PN 57.4400.0100_020115 - Genie

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Section 20Fuel System700 SeriesOperation:Atomiser fault - to inspectRecommended torque:Engine type Nm lbf ft kgf mHigh pressurefuel pipes 27 20 2,8Special notes and tools:20.02Warnings! If your skin comes into contact with high-pressure fuel, obtainmedical assistance immediately.Keep away from moving parts during engine operation. Some moving partscannot be seen clearly while the engine runs.An atomiser fault can cause an engine misfire.In order to find which atomiser is defective, operate the engine at a fast idlespeed. Loosen and tighten the union nut of the high-pressure fuel pipe ateach atomiser in turn. Do not loosen the union nut more than half a turn.When the union nut of the defective atomiser is loosened, it will have little orno effect on the engine speed. Do not tighten the union nuts of thehigh-pressure pipes more than the recommended torque tension as this cancause a restriction at the end of the pipe. This can affect the fuel delivery.UA AND UC ENGINESUB ENGINESDo not movethis spannerAVIEW A05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved112486 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 20Fuel System700 SeriesOperation:High pressure fuel pipes - to remove and to fit20.03Recommended torque:Engine type Nm lbf ft kgf mUnion nuts 27 20 2,8Special notes:UA and UC enginesCaution: Use a separate spanner to prevent movement of the outlets of thefuel injection pump when the high-pressure pipes are released or tightened.If there is a leakage from the union nut, ensure that the pipe is correctlyaligned with the atomiser inlet.Do not tighten the union nuts of the high-pressure pipes more than therecommended torque tension as this can cause a restriction at the end of thepipe. This can affect the fuel delivery.Note: Fit caps to the atomiser and fuel pump outlets.UA AND UC ENGINESUB ENGINES05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved113<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02487
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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REAR AXLEDO NOT DISASSEMBLE ANY COM
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Druckabschneidu
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RDE 92003-01-R/05.99Steuergerät de
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Überprüfungsh
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Stellkolben, Tr
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96Hinweis / Inhal
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Baugruppen / St
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk ausba
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Anziehdrehmomen
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RDE 91604-01-R/08.96Sicherheitsbest
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ HA I
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RE 90302-02-B/05.94A4V/DA-A6V/Fault
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Page 438 and 439: Section 13Connecting Rod Assembly70
Page 440 and 441: Section 14Crankshaft Assembly700 Se
Page 454 and 455: Section 15Timing Case and Drive Ass
Page 468 and 469: Section 16Cylinder Block Assembly70
Page 470 and 471: Section 17Engine Timing700 SeriesOp
Page 476 and 477: Section 18Turbocharger700 SeriesOpe
Page 478 and 479: Section 18Turbocharger700 SeriesOpe
Page 480 and 481: Section 19Lubrication System700 Ser
Page 490 and 491: Section 20Fuel System700 SeriesOper
Page 510 and 511: Section 21Cooling System700 SeriesO
Page 516 and 517: Section 22Flywheel and Flywheel Hou
Page 518 and 519: Section 22Flywheel and Flywheel Hou
Page 520 and 521: Section 23Electrical Equipment700 S
Page 526 and 527: Section 24Auxiliary Equipment700 Se
Page 528 and 529: Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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