PN 57.4400.0100_020115 - Genie

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Section 4Preventive Maintenance700 SeriesHow to renew the engine breatherassembly - UA and UB enginesCautions:• It is important that the area around the vent hole(A8) is kept clean and the vent hole is notrestricted.••Ensure that the pipe (A1) does not contact othercomponents as this may cause the failure of thepipe.Ensure that the components of the breatherassembly are fitted in their correct positions (A). Ifthey are fitted incorrectly, the engine can bedamaged.1 Remove the rocker cover.2 Release the four setscrews (A2) and remove thebreather cover (A3).3 Remove the diaphragm (A7) and location ring (A6).Remove the spring (A5).4 Release the clips that retain the breather pipe andremove the breather pipe (A1).5 Clean the breather cavity (A4) in the rocker cover,the passage through the rocker cover, the breatherpipe and the vent hole (A7). Ensure that they are notrestricted.6 Fit a new spring into the cavity in the rocker cover.7 Fit a new location ring (B2) onto the new diaphragm(B1) and fit this assembly onto the spring. Ensure thatthe location ring is on the spring.8 Fit the breather cover, fit and tighten the foursetscrews.9 Fit the breather pipe and tighten the clips.10 Fit the rocker cover and tighten the cap nuts to 11Nm (8 lbf ft) 1,1 kgf m.Note: For UC engines refer to the workshop manual,publication number TPD 1392E issue 1.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved29360 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 4Preventive Maintenance700 SeriesAir filterCaution: Do not operate the engine if there is ablockage in the air filter or the induction hose. Thiscan cause lubricating oil to enter the cylinders throughthe engine breather valve.Environmental conditions have an important effect onthe frequency at which the air filter needs service.The filter element must be cleaned or renewedaccording to the manufacturer's recommendations.Restriction indicatorIf a restriction indicator is fitted, it will indicateprecisely when the air filter element needs service.This prevents the premature removal of the filterelement which causes extra cost, and prevents thelate removal of the element which can cause loss ofengine power.The filter element must be cleaned or renewedaccording to the manufacturer's recommendations.<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02361
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Verstellung abd
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Page 334 and 335: 700 SeriesPerkins 700 SeriesUser's
Page 336 and 337: 700 SeriesContents1 General informa
Page 338 and 339: Section 1General information700 Ser
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Page 342 and 343: Section 2Engine Views700 SeriesEngi
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Page 346 and 347: Section 3Operation Instructions700
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Page 366 and 367: Section 5Engine Fluids700 SeriesFue
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Page 370 and 371: Section 6Fault Diagnosis700 SeriesL
Page 372 and 373: Section 7Engine Preservation700 Ser
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Page 378 and 379: 700 SeriesFOREWORDThis manual is il
Page 380 and 381: 700 SeriesContentsTitle page …
Page 382 and 383: 700 Series16 Cylinder block assembl
Page 384 and 385: Section 10General Information700 Se
Page 394 and 395: Section 11Specifications700 SeriesO
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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