PN 57.4400.0100_020115 - Genie

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3.4 MACHINE MODEL AND TYPELight Capability Rough Terrain Forklift (LCRTF), modelTX-51-19MMachine Lifting Diagram is on the driver side, rear ofmachine, and left of the identification plate. This is tobe used only as a reference. You should always usethe current rating chart.3.5 MANUFACTURERTerex202 Raleigh StreetWilmington, NC 28412Phone: 910-395-8500 Fax: 910-395-8507Check that the operator and maintenance manual refersto the delivered machine. When asking for informationor technical assistance, always specify model, typeand serial number of the machine.3.6 MACHINE IDENTIFICATIONIdentification plates are applied on the machine.Service Lubrication Chart is located on the inside doorof the operators cab. This should be used to locate alllubrication points and will tell you what type oflubrication is required.The ROPS / FOPS Cert. Plate is located inside themachine.22 TX51-19M-1-SM 01-29-02<strong>57.4400.0100</strong>3.7 CHASSIS SERIAL NUMBER
The chassis serial number is stamped on the front leftpart of the chassis side member.3.8 IDENTIFICATION PLATES3.10 IMPROPER USEImproper use means a utilization of the machinefollowing working criteria, which do not comply with theinstructions of this manual, and in general, may resultin risks for both operators and bystanders.The plates of the main components, which are notdirectly manufactured by Terex (engines, pump, etc.),are located where originally applied by themanufacturers.3.9 ALLOWED USEThe machines have been designed and manufacturedfor lifting, handling and transporting agricultural orindustrial products by means of specific attachments(see section E). Any other use is considered contraryto that established and, therefore, improper. Thecompliance with and the strict respect of the operation,maintenance and repair conditions, indicated by theManufacturer, represent and essential part of theallowed use. The use, maintenance and repair of themachine shall be carried out by skilled operators onlywho know well the special characteristics of the machineand the safety precautions to be taken.We list below some of the most frequent and hazardoussituations of improper use:• Carrying passengers on the machine• Not strictly complying with the operation andmaintenance instructions of this manual.• Working beyond the handler working limits• Working on unstable edges of ditches• Working on steep slopes• Using attachment other than thoserecommended• Using attachments which are not approvedor directly manufactured by Terex.The Manufacturer disclaims any responsibility fordamage to persons or things arising from arbitrarymodifications carried out on the machine.• Working in potentially explosiveenvironments.<strong>57.4400.0100</strong> TX51-19M-1-SM 01-29-0223
Page 4 and 5: TEREXLIFT 51-19MHandler with Telesc
Page 7 and 8: 1.0 INTRODUCTIONOwners, Users, and
Page 9 and 10: SECTION 2SAFETY RULES57.4400.0100 T
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 91604-01-R/08.96Verstellung abd
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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