PN 57.4400.0100_020115 - Genie

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Section 20Fuel System700 SeriesOperation:To change a plain bush to a threaded bush20.13Recommended torque:Engine type Nm lbf ft kgf mBush 18 13 1,8Service operations:1. Remove crankshaft pulley … … 14.012. Remove timing case … … … … 15.023. Remove speed control lever … 20.11Special notes and tools:Special tools: Platelock, part number 21826039Early engines have a plain bush pressed into the timing case, Part number4142C005. Later engines have a threaded bush, Part number 3343A005. If itis necessary to renew the plain bush, a threaded bush must be fitted instead,see the operation below. The threaded bush cannot be renewed; a new timingcase will be necessary, Part number 4142C006.Withdraw the lever assembly from the bush. Check the components for wearor damage.1. Use a suitable extractor (M10) to remove the plain bush from the timingcase.2. Cut an M16 X 1 mm thread in the parent bore for the bush.3. Fit the threaded bush.Note: The threads of the bush have a sealant that is applied by themanufacturer.Caution: Ensure that the Platelock does not enter the bore of the bush.1.2.3.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved124498 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 20Fuel System700 SeriesOperation:Fuel injection pump linkage - to remove and to fit20.14Recommended torque:Engine type Nm lbf ft kgf mNut 10,5 8 1,1Service operations:1. Remove engine speedcontrol lever … … … … … … … 20.112. Remove timing case … … … … 15.02Special notes and tools:Special tools: Platelock, part number 21826039Note: The fuel injection pump linkage is contained within the timing caseassembly.The linkage contains two lever assemblies, one for the governor control andone for the fuel control.Caution: Ensure that Platelock does not enter the bore of the bush.Apply a small quantity of Platelock to the threads of the shaft.128937645KEY:1. Control arm assembly2. Governor link assembly(Operation 20.15)3. Arm governor tension(Operation 20.15)4. Pin, pivot arm5. Setscrew6. Washer7. Positioning arm8. Control lever9. Return spring05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved125<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02499
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Page 450 and 451: Section 14Crankshaft Assembly700 Se
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Page 454 and 455: Section 15Timing Case and Drive Ass
Page 468 and 469: Section 16Cylinder Block Assembly70
Page 470 and 471: Section 17Engine Timing700 SeriesOp
Page 476 and 477: Section 18Turbocharger700 SeriesOpe
Page 478 and 479: Section 18Turbocharger700 SeriesOpe
Page 480 and 481: Section 19Lubrication System700 Ser
Page 488 and 489: Section 20Fuel System700 SeriesOper
Page 510 and 511: Section 21Cooling System700 SeriesO
Page 516 and 517: Section 22Flywheel and Flywheel Hou
Page 518 and 519: Section 22Flywheel and Flywheel Hou
Page 520 and 521: Section 23Electrical Equipment700 S
Page 526 and 527: Section 24Auxiliary Equipment700 Se
Page 528 and 529: Section 25Special Tools700 SeriesOp
Page 530 and 531: Section 25Special Tools700 SeriesOp
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Page 544 and 545: SPECIAL TOOLS LISTTX51-19M Light Ca
Page 546: SPECIAL TOOLS LISTTX51-19M Light Ca
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