PN 57.4400.0100_020115 - Genie

More documents

Recommendations

Info

RDE 92003-01-R/05.99Allgemeine ReparaturhinweiseGeneral repair instructionsReparaturanleitung A4VGRepair Instructions A4VGAchtung!Nachfolgend Hinweise bei allen Reparaturarbeitenan Hydraulikaggregaten beachten!Attention!Observe the following notices when carrying out repairwork at hydraulic aggregates!Alle Öffnungen der Hydraulikaggregate verschließen.Close all ports of the hydraulic aggregates.Alle Dichtungen erneuern.Nur original BRUENINGHAUS HYDROMATIK-Ersatzteileverwenden.Replace all seals.Use only original BRUENINGHAUS HYDROMATIKspare parts.Alle Dicht- und Gleitflächen auf Verschleiß prüfen.Achtung: Nacharbeiten an Dichtflächen z.B. durchSchleifpapier kann die Oberfläche beschädigen.Check all seal and sliding surfaces for wear.Attention: Rework of sealing area f. ex. with abrasivepaper can damage surface.Hydraulikaggregate vor Inbetriebnahme mitBetriebsmedium befüllen.Fill up hydraulic aggregates with mediumbefore start- up.6 Brueninghaus Hydromatik228 TX51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
RDE 92003-01-R/05.99Dichtsätze und BaugruppenSeal kits and sub assembly groupsReparaturanleitung A4VGRepair Instructions A4VG1 Dichtsatz für Triebwelle.Seal kit for drive shaft.2 Äußerer Dichtsatz.External seal kit.3 GehäuseHousing4 Triebwerk komplett.Complete rotary group.5 StellkolbenPositioning pistonBrueninghaus Hydromatik 7<strong>57.4400.0100</strong> TX51-19M-1-SM 01-29-02229
Page 4 and 5:
TEREXLIFT 51-19MHandler with Telesc
Page 7 and 8:
1.0 INTRODUCTIONOwners, Users, and
Page 9 and 10:
SECTION 2SAFETY RULES57.4400.0100 T
Page 11:
2.0 SAFETY RULES2.1 GENERALMost acc
Page 14:
• Always follow the instructions
Page 17 and 18:
3.0 MACHINE REFERENCES3.1 MACHINE P
Page 19 and 20:
57.4400.0100 TX51-19M-1-SM 01-29-02
Page 21 and 22:
57.4400.0100 TX51-19M-1-SM 01-29-02
Page 23 and 24:
3.3 EXPLANATION OF THE DIFFERENTSYM
Page 25 and 26:
The chassis serial number is stampe
Page 27 and 28:
3.13 DESCRIPTION OF THE MAINCOMPONE
Page 29 and 30:
DIESEL ENGINE• Make Perkins• Mo
Page 31 and 32:
SECTION 4CONTROLS AND INSTRUMENTS57
Page 33 and 34:
4.0 PREPARATION, INSPECTIONAND ADJU
Page 35 and 36:
THIS PAGEINTENTIONALLYBLANK57.4400.
Page 37 and 38:
4.5 CONTROLS AND INSTRUMENTS01. Hyd
Page 39 and 40:
4.6 CONTROL DESCRIPTION1. Hydraulic
Page 41 and 42:
6. Air Vents - Allows air flow in t
Page 43 and 44:
14. Cab Fan - To turn the fan on an
Page 45:
23. Fuse / Relay Panel - The electr
Page 48 and 49:
4-8 OPERATING THE CONTROL LEVERThe
Page 50 and 51:
4-10 Side Shifting The ForksBefore
Page 52 and 53:
4-12 Quick-Coupling the Fork Attach
Page 54 and 55:
THIS PAGEINTENTIONALLYBLANK52 TX51-
Page 56 and 57:
5.3 JUMP-STARTING THE ENGINE8. Rein
Page 58 and 59:
Page 60 and 61:
Page 62 and 63:
6.2 LUBRICANT CHART60 TX51-19M-1-SM
Page 64 and 65:
Page 66 and 67:
7.2 ‘A’ MAINTENANCE CHECKS - 50
Page 68 and 69:
7.4 ‘C’ MAINTENANCE CHECKS - 50
Page 70 and 71:
7.6 ‘E’ MAINTENANCE CHECKS - 20
Page 72 and 73:
Page 74 and 75:
Page 76 and 77:
8.3 DRAIN ENGINE FUEL PRE-FILTERThe
Page 78 and 79:
8.10 LUBE CYLINDERSRaise the boom a
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
9.3 CHECK ENGINE AIR FILTER9.4 CHEC
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
10.2 CHANGE ENGINE OIL FILTERDiscar
Page 92 and 93:
10.6 CHANGE HYDRAULICRESERVOIR FILT
Page 94 and 95:
Page 96 and 97:
11.4 CHECK ELECTRICALSYSTEMRemove t
Page 98 and 99:
Page 100 and 101:
Page 102 and 103:
THIS PAGEINTENTIONALLYBLANK100 TX51
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
14.2 SLIDER PADS ADJUSTMENTIf the c
Page 112 and 113:
14.4 ATTACHMENT PLATE REMOVAL /INST
Page 114 and 115:
6. Use a 17 mm wrench to hold the s
Page 116 and 117:
4. Make a reference mark at the gea
Page 118 and 119:
2. Carefully clean the area around
Page 120 and 121:
9. Using a 13 mm wrench, remove the
Page 122 and 123:
Page 124 and 125:
Page 126 and 127:
8. Support the boom cylinders with
Page 128 and 129:
9. Insert the pin holding coupling
Page 130 and 131:
9. Pull the inner section out appro
Page 132 and 133:
3. Install the compensation cylinde
Page 134 and 135:
6. Connect the flexible hoses to th
Page 136 and 137:
Do not use steel hammer or pinch ba
Page 138 and 139:
CLEANING AND INSPECTIONPerform the
Page 140 and 141:
THIS PAGEINTENTIONALLYBLANKDO NOT D
Page 142 and 143:
11. Tag and disconnect the hoses fr
Page 144 and 145:
6. Connect large hose (#6) to botto
Page 146 and 147:
3. Slowly raise the axle until the
Page 148 and 149:
FRONT AXLEDO NOT DISASSEMBLE ANY CO
Page 150 and 151:
DO NOT DISASSEMBLE ANY COMPONENT (S
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
Page 158 and 159:
Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Page 172 and 173:
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
REAR AXLEDO NOT DISASSEMBLE ANY COM
Page 180 and 181: DO NOT DISASSEMBLE ANY COMPONENT (S
Page 204 and 205: THIS PAGEINTENTIONALLYBLANKDO NOT D
Page 208 and 209: 17.2 HYDRAULIC TROUBLESHOOTINGFAULT
Page 210 and 211: FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
Page 212 and 213: THIS PAGEINTENTIONALLYBLANK210 TX51
Page 214 and 215: 17.3 ELECTRICAL TROUBLESHOOTING CON
Page 216 and 217: 17.3 ELECTRICAL TROUBLESHOOTING CON
Page 220 and 221: 218 TX51-19M-1-SM 01-29-02 57.4400.
Page 224 and 225: 18.2 CYLINDER HOLDING VALVEREMOVALF
Page 226 and 227: RDE 92003-01-R/05.99Hinweis / Inhal
Page 228 and 229: SchnittbildSectional viewHWD / EPD
Page 232 and 233: RDE 92003-01-R/05.99BaugruppenSub a
Page 234 and 235: RDE 92003-01-R/05.99Hilfspumpe abdi
Page 236 and 237: RDE 92003-01-R/05.99Stellkolbendeck
Page 238 and 239: RDE 92003-01-R/05.99Druckabschneidu
Page 240 and 241: RDE 92003-01-R/05.99Steuergerät de
Page 242 and 243: RDE 92003-01-R/05.99Pumpe demontier
Page 244 and 245: RDE 92003-01-R/05.99Triebwerk ausba
Page 246 and 247: RDE 92003-01-R/05.99Überprüfungsh
Page 248 and 249: RDE 92003-01-R/05.99Kontrolle der T
Page 250 and 251: RDE 92003-01-R/05.99Stellkolben, Tr
Page 252 and 253: RDE 92003-01-R/05.99Triebwerk einba
Page 254 and 255: RDE 92003-01-R/05.99Triebwerk einba
Page 256 and 257: RDE 92003-01-R/05.99Reparaturanleit
Page 258 and 259: RDE 92003-01-R/05.99Pumpe montieren
Page 260 and 261: RDE 92003-01-R/05.99Sicherheitsbest
Page 262 and 263: RDE 92003-01-R/05.99Einstellhinweis
Page 270 and 271: RDE 91604-01-R/08.96TypschlüsselTy
Page 272 and 273: RDE 91604-01-R/08.96Hinweis / Inhal
Page 274 and 275: RDE 91604-01-R/08.96SchnittbildSect
Page 276 and 277: RDE 91604-01-R/08.96SchnittbildSect
Page 278 and 279: RDE 91604-01-R/08.96Dichtsätze und
Page 280 and 281:
RDE 91604-01-R/08.96Baugruppen / St
Page 282 and 283:
RDE 91604-01-R/08.96Dichtmutter aus
Page 284 and 285:
RDE 91604-01-R/08.96Steuerteile abd
Page 286 and 287:
RDE 91604-01-R/08.96Verstellung abd
Page 288 and 289:
RDE 91604-01-R/08.96Anschlußplatte
Page 290 and 291:
RDE 91604-01-R/08.96Stellkolben aus
Page 292 and 293:
RDE 91604-01-R/08.96Triebwerk ausba
Page 294 and 295:
RDE 91604-01-R/08.96Triebwerk austa
Page 296 and 297:
RDE 91604-01-R/08.96Überprüfungsh
Page 298 and 299:
RDE 91604-01-R/08.96Triebwerk monti
Page 300 and 301:
Page 302 and 303:
Page 304 and 305:
RDE 91604-01-R/08.96Anschlußplatte
Page 306 and 307:
RDE 91604-01-R/08.96Anziehdrehmomen
Page 308 and 309:
RDE 91604-01-R/08.96Sicherheitsbest
Page 310 and 311:
Page 312 and 313:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 314 and 315:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 316 and 317:
RE 90302-02-B/05.94A4V/DA-A6V/ HA I
Page 318 and 319:
RE 90302-02-B/05.94A4V/DA-A6V/ DA C
Page 320 and 321:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 322 and 323:
RE 90302-02-B/05.94A4V/DA-A6V/ DA I
Page 324 and 325:
RE 90302-02-B/05.94A4V/DA-A6V/Fault
Page 326 and 327:
Page 328 and 329:
Page 330 and 331:
8. Use a screwdriver or a 7 mm wren
Page 332 and 333:
Page 334 and 335:
700 SeriesPerkins 700 SeriesUser's
Page 336 and 337:
700 SeriesContents1 General informa
Page 338 and 339:
Section 1General information700 Ser
Page 340 and 341:
Section 1General information700 Ser
Page 342 and 343:
Section 2Engine Views700 SeriesEngi
Page 344 and 345:
Section 2Engine Views700 SeriesFron
Page 346 and 347:
Section 3Operation Instructions700
Page 348 and 349:
Section 3Operation Instructions700
Page 350 and 351:
Section 4Preventive Maintenance700
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
Page 362 and 363:
Page 364 and 365:
Page 366 and 367:
Section 5Engine Fluids700 SeriesFue
Page 368 and 369:
Section 5Engine Fluids700 SeriesCoo
Page 370 and 371:
Section 6Fault Diagnosis700 SeriesL
Page 372 and 373:
Section 7Engine Preservation700 Ser
Page 374 and 375:
Section 8Parts and Service700 Serie
Page 376 and 377:
Page 378 and 379:
700 SeriesFOREWORDThis manual is il
Page 380 and 381:
700 SeriesContentsTitle page …
Page 382 and 383:
700 Series16 Cylinder block assembl
Page 384 and 385:
Section 10General Information700 Se
Page 386 and 387:
Page 388 and 389:
Page 390 and 391:
Page 392 and 393:
Page 394 and 395:
Section 11Specifications700 SeriesO
Page 396 and 397:
Section 11Specifications700 SeriesD
Page 398 and 399:
Section 11Specifications700 SeriesU
Page 400 and 401:
Page 402 and 403:
Page 404 and 405:
Section 11Specifications700 SeriesT
Page 406 and 407:
Section 11Specifications700 SeriesP
Page 408 and 409:
Section 11Specifications700 SeriesF
Page 410 and 411:
Section 12Cylinder Head Assembly700
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
Page 418 and 419:
Page 420 and 421:
Page 422 and 423:
Page 424 and 425:
Page 426 and 427:
Page 428 and 429:
Section 13Connecting Rod Assembly70
Page 430 and 431:
TOPPTOPPSection 13Connecting Rod As
Page 432 and 433:
Page 434 and 435:
Page 436 and 437:
Page 438 and 439:
Page 440 and 441:
Section 14Crankshaft Assembly700 Se
Page 442 and 443:
Page 444 and 445:
Page 446 and 447:
Page 448 and 449:
Page 450 and 451:
Page 452 and 453:
Page 454 and 455:
Section 15Timing Case and Drive Ass
Page 456 and 457:
Page 458 and 459:
Page 460 and 461:
Page 462 and 463:
Page 464 and 465:
Page 466 and 467:
Page 468 and 469:
Section 16Cylinder Block Assembly70
Page 470 and 471:
Section 17Engine Timing700 SeriesOp
Page 472 and 473:
Page 474 and 475:
Page 476 and 477:
Section 18Turbocharger700 SeriesOpe
Page 478 and 479:
Section 18Turbocharger700 SeriesOpe
Page 480 and 481:
Section 19Lubrication System700 Ser
Page 482 and 483:
Page 484 and 485:
Page 486 and 487:
Page 488 and 489:
Section 20Fuel System700 SeriesOper
Page 490 and 491:
Page 492 and 493:
Page 494 and 495:
Page 496 and 497:
Page 498 and 499:
Page 500 and 501:
Page 502 and 503:
Page 504 and 505:
Page 506 and 507:
Page 508 and 509:
Page 510 and 511:
Section 21Cooling System700 SeriesO
Page 512 and 513:
Page 514 and 515:
Page 516 and 517:
Section 22Flywheel and Flywheel Hou
Page 518 and 519:
Section 22Flywheel and Flywheel Hou
Page 520 and 521:
Section 23Electrical Equipment700 S
Page 522 and 523:
Page 524 and 525:
Page 526 and 527:
Section 24Auxiliary Equipment700 Se
Page 528 and 529:
Section 25Special Tools700 SeriesOp
Page 530 and 531:
Section 25Special Tools700 SeriesOp
Page 532 and 533:
Page 534 and 535:
Page 536 and 537:
Page 538 and 539:
Page 540 and 541:
Where Used&OEM NameSPECIAL TOOLS LI
Page 542 and 543:
Where Used&OEM NameSPECIAL TOOLS LI
Page 544 and 545:
SPECIAL TOOLS LISTTX51-19M Light Ca
Page 546:
SPECIAL TOOLS LISTTX51-19M Light Ca
show all

PN 57.4400.0100_020115 - Genie

Create successful ePaper yourself

Delete template?

Save as template?