PN 57.4400.0100_020115 - Genie

More documents

Recommendations

Info

Section 21Cooling System700 SeriesOperation:Coolant pump - to remove and to fit21.05Recommended torque:Engine type Nm lbf ft kgf mNuts andsetscrews 22 16 2,2Special notes:1. Renew the "O" ring on each side of the spacer.Service operations:1. Remove cooling fan … … … … 21.042. Remove drive belt … … … … … 23.01105/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved138512 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 21Cooling System700 SeriesOperation:Oil cooler - to remove and to fit21.06Recommended torque:Engine type Nm lbf ft kgf mAdaptor 57 42 5,8Special notes:UC ONLYOIL COOLER05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved139<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02513
Page 4 and 5:
TEREXLIFT 51-19MHandler with Telesc
Page 7 and 8:
1.0 INTRODUCTIONOwners, Users, and
Page 9 and 10:
SECTION 2SAFETY RULES57.4400.0100 T
Page 11:
2.0 SAFETY RULES2.1 GENERALMost acc
Page 14:
• Always follow the instructions
Page 17 and 18:
3.0 MACHINE REFERENCES3.1 MACHINE P
Page 19 and 20:
57.4400.0100 TX51-19M-1-SM 01-29-02
Page 21 and 22:
57.4400.0100 TX51-19M-1-SM 01-29-02
Page 23 and 24:
3.3 EXPLANATION OF THE DIFFERENTSYM
Page 25 and 26:
The chassis serial number is stampe
Page 27 and 28:
3.13 DESCRIPTION OF THE MAINCOMPONE
Page 29 and 30:
DIESEL ENGINE• Make Perkins• Mo
Page 31 and 32:
SECTION 4CONTROLS AND INSTRUMENTS57
Page 33 and 34:
4.0 PREPARATION, INSPECTIONAND ADJU
Page 35 and 36:
THIS PAGEINTENTIONALLYBLANK57.4400.
Page 37 and 38:
4.5 CONTROLS AND INSTRUMENTS01. Hyd
Page 39 and 40:
4.6 CONTROL DESCRIPTION1. Hydraulic
Page 41 and 42:
6. Air Vents - Allows air flow in t
Page 43 and 44:
14. Cab Fan - To turn the fan on an
Page 45:
23. Fuse / Relay Panel - The electr
Page 48 and 49:
4-8 OPERATING THE CONTROL LEVERThe
Page 50 and 51:
4-10 Side Shifting The ForksBefore
Page 52 and 53:
4-12 Quick-Coupling the Fork Attach
Page 54 and 55:
THIS PAGEINTENTIONALLYBLANK52 TX51-
Page 56 and 57:
5.3 JUMP-STARTING THE ENGINE8. Rein
Page 58 and 59:
Page 60 and 61:
Page 62 and 63:
6.2 LUBRICANT CHART60 TX51-19M-1-SM
Page 64 and 65:
Page 66 and 67:
7.2 ‘A’ MAINTENANCE CHECKS - 50
Page 68 and 69:
7.4 ‘C’ MAINTENANCE CHECKS - 50
Page 70 and 71:
7.6 ‘E’ MAINTENANCE CHECKS - 20
Page 72 and 73:
Page 74 and 75:
Page 76 and 77:
8.3 DRAIN ENGINE FUEL PRE-FILTERThe
Page 78 and 79:
8.10 LUBE CYLINDERSRaise the boom a
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
9.3 CHECK ENGINE AIR FILTER9.4 CHEC
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
10.2 CHANGE ENGINE OIL FILTERDiscar
Page 92 and 93:
10.6 CHANGE HYDRAULICRESERVOIR FILT
Page 94 and 95:
Page 96 and 97:
11.4 CHECK ELECTRICALSYSTEMRemove t
Page 98 and 99:
Page 100 and 101:
Page 102 and 103:
THIS PAGEINTENTIONALLYBLANK100 TX51
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
14.2 SLIDER PADS ADJUSTMENTIf the c
Page 112 and 113:
14.4 ATTACHMENT PLATE REMOVAL /INST
Page 114 and 115:
6. Use a 17 mm wrench to hold the s
Page 116 and 117:
4. Make a reference mark at the gea
Page 118 and 119:
2. Carefully clean the area around
Page 120 and 121:
9. Using a 13 mm wrench, remove the
Page 122 and 123:
Page 124 and 125:
Page 126 and 127:
8. Support the boom cylinders with
Page 128 and 129:
9. Insert the pin holding coupling
Page 130 and 131:
9. Pull the inner section out appro
Page 132 and 133:
3. Install the compensation cylinde
Page 134 and 135:
6. Connect the flexible hoses to th
Page 136 and 137:
Do not use steel hammer or pinch ba
Page 138 and 139:
CLEANING AND INSPECTIONPerform the
Page 140 and 141:
THIS PAGEINTENTIONALLYBLANKDO NOT D
Page 142 and 143:
11. Tag and disconnect the hoses fr
Page 144 and 145:
6. Connect large hose (#6) to botto
Page 146 and 147:
3. Slowly raise the axle until the
Page 148 and 149:
FRONT AXLEDO NOT DISASSEMBLE ANY CO
Page 150 and 151:
DO NOT DISASSEMBLE ANY COMPONENT (S
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
Page 158 and 159:
Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Page 172 and 173:
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
REAR AXLEDO NOT DISASSEMBLE ANY COM
Page 180 and 181:
Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
Page 188 and 189:
Page 190 and 191:
Page 192 and 193:
Page 194 and 195:
Page 196 and 197:
Page 198 and 199:
Page 200 and 201:
Page 202 and 203:
Page 204 and 205:
Page 206 and 207:
Page 208 and 209:
17.2 HYDRAULIC TROUBLESHOOTINGFAULT
Page 210 and 211:
FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
Page 212 and 213:
Page 214 and 215:
17.3 ELECTRICAL TROUBLESHOOTING CON
Page 216 and 217:
17.3 ELECTRICAL TROUBLESHOOTING CON
Page 218 and 219:
Page 220 and 221:
218 TX51-19M-1-SM 01-29-02 57.4400.
Page 222 and 223:
Page 224 and 225:
18.2 CYLINDER HOLDING VALVEREMOVALF
Page 226 and 227:
RDE 92003-01-R/05.99Hinweis / Inhal
Page 228 and 229:
SchnittbildSectional viewHWD / EPD
Page 230 and 231:
RDE 92003-01-R/05.99Allgemeine Repa
Page 232 and 233:
RDE 92003-01-R/05.99BaugruppenSub a
Page 234 and 235:
RDE 92003-01-R/05.99Hilfspumpe abdi
Page 236 and 237:
RDE 92003-01-R/05.99Stellkolbendeck
Page 238 and 239:
RDE 92003-01-R/05.99Druckabschneidu
Page 240 and 241:
RDE 92003-01-R/05.99Steuergerät de
Page 242 and 243:
RDE 92003-01-R/05.99Pumpe demontier
Page 244 and 245:
RDE 92003-01-R/05.99Triebwerk ausba
Page 246 and 247:
RDE 92003-01-R/05.99Überprüfungsh
Page 248 and 249:
RDE 92003-01-R/05.99Kontrolle der T
Page 250 and 251:
RDE 92003-01-R/05.99Stellkolben, Tr
Page 252 and 253:
RDE 92003-01-R/05.99Triebwerk einba
Page 254 and 255:
RDE 92003-01-R/05.99Triebwerk einba
Page 256 and 257:
RDE 92003-01-R/05.99Reparaturanleit
Page 258 and 259:
RDE 92003-01-R/05.99Pumpe montieren
Page 260 and 261:
RDE 92003-01-R/05.99Sicherheitsbest
Page 262 and 263:
RDE 92003-01-R/05.99Einstellhinweis
Page 264 and 265:
Page 266 and 267:
Page 268 and 269:
Page 270 and 271:
RDE 91604-01-R/08.96TypschlüsselTy
Page 272 and 273:
RDE 91604-01-R/08.96Hinweis / Inhal
Page 274 and 275:
RDE 91604-01-R/08.96SchnittbildSect
Page 276 and 277:
RDE 91604-01-R/08.96SchnittbildSect
Page 278 and 279:
RDE 91604-01-R/08.96Dichtsätze und
Page 280 and 281:
RDE 91604-01-R/08.96Baugruppen / St
Page 282 and 283:
RDE 91604-01-R/08.96Dichtmutter aus
Page 284 and 285:
RDE 91604-01-R/08.96Steuerteile abd
Page 286 and 287:
RDE 91604-01-R/08.96Verstellung abd
Page 288 and 289:
RDE 91604-01-R/08.96Anschlußplatte
Page 290 and 291:
RDE 91604-01-R/08.96Stellkolben aus
Page 292 and 293:
RDE 91604-01-R/08.96Triebwerk ausba
Page 294 and 295:
RDE 91604-01-R/08.96Triebwerk austa
Page 296 and 297:
RDE 91604-01-R/08.96Überprüfungsh
Page 298 and 299:
RDE 91604-01-R/08.96Triebwerk monti
Page 300 and 301:
Page 302 and 303:
Page 304 and 305:
RDE 91604-01-R/08.96Anschlußplatte
Page 306 and 307:
RDE 91604-01-R/08.96Anziehdrehmomen
Page 308 and 309:
RDE 91604-01-R/08.96Sicherheitsbest
Page 310 and 311:
Page 312 and 313:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 314 and 315:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 316 and 317:
RE 90302-02-B/05.94A4V/DA-A6V/ HA I
Page 318 and 319:
RE 90302-02-B/05.94A4V/DA-A6V/ DA C
Page 320 and 321:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 322 and 323:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 324 and 325:
RE 90302-02-B/05.94A4V/DA-A6V/Fault
Page 326 and 327:
Page 328 and 329:
Page 330 and 331:
8. Use a screwdriver or a 7 mm wren
Page 332 and 333:
Page 334 and 335:
700 SeriesPerkins 700 SeriesUser's
Page 336 and 337:
700 SeriesContents1 General informa
Page 338 and 339:
Section 1General information700 Ser
Page 340 and 341:
Section 1General information700 Ser
Page 342 and 343:
Section 2Engine Views700 SeriesEngi
Page 344 and 345:
Section 2Engine Views700 SeriesFron
Page 346 and 347:
Section 3Operation Instructions700
Page 348 and 349:
Section 3Operation Instructions700
Page 350 and 351:
Section 4Preventive Maintenance700
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
Page 362 and 363:
Page 364 and 365:
Page 366 and 367:
Section 5Engine Fluids700 SeriesFue
Page 368 and 369:
Section 5Engine Fluids700 SeriesCoo
Page 370 and 371:
Section 6Fault Diagnosis700 SeriesL
Page 372 and 373:
Section 7Engine Preservation700 Ser
Page 374 and 375:
Section 8Parts and Service700 Serie
Page 376 and 377:
Page 378 and 379:
700 SeriesFOREWORDThis manual is il
Page 380 and 381:
700 SeriesContentsTitle page …
Page 382 and 383:
700 Series16 Cylinder block assembl
Page 384 and 385:
Section 10General Information700 Se
Page 386 and 387:
Page 388 and 389:
Page 390 and 391:
Page 392 and 393:
Page 394 and 395:
Section 11Specifications700 SeriesO
Page 396 and 397:
Section 11Specifications700 SeriesD
Page 398 and 399:
Section 11Specifications700 SeriesU
Page 400 and 401:
Page 402 and 403:
Page 404 and 405:
Section 11Specifications700 SeriesT
Page 406 and 407:
Section 11Specifications700 SeriesP
Page 408 and 409:
Section 11Specifications700 SeriesF
Page 410 and 411:
Section 12Cylinder Head Assembly700
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
Page 418 and 419:
Page 420 and 421:
Page 422 and 423:
Page 424 and 425:
Page 426 and 427:
Page 428 and 429:
Section 13Connecting Rod Assembly70
Page 430 and 431:
TOPPTOPPSection 13Connecting Rod As
Page 432 and 433:
Page 434 and 435:
Page 436 and 437:
Page 438 and 439:
Page 440 and 441:
Section 14Crankshaft Assembly700 Se
Page 442 and 443:
Page 444 and 445:
Page 446 and 447:
Page 448 and 449:
Page 450 and 451:
Page 452 and 453:
Page 454 and 455:
Section 15Timing Case and Drive Ass
Page 456 and 457:
Page 458 and 459:
Page 460 and 461:
Page 462 and 463:
Page 464 and 465: Section 15Timing Case and Drive Ass
Page 466 and 467: Section 15Timing Case and Drive Ass
Page 468 and 469: Section 16Cylinder Block Assembly70
Page 470 and 471: Section 17Engine Timing700 SeriesOp
Page 476 and 477: Section 18Turbocharger700 SeriesOpe
Page 478 and 479: Section 18Turbocharger700 SeriesOpe
Page 480 and 481: Section 19Lubrication System700 Ser
Page 488 and 489: Section 20Fuel System700 SeriesOper
Page 510 and 511: Section 21Cooling System700 SeriesO
Page 512 and 513: Section 21Cooling System700 SeriesO
Page 516 and 517: Section 22Flywheel and Flywheel Hou
Page 518 and 519: Section 22Flywheel and Flywheel Hou
Page 520 and 521: Section 23Electrical Equipment700 S
Page 526 and 527: Section 24Auxiliary Equipment700 Se
Page 528 and 529: Section 25Special Tools700 SeriesOp
Page 530 and 531: Section 25Special Tools700 SeriesOp
Page 532 and 533: THIS PAGEINTENTIONALLYBLANKDO NOT D
Page 534 and 535: DO NOT DISASSEMBLE ANY COMPONENT (S
Page 540 and 541: Where Used&OEM NameSPECIAL TOOLS LI
Page 542 and 543: Where Used&OEM NameSPECIAL TOOLS LI
Page 544 and 545: SPECIAL TOOLS LISTTX51-19M Light Ca
Page 546: SPECIAL TOOLS LISTTX51-19M Light Ca
show all

PN 57.4400.0100_020115 - Genie

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?