PN 57.4400.0100_020115 - Genie

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Section 10General Information700 SeriesRepelDries damp equipment and gives protection against corrosion. Passes through dirt and corrosion to lubricateand to assist removal of components. Part number 21825164Retainer (high strength)To retain components which have an interference fit. Currently Loctite 638. Part number 21820638.Retainer (oil tolerant)To retain components which have a transition fit. Currently Loctite 603. Part number 21820603.Silicon adhesiveAn RTV silicon adhesive for application where low pressure tests occur before the adhesive sets. Used forsealing flange where oil resistance is needed and movement of the joint occurs. Currently Loctite 5900. Partnumber 21826038.Silicone gasket sealantSilicone adhesive used for sealing where oil or water resistance is needed. Part number 21826046Silicon rubber sealantSilicon rubber sealant which prevents leakage through gaps. Currently Hylosil. Part number 1861108.StudlockTo permanently retain large fasteners and studs. Currently Loctite 270. Part number 21820270.ThreadlockTo retain small fasteners where easy removal is necessary. Currently Loctite 222e. Part number 21820222.Threadlock (heavy duty)To provide a heavy duty seal to components that have a light interference fit. Currently Loctite 262. Partnumber 21820262Threadlock (hydraulic/Pneumatic)To retain and seal pipe connections with fine threads. Especially suitable for hydraulic and pneumaticsystems. Currently Loctite 542. Part number 21820524Threadlock (pipe)To retain and seal pipe connections with coarse threads. Pressure systems can be used immediately.Currently Loctite 575. Part number 2182057505/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved12386 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 10General Information700 SeriesOperation:Engine identification - locationThe engine number is stamped on a label which is located on the right rear side of the engine. Itconsists of the following:Abbreviations and codes.Engine build list numbering systemThe engine parts list numbering system is defined as follows:Code I II III IV VExample UA 80862 U 000001 ACode I Engine type code704 - 26 UB704 - 30 UA704 - 30T UCCode II Engine build list numberBuild list number is dependent upon specifcation.Code III Country of manufactureU = Made in U.K.Code IV Engine serial numberThe engine serial number is sequential.Code V Year of ManufactureA = 1995B = 1996C = 1997D = 1998E = 1/1/1999 - 31/3/1999F = 1/4/1999 - 31/12/1999G = 200005/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved13<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02387
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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REAR AXLEDO NOT DISASSEMBLE ANY COM
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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218 TX51-19M-1-SM 01-29-02 57.4400.
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Druckabschneidu
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Anziehdrehmomen
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RDE 91604-01-R/08.96Sicherheitsbest
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ HA I
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RE 90302-02-B/05.94A4V/DA-A6V/Fault
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
Page 338 and 339: Section 1General information700 Ser
Page 340 and 341: Section 1General information700 Ser
Page 342 and 343: Section 2Engine Views700 SeriesEngi
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Page 346 and 347: Section 3Operation Instructions700
Page 348 and 349: Section 3Operation Instructions700
Page 350 and 351: Section 4Preventive Maintenance700
Page 366 and 367: Section 5Engine Fluids700 SeriesFue
Page 368 and 369: Section 5Engine Fluids700 SeriesCoo
Page 370 and 371: Section 6Fault Diagnosis700 SeriesL
Page 372 and 373: Section 7Engine Preservation700 Ser
Page 374 and 375: Section 8Parts and Service700 Serie
Page 376 and 377: DO NOT DISASSEMBLE ANY COMPONENT (S
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Page 380 and 381: 700 SeriesContentsTitle page …
Page 382 and 383: 700 Series16 Cylinder block assembl
Page 384 and 385: Section 10General Information700 Se
Page 394 and 395: Section 11Specifications700 SeriesO
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Page 410 and 411: Section 12Cylinder Head Assembly700
Page 428 and 429: Section 13Connecting Rod Assembly70
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Section 13Connecting Rod Assembly70
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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PN 57.4400.0100_020115 - Genie

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