PN 57.4400.0100_020115 - Genie

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17.2 HYDRAULIC TROUBLESHOOTINGFAULTThe machine drive isnot enough. Themachine will not moveThe boom does notmoveThe boom jerksNo steering ispossible with engineshut downWheel misalignmentCAUSEThe oil filter is cloggedThe max. pressure of the hydraulicsystem is not enoughThe min. pressure of the hydraulicsystem is not enoughThe drive pump and / or motor isdamagedLow hydraulic levelThe max. pressure of the hydraulicsystem is too low.The min. pressure is too lowThe control lever is damagedThe distributor cursor is blocked.The accumulator is damaged oremptyThe one-way valve 37 to 40 is dirtyor damagedInternal cylinder blow-bySOLUTIONChange the filter.Check teh max. pressure.Check the min. pressureTest the drive.Visually check the oil level; ifnecessary, add new oilCheck the max. pressure.Check the min. pressure.Check the lever; if necessary,replace it.Check the cursor; if necessary,replace it.Check the accumulator; ifnecessary, replace it.Check the valves; if necessaryreplace them.Check and change the sealThe steering columnis hard (low force inthe cylinders)Low pressureThe cursor of load sensing valve 10is blockedCheck the pressure of the powersteering circuitCheck the valve; if necessary,replaceDO NOT DISASSEMBLE ANY COMPONENT (S) DURING WARRENTY PERIOD WITHOUT CONTACTING TEREXLIFT.206 TX51-19M-1-SM 01-29-02 <strong>57.4400.0100</strong>
HYDRAULIC TROUBLESHOOTING CONT'DFAULTThe service brakeaction is insufficientCAUSENo oil in the brake tankSOLUTIONChange the level; if necessary, refill.Check for oil leaks from teh brakecircuitsThe pump seals are wornThe brake discs are wornAir in the circuitDismount the pump and changethe sealsChange teh brake discs as perCARRARO instructionsBleed systemWith engine shutdown: the liftingcylidner does not holdthe boom in position,forks do not rotate,the boom sectioncannot be retractedThe block valves are damagedThe cylinder seals are wornRemove and clean the valves. ifthe trouble persists, change thevalves.Remove the cylinders and changethe sealsBy lifting the boom,the machine does notsway the loadForks cannot hold theload, the cylinderdoes not lock the loadBy operating thecontrol lever, noaction is performedThe seals of the sway cylinder arewornThe shock-proof valves on thedistributor are dirty or maladjustedThe one-way vavles on the swaycylinder are dirty or maladjustedThe seals of the attachment rotationcylinder are wornThe blocks valves are damagedThe control lever is damagedThe max. pressure valve of thedistributor is damagedDismount the cylinderRemove the valves, dry-clean orchange if damaged.Remove teh valves, dry-clean orchange if damaged.Dismount the cylinderRemove and clean the valves. Ifthe trouble persists, change thevalves.Check if the trouble depends uponan electric trouble. If troublepersists, change the leverCheck the max. pressure value,.Change the valveDO NOT DISASSEMBLE ANY COMPONENT (S) DURING WARRENTY PERIOD WITHOUT CONTACTING TEREXLIFT.<strong>57.4400.0100</strong> TX51-19M-1-SM 01-29-02207
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
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8.10 LUBE CYLINDERSRaise the boom a
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9.3 CHECK ENGINE AIR FILTER9.4 CHEC
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10.2 CHANGE ENGINE OIL FILTERDiscar
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10.6 CHANGE HYDRAULICRESERVOIR FILT
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11.4 CHECK ELECTRICALSYSTEMRemove t
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THIS PAGEINTENTIONALLYBLANK100 TX51
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14.2 SLIDER PADS ADJUSTMENTIf the c
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14.4 ATTACHMENT PLATE REMOVAL /INST
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6. Use a 17 mm wrench to hold the s
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4. Make a reference mark at the gea
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2. Carefully clean the area around
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9. Using a 13 mm wrench, remove the
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8. Support the boom cylinders with
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9. Insert the pin holding coupling
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9. Pull the inner section out appro
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3. Install the compensation cylinde
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6. Connect the flexible hoses to th
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Do not use steel hammer or pinch ba
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CLEANING AND INSPECTIONPerform the
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THIS PAGEINTENTIONALLYBLANKDO NOT D
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11. Tag and disconnect the hoses fr
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6. Connect large hose (#6) to botto
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3. Slowly raise the axle until the
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FRONT AXLEDO NOT DISASSEMBLE ANY CO
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DO NOT DISASSEMBLE ANY COMPONENT (S
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96Hinweis / Inhal
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Baugruppen / St
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk ausba
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Anziehdrehmomen
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RDE 91604-01-R/08.96Sicherheitsbest
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/Fault
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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PN 57.4400.0100_020115 - Genie

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