PN 57.4400.0100_020115 - Genie

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9. Insert the pin holding coupling to the boommask and the pin attaching the tilt cylinder.3. Unplug quick disconnect hoses.10. Reconnect the hydraulic hoses to the boom.4. Tag and remove hoses from holding valve.11. Start the engine and function boom to checkfor leaks.15.2 TILT CYLINDER REPLACEMENT1. Position the machine on a hard level surface.2. Remove the pin holding coupling to boommask and the pin attaching the tilt cylinder.5. Attach adequate lifting device, to tilt cylinder,carefully remove pin from top of boom head.6. When removing tilt cylinder use caution notto damage holding valve.DO NOT DISASSEMBLE ANY COMPONENT (S) DURING WARRENTY PERIOD WITHOUT CONTACTING TEREXLIFT.126 TX51-19M-1-SM 01-29-02<strong>57.4400.0100</strong>
7. Remove the holding valve.3. To remove tool coupling, disconnect hydraulichoses.8. Using adequate lifting device lift new cylinderinto place and reinsert pin.4. Remove the pin holding coupling to boommask and the pin attaching the tilt cylinder.9. Replace the holding valve.10. Bring tool coupling in position on heads ofboom.11. Reinsert the pin holding coupling to boommask and the pin attaching the tilt cylinder.12. Connect hydraulic hoses. Start engine andcheck for leaks.15.3 BOOM DISASSEMBLY5. Use adequate lifting device to remove couplingfrom machine.6. Remove the tilt cylinder.7. Remove flow valve at back of boom.1. Position the machine on a hard level surface.2. Position the boom assembly on suitablesupport device near a strong anchor point.Support boom with blocking to preventdamage to tubing.8. Remove pin holding telescope cylinder atback of boom.DO NOT DISASSEMBLE ANY COMPONENT (S) DURING WARRENTY PERIOD WITHOUT CONTACTING TEREXLIFT.<strong>57.4400.0100</strong>TX51-19M-1-SM 01-29-02 127
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TEREXLIFT 51-19MHandler with Telesc
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1.0 INTRODUCTIONOwners, Users, and
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SECTION 2SAFETY RULES57.4400.0100 T
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2.0 SAFETY RULES2.1 GENERALMost acc
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• Always follow the instructions
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3.0 MACHINE REFERENCES3.1 MACHINE P
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57.4400.0100 TX51-19M-1-SM 01-29-02
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57.4400.0100 TX51-19M-1-SM 01-29-02
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3.3 EXPLANATION OF THE DIFFERENTSYM
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The chassis serial number is stampe
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3.13 DESCRIPTION OF THE MAINCOMPONE
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DIESEL ENGINE• Make Perkins• Mo
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SECTION 4CONTROLS AND INSTRUMENTS57
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4.0 PREPARATION, INSPECTIONAND ADJU
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4.5 CONTROLS AND INSTRUMENTS01. Hyd
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4.6 CONTROL DESCRIPTION1. Hydraulic
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6. Air Vents - Allows air flow in t
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14. Cab Fan - To turn the fan on an
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23. Fuse / Relay Panel - The electr
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4-8 OPERATING THE CONTROL LEVERThe
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4-10 Side Shifting The ForksBefore
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4-12 Quick-Coupling the Fork Attach
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THIS PAGEINTENTIONALLYBLANK52 TX51-
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5.3 JUMP-STARTING THE ENGINE8. Rein
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6.2 LUBRICANT CHART60 TX51-19M-1-SM
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7.2 ‘A’ MAINTENANCE CHECKS - 50
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7.4 ‘C’ MAINTENANCE CHECKS - 50
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7.6 ‘E’ MAINTENANCE CHECKS - 20
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8.3 DRAIN ENGINE FUEL PRE-FILTERThe
Page 78 and 79: 8.10 LUBE CYLINDERSRaise the boom a
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Page 84 and 85: 9.3 CHECK ENGINE AIR FILTER9.4 CHEC
Page 90 and 91: 10.2 CHANGE ENGINE OIL FILTERDiscar
Page 92 and 93: 10.6 CHANGE HYDRAULICRESERVOIR FILT
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Page 110 and 111: 14.2 SLIDER PADS ADJUSTMENTIf the c
Page 112 and 113: 14.4 ATTACHMENT PLATE REMOVAL /INST
Page 114 and 115: 6. Use a 17 mm wrench to hold the s
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Page 120 and 121: 9. Using a 13 mm wrench, remove the
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Page 138 and 139: CLEANING AND INSPECTIONPerform the
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Page 142 and 143: 11. Tag and disconnect the hoses fr
Page 144 and 145: 6. Connect large hose (#6) to botto
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REAR AXLEDO NOT DISASSEMBLE ANY COM
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DO NOT DISASSEMBLE ANY COMPONENT (S
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17.2 HYDRAULIC TROUBLESHOOTINGFAULT
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FORKUP/DOWNSWAYCYLINDERy32x3 4 T P
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THIS PAGEINTENTIONALLYBLANK210 TX51
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17.3 ELECTRICAL TROUBLESHOOTING CON
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17.3 ELECTRICAL TROUBLESHOOTING CON
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218 TX51-19M-1-SM 01-29-02 57.4400.
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18.2 CYLINDER HOLDING VALVEREMOVALF
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RDE 92003-01-R/05.99Hinweis / Inhal
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SchnittbildSectional viewHWD / EPD
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RDE 92003-01-R/05.99Allgemeine Repa
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RDE 92003-01-R/05.99BaugruppenSub a
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RDE 92003-01-R/05.99Hilfspumpe abdi
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RDE 92003-01-R/05.99Stellkolbendeck
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RDE 92003-01-R/05.99Druckabschneidu
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RDE 92003-01-R/05.99Steuergerät de
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RDE 92003-01-R/05.99Pumpe demontier
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RDE 92003-01-R/05.99Triebwerk ausba
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RDE 92003-01-R/05.99Überprüfungsh
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RDE 92003-01-R/05.99Kontrolle der T
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RDE 92003-01-R/05.99Stellkolben, Tr
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Triebwerk einba
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RDE 92003-01-R/05.99Reparaturanleit
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RDE 92003-01-R/05.99Pumpe montieren
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RDE 92003-01-R/05.99Sicherheitsbest
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RDE 92003-01-R/05.99Einstellhinweis
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RDE 91604-01-R/08.96TypschlüsselTy
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RDE 91604-01-R/08.96Hinweis / Inhal
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96SchnittbildSect
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RDE 91604-01-R/08.96Dichtsätze und
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RDE 91604-01-R/08.96Baugruppen / St
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RDE 91604-01-R/08.96Dichtmutter aus
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RDE 91604-01-R/08.96Steuerteile abd
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RDE 91604-01-R/08.96Verstellung abd
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Stellkolben aus
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RDE 91604-01-R/08.96Triebwerk ausba
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RDE 91604-01-R/08.96Triebwerk austa
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RDE 91604-01-R/08.96Überprüfungsh
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RDE 91604-01-R/08.96Triebwerk monti
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RDE 91604-01-R/08.96Anschlußplatte
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RDE 91604-01-R/08.96Anziehdrehmomen
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RDE 91604-01-R/08.96Sicherheitsbest
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ DA I
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RE 90302-02-B/05.94A4V/DA-A6V/ HA I
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RE 90302-02-B/05.94A4V/DA-A6V/ DA C
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RE 90302-02-B/05.94A4V/DA-A6V/Fault
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8. Use a screwdriver or a 7 mm wren
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700 SeriesPerkins 700 SeriesUser's
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700 SeriesContents1 General informa
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Section 1General information700 Ser
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Section 1General information700 Ser
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Section 2Engine Views700 SeriesEngi
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Section 2Engine Views700 SeriesFron
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Section 3Operation Instructions700
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Section 3Operation Instructions700
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Section 4Preventive Maintenance700
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Section 5Engine Fluids700 SeriesFue
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Section 5Engine Fluids700 SeriesCoo
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Section 6Fault Diagnosis700 SeriesL
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Section 7Engine Preservation700 Ser
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Section 8Parts and Service700 Serie
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700 SeriesFOREWORDThis manual is il
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700 SeriesContentsTitle page …
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700 Series16 Cylinder block assembl
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Section 10General Information700 Se
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Section 11Specifications700 SeriesO
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Section 11Specifications700 SeriesD
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Section 11Specifications700 SeriesU
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Section 11Specifications700 SeriesT
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Section 11Specifications700 SeriesP
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Section 11Specifications700 SeriesF
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Section 12Cylinder Head Assembly700
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Section 13Connecting Rod Assembly70
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TOPPTOPPSection 13Connecting Rod As
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Section 14Crankshaft Assembly700 Se
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Section 15Timing Case and Drive Ass
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Section 16Cylinder Block Assembly70
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Section 17Engine Timing700 SeriesOp
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Section 18Turbocharger700 SeriesOpe
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Section 18Turbocharger700 SeriesOpe
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Section 19Lubrication System700 Ser
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Section 20Fuel System700 SeriesOper
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Section 21Cooling System700 SeriesO
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Section 22Flywheel and Flywheel Hou
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Section 22Flywheel and Flywheel Hou
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Section 23Electrical Equipment700 S
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Section 24Auxiliary Equipment700 Se
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Section 25Special Tools700 SeriesOp
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Section 25Special Tools700 SeriesOp
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Where Used&OEM NameSPECIAL TOOLS LI
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Where Used&OEM NameSPECIAL TOOLS LI
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SPECIAL TOOLS LISTTX51-19M Light Ca
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SPECIAL TOOLS LISTTX51-19M Light Ca
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