm and 16mm.An overview of the <strong>Atlas</strong> <strong>Wire</strong> and <strong>Bar</strong> Mill processing line is shown in thediagram below:Inorganic salt coating bath<strong>Wire</strong> rodMulti die wire drawing3 www.atlasmetals.com.au
IntroductionThe wire rod is delivered to <strong>Atlas</strong>’ bar and wire mill where it is plunged intoan inorganic salt coating bath and then baked in preparation for the drawingprocess. Once the coated wire rod has dried, it is fed through a series of multiholeand some single-hole wire drawing machines, which reduce the wire rodto the required diameter.Strand annealing Furnace Quenchingand coatingThe wire can also be heat treated (annealed) to soften it, making it moremalleable. The wire is fed through a furnace, where it is heated, quenched inwater and coated. It may then be drawn again to the exact diameter requiredby the customer.4 www.atlasmetals.com.au
<strong>Stainless</strong> steel wire and bar<strong>Wire</strong> & bar products<strong>Wire</strong> and bar is produced to meet the demands of many industries, in thefollowing broad categories:-- Weaving wire for manufacture of woven and welded screens and belts.- Forming wire for a vast array of clips, handles, frames, rings and brackets, instrengths from annealed through intermediate tempers to full hard.- Cold heading wire for production of corrosion resistant fasteners includingroofing screws, self tapping screws, bolts, set screws, nails, rivets and staples.- Spring temper wire - a very high strength wire used in production of corrosionresistant coiled springs.- Special Products such as flattened wire, can be produced to customerrequirements.- <strong>Bar</strong> in standard bright drawn and polished condition in standard or specialdiameters. High strength bar or other cut length products with special technicalrequirements can also be produced.Grades available<strong>Stainless</strong> steel wire and bar is available in standard grades 302HQ, 303, 304, 316,316L, 416 and 430, and a range of other grades specific to particularindustries as required. (See the Application Table on page 18). Special grades canbe sourced for new applications.5 www.atlasmetals.com.au
General engineering wireDiameter range:Drawn <strong>Wire</strong> (CD, BD)1.0 to 16.0mmBright Annealed (BA)1.0 to 6.0mmAnnealed and Pickled (ANN) 3.0 to 16.0mmSizes outside these ranges can be supplied subject to enquiry.An explanation of the wire finishes (such as CD, BD, etc.) is given on Page 13.Coil sizes and weightsCoil I.D. (2)Diameter Coil weight (1) Drawn wire Bright annealed(mm) (kg) (mm) (mm)1.00 - 1.50 20 - 50 460 and 560 4601.51 - 2.50 30 - 75 560 and 620 5602.51 - 3.50 35 - 80 560 and 620 5603.51 - 5.00 40 - 100 560 and 620 5605.01 - 6.00 50 - 200 560 and 620 560Over 6.00 50 - 200 620 Not AvailableNotes1. Random weights between limits shown.10% of the number of coils may be up to 50% below the minimum weight.Specific coil weights available subject to arrangement.2. Coil I.D. at <strong>Atlas</strong> option, unless otherwise agreed. The I.D. quoted above isthe diameter of the final drawing block. Subsequent coil strapping mayslightly reduce its I.D.3. As well as catch-weight coils with dimensions and weights above, headingwire, cold drawn wire, bright drawn wire and bright annealed wire may beavailable on “stems”, with wire weights up to 1000 kg. <strong>Atlas</strong> Specialty MetalsTechnical Department should be consulted for availability. Refer to thesection on Packaging. (Page 14).6www.atlasmetals.com.au
Standard Diameter TolerancesDescription Diameter Standard tolerance(mm)(mm)BD, CD, BA and Temper Drawn <strong>Wire</strong>1.00 - 8.00 ±0.02over 8.00 ±0.04Annealed and Pickled (Ann) over 3.00 ±0.05Notes1. Maximum ovality is half standard tolerance.2. The following diameter tolerances may be available on request:- All over, or all under- Half standard- Special tolerances to suit specific requirements. Subject to prior agreement.Tensile strengthTypical tensile strength ranges (MPa)<strong>Wire</strong> and bar can be supplied with a tensile strength suitable for the particularapplication. Reference should be made to the <strong>Atlas</strong> Technical Department indeciding the optimum tensile strength required for specific applications.Where a non-standard tensile strength is specified a 200 MPa range (± 100 MPatolerance) is normally required. This wire can also be supplied in straightenedand cut lengths.Grade Annealed Bright annealed Bright or cold drawn(ANN) (BA) (BD or CD)302HQ 450 - 600 500 - 700 550 - 750303 550 - 700 600 - 800 700 - 900304 550 - 700 600 - 800 700 - 900304L 550 - 700 600 - 800 700 - 900310 550 - 750 600 - 850 700 - 930316 500 - 650 550 - 750 700 - 900316L 500 - 650 550 - 750 700 - 900321 550 - 700 600 - 800 700 - 900430 450 - 600 - 550 - 750Values listed cover all sizes.7www.atlasmetals.com.au
Temper drawn wireWhere wire is ordered to a temper designation the following values will beassumed for tensile strengths.Type 304<strong>Wire</strong> diameterTemper 1 to 2mm Over 2 to 3mm Over 3 to 5mm Over 5 to 8mm Over 8 to 12mm(MPa) (MPa) (MPa) (MPa) (MPa)1/8 Hard 750 - 950 750 - 950 700 - 900 650 - 850 650 - 8501/4 Hard 1000 - 1200 1000 - 1200 900 - 1100 850 - 1050 750 - 9501/2 Hard 1250 - 1450* 1150 -1350* 1000 - 1200 950 - 1150 850 - 10503/4 Hard 1550 - 1750* 1400 - 1600* 1200 - 1400* 1050 - 1250* 900 - 1100NOTE: *Only available in CD finish.*<strong>Bar</strong> temper strength levels available subject to enquiry.Type 316<strong>Wire</strong> diameterTemper 1 to 2mm Over 2 to 3mm Over 3 to 5mm Over 5 to 8mm Over 8 to 12mm(MPa) (MPa) (MPa) (MPa) (MPa)1/8 Hard 750 - 950 750 - 950 700 - 900 650 - 850 650 - 8501/4 Hard 1000 - 1200 1000 - 1200 900 - 1100 750 - 950 700 - 9001/2 Hard 1150 - 1350* 1050 -1250* 1000 - 1200 850 - 1050 800 - 10003/4 Hard 1300 - 1500* 1250 - 1450* 1100 - 1300* 900 - 1100* 850 - 10508www.atlasmetals.com.au
Cold heading wireThe usual grades produced are 302HQ and 316. A much lesser quantity of 430 isproduced for heading applications. All of these grades are suitable to producethe full range of headed fasteners including cross recess pan-heads and crossrecess counter-sunk heads.Type 304 is used in some applications where the degree of cold forming is notas severe or where a higher strength fastener is required, such as some nails andself drilling screws.Heading wire is normally supplied with a final light “skin pass” draw, althoughthat destined for very severe cold heading operations can be “annealed at finalsize” - this is the softest possible condition.The most popular coating is <strong>Atlas</strong> “Supercoat”, which is a mixture of aninorganic salt carrier coating into which the wire is dipped, plus some residualdrawing soap. This coating is subject to damage by handling and by theenvironment, particularly by water. If well looked after, its life expectancy is inexcess of six months and is usually well over a year. Some simple heading jobssuch as nails and hinge pins do not require supercoat; normal Cold Drawn orBright Drawn finishes are acceptable.Coil sizes and weightsCatchweight coilsDiameter Coil weight Nominal coil I.D.(mm) (kg) (mm)1.51 - 2.00 30 - 75 4602.01 - 3.50 35 - 80 5603.51 - 5.00 40 - 100 5605.01 - 7.00 50 - 200 560Over 7.00 50 - 200 620Note: Random weights between the limits shown; 10% of the number of coils may be up to 50% below the stated minimum weight.Specified coil weights or sizes may be available subject to prior agreement.Stem packsDiameter Coil weight Nominal coil I.D.(mm) (kg) (mm)Up to 6.00 Up to 1000 460Diameter tolerancesDiameter(mm)Standard tolerance(mm)Note: Other tolerances may be available on request.1.51 - 8.00 plus 0.03, minus 0Over 8.00 plus 0.04, minus 09www.atlasmetals.com.au
Tensile strengthsTensile Strength (1) (MPa) max.Grade Lightly drawn Annealed302HQ 660 605304 725 620316 655 620430 595 520These tensile strength maximum values are in accordance with ASTM A493.Other grades and tensile strength ranges may be available with prior agreement.NoteThe table gives maximum tensile strengths for sizes 2.5mm and larger. Slightlyhigher values may apply to smaller sizes.ConditionsAnnealed at final sizeSoftest condition for extreme cold heading.Skin passedThe standard finish for HQ wire is annealed and skin passed (lightly drawn).Drawn to special tensile rangesFor special applications, such as high strength bolts or screws, particular tensilestrength ranges can be specified.Surface finishesSuper coat: (SC) - Non metallic lubricant coating - this is the standard headingwire coating.<strong>Bar</strong>e- all coatings removed.Lime & soap - Subject to prior agreement.10www.atlasmetals.com.au
Spring wireSpring wireTypes 304 and 316 are the two most common grades used for spring wire.The spring coating is usually left on the wire to assist spring making; this is thesame coating as “supercoat” left on heading wire. Imported spring wire mayalternatively be either nickel plated or “resin” coated (a very thin transparentcoating of PVC).Coated wire is essential for spring coiling. Very tightly wound springs,particularly of large diameter wire, tend to be most demanding of coatings.<strong>Atlas</strong> use special versions of Types 304 and 316 for spring wire. These havecarefully controlled analysis ranges to ensure the required tensile strengthvalues are obtained.Spring temper wire has the highest tensile strength of any of the stainless steelwires; the standard strength is in conformance with ASTM A313M, as listed laterin this section, but wire can be supplied to conform with other specifications,such as JIS G4314, if required.Coil sizes and weightsCoil NominalDiameter Weight Coil I.D.(mm) (kg) (mm)1.00 - 1.50 20 - 50 4001.51 - 2.50 30 - 75 5602.51 - 3.50 35 - 80 5603.51 - 5.00 40 - 100 5605.01 - 7.00 50 - 200 560Over 7.00 50 - 200 620NoteRandom weights between the limits shown; 10%of the number of coils may be up to 50% belowthe stated minimum weight. Specified coilweights or sizes may be available subject to prioragreement.Diameter(mm)Diameter tolerancesStandard tolerance(mm)1.00 - 8.00 plus 0.02, minus 0.02Over 8.00 plus 0.04, minus 0.04NoteMaximum ovality is half standard diametertolerance. The following diameter tolerancesare available on request.- All over or all under- Half standard- Special tolerances to suit specificrequirements subject to prior agreement.11www.atlasmetals.com.au
Diameter (mm)Tensile StrengthsType 304 Type 316Tensile Strength (MPa)Min.Max.Diameter (mm)Tensile Strength (MPa)Up to 0.23 2240 2450 Up to 0.25 1690 18950.24 - 0.25 2205 2415 0.26 - 0.38 1655 18600.26 - 0.28 2190 2400 0.39 - 0.61 1620 18250.29 - 0.30 2180 2385 0.62 - 1.04 1620 18250.31 - 0.33 2165 2370 1.05 - 1.19 1585 17900.34 - 0.36 2150 2360 1.20 - 1.37 1550 17600.37 - 0.38 2135 2345 1.38 - 1.57 1515 17250.39 - 0.41 2125 2330 1.58 - 1.83 1480 16900.42 - 0.43 2110 2315 1.84 - 2.03 1450 16550.44 - 0.46 2095 2300 2.04 - 2.34 1415 16200.47 - 0.51 2070 2275 2.35 - 2.67 1380 15850.52 - 0.56 2040 2250 2.68 - 3.05 1345 15500.57- 0.61 2015 2220 3.06 - 3.76 1275 14800.62 - 0.66 2005 2205 3.77 - 4.22 1240 14500.67 - 0.71 1995 2190 4.23 - 4.50 1170 13800.72 - 0.79 1965 2170 4.51 - 5.26 1105 13100.80 - 0.86 1945 2135 5.27 - 5.72 1070 12750.87 - 0.94 1930 2125 5.73 - 6.35 1035 12400.95 - 1.04 1895 2095 6.36 - 7.92 965 11701.05 - 1.14 1875 2070 7.93 - 9.53 930 11401.15 - 1.27 1840 2035 9.54 - 12.70 895 11051.28 - 1.37 1825 2020 Over 12.70 850 10701.38 - 1.47 1800 19901.48 - 1.60 1780 19651.61 - 1.78 1735 19351.79 - 1.90 1725 19151.91 - 2.03 1695 18952.04 - 2.21 1670 18702.22 - 2.41 1640 18502.42 - 2.67 1600 18052.68 - 2.92 1565 17702.93 - 3.17 1530 17453.18 - 3.43 1495 17103.44 - 3.76 1450 16603.77 - 4.11 1415 16204.12 - 4.50 1365 15704.51 - 4.88 1335 15504.89 - 5.26 1295 15155.27 - 5.72 1255 14755.73 - 6.35 1205 14156.36 - 7.06 1160 13657.07 - 7.77 1110 13257.78 - 8.41 1070 12808.42 - 9.19 1035 12409.20 - 10.00 1000 120510.01 - 11.12 965 117011.13 - 12.70 930 1150Over 12.70 895 1105Note:Min.Max.These tensile strengths are in accordance with ASTM A313M.Other tensile strength specifications may be available onapplication.12 www.atlasmetals.com.au
CoatingStandard coating is <strong>Atlas</strong> “Spring Coat”, to assist in spring forming. By specialarrangement wire may be supplied bare to assist with soldering. Spring coat canif necessary be removed by immersion in hot alkaline detergent.Straightened and cut lengthsSpring temper wire in the diameter 1.6mm to 10mm can be supplied asstraightened and cut bar lengths, with tensile strength specifications of 90% ofthe values in the previous table.Stress reliefSpecial requirementsStress relief of finished springs in the temperature range of approximately 200-400˚C can improve their elastic properties. Higher temperatures will result inpermanent softening and (above 450˚C) carbide precipitation. Thesetemperatures must be avoided.<strong>Atlas</strong> Specialty Metals Technical Department should be consulted with regard toany special requirements in respect of application or specification, bytelephoning Free-Call 1800 818 599.13www.atlasmetals.com.au
Weaving wireTypes 304 and 316 and some 430 are used in a variety of tensile strengths,diameters and coatings for weaving. These wires find many applications inmining and processing screens and mesh link belts for mineral processing, heattreatment and in the food industry.Specific tensile strengths can be produced to customers’ requirements; about 1/4Hard or 1/2 Hard wire is usually produced (usually 900-1100 MPa or 1000-1200MPa). Cast and helix may also be specified for some applications. A range ofstandard weaving wires is available ex-stock.14 www.atlasmetals.com.au
<strong>Bar</strong>Product rangeStandard finishes from <strong>Atlas</strong> <strong>Wire</strong> & <strong>Bar</strong> Mill are bright drawn & polished (“BD Pol”) and centreless ground(“CG”), produced to h9 tolerances as below. In addition those products required with special tolerances(h10 or others as agreed) may be available in cold drawn (“CD”) and bright drawn (“BD”) finishes.<strong>Stainless</strong> <strong>Steel</strong> bar outside the range produced in Australia by <strong>Atlas</strong> <strong>Wire</strong> & <strong>Bar</strong> Mill is imported andstocked in standard sizes. Full details of these products are given in the <strong>Atlas</strong> Specialty Metals ProductReference Manual.<strong>Bar</strong> DiametersColour codeStandard tolerances – Diameter & lengthFinish Diameter STD diameter tol(mm)BD Pol 4.76 - 19.05 h9CG 3.00 - 19.05 h9BD or CD 2.0 - 16.0 h10Diameter (mm)Diameter tolerancesTolerance band “h”is all minuseg: 5.00mm to h9 tolerance = 5.00 + nil, – 0.030mmStandard diameter tolerances are “h” (all minus) asin the table at left. Tolerances to “k” (all plus) canbe supplied, as can other special tolerances.<strong>Bar</strong> lengthsStandard bar length 4000mmOther lengths can be manufactured up to5500mm subject to enquiry.h9Tolerancesh10up to 3 0.025 0.040Over 3 - 6 0.030 0.048Over 6 - 10 0.036 0.058Over 10 - 18 0.043 0.070Over 18 - 30 0.052 0.084Diameter(mm)Standard length tol(mm)4.76 - 12.7 ±10Over 12.7 - 19.05 ±20Heat treatment conditionGrade 431 bar is supplied in the hardened andtempered condition “T”.Grade Colour Grade Colour303 Light Blue 410 Dark Grey Blue304 Lilac 416 Biscuit316 Bottle Green 430 White321 Black 431 Signal RedStraightness tolerance1mm in any 1m lengthSurface finish ground barTypically 0.7µm RaTensile strengthsTypical tensile strengths of Cold Drawn, BrightDrawn and Centreless Ground <strong>Bar</strong>s. <strong>Bar</strong>s withtensile strengths specified higher or lower thanthese values are available subject to negotiation.GradeTensile strength (MPa)303 680 - 880304 680 - 880310 680 - 930316 680 - 880321 680 - 880416 600 - 800430 550 - 750431 850 - 1000Ordering informationOrders for special and non-standard bar must bespecified by mass; orders for a specific number ofbar lengths cannot be accepted. Specific numbersof standard bar can be supplied if ex-stock only.Orders are generally made up in random lengths– i.e. normal lengths with up to 5% shorts downto minimum length 900m.Exact lengths – orders can be made up in exactlengths i.e. nominal lengths within lengthtolerance shown above, no shorts.15www.atlasmetals.com.au
<strong>Wire</strong> finishes & coatingsFinishesCondition & finsih Symbol Description Size range (mm)Annealed and pickledBright annealedBright drawnCold drawnTemper drawnSpring temperSuper coatCoatings“Super-coat”/spring coatANNBABDCD1/8H1/4H1/2H3/4HSTSCGrey matt finish, annealed and pickled afterdrawing to size.Semi-bright finish obtained by strand annealing ina protective atmosphere.Bright finish – wire given a cold draw in oil andcleaned to improve surface lustre.Semi matt finish – lightly drawn in soap. Can becleaned if requested.Cold drawn in oil (BD) or soap (CD) to producespecific tensile strength. Can have either CD or BDfinish. (See page 6 ‘Temper Drawn <strong>Wire</strong>’)Cold drawn to spring hard temper. Supplied withlubricant coating to aid spring coiling. Canalternatively be supplied cleaned.Semi bright finish, coated with non-metalliclubricant and lightly drawn in soap; or annealedand coated at final sized for cold heading.3.00 - 16.001.00 - 7.001.00 - 16.001.00 - 16.001.00 - 12.001.00 - 16.001.00 - 16.00Water soluble coatings applied by dipping and baking to act as a lubricantcarrier in subsequent forming. <strong>Wire</strong> can be drawn in soap to provide anadditional stearate lubricant coating.LimeSoap coatedOiledA thin uniform coating of lime applied by dipping and baking.CD wire is usually supplied with drawing soap left on to facilitatesubsequent forming.BD bar and wire can, if required, be supplied with the drawing oil left on toassist subsequent fabrication.16www.atlasmetals.com.au
Packaging of wirePackaging of wire<strong>Stainless</strong> steel wire is available in a range of packages:- Catch Weight Coils: bundled and wrapped as required, in specific coil weightsif requested.- Stem Packs: up to 1000kg, in a single length in some sizes. Stems are tubularsteel frames which improve efficiency of product handling and reduce set-ups.- Special packaging: includes spools and palletised cartons.Catch weight coilsBundled and wrapped for extra protection.Can be packed in returnable racks.Stem packHeight: 1200mmDiameter: ID 460mm OD 1100mmWrapped for extra protection.Stems are returnable.<strong>Wire</strong> requiring extra protection, such as for export, can be supplied in woodenpacking cases or other specialised packaging.17www.atlasmetals.com.au
General information<strong>Wire</strong> cast & helixThe “cast” and “helix” are important features of the finished wire and definehow well it is “killed” (not to be confused with “killed” carbon or low alloysteel, where killing refers to the deoxidation practice used in melting the steel).These properties are observed by cutting a single lap from the final coil andlaying it on a flat surface. The cast is the natural loop diameter which this freelap takes up; the helix is the difference in height between its two cut ends i.e.how much of a rise is present. Zero helix is if the lap lies perfectly flat. The idealis a cast equal to the coil diameter and nil helix. Particular requirements for castand helix should be discussed at time of order.Heat treatmentThe following heat treatments are recommended, refer AS2837-1986.AnnealingGrade Annealing temperature (ºC) CoolingAustenitic“300 Series” 1000 - 1100 rapidMartensitic410 820 - 900 slow416 820 - 900 slow420 840 - 900 slow431 620 - 660 slowFerritic430 750 - 820 air cool430F 750 - 820 air cool18www.atlasmetals.com.au
Hardening and temperingMartensitic (400 Series) grades only.Hardening Heat Tempering TensileGrade Temperature Cooling Treatment Temperature Strength(ºC) Condition (ºC) (MPa)410 950 - 1020 P 650 - 750 550 - 700R 600 - 700 700 - 850416 950 - 1020 oil, air or P 650 - 750 550 - 700equivalent R 600 - 700 700 - 850420 950 - 1020 R 650 - 750 700 - 850S 600 - 700 770 - 930431 950 - 1020 T 550 - 650* 850 - 1000Other tempering temperatures can be used and will result in alternative tensile strengths.*A double tempering treatment as follows is recommended:a) 640ºC - 680ºC; followed byb) 590ºC - 610ºCRemoval of coatingsSpring coat/supercoatLimeImmerse in hot alkaline detergent followed by rinsing.Short immersion in 20-40% nitric acid followed by washing in hot water.PassivationThe natural invisible protective film which forms on the surface of stainless steelscan be protected and all traces of iron contamination removed by subjectingthese alloys to strong oxidising chemicals such as nitric acid. All of the 300 seriesgrades and the 400 series grades containing 16% or more chromium (except freemachining grades such as 303) may be satisfactorily passivated in a 20-50% byvolume solution of nitric acid at temperatures ranging from 50-70ºC for periodsfrom 10-30 minutes. Care must be taken when passivating the straightchromium grades containing 12-14% chromium (e.g. Type 410). A solutioncontaining 20-50% nitric acid should be used. The temperature range should bebetween 40 and 55ºC. Full details of pickling and passivation procedures can befound in ASTM A380, in the Technical Handbook or at the <strong>Atlas</strong> Speciality Metalswebsite.19www.atlasmetals.com.au
Chemical compositionChemical analysis(%) specifiedMechanical Properties specifiedGrade UNS C Si Mn P S Cr Mo Ni Other Form Treatment Tensile Yield Elong- HardnessNo. Strength Strength ationMPa (0.2% %min offset) inMPa 50mmmin min max301 S30100 0.15 0.75 2.0 0.045 0.03 16.0- 6.0- N Sheet Annealed 758 276 60 202 HB18.0 8.0 0.10 1/4 to Full 860-1275 515-965 25-9 25 HRCHardto 41 HRC302 S30200 0.15 0.75 2.0 0.045 0.03 17.0- 8.0- N Sheet Annealed 515 205 40 92 HRB19.0 10.0 0.10302HQ S30430 0.08 1.0 2.0 0.045 0.03 17.0- 8.0- Cu <strong>Wire</strong> Annealed 485-690 – – –19.0 10.0 3.0-4.0 Lightly 520-725Drawn
Grade & applications tableASTM standard & product useGrade chartProperties & typical applicationsA312 A213 A403 A276 A313 A182A240 A358 A249 A582 A493A409 A269 A580A554Sheet, Pipe Tube Buttweld <strong>Bar</strong> & <strong>Wire</strong> FlangesCoil, Fittings Shapes PressureStrip,FittingsPlate●Not in Plate● ● ●Not in Plate●●AlsoUGIMA●● ● ● ● ● ● ●AlsoUGIMA● ● ● ● ● ● ●● ● ● ● ●● ● ● ● ●● ● ● ● ● ● ●AlsoUGIMA● ● ● ● ● ● ●● ● ● ● ● ● ●● ● ● ● ● ● ●● ● ● ● ●● ● ● ● ● ● ●●●● ● ●● ● ●●● ● ● ● ● ● ●● ● ●●●●●●●●●●Combination of strength and ductility to withstand severe forming methods. Corrosionresistance comparable to 302. Automotive components, sinks, architectural, tankers.Good resistance to corrosion particularly oxidising acids. Laboratory equipment,architectural, chemical. General purpose austenitic stainless steel.<strong>Wire</strong> for severe cold heading such as the manufacture of cross recess screws. Corrosionresistance at least equivalent to type 304.Free machining grade. Domestic & mild industrial environment. Water low in chlorides.Nuts & bolts, shafts, fittings.Improved hot and cold forming characteristics over those of 303 and provides a smoothermachined surface finish. Machinability rate is slightly reduced.Good resistance to corrosion, good for malleability and weldability. Most commonly usedgrade. Wine storage, laundry & kitchen products, water, food, architectural, cryogenic andhigh temperature applications. UGIMA 304 – high machinability bar with some properties.Corrosion resistance as for 304, low carbon variation of 304 for heavy gauge weldedsections.Excellent resistance to corrosion, particularly attack by hot sulphur compounds in oxidisinggases. Sulphite liquors and acids such as acetic, citric, lactic & nitric. Welding wire forjoining dissimilar steels.Excellent corrosion resistance at normal temperatures. Good resistance to oxidisation andcarburising atmospheres in high temperatures over 850ºC to 1100ºC. Welding wire forjoining dissimilar steels.High corrosion resistance to the complex sulphur compounds used in pulp & paperprocessing. Also resists attack by marine and corrosive industrial atmospheres. Suitablefor seacoast atmosphere, pulp & paper, heat exchange’s, propeller shafts, dyingequipment. UGIMA 316 high machinability bar, with some properties.A variation of 316, suitable for heavy gauge welding.Improved corrosion resistance over type 316. Often successfully applied where type 316has given only moderate performance. Applications such as acetic acid distillation, pulp &paper machinery, ink & dying processes. 317L is a variation of 317 suitable for heavygauge welding.Excellent corrosion resistance, equivalent to type 302 and 304 in the annealed conditionand superior if the application involves service in 425ºC - 870ºC range. Typical applicationsinclude expansion joints, furnace parts, aerospace and power industries, heat exchangersand steam generators.This grade is resistant to Chromium Carbide precipitation. This is suitable for partsfabricated by welding or for parts which must operate between 425ºC - 870ºC.“Super Austenitic” grade with very high corrosion resistance, especially to strong acidsand chlorides.Excellent high temperature strength and resistance to scaling at high temperatures.Useful corrosion resistance particularly in wet abrasion environments. Readily welded andformed into tanks, flues, etc.Resists atmospheric and automotive exhaust gas corrosion. Extensively used in autoexhaust systems and structural applications.Good combinations of corrosion resistance, formability and mechanical properties. Typicalapplications include automotive trims, element supports, cold headed fasteners, wireshelves.430F is a free machining version of 430.Molybdenum improves the pitting resistance over grade 430. Good for automotive trimcomponents.2205 microstructure in approximately 50% ferrite and 50% austenitic which results in thesteel possessing high strength and hardness and resistance to erosion, fatigue, stresscorrosion cracking and pitting and crevice corrosion.Resists dry atmospheres, fresh water, mild alkalines and acids, steam and hot gases. Mustbe hardened for maximum heat and corrosion resistance. Typical applications include coldheading, bolts, nuts & screws. Pump parts and shafts, steam and gas turbine parts, mineladder rungs.Good resistance in the hardened condition to the atmosphere. Food, fresh water and mildalkalies or acids. Higher carbon hardenable grade. Typical applications include cutlery,surgical instruments, shear blades, needle valves.Excellent resistance to a wide variety of corrosive media. High tensile and torque strength.Pump & boat shafts, nuts, bolts and marine hardware.Precipitation handling (“Aging”) treatment after machining gives high strength withoutdistortion. Corrosion resistance similar to Type 304.21www.atlasmetals.com.au
<strong>Wire</strong> gauge comparison chartGauge Standard Birmingham American US <strong>Steel</strong><strong>Wire</strong> Gauge <strong>Wire</strong> Gauge <strong>Wire</strong> Gauge <strong>Wire</strong> GaugeSWG BWG AWG US SWGin. mm. in. mm. in. mm. in. mm.7/0 0.5000 12.7000 - - - - 0.4900 12.4466/0 0.4640 11.786 - - 0.5800 14.732 0.4615 11.7225/0 0.4320 10.973 0.5000 12.700 0.5165 13.119 0.4305 10.9354/0 0.4000 10.160 0.4540 11.532 0.4600 11.684 0.3938 10.0033/0 0.3720 9.449 0.4250 10.795 0.4096 10.404 0.3625 9.2082/0 0.3480 8.839 0.3800 9.652 0.3648 9.266 0.3310 8.4071/0 0.3240 8.230 0.3400 8.636 0.3249 8.252 0.3065 7.7851 0.3000 7.620 0.3000 7.620 0.2893 7.348 0.2830 7.1882 0.2760 7.010 0.2840 7.214 0.2576 6.543 0.2625 6.6683 0.2520 6.401 0.2590 6.579 0.2294 5.827 0.2437 6.1904 0.2320 5.893 0.2380 6.045 0.2043 5.189 0.2253 5.7235 0.2120 5.385 0.2200 5.588 0.1819 4.620 0.2070 5.2586 0.1920 4.877 0.2030 5.156 0.1620 4.115 0.1920 4.8777 0.1760 4.470 0.1800 4.572 0.1443 3.665 0.1770 4.4968 0.1600 4.064 0.1650 4.191 0.1285 3.264 0.1620 4.1159 0.1440 3.658 0.1480 3.759 0.1144 2.906 0.1483 3.76710 0.1280 3.251 0.1340 3.404 0.1019 2.588 0.1350 3.42911 0.1160 2.946 0.1200 3.048 0.0907 2.304 0.1205 3.06112 0.1040 2.642 0.1090 2.769 0.0808 2.052 0.1055 2.68013 0.0920 2.337 0.0950 2.413 0.0720 1.829 0.0915 2.32414 0.0800 2.032 0.0830 2.108 0.0641 1.628 0.0800 2.03215 0.0720 1.829 0.0720 1.829 0.0571 1.450 0.0720 1.82916 0.0640 1.626 0.0650 1.651 0.0508 1.290 0.0625 1.58817 0.0560 1.422 0.0580 1.473 0.0453 1.151 0.0540 1.37218 0.0480 1.219 0.0490 1.245 0.0403 1.024 0.0475 1.20719 0.0400 1.016 0.0420 1.067 0.0359 0.912 0.0410 1.04120 0.0360 0.914 0.0350 0.889 0.0320 0.813 0.0348 0.88421 0.0320 0.813 0.0320 0.813 0.0285 0.724 0.0318 0.80822 0.0280 0.711 0.0280 0.711 0.0253 0.643 0.0286 0.72623 0.0240 0.610 0.0250 0.635 0.0226 0.574 0.0258 0.65524 0.0220 0.559 0.0220 0.559 0.0201 0.511 0.0230 0.58425 0.0200 0.508 0.0200 0.508 0.0179 0.455 0.0204 0.51826 0.0180 0.457 0.0180 0.457 0.0159 0.404 0.0181 0.46027 0.0164 0.417 0.0160 0.406 0.0142 0.361 0.0173 0.43928 0.0149 0.378 0.0140 0.356 0.0126 0.320 0.0162 0.41129 0.0136 0.345 0.0130 0.330 0.0113 0.287 0.0150 0.38130 0.0124 0.315 0.0120 0.305 0.0100 0.254 0.0140 0.35631 0.0116 0.295 0.0100 0.254 0.00893 0.227 0.0132 0.33532 0.0108 0.274 0.0090 0.229 0.00795 0.202 0.0128 0.32533 0.0100 0.254 0.0080 0.203 0.00708 0.180 0.0118 0.30034 0.0092 0.234 0.0070 0.178 0.00630 0.160 0.0104 0.26435 0.0084 0.213 0.0050 0.127 0.00561 0.142 0.0095 0.24136 0.0076 0.193 0.0040 0.102 0.00500 0.127 0.0090 0.22937 0.0068 0.173 0.00445 0.113 0.0085 0.21638 0.0060 0.152 0.00396 0.101 0.0080 0.20339 0.0052 0.132 0.00353 0.090 0.0075 0.19140 0.0048 0.122 0.00314 0.080 0.0070 0.17841 0.0044 0.112 0.0066 0.16842 0.0040 0.102 0.0062 0.15743 0.0036 0.091 0.0060 0.15244 0.0032 0.081 0.0058 0.14745 0.0028 0.071 0.0055 0.14046 0.0024 0.061 0.0052 0.13247 0.0020 0.051 0.0050 0.12748 0.0016 0.041 0.0048 0.12249 0.0012 0.030 0.0046 0.11750 0.0010 0.025 0.0044 0.112Reference: Machinery’s Handbook22www.atlasmetals.com.au
Weight tables for stainless steel wireSize Area Weight Size Area Weight(mm) (in) (mm 2 ) (kg/m) (mm) (in) (mm 2 ) (kg/m)0.200 0.0079 0.031 0.00020.224 0.0088 0.039 0.00030.250 0.0098 0.049 0.00040.280 0.0110 0.062 0.00050.315 0.0124 0.078 0.00060.355 0.0140 0.099 0.00080.400 0.0157 0.126 0.00100.450 0.0177 0.159 0.00130.500 0.0197 0.196 0.00160.560 0.0220 0.246 0.00190.630 0.0248 0.312 0.00250.710 0.0280 0.396 0.00310.800 0.0315 0.503 0.00400.900 0.0354 0.636 0.00501.000 0.0394 0.785 0.00621.500 0.0591 1.767 0.01401.590 0.0626 1.986 1.01572.000 0.0787 3.142 0.02482.500 0.0984 4.909 0.03883.000 0.1181 7.069 0.05583.180 0.1252 7.942 0.06273.500 0.1378 9.621 0.07603.970 0.1563 12.379 0.09784.000 0.1575 12.566 0.09934.500 0.1772 15.904 0.12564.760 0.1874 17.795 0.14065.000 0.1969 19.635 0.15515.500 0.2165 23.758 0.18776.000 0.2362 28.274 0.22346.350 0.2500 31.669 0.25026.500 0.2559 33.183 0.26217.000 0.2756 38.484 0.30407.140 0.2811 40.039 0.31637.500 0.2953 44.179 0.34907.940 0.3126 49.514 0.39128.000 0.3150 50.265 0.39718.500 0.3346 56.745 0.44839.000 0.3543 63.617 0.50269.500 0.3740 70.882 0.56009.520 0.3748 71.181 0.562310.000 0.3937 78.540 0.620510.500 0.4134 86.590 0.684111.000 0.4331 95.033 0.750811.110 0.4374 96.943 0.765911.500 0.4528 103.869 0.820612.000 0.4724 113.097 0.893512.500 0.4921 122.718 0.969512.700 0.5000 126.677 1.000713.000 0.5118 132.732 1.048613.500 0.5315 143.139 1.130814.000 0.5512 153.938 1.216114.290 0.5626 160.381 1.267014.500 0.5709 165.130 1.304515.000 0.5906 176.714 1.396015.500 0.6102 188.692 1.490715.880 0.6252 198.057 1.564716.000 0.6299 201.062 1.5884Density of GradesAll weights are based on a density of 7900 kg/m 3for the 300 series austenitic grades.For 400 series steels the weight values are 98% ofthose given at left.To calculate the weight of 300 seriesstainless steel round bar or wire:Weight in kg/m = Dia. 2 (mm) x .006205 and for400 series:Weight in kg/m = Dia. 2 (mm) x .006063These values are approximate only; exactconversions will vary slightly depending uponthe precise composition of the material.GradeDensity(kg/m 3 )302HQ 7900303 7900304 7900310 7900316 8000321 7900410 7700416 7700420 7700430 7700431 770023www.atlasmetals.com.au
Product specifications<strong>Wire</strong> products can be supplied to conform to the following national specifications:Product codeASTM A276ASTM A582MASTM A313MASTM A493ASTM A580MASTM A581MASTM A555MJIS G4309JIS G4314<strong>Stainless</strong> <strong>Steel</strong> wire & barDescription<strong>Stainless</strong> steel bars and shapesFree machining stainless steel barsChromium-nickel stainless and heat resisting steel spring wire<strong>Stainless</strong> and heat resisting steel for cold heading and coldforging wire<strong>Stainless</strong> and heat resisting steel wireFree machining stainless and heat resisting steel wireand wire rodsGeneral requirements for stainless and heat resisting steel wireand wire rods<strong>Stainless</strong> steel wires<strong>Stainless</strong> steel wires for springsQuality assuranceIn an increasingly demanding business environment, it is critical that ourcustomers receive superior product quality and service.24www.atlasmetals.com.au
Technical departmentAs part of the <strong>Atlas</strong> Speciality Metals commitment to provision of qualityproducts and quality service, a Technical Department backs up all salespersonnel. The Technical Department is available to provide professionalmetallurgical expertise to assist customers in selection of products to fulfilservice requirements (for example, selection of grade of steel to resist particularcorrosive environments), in recommending metal processing methods,interpretation of specifications, finding available equivalents of specificationsand to investigate problems when they occur.All enquiries for technical assistance are welcome; these should be directed to:Materials EngineerTelephone (03) 9272 9964Freecall 1800 818 599Fax: (03) 9272 9951Email: tech@atlasmetals.com.auLimitation of liabilityThe information contained in the <strong>Atlas</strong> Specialty Metals publications is notintended to be an exhaustive statement of all relevant data applicable to specialand general steel products. It has been designed as a guide for customers to theproduct and services <strong>Atlas</strong> Speciality Metals can offer. No responsibility isimplied or accepted for or in connection with quality or standard of any producton its suitability for any purpose or use.It is the responsibility of the user to ensure product specified is fit for thepurpose intended.All conditions, warranties, obligation and liabilities of any kind which or may beimplied or imposed to the contrary by any statute, rule or regulation or underthe general law and whether arising from the negligence of the Company, itsservants or otherwise are hereby excluded except to the extent that theCompany may be prevented by any statute, rule or regulation from doing so.25www.atlasmetals.com.au
Placing an order1. Quantity Specify in kgsNote 1: Shipping tolerancesOrdered quanity (kg)Where a minimum quantity is required the order quantity should be increasedaccordingly.NOTE 2: Orders for special and non-standard bar must be specified by weight;orders for a specific number of bar lengths cannot be accepted. Specific numbersof standard bars can be supplied if ex-stock only.2. Grade of steel Specify grade or give the chemical analysis if a special alloy.3. Condition e.g. Cold drawn (CD)4. Coatings Specify the surface finish or coating.5. Diameter Specify in mm, and specify the tolerance if non-standard.6. Form e.g. <strong>Bar</strong> or wire in coil.Weight toleranceLess than 250 plus 15% minus 15%250 to 1000 plus 10% minus 10%Over 1000 plus 5% minus 5%7. Special e.g. Tensile strength (Tolerance ± 100 MPa), test certification, customerrequirements specification.8. Packing/ Specify any special instructions e.g. coil weights, “supply on stems”, informationtagging to be written on tags.9. End-use Specify the end use e.g. cold heading, machining, spring manufacture, weaving etc.Example: A typical ordering description is:2000 kgs stainless steel Type 302HQ, cold heading quality, supercoated and annealedat final size, wire in coil 3.83 mm diameter, end-use – cold headed fasteners.The Technical Department is available to assist you in specifying the technicalrequirements for your product. For new product lines, we would recommend asample order to ensure that the material supplied will satisfy your end use. TheTechnical Department should also be consulted with regards to any nonstandardgrades, sizes or tolerances.They are contactable on (03) 9272 9999 or FREE PHONE 1800 818 599.26www.atlasmetals.com.au
<strong>Atlas</strong> Specialty MetalslocationsVICTORIAMelbourneLynch RoadALTONA NORTH VIC 3025P.O. Box 149ALTONA NORTH VIC 3025Telephone: (03) 9272 9999Facsimile: (03) 9272 9950Email: vicsales@atlasmetals.com.auShepparton14 McHarry PlaceSHEPPARTON VIC 3630Telephone: (03) 5831 5499Facsimile: (03) 5831 7955Email: vicsales@atlasmetals.com.auWodonga3 Hempel StreetWODONGA VIC 3690Telephone: (02) 6056 7211Facsimile: (02) 6056 7944Email: vicsales@atlasmetals.com.auSOUTH AUSTRALIAAdelaide9 Capelli RoadWINGFIELD SA 5013P.O. Box 513PORT ADELAIDE SA 5015Telephone: (08) 8359 1100Facsimile: (08) 8359 1122Email: sasales@atlasmetals.com.auTASMANIALaunceston2-4 Derby StreetMOWBRAY TAS 7248P.O. Box 568MOWBRAY TAS 7248Telephone: (03) 6326 6055Facsimile: (03) 6326 6145Email: vicsales@atlasmetals.com.auNEW SOUTH WALESSydney15-17 Hill RoadHOMEBUSH BAY NSW 2127P.O. Box 552FLEMINGTON MARKETS NSW 2129Telephone: (02) 9390 9999Facsimile: (02) 9390 9950Email: nswsales@atlasmetals.com.auNewcastle1/13 Nelson RoadCARDIFF NSW 2285P.O. Box 397CARDIFF NSW 2285Telephone: (02) 4956 5566Facsimile: (02) 4956 5188Email: nswsales@atlasmetals.com.auNowra15 Cumberland AvenueFlinders Industrial ParkNOWRA NSW 2541Telephone: (02) 4421 3999Facsimile: (02) 4421 6792Email: nswsales@atlasmetals.com.auWESTERN AUSTRALIAPerth407 Victoria RoadMALAGA WA 6090P.O. Box 2106MALAGA WA 6090Telephone: (08) 9209 9699Sales Fax: (08) 9249 2644Email: wasales@atlasmetals.com.auKalgoorlieSuite 4 – 36 Brookman StreetKALGOORLIE WA 6430Telephone: (08) 9091 3447Facsimile: (08) 9091 3449Email: wasales@atlasmetals.com.auQUEENSLANDBrisbane40 Coulson StreetWACOL QLD 4076P.O. Box 516RICHLANDS QLD 4077Telephone: (07) 3246 9999Sales: (07) 3246 9988Facsimile: (07) 3246 9966Email: qldsales@atlasmetals.com.auGladstone15 Bassett StreetGLADSTONE QLD 4680P.O. Box 1974GLADSTONE QLD 4680Telephone: (07) 4976 9088Facsimile: (07) 4976 9544Email: qldsales@atlasmetals.com.auMackay42A Commercial AvenuePAGET QLD 4740P.O. Box 5610MAIL CENTREMACKAY QLD 4741Telephone: (07) 4952 3455Facsimile: (07) 4952 3378Email: qldsales@atlasmetals.com.auTownsville27-41 Toll StreetBOHLE QLD 4818P.O. Box 7457GARBUTT QLD 4814Telephone: (07) 4774 7316Facsimile: (07) 4774 7304Email: qldsales@atlasmetals.com.auNORTHERN TERRITORYDarwinLot 2847, Pruen RoadBERRIMAH NT 0828P.O. Box 40029Telephone: (08) 8947 2717Facsimile: (08) 8947 4010Email: ntsales@atlasmetals.com.auNEW ZEALANDAucklandHead Office and Auckland Branch308 Neilson StreetOnehunga, AUCKLANDP.O. Box 13-249Onehunga, AUCKLANDTelephone: (09) 634 0179Facsimile: (09) 634 0172Email: nzsales@atlasmetals.com.auChristchurch6 Cable Street, SockburnCHRISTCHURCHP.O. Box 11-100, SockburnCHRISTCHURCHTelephone: (03) 348 8309Facsimile: (03) 348 3333Email: nzsales@atlasmetals.com.auDunedin8 Kitchener StreetDUNEDINP.O. Box 423DUNEDINTelephone: (03) 477 2793Facsimile: (03) 477 1382Email: nzsales@atlasmetals.com.auHamilton52 The Boulevard, Te RapaHAMILTONP.O. Box 20-140, Te RapaHAMILTONTelephone: (07) 850 1723Facsimile: (07) 850 1724Email: nzsales@atlasmetals.com.auWellington65 Seaview RoadLower HuttWELLINGTONP.O. Box 30-020 Lower HuttWELLINGTONTelephone: (04) 568 3109Facsimile: (04) 568 5236Email: nzsales@atlasmetals.com.au27www.atlasmetals.com.au