PN 57.4400.0100_020115 - Genie

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Section 8Parts and Service700 SeriesPOWERPART RepelDries damp equipment and gives protection againstcorrosion. Passes through dirt and corrosion tolubricate and to assist removal of components. Partnumber 21825164.POWERPART Retainer (high strength)To retain components which have an interference fit.Part number 21820638.POWERPART Retainer (oil tolerant)To retain components which have a transition fit. Partnumber 21820603.POWERPART Silicone adhesiveAn RTV silicone adhesive for application where lowpressure tests occur before the adhesive sets. Usedfor sealing flange where oil resistance is needed andmovement of the joint occurs. Part number 21826038.POWERPART Silicone rubber sealantSilicone rubber sealant which prevents leakagethrough gaps. Part number 1861108.POWERPART StudlockTo permanently retain large fasteners and studs.Part number 21820270.POWERPART ThreadlockTo retain small fasteners where easy removal isnecessary. Part number 21820222.POWERPART Threadlock (heavy duty)To provide a heavy duty seal to components that havea light interference fit. Part number 21820262.POWERPART Threadlock (hydraulic/pneumatic)To retain and seal pipe connections with fine threads.Especially suitable for hydraulic and pneumaticsystems. Part number 21820542POWERPART Threadlock (pipe)To retain and seal pipe connections with coarsethreads. Pressure systems can be used immediately.Part number 21820575.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved41372 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 9General Data700 SeriesEngineNumber of cylinders.......................................................................................................................................... 4Cylinder arrangement................................................................................................................................In lineCycle.................................................................................................................................................Four strokeInduction system- UA and UB engines............................................................................................................ Naturally aspirated- UC engines.................................................................................................................................TurbochargedCombustion system- UA and UC engines...................................................................................................................Direct injection- UB engines............................................................................................................................. Indirect injectionNominal bore:- UA and UC engines..............................................................................................................97,0 mm (3.82 in)- UB engines...........................................................................................................................91,0 mm (3.58 in)Stroke ..................................................................................................................................100,0 mm (3.94 in)Compression ratio- UA and UC engines................................................................................................................................ 17.5:1- UB engines................................................................................................................................................ 22:1Cubic capacity:- UA and UC ...........................................................................................................................2,9 litres (183 in 3 )- UB ........................................................................................................................................2,6 litres (159 in 3 )Firing order ........................................................................................................................................... 1, 3, 4, 2Valve tip clearances (cold):- Inlet and exhaust................................................................................................................0,35 mm (0.014 in)Lubricating oil pressure (minimum) at maximum engine speed and at normal engine temperature:UA, UC ............................................................................................................. 350 kPa (51 lbf/in 2 ) 3,8 kgf/cm 2UB..................................................................................................................... 280 kPa (41 lbf/in 2 ) 2,9 kgf/cm 2Capacity of a typical lubricating oil sump (1):- Initial total .........................................................................................................................8,3 litres (14.6 pints)- To fill when renewed ...........................................................................................................7 litres (12.3 pints)Typical coolant capacity (engine only)........................................................................................4 litres (7 pints)Direction of rotation ......................................................................................................Clockwise from the front(1) The capacity of the sump may vary according to the application. Fill to the "Full" mark on the dipstick. Donot exceed the "Full" mark, see page 27 for cautions.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved42<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02373
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99BaugruppenSub a
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Page 334 and 335: 700 SeriesPerkins 700 SeriesUser's
Page 336 and 337: 700 SeriesContents1 General informa
Page 338 and 339: Section 1General information700 Ser
Page 340 and 341: Section 1General information700 Ser
Page 342 and 343: Section 2Engine Views700 SeriesEngi
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Page 346 and 347: Section 3Operation Instructions700
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Page 350 and 351: Section 4Preventive Maintenance700
Page 366 and 367: Section 5Engine Fluids700 SeriesFue
Page 368 and 369: Section 5Engine Fluids700 SeriesCoo
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Page 372 and 373: Section 7Engine Preservation700 Ser
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Page 378 and 379: 700 SeriesFOREWORDThis manual is il
Page 380 and 381: 700 SeriesContentsTitle page …
Page 382 and 383: 700 Series16 Cylinder block assembl
Page 384 and 385: Section 10General Information700 Se
Page 394 and 395: Section 11Specifications700 SeriesO
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Section 12Cylinder Head Assembly700
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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PN 57.4400.0100_020115 - Genie

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