PN 57.4400.0100_020115 - Genie

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1.0 INTRODUCTIONOwners, Users, and Operators:Terex appreciates your choice of our machine for your application. Our number one priorityis user safety, which is best achieved by our joint efforts. We feel that you make a majorcontribution to safety if you as the equipment users and operators:1. Comply with OSHA, Federal, State, and Local Regulations.2. Read, Understand, and Follow the instructions in this and other manualssupplied with this machine.3. Use Good, Safe Work Practices in a common sense way.4. Only have trained operators – directed by informed andknowledgeable supervision – running the machine.NOTE:OSHA prohibits the alteration or modification of this machine without writtenmanufacturers approval. Use only factory approved parts to service or repairthis unit.If there is anything in this manual that is not clear or which you believe shouldbe added, please send your comments to Manager of Publication, Terex,202 Raleigh Street, Wilmington, North Carolina 28412;or contact us by telephone at (910) 395-8500.Thank you!THIS SYMBOL MEANS YOUR SAFETY IS INVOLVED!READ, UNDERSTAND, AND FOLLOW ALL DANGER,WARNING, AND CAUTION DECALS ON YOURMACHINE.<strong>57.4400.0100</strong> TX51-19M-1-SM 01-29-025
Page 4 and 5: TEREXLIFT 51-19MHandler with Telesc
Page 8 and 9: 1.1 SYMBOLSWhen using the machine,
Page 10 and 11: THIS PAGEINTENTIONALLYBLANK8 TX51-1
Page 13 and 14: • Do not leave the operators seat
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Page 18 and 19: 3.2 LABELS AND WARNING DECALSThe la
Page 20 and 21: 18 TX51-19M-1-SM 01-29-0257.4400.01
Page 24 and 25: 3.4 MACHINE MODEL AND TYPELight Cap
Page 26 and 27: 3.11 APPLICABLE STANDARDSFor ensuri
Page 28 and 29: 3.15 TECHNICAL DATA AND PERFORMANCE
Page 34 and 35: 4.2 FASTENING THE SEAT BELTS1. Sit
Page 36 and 37: 4.4 CONTROLS AND OPERATIONSCONTROL
Page 40 and 41: i. Turn signal Indicator - Green in
Page 42 and 43: When traveling with or without a lo
Page 44 and 45: 20. Parking Brake Lever - To engage
Page 47 and 48: 4-7 CONTROL LEVERHandlers are equip
Page 49 and 50: 4-9 Tilting the Forks Forward and R
Page 51 and 52: 4-11 Rotating The ForksBefore opera
Page 53 and 54: SECTION 5PREOPERATION, INSPECTIONAN
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5.5 STOPPING / PARKING MACHINETo st
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SECTION 6LUBRICATION57.4400.0100 TX
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6.0 LUBRICATIONGeneralThis section
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SECTION 7PREVENTIVE MAINTENANCE57.4
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7.0 PREVENTIVE MAINTENANCEThe follo
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7.3 ‘B’ MAINTENANCE CHECKS - 25
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7.5 ‘D’ MAINTENANCE CHECKS - 10
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7.7 ‘F’ MAINTENANCE CHECKS - 30
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SECTION 850 HOURS OR WEEKLYMAINTENA
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8.0 50 HOURS OR WEEKLYMAINTENANCE8.
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8.7 LUBE DRIVE SHAFT8.8 LUBE AXLE K
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8.13 CHECK TIRE INFLATION8.14 CHECK
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SECTION 9250 HOURS OR MONTHLYMAINTE
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9.0 250 HOURS OR MONTHLYMAINTENANCE
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9.5 CHECK AXLE WHEEL ENDS OILMove m
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SECTION 10500 HOURS OR QUARTERLYMAI
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10.0 500 HOURS OR QUARTERLYMAINTENA
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10.4 CHANGE ENGINE FUEL FILTERThe e
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SECTION 111000 HOURS OR SEMIANNUALL
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11.0 1000 HOURS ORSEMIANNUALGENERAL
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11.7 CHANGE AXLE WHEEL END OILTo ch
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SECTION 122000 HOURS OR TWO YEARSMA
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12.0 2000 HOURS OR TWO YEARSGENERAL
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SECTION 133000 HOURS OR THREE YEARS
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13.0 3000 HOURS OR THREE YEARSGENER
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SECTION 14ROUTINE MAINTENANCE57.440
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14.0 ROUTINE MAINTENANCEGENERALThis
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5. Remove the telescope cylinder ro
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ATTACHMENT INSTALLATIONFollow the p
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14.7 PROXIMITY SWITCHADJUSTMENTIn c
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14.9 FUEL TANKDISASSEMBLYFollow the
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5. Connect the electrical wire to t
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7. Fill the radiator with the corre
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SECTION 15HYDRAULIC BOOM57.4400.010
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15.0 BOOM INTRODUCTION3. Remove gla
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BOOM INSTALLATIONThe following inst
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7. Remove the holding valve.3. To r
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15.5 COMPENSATION CYLINDERREMOVAL /
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5. With a 17 mm wrench, loosen the
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Do not use steel hammer or pinch ba
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8. Using 13 mm wrench, install the
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SECTION 16ROUTINE MAINTENANCEDO NOT
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16.0 FRONT AXLEREMOVAL / INSTALLATI
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18. Place a suitable jack under the
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16.1 REAR AXLEREMOVAL / INSTALLATIO
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CARRARO AXLES MANUALDO NOT DISASSEM
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DO NOT DISASSEMBLE ANY COMPONENT (S
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SECTION 17TROUBLESHOOTING GUIDEDO N
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17.0 TROUBLESHOOTING GUIDEThis sect
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HYDRAULIC TROUBLESHOOTING CONT'DFAU
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Ref Description Code TEREX1 DIESEL
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17.3 ELECTRICAL TROUBLESHOOTINGFAUL
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17.3 ELECTRICAL TROUBLESHOOTING CON
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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18.0 HYDRAULIC SYSTEMGENERALThis se
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18.4 REXROTH PUMPRDE 92003-01-R/05.
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RDE 92003-01-R/05.99SchnittbildSect
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RDE 92003-01-R/05.99Turcon-Glyd-Rin
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RDE 92003-01-R/05.99Dichtsätze und
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RDE 92003-01-R/05.99Triebwelle abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Ventile abdicht
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RDE 92003-01-R/05.99Regelventil abd
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RDE 92003-01-R/05.99Ansteuergeräte
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Stellkolben dem
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Stellkolben, Tr
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Anziehdrehmomen
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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MANNESMANNREXROTHBrueninghaus Hydro
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96Allgemeine Repa
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RDE 91604-01-R/08.96Reparaturanleit
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RDE 91604-01-R/08.96Baugruppen / St
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk ausba
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Triebwerksabsti
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RDE 91604-01-R/08.96Sicherheitsbest
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RDE 91604-01-R/08.96Reparaturanleit
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engineeringmannesmannRexrothBRE 903
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ HA I
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RE 90302-02-B/05.94A4V/DA-A6V/ DA C
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RE 90302-02-B/05.94A4V/DA-A6V/Bruen
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RE 90302-02-B/05.94A4V/DA-A6V/Fault
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RE 90302-02-B/05.94A4V/DA-A6V/ DA N
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SECTION 19ENGINEDO NOT DISASSEMBLE
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19.0 ENGINE INTRODUCTIONGENERALThis
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13. Using a 19 mm wrench reinstall
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PERKINS ENGINE MANUALDO NOT DISASSE
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Section 1General information700 Ser
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700 SeriesContents5 Engine FluidsFu
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Section 2Engine Views700 SeriesRear
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Section 2Engine Views700 SeriesRear
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesLub
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Section 6Fault Diagnosis700 SeriesP
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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Section 9General Data700 SeriesEngi
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700 SeriesPerkins 700 SeriesWorksho
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700 SeriesSpecial information panel
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700 Series13 Piston and connecting
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700 Series21 Cooling systemTo drain
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 Series7
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Section 11Specifications700 SeriesC
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Section 11Specifications700 SeriesM
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Section 11Specifications700 SeriesL
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Section 11Specifications700 SeriesB
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Section 11Specifications700 SeriesE
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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D x pTorque wrench setting (Nm)4.8
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TransmissionMin.Max.725 PSI - 1100
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20.3 SPECIAL TOOL LISTWhere Used&OE
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SPECIAL TOOLS LISTTX51-19M Light Ca
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