PN 57.4400.0100_020115 - Genie

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Section 11Specifications700 SeriesDepth of valve head below cylinder head face- UA and UC engines … … … … … … … … … … … … … … … … 0,521/0,887 mm (0.021/0.035 in)- UB engines … … … … … … … … … … … … … … … … … … … 0,408/0,771 mm (0.016/0.030 in)Service limit- UA and UC engines … … … … … … … … … … … … … … … … … … … … … 1,14 mm (0.045 in)- UB engines … … … … … … … … … … … … … … … … … … … … … … … … 1,03 mm (0.041 in)Overall length of valve- UA and UC engines … … … … … … … … … … … … … … 106,125/106,475mm (4.1781/4.1919 in)- UB engines … … … … … … … … … … … … … … … … 106,275/106,625 mm (4.1841/4.1978 in)Seal arrangement … … … … … … … … … … … … … … … … … Rubber seal fitted to valve guideValve springsFitted length … … … … … … … … … … … … … … … … … … … … … … … … 32,0 mm (1.26 in)Load at fitted length … … … … … … … … … … … … … … … 375/415 N (84.4/93.2 lbf) 38,3/42,3 kgfNumber of active coils … … … … … … … … … … … … … … … … … … … … … … … … … … 3,9Direction of coils … … … … … … … … … … … … … … … … … … … … … … … … … … Left handTappetsDiameter of tappet stem … … … … … … … … … … … … … 26,959/26,980 mm (1.0613/1.0622 in)Diameter of tappet bore in cylinder block … … … … … … … … 27,000/27,021 mm (1.0631/1.0641 in)Clearance of tappet in cylinder block … … … … … … … … … … 0,020/0,062 mm (0.0008/0.0024 in)Rocker shaftOutside diameter … … … … … … … … … … … … … … … … 21,962/21,987 mm (0.8646/0.8656 in)Rocker leversBore diameter … … … … … … … … … … … … … … … … … 22,013/22,051 mm (0.8667/0.8681 in)Clearance fit on rocker shaft … … … … … … … … … … … … 0,026/0,084 mm (0.0010/0.0033 in)Maximum permissible clearance … … … … … … … … … … … … … … … … 0,124 mm (0.0048 in)Valve tip clearances (cold) … … … … … … … … … … … … … … … … … … … 0,35 mm (0.014 in)Continued05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved398 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>24
Section 11Specifications700 SeriesMaximum permissible distortion of cylinder headA1 ... ... ... ... ... ... ... ... ... ... ... ... 0,08 mm (0.003 in)A2... ... ... ... ... ... ... ... ... ... ... ... . 0,15 mm (0.006 in)A3... ... ... ... ... ... ... ... ... ... ... ... . 0,15 mm (0.006 in)Dimensions of a recess for a valve seat insertInlet - UA and UC enginesB1... ... ... ... ... Radius 0,38 mm (0.015 in) maximumB2... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45° chamferB3... ... ... ... ... ... ... ... ... 49,0/49,2 mm (1.93/1.94 in)B4... ... ... ... ... 45,175/45,200 mm (1.7785/1.7795 in)B5... ... ... ... ... ... ... ... 8,35/8,55 mm (0.329/0.337 in)Exhaust - UA and UC enginesB1... ... ... ... ... Radius 0,38 mm (0.015 in) maximumB2... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45° chamferB3... ... ... ... ... ... ... ... ... 42,5/42,3 mm (1.67/1.79 in)B4... ... ... ... ... 38,475/38,500 mm (1.5148/1.5157 in)B5... ... ... ... ... ... ... ... 8,35/8,55 mm (0.329/0.337 in)Inlet - UB enginesB1... ... ... ... ... Radius 0,38 mm (0.015 in) maximumB2... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45° chamferB3... ... ... ... ... ... ... ... ... 46,9/47,1 mm (1.84/1.85 in)B4... ... ... ... ... 43,325/43,350 mm (1.7057/1.7067 in)B5... ... ... ... ... ... ... ... ... ... 8,2/8,4 mm (0.32/0.33 in)Exhaust - UB enginesB1... ... ... ... ... Radius 0,38 mm (0.015 in) maximumB2... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45° chamferB3... ... ... ... ... ... ... ... ... 38,7/38,9 mm (1.52/1.53 in)B4... ... ... ... ... 35,125/35,150 mm (1.3828/1.3838 in)B5... ... ... ... ... ... ... ... ... ... 8,2/8,4 mm (0.32/0.33 in)1 1 1 1 11AB2 345233205/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved25<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02399
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Sicherheitsbest
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
Page 350 and 351: Section 4Preventive Maintenance700
Page 366 and 367: Section 5Engine Fluids700 SeriesFue
Page 368 and 369: Section 5Engine Fluids700 SeriesCoo
Page 370 and 371: Section 6Fault Diagnosis700 SeriesL
Page 372 and 373: Section 7Engine Preservation700 Ser
Page 374 and 375: Section 8Parts and Service700 Serie
Page 376 and 377: DO NOT DISASSEMBLE ANY COMPONENT (S
Page 378 and 379: 700 SeriesFOREWORDThis manual is il
Page 380 and 381: 700 SeriesContentsTitle page …
Page 382 and 383: 700 Series16 Cylinder block assembl
Page 384 and 385: Section 10General Information700 Se
Page 394 and 395: Section 11Specifications700 SeriesO
Page 396 and 397: Section 11Specifications700 SeriesD
Page 398 and 399: Section 11Specifications700 SeriesU
Page 402 and 403: Section 11Specifications700 SeriesD
Page 404 and 405: Section 11Specifications700 SeriesT
Page 406 and 407: Section 11Specifications700 SeriesP
Page 408 and 409: Section 11Specifications700 SeriesF
Page 410 and 411: Section 12Cylinder Head Assembly700
Page 428 and 429: Section 13Connecting Rod Assembly70
Page 430 and 431: TOPPTOPPSection 13Connecting Rod As
Page 440 and 441: Section 14Crankshaft Assembly700 Se
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Section 14Crankshaft Assembly700 Se
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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PN 57.4400.0100_020115 - Genie

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