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700 SeriesPerkins 700 SeriesUser's HandbookModels UA, UB and UC4 Cylinder naturally aspirated and turbochargeddiesel engines for industrial, agricultural and forklift truck applicationsPublication TPD 1336E Issue 6This publication is written for worldwide use. In territories where legal requirements govern engine smoke, emission, noise,safety factors, etc., then all instructions, data and dimensions given must be applied in such a way that, after servicing(preventive maintenance) or repairing the engine, it does not contravene the local regulations when in use.The information is correct at time of print.Published in May 1999 by Technical Publications, Hawtal Whiting Engineering Ltd.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved332 51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
Section 1General information700 SeriesIntroductionThe Perkins 700 Series engines are some of thelatest developments from Perkins Engines CompanyLimited, a world leader in the design and manufactureof high performance diesel engines.The current range of engines includes the naturallyaspirated and turbocharged versions of the 704-30direct injection, water cooled diesel engines. Theseengines are designed for industrial and agriculturalapplications. Also in the range there is the naturallyaspirated 704-26 indirect injection, water cooleddiesel engine. This engine is designed for fork lifttruck applications.These engines conform to Stage 1 off-highwayemissions to C1-8 mode cycle.More than sixty years of diesel productionexperience, together with the latest technology, havebeen applied to the manufacture of your engine togive you reliable and economic power.Note: To ensure that you use the relevantinformation for your specific engine type, refer to"Engine identification" on page 7.Danger is indicated in the text by two methods:Warning! This indicates that there is a possibledanger to the person.Caution: This indicates that there is a possibledanger to the engine.Note: Is used where the information is important, butthere is not a danger.05/99Printed in England© Propriety information of Perkins Engines Company Limited, all rights reserved2<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02333
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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14. Cab Fan - To turn the fan on an
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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SchnittbildSectional viewHWD / EPD
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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