PN 57.4400.0100_020115 - Genie

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RDE 92003-01-R/05.99Einstellhinweise - BypassventilAdjustment instructions - Bypass valveReparaturanleitung A4VGRepair Instructions A4VG111108Fahrzeuge mit rein-hydrostatischem Fahrantriebbzw. mit hydrostatischem Fahrantrieb und Schaltgetriebeohne Leerlaufstellung (Freilauf).Hydrostatischer Antrieb / Bypaß-SchaltungIn diesem Fall wird der Fahrantrieb auf freienUmlauf geschaltet. Zu diesem Zweck haben diein der Verstellpumpe integrierten Hochdruckbegrenzungsventileeine sogenannte Bypaß-Funktion.D.h. durch Drehen der entsprechendenSchraube (Pos.1) wird der Ventil-Einsatz so entspannt,daß ein freier Öl-Umlauf möglich ist.Bypass:Pos.1 einschrauben bis eben mit Mutter.Mutter wieder anziehen.SchleppgeschwindigkeitDie maximale Schleppgeschwindigkeit sollte2 km/h nicht überschreiten.- Höhere zulässige Schleppgeschwindigkeitensind abhängig von der Hydromotordrehzahlbzw. dem eingelegten Gang.AbschleppdistanzDie Schleppentfernung sollte 1 km nicht überschreiten.- Bei fehlender Einspeisung entleert sich derHydraulik-Kreislauf.Zu beachten ist die Wärmeentwicklung imHydromotor-Triebwerk.Abschleppvorgang beendetNach beendetem Abschleppvorgang Pos.1 zurückdrehen.Der ursprüngliche Einstellwert der Hochdruckventileliegt somit wieder vor.Ventilfunktion: Pos.1 zurückschrauben bisAnschlag. Mutter anziehen.Vehicle with hydrostatic transmission and gear shiftwithout idling setting position (free wheeling).Hydrostatic transmission / Bypass-switchingIn this case the travel transmission is switched on tofree wheeling.For this purpose the variable displacementpump has incorporated high pressure relief valveswith bypass function.The screw (item 1) is unscrewed to such an extent, thatthe valve cartridge is released and free oil circulation ispossible.Bypass: Screw in item1 up to planeness with nut.Screw up nut again.Towing speedThe max. towing speed of 2 km/h should not beexceeded.- Higher admissible towing speeds depend on theavaiable hydr. motor speed and engagedgear shift.Towing distanceThe towing distance should not exceed 1 km.- If there is a lack of oil boosting, the hydrauliccircuit will get empty.Take care of the heat development in the hydr.motor-rotary group.Towing operation terminatedAfter termination of the towing operation turn item 1back. The original pressure value setting of the highpressure relief valves will be avaiable again.Valve function: Screw back item 1 up to stop.Screw up the nut.42 Brueninghaus Hydromatik264 TX51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
RDE 92003-01-R/05.99Einstellhinweise - DA- RegelungAdjustment instructions - DA controlReparaturanleitung A4VGRepair Instructions A4VGVerdrillungRegelbeginn109Achtung!Sicherheitsbestimmungen beachten!Überprüfung der EinstelldatenBetriebstemperatur soll während des Überprüfungsvorgangsweitgehend konstantgehalten werden.Antriebsmotor starten, LeerlaufdrehzahlBlockzustandFahrtrichtungsschalter "0“Motordrehzahl langsam steigern bis zur max.Motordrehzahl, dabei Meßgeräte beobachten.Speisedruck:LeerlaufdrehzahlPsp = ca. 15-20 barmax. MotordrehzahlPsp = . . . . . . . . bar*BlockzustandFahrtrichtungsschalter - vorwärts(Straßengang und Festgebremst)Einstelldaten Pumpe A4V/DA überprüfenRegelbeginnHD 40 - 50 barMotordrehzahl . min. 1 * Psp . . . . . bar*HD . . . . . . barNachjustierung - RegelbeginnschraubeRegelendeHD . . . . . bar*Motordrehzahl . . . . . min. 1 * Psp . . . . . bar*Nachjustierung - VerdrillschraubeHinweis:Excenterjustierung - Drehrichtung beachtenHinweis: * Einstelldaten nach Werksauftrag!110Brueninghaus Hydromatik 43<strong>57.4400.0100</strong> TX51-19M-1-SM 01-29-02265
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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