PN 57.4400.0100_020115 - Genie

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RE 90302-02-B/05.94A4V/DA-A6V/ DA InstallationRotary throttle* optionalBypass valve(2 bar)Pressure cut-offService line BZero position controlTravel direction valveBoost pressurerelief valvePressure relief andboost valve APressure reliefand boost valve BInching valve/lever* optionalService line ACase flushing port* optionalInstallationOrifice A4VG/DA Size 40 Size 56A, B Service lines SAE 3/4" SAE 3/4"Pressure con-G nection for auxi- M 12x1,5 M 14x1,5liary circuitsOil infill andT 1(T 2)returnM 22x1,5 M 22x1,5T 1(T 2) Oil discharge M 22x1,5 M 22x1,5S Suction port M 33x2 M 33x2Service lineM A/M BMeasuring M 12x1,5 M 12x1,5connectionsR Bleeding M 12x1,5 M 12x1,5X 1/X 2Control pressure M 12x1,5 M 12x1,5Control pressureP SsupplyM 14x1,5 M 14x1,5Measuring points A4Vg/DA - A6VM/DA Pressure gauge (pressure range)M AService line A 600 barG A6VMService line A/B 600 barM BService line B 600 barG A4VGBoost pressure 40 barR Housing pressure 10 barS Negative suction pressure 1 bar (absolut)X 1/X 2Pilot pressure 40 barG* Control pressure 600 barOrifice A6VG/DA Size 55 Size 80 Size 107 Size 160 Size 200A, B Service lines SAE 3/4" SAE 1" SAE 1" SAE 1 1/4" SAE 1 1/4"T 1Case drain port M 18x1,5 M 18x1,5 M 18x1,5 M 22x1,5 M 22x1,5Pilot pressureX 1/X 2M 14x1,5 M 14x1,5 M 14x1,5 M 14x1,5 M 14x1,5portsOperatingG V pressureM 14x1,5 M 14x1,5 M 14x1,5 M 14x1,5 M 14x1,5G * ControlM 14x1,5 M 14x1,5 M 14x1,5 M 14x1,5 M 14x1,5pressure2 Brueninghaus Hydromatik310 TX51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
RE 90302-02-B/05.94A4V/DA-A6V/ DA InstallationA4V/DADirection of rotation Clockwise Anti-clockwiseSolenoid operation a b a bA6VM/DAClockwiseAnti-clockwiseControl pressure in X 2 X 1 X 2 X 1Direction ofthrough flowB-A A-B A-B B-AX 1 X 2A -BB - AService pressure M A M B M B M ABrueninghaus Hydromatik 3<strong>57.4400.0100</strong> 51-19M-1-SM 01-29-02 311
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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THIS PAGEINTENTIONALLYBLANK100 TX51
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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REAR AXLEDO NOT DISASSEMBLE ANY COM
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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218 TX51-19M-1-SM 01-29-02 57.4400.
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Druckabschneidu
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RDE 92003-01-R/05.99Steuergerät de
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Triebwerk ausba
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RDE 92003-01-R/05.99Überprüfungsh
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Stellkolben, Tr
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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Page 334 and 335: 700 SeriesPerkins 700 SeriesUser's
Page 336 and 337: 700 SeriesContents1 General informa
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Page 342 and 343: Section 2Engine Views700 SeriesEngi
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Page 346 and 347: Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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PN 57.4400.0100_020115 - Genie

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