PN 57.4400.0100_020115 - Genie

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Section 14Crankshaft Assembly700 SeriesOperation:Thrust washers - to remove and to fit14.06Recommended torque:Engine type Nm lbf ft kgf m-Service operations:1. To remove sump … … … … … 19.032. To remove strainer … … … … 19.04Special notes:Ensure that the main journals of the crankshaft are clean. Carefully put thecrankshaft into position on the upper bearings.Clean and lubricate the thrust washers. Slide them into the recesses in thecylinder block each side of number four journal. The grooves in the thrustwashers must be towards the crankshaft.Position of thrust washers in cylinder block.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved68442 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 14Crankshaft Assembly700 SeriesOperation:Main bearing caps (with crankshaft in position) - to remove and to fit14.07Recommended torque:Engine type Nm lbf ft kgf mBearing caps 147 108 15,0Special notes and tools:Use a suitable tool to push the upper half of the shell bearing from the sideopposite to the location tag. Carefully rotate the crankshaft to release thebearing from its housing.Keep the bearing halves in their relevant positions.Caution: The shell bearings which do not have an oil hole must only be fittedto the cap. If they are fitted to the cylinder block, the bearing will not receivelubricating oil and this will cause a seizure of crankshaft and bearings.Lubricate the main bearings with clean engine oil.Put the bearing (with the oil hole) onto the journaland slide the plain end around between the journaland the cylinder block until the tag is fitted correctlyinto the recess.Fit the bearing into the cap with the tag of thebearing fitted correctly in the recess in the cap.Fit the bearing cap with the location tags of bothbearings on the same side.After each cap is tightened, ensure that the crankshaftturns freely. If the thrust washers have been removedand fitted, check the crankshaft end-float, operation14.05.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved69<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02443
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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REAR AXLEDO NOT DISASSEMBLE ANY COM
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Stellkolben, Tr
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Anziehdrehmomen
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Page 394 and 395: Section 11Specifications700 SeriesO
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Page 398 and 399: Section 11Specifications700 SeriesU
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Page 406 and 407: Section 11Specifications700 SeriesP
Page 408 and 409: Section 11Specifications700 SeriesF
Page 410 and 411: Section 12Cylinder Head Assembly700
Page 428 and 429: Section 13Connecting Rod Assembly70
Page 430 and 431: TOPPTOPPSection 13Connecting Rod As
Page 440 and 441: Section 14Crankshaft Assembly700 Se
Page 454 and 455: Section 15Timing Case and Drive Ass
Page 468 and 469: Section 16Cylinder Block Assembly70
Page 470 and 471: Section 17Engine Timing700 SeriesOp
Page 476 and 477: Section 18Turbocharger700 SeriesOpe
Page 478 and 479: Section 18Turbocharger700 SeriesOpe
Page 480 and 481: Section 19Lubrication System700 Ser
Page 488 and 489: Section 20Fuel System700 SeriesOper
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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