PN 57.4400.0100_020115 - Genie

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i. Turn signal Indicator – Green indicatorsignaling when turn signals are ON.Before using the machine, make sure that the first greenLED of the overload warning system is ON.3. Engine Coolant Temperature –Indicates theengine coolant temperature.The overload warning system must not be used tocheck the load to be lifted: it has only been designed tosignal possible unbalances of the machine along itsmotion axis. Such unbalances may also be caused byan abrupt operation of the levers during the loadhandling. During work if, several indicators light up,operator the levers more smoothly.This machine is equipped with overload warning, whenmachine is on side slope and rear axle reachesmaximum angle.Engine cannot be started if the parking brake is notengages, operator completely sitting in seat andForward/Neutral/Reverse lever in Neutral.5. Overload Warning System – A LED warningdisplay. The LED’s switch on in sequence fromthe right to the left and indicates the gradualvariation of the machine stability as follow:4. Ignition Switch - This switch is used to energizethe electrical system of the machine and start themachine.Green LED• 0-89% of capacity• normal operationYellow LED• 90-100% capacityRed LED• hazardous overload; boom down,extend cut and allows only for theload return within safety limits.At the machine starting, the overload warning systemcarries out a diagnostics of all LED’s then sets to thefirst green LED signaling the proper functioning of theinstrument.38 TX51-19M-1-SM 01-29-02<strong>57.4400.0100</strong>
6. Air Vents – Allows air flow in the cab. Rotatethe vent to direct the air flow.9. Machine Level – Use this device to ensure thatthe machine is level.7. Emergency Stop Button – Any operated functioncan be stopped by pressing the emergency stopbutton. This button allows shutting the enginedown. To reset, rotate the button clockwise.10. Defroster Fan Switch – Three – position switchthat controls the speed of the fan. Press switchup for low speed, Press down for high speed.8. Joystick Lever – Controls the Boom / Attachmentfunction see section on control levers functions(page )<strong>57.4400.0100</strong> TX51-19M-1-SM 01-29-0239
Page 4 and 5: TEREXLIFT 51-19MHandler with Telesc
Page 7 and 8: 1.0 INTRODUCTIONOwners, Users, and
Page 9 and 10: SECTION 2SAFETY RULES57.4400.0100 T
Page 11: 2.0 SAFETY RULES2.1 GENERALMost acc
Page 14: • Always follow the instructions
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Page 23 and 24: 3.3 EXPLANATION OF THE DIFFERENTSYM
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Page 27 and 28: 3.13 DESCRIPTION OF THE MAINCOMPONE
Page 29 and 30: DIESEL ENGINE• Make Perkins• Mo
Page 31 and 32: SECTION 4CONTROLS AND INSTRUMENTS57
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Page 37 and 38: 4.5 CONTROLS AND INSTRUMENTS01. Hyd
Page 39: 4.6 CONTROL DESCRIPTION1. Hydraulic
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Page 48 and 49: 4-8 OPERATING THE CONTROL LEVERThe
Page 50 and 51: 4-10 Side Shifting The ForksBefore
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Page 56 and 57: 5.3 JUMP-STARTING THE ENGINE8. Rein
Page 62 and 63: 6.2 LUBRICANT CHART60 TX51-19M-1-SM
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Page 78 and 79: 8.10 LUBE CYLINDERSRaise the boom a
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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REAR AXLEDO NOT DISASSEMBLE ANY COM
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Druckabschneidu
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RDE 92003-01-R/05.99Steuergerät de
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Triebwerk ausba
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RDE 92003-01-R/05.99Überprüfungsh
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Stellkolben, Tr
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Baugruppen / St
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk ausba
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Anziehdrehmomen
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RDE 91604-01-R/08.96Sicherheitsbest
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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PN 57.4400.0100_020115 - Genie

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