PN 57.4400.0100_020115 - Genie

TEREXLIFT 51-19MHandler with Telescopic Boom9.3 Check Engine Air Filter .................... 829.4 Check Engine Drive Belts ................ 829.5 Check Axle Wheel Ends ................... 839.6 Check Axle Differential ..................... 839.7 Check Battery .................................. 83Section 10 – 500 Hours or QuarterlyMaintenance10.0 500 Hours or Quarterly Maintenance 8710.1 Change Engine Oil ........................... 8710.2 Change Engine Oil Filter................... 8810.3 Change Engine Air Filter................... 8810.4 Change Engine Fuel Filter ................ 8910.5 Check Engine Glow Plug .................. 8910.6 Change Hydraulic Reservoir Filter .... 90Section 11 – 100 Hours or Semi-AnnuallyMaintenance11.0 1000 Hours or Semi-AnnuallyMaintenance ................................... 9311.1 Check Engine Valve Tip Clearance ... 9311.2 Check Electrical Alternator ............... 9311.3 Check Electrical Starter ................... 9311.4 Check Electrical System .................. 9411.5 Check Hydraulic Hoses and Fitting .. 9411.6 Change Hydraulic, Reservoir Oil Filter,Cleaning Hydraulic Magnet ............... 9411.7 Change Axle Wheel End Oil ............. 9511.8 Change Axle Differential Oil ............. 9511.9 Check Accumulator .......................... 95Section 12 – 2000 Hours or Two YearsMaintenance12.0 2000 Hours or Two Years................... 9912.1 Change Engine Coolant .................... 99Section 13 – 3000 Hours or Three YearsMaintenance13.0 3000 Hours or Three Years ................ 10313.1 Check Atomisers (Fuel Injector) ....... 103Section 14 – Routine Maintenance14.0 Routine Maintenance ......................... 10714.1 Replacing the Attachments ............... 10714.2 Slider Pad Adjustment ....................... 10814.3 Changing Slider Pads ........................ 10814.4 Attachment Removal ......................... 11014.5 Parking Brake Adjustment ................. 11114.6 Bleeding Brake System ..................... 11214.7 Proximity Switch Adjustment ............ 11314.8 Drive Shaft ........................................ 11314.9 Fuel Tank........................................... 11514.10 Oil Tank ............................................. 11514.11 Radiator ............................................ 117Section 15 – Hydraulic Boom15.0 Boom Introduction ............................. 12315.1 Boom Removal / Installation ............. 12315.2 Tilt Cylinder Replacement ................. 12615.3 Boom Disassembly ........................... 12715.4 Boom Assembly................................ 12815.5 Fork Cylinder Disassembly ............... 12915.6 Attachment Locking CylinderDisassembly / Assembly .................. 13015.7 Boom Hoist Cylinder Disassy / Assy 13215.8 Boom Extend Cylinder Disassy / Assy 135Section 16 – Carrara Axles16.0 Front Alxe Removal / Installation....... 13916.1 Rear Axle Removal / Installation ....... 14216.2 Carrara Front Axle ............................. 14616.3 Carrara Rear Axle .............................. 176Section 17 – Troubleshooting17.0 Troubleshooting Guide ....................... 20517.1 General Troubleshooting .................... 20517.2 Hydraulic Troubleshooting .................. 20617.3 Electrical Troubleshooting .................. 211Section 18-Hydraulic System18.0 Hydraulic System .............................. 21718.1 Hyd. Drive Pump Removal / Assy ..... 21718.2 Cylinder Holding Valve Removal / Assy 21818.3 Motor Removal / Assembly ............... 21818.4 Rexroth Pump (A4vG) ....................... 22118.5 Rexroth Motor (A6Vm107) ................. 26718.6 Rexroth Operating Manual ................. 309Section 19 – Engine19.0 Engine Introduction ........................... 32719.1 Engine Removal / Assembly ............. 32719.2 Perkins User Handbook ..................... 33219.3 Perkins 700 Series WorkShop ........... 375Section 20- Tables and Enclosures20.1 Torque Wrench Settings ..................... 53320.2 Pressure Setting ............................... 53520.3 Special Tool List ................................ 5372TX51-19M-1-SM 01-29-0257.4400.0100