PN 57.4400.0100_020115 - Genie

CLEANING AND INSPECTIONPerform the following steps before assembling thecylinder:1. Discard all O-rings, seals, and packing. Have acomplete supply of new sealing parts on hand.2. Use a clean solvent to clean all parts that are goingto be inspected and considered for reuse. Blowthe parts dry.3. Inspect all parts that are going to be reused. Anyparts that show wear, distortion, or damage mustbe replaced.4. Inspection the cylinder rod for dents or scratches,Fine scratches can be removed by using a handheld oil honing stone. The ridge around small dentscan also be removed through the use of the honingstone. If the chrome finish on the rod is wornthrough by the use of the honing stone, the cylinderrod must be replaced.INSTALLATIONTo assemble the boom extend cylinder proceed asfollows:1. Position the machine on a hard level surface.2. Install the telescope cylinder in the movablesection.3. Install until the rear telescope cylinder eye linesup, then install the boom base rear load pin.4. Install the retaining bolt.5. Install the slider pads.6. Using a 27 mm wrench connect the hydraulichoses to the holding valve.7. Start the engine and check for leaks.8. Retract and extend to remove any air buildup.9. After running machine retract hydraulic boom.Lower forks to ground shut off the engine andcheck the hydraulic system.DO NOT DISASSEMBLE ANY COMPONENT (S) DURING WARRENTY PERIOD WITHOUT CONTACTING TEREXLIFT.136 TX51-19M-1-SM 01-29-0257.4400.0100