Panelboards - Womack Electric Supply Company
Panelboards - Womack Electric Supply Company
Panelboards - Womack Electric Supply Company
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<strong>Panelboards</strong>14-1February 2007<strong>Panelboards</strong>ContentsDescriptionPageEZ Box and EZ Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-9Type PRL1a Lighting Panelboard, 240 Vac Maximum . . . . . . . . . . . . . . . . . . 14-21Type PRL2a Lighting Panelboard, 480Y/277 Vac Maximum . . . . . . . . . . . . . 14-23Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum . . . . 14-25Type PRL4 Power Distribution Panelboard, 600 Vac Maximum . . . . . . . . . . 14-28Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum . . . . . . . . . . . 14-39Type PRL2a-LX Column Type Panelboard, 480Y/277 Vac Maximum . . . . . . 14-42Box Trim and Pricing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-45Modifications (1a, 2a, 3a, 4, Column Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-46Type PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on. . . . 14-53Pow-R-CommandLighting Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-60Renovation Panelboard PRL1R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-75Metering Service Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-84Pow-R-Stock Plus Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-86Regional Manufacturing Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8714Type PRL1a PanelboardCA08101001EFor more information visit: www.eaton.com
14-2<strong>Panelboards</strong>EZ Box and EZ TrimFebruary 2007EZ Box and EZ TrimFeatures■ Virtually eliminates sharp edges.■ Trim installs in seconds ratherthan minutes.■ Door-in-door is standard.■ Ability to adjust flush box to wallirregularities.■ Trim installs without the needfor tools.■ No exposed hardware (becausethere is none).■ Multipoint door latch over breakers.The EZ box flanges are bent andpainted, which virtually eliminatesthe sharp edges associated withtraditional boxes. Additionally, all steelpanelboard chassis parts are painted.This significantly reduces potentialinjury for material handlers and installers.Each flange is adjustable outwardup to 3/4 inch. This feature allowsthe installer to adjust flush boxapplications to be level and flat withthe finished wall after the wallmaterial is installed to help correctwall irregularities. The new box flangealso provides the means for attachingthe EZ trim.Corner Flange Detail14Flange DetailEaton’s new EZ box and EZ trimrepresents the first significant changein panelboard box and trim designs inmore than a half-century. The EZ boxand EZ trim have been designed forfaster, more secure and safer installations.The new EZ box and EZ trim areprovided standard for Cutler-HammerPow-R-Line 1a and Pow-R-Line 2alighting panelboards, as well as ourPow-R-Line 3a mid-range panelboard.Stand-alone Trim and Bottom Flange Hanger with NotchFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>EZ Box and EZ Trim14-3Fast InstallationThe EZ trim incorporates a patent pending, ground breakingdesign that installs in seconds, rather than minutes. Thestandard trim features include door-in-door construction;no exposed hardware and no tools are required forinstallation.Each EZ trim includes hangers attached on the right side.The bottom trim hanger has a notch in its base. To install,the bottom hanger is inserted into the bottom right sidebox flange opening, resting the notch on the flange.Trim Hanger Inserted Into Box FlangeThe balance of the hangers are aligned with the other flangeopenings and pushed in. When all hangers are in the boxflange, the trim is lifted up slightly to clear the notch on thebottom hanger, and the trim in self-supported on the EZ box.The installation is completed by swinging the trim to theclosed position, then lifting and pushing slightly to the right.The trim will drop into place totally secured. The multi-pointcatches on the left side of the trim will lock into the left sidebox flange openings.To prevent the trim from being removed by non-authorizedpersons, a unique sliding means automatically latchesin place when the trim door is closed. For added safety, ascrew is provided to secure the latch for those who requireextra security.The new EZ trim utilizes an exclusive catch systemthat fastens the door to multiple points. Along with a newlock, the EZ trim offers a high degree of door security.StandardsWhen used with Eaton’s Cutler-Hammer panelboard chassis,EZ boxes and EZ trims meet the following applicableindustry standards:■ UL 50 listed.■ NEMA Standard PB1.■ Federal specifications.■ National <strong>Electric</strong>al Code.Trim Hanging on Surface Mounted Box14Trim Installed with Door Open and Trim Sliding LatchNew LockCA08101001EFor more information visit: www.eaton.com
14-4<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Product SelectionFebruary 2007Product TypesType PRL3aType PRL5PType PRL1aBolt-on or Plug-on Circuit Breakers240 Vac Maximum■ Main Lugs Only400 amperes maximum.■ Main Circuit Breaker400 amperes maximum.■ Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.Bolt-on Circuit Breakers240 V, 480 V or 600 Vac; 250 Vdc Maximum■ Main Lugs Only800 amperes maximum.■ Main Circuit Breaker600 amperes maximum.■ Branch Circuit Breakers225 amperes maximum,1-, 2- and 3-pole.Plug-on Circuit Breakers240 V, 480 V or 600 Vac; 250 Vdc Maximum■ Main Lugs Only1200 amperes maximum.■ Main Circuit Breaker1200 amperes maximum.■ Branch Circuit Breakers1200 amperes maximum,1-, 2- and 3-pole.14Type PRL2aType PRL1aType PRL4Type PRL3aPow-R-CommandType PRL5PBolt-on Circuit Breakers240 V or 480Y/277 Vac; 125/250 Vdc Maximum■ Main Lugs Only400 amperes maximum.■ Main Circuit Breaker400 amperes maximum.■ Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.Circuit Breakers or Fusible Switches240 V, 480 V or 600 Vac; 250 Vdc Maximum■ Main Lugs Only1200 amperes maximum.■ Main Circuit Breaker1200 amperes maximum.■ Main Fusible Switch1200 amperes maximum.■ Branch Circuit Breakers1200 amperes maximum,1-, 2- and 3-pole.■ Branch Fusible Switches1200 amperes maximum,2- and 3-pole.Bolt-on Circuit Breakers240 V or 480Y/277 Vac■ Main Lugs Only400 amperes maximum.■ Main Circuit Breaker400 amperes maximum.■ Branch Circuit Breakers225 amperes maximum,1-, 2- and 3-pole.■ Integral Power Switching Controls.Type PRL2aPow-R-CommandType PRL4For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Product Description14-5Product Types (Continued)Renovation Panelboard PRL-IRProduct DescriptionType PRL1a-LX Column TypeBolt-on Circuit Breakers 240 Vac Maximum■ Main Lugs Only225 amperes maximum.■ Main Circuit Breaker225 amperes maximum.■ Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.Bolt-on Circuit Breakers 240 Vac Maximum■ Main Lugs Only225 amperes maximum.■ Main Circuit Breaker225 amperes maximum.■ Branch Circuit Breakers100 amperes maximum,1-, 2 and 3-pole.Lighting and Distribution<strong>Panelboards</strong>Eaton’s Cutler-Hammer assembledpanelboards are designed forsequence phase connection of branchcircuit devices. This allows completeflexibility of circuit arrangement(1-, 2- or 3-poles) to allow balance ofthe electrical load on each phase.Sturdy, rigid chassis assembly ensuresaccurate alignment of interior withpanel front; prevents flexing andminimizes possibility of looseningor damage to current carrying partsduring and after installation.Four-point in-and-out adjustment ofpanel interior is provided to meet criticaldepth dimensions on flush installations.This compensates for possiblemisalignment of box at installation.Main lugs are mechanical solderlesstype and approved for copper oraluminum conductors.Type PRL1a-LX Column TypeType PRL2a-LX Column TypeBolt-on Circuit Breakers240 V or 480Y/277 Vac; 125/250 Vdc Maximum■ Main Lugs Only225 amperes maximum.■ Main Circuit Breaker225 amperes maximum.■ Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.Renovation PanelMetering Service SectionBolt-on Circuit Breaker or Fusible Switch240 V, 480 V or 600 Vac■ Service entrance panels combininga main disconnect with a powercompany metering compartment.400 – 1200 amperes.EnclosuresBoxes are code-gauge galvanized steelexcept for column type panelboardswhich include a painted box finished inANSI-61 light gray to match the trim.Standard panelboard cabinets aredesigned for indoor use. Alternatetypes are available for indoor andspecial purpose applications.All enclosures are furnished in accordancewith Underwriters Laboratoriesstandards and include wiring gutterswith proper wire bending space.Special cabinets can be providedat an additional charge.The box dimensions shown are insidedimensions. For outside dimensions,add 1/4-inch (6.4 mm).14Metering Service SectionStandard panelboard boxes are suppliedwithout knockouts (blank endwalls).FrontsFronts (trims) for all panelboards aremade of code-gauge steel and havea high durability ANSI-61 light grayfinish applied by a baked-on polyesterpowder coating paint system.Type PRL2a-LX, Column TypeCA08101001EFor more information visit: www.eaton.com
14-6<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Application DescriptionFebruary 200714The fronts for lighting and appliancebranch circuit panelboards and smallpower distribution panelboards includea door with rounded corners and concealedhinges. A flush-type latch andlock assembly is included. All locks arekeyed alike. These trims are available inboth surface and flush mounted designs.EZ Trim Features Standard Door-in-Doorwith No Exposed Hardware or Sharp Edges(no Tools are Required for Installation)The Three-Piece Trim for Larger PowerDistribution <strong>Panelboards</strong> Provides for EasyHandling and InstallationFronts for power distribution panelboardsutilize a unique breaker frontcover design in which each device hasa dedicated bolt-on steel cover. Theindividual covers form a single deadfrontfor the panelboard that is usedin conjunction with two wiring guttercovers to complete the trim. A dooris not finished as part of the standardoffering on these panelboards but canbe provided, for an additional charge,using a deeper than standard box.Application DescriptionPanelboard Selection FactorsIn selecting a panelboard, the followingfactors must be considered:■ Service (voltage and frequency).■ Interrupting capacity (fully orseries rated).■ Ampere rating of main.■ Ampere ratings of branches.■ Environment.Panelboard Short Circuit RatingThe short circuit rating of Eaton’sCutler-Hammer assembled panelboardsare test verified by, and listedwith, Underwriters Laboratories (UL).Generally, these ratings are that ofthe lowest interrupting rated devicein the panel.Certain exceptions to this rule existwhere branch devices have been ULtested in combination with specificmain devices having a higher interruptingrating. Where these definedmain devices and branch breaker combinationsare utilized, the Series ShortCircuit Rating of the assembled panelboardwill be the same as the testedrating of the approved rated maindevice in series with the branches.Available main and branch breakercombinations are tabulated startingon Page 14-12. All combinationsshown are UL tested and listed.These series ratings apply to panelshaving main devices, or main lugonly panelboards fed remotely bythe device listed in the series ratingschart as the main, for which UL listedtests were conducted.Service Entrance EquipmentThe National <strong>Electric</strong>al Code (NEC)requires that:■ A panel used as service entranceequipment must be located near thepoint where the supply conductorsenter the building.■ A panelboard having main lugs onlyshall have a maximum of six servicedisconnects to de-energize theentire panelboard from the supplyconductors. Where more thansix disconnects are required, amain service disconnect mustbe provided.■ A disconnectable electrical bondmust be provided between theneutral and ground.■ A service entrance type UL labelmust be factory installed.■ Ground fault protection of equipmentshall be provided for each servicedisconnect rated 1000 amperesor more if the electrical service isa solidly grounded wye systemof more than 150 volts to groundbut not exceeding 600 volts phaseto-phase.Note: Service entrance panels must beidentified as such on the order.Panelboard Classifications<strong>Panelboards</strong> are classified by NEC andUL in two general categories: Lightingand Appliance Panels and PowerDistribution Panels.Lighting and Appliance <strong>Panelboards</strong>Lighting and appliance branch circuitpanelboards are defined in NEC(Article 408) as one having more than10 percent of its overcurrent devicesrated 30 amperes or less for whichneutral connections are provided.Article 408 also limits the number ofovercurrent devices (branch circuitpoles)to a maximum of 42 in any onecabinet. This rule applies to all paneltypes including PRL4 when the panelcircuitry comes within the scope of thisdefinition. When the 42 devices (poles)are exceeded, two or more separatepanels are required.Power Distribution <strong>Panelboards</strong>Distribution panelboards (all othersnot defined as lighting and appliancebranch circuit panelboards) arerestricted only to practical physicallimitations such as standard boxheights and widths. It is importantto note that the NEC requires thatthe operating handle of the topmostmounted device be no more than6 feet 7 inches (2006.6 mm) abovethe finished floor.Additional boxes and fronts arerequired when the componentsrequired for one panelboard exceedthe standard box dimensions.Multi-Section <strong>Panelboards</strong>When more than 42 overcurrentprotective devices are required (See,Lighting and Appliance <strong>Panelboards</strong>),two or more separate enclosures arerequired. Separate fronts for each boxare standard. A common front canbe furnished at additional charge.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>14-7Interconnecting Multi-Section<strong>Panelboards</strong>When a panelboard, for connection toone feeder, must be furnished in morethan one section (Box), each sectionmust be furnished with main bus andterminals of the same rating, unlessa main overcurrent device is providedin each section.Sub-feed or through-feed provisionsmust also be included (and priced) toprovide connection capability to thesecond section.Note: Sub-feed or through-feed lugs cannotbe used on any panelboard that is notprotected by a single main overcurrentdevice either in the panelboard or immediatelyupstream, i.e., service entrance panelboardswith main lugs only using the sixdisconnect rule.Through-Feed LugsThrough-feed lugs (see Figure 14-2)are another method to interconnectmulti-section panelboards. The incomingfeeder cables are connected to themain lugs or main breaker at the bottomof panel (Section 1). Another setof lugs (through-feed) are located atthe opposite end of the main bus. Theinterconnecting cables are connectedto the through-feed lugs in Section 1and are carried over to the main lugsin Section 2. The connection arrangementcould be reversed, i.e., main lugsat top; through-feed lugs at bottomend of panel. Cross cables are notfurnished by Eaton.Note: Through-feed lugs may not beused on main lug only (six disconnect rule)service entrance panels.Multiple Section Panelboard —Flush MountedShown below is the standard methodfor flush mounting multiple sectionlighting and distribution panelboardsusing standard flush trims.WallTrimTop SectionView3/4(19.1)Conduit Nipple for Cross Wiring by Contractor3/4(19.1)Trim3/4(19.1)1 1/2(38.1)3/4(19.1)3/4(19.1)TrimWallContractor to Mount Boxes1-1/2-inch (38.1 mm) Apart toAllow for 3/4-inch (19.1 mm)Extension on Both Flush TrimsOutside Edge of BoxSub-Feed LugsSub-feed lugs (see Figure 14-1) areone means of interconnecting multisectionpanels. The sub-feed (secondset of) lugs are mounted directlybeside the main lugs. These arerequired in each section except the lastpanel in the lineup. The feeder cablesare brought into the wiring gutter ofthe first section and connected to themain lugs. Another set of the samesize cables are connected to the subfeedlugs (Section 1) and are carriedover to the main lugs of the adjacentpanel. Cross connection cables are notfurnished by Eaton. Sub-feed lugs areonly available on main lug only panels.Note: Sub-feed lugs may not be used onmain lug only (six disconnect rule) serviceentrance panels.BoxBoxBoxPanelNeutralMainLugsThru-FeedLugsPanelConduitSection 1 Section 2Figure 14-2. Through-Feed LugsBoxFigure 14-3. Multiple Section PanelboardFlush Mounted — Dimensions in Inches (mm)Overcurrent ProtectionThe following requirements will befound in the NEC:Each lighting and appliance branchcircuit panelboard shall be individuallyprotected on the supply side by notmore than two main circuit breakers ortwo sets of fuses having a combinedrating not greater than that on thepanelboard.14NeutralNeutralPanelPanelCross CablesMainLugsNeutralIncoming Feeder Cables3/4(19.1)3/4(19.1)Two SectionPanelboard(Flush Mounting)3/4(19.1)3/4(19.1)3/4(19.1)rim Extends 3/4-inch(19.1 mm) Beyond Outsideof Box on All Four SidesConduitSection 1 Section 2Figure 14-1. Sub-Feed LugsCA08101001EFor more information visit: www.eaton.com
14-8<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Standards and CertificationsFebruary 200714Branch Circuit Loading for Lightingand Appliance PanelsThe size of mains and branches shouldbe selected based on the following:■ Lighting and distribution circuits:NEC Article 210, 215, 220 and 240.■ Motor circuits: NEC Article 430.■ Diversity factor.■ Provision for future loading.Exception Number 1: Individual protectionfor a lighting and appliancepanelboard is not required when thepanelboard feeder has overcurrentprotection not greater than that ofthe panelboard.Exception Number 2: For existinginstallations, individual protection forlighting and appliance branch circuitpanelboards is not required wheresuch panelboards are used as serviceequipment in supplying an individualresidential occupancy and where anybus supplying 15 or 20 ampere circuitsis protected on the supply side by anovercurrent device.Ambient TemperaturesThe primary function of an overcurrentdevice is to protect the conductor andits insulation against overheating. Inselecting the size of the devices andconductors, consideration should begiven to the ambient temperature surroundingthe conductors within andexternal to the panelboard. Cumulativeheating within the panelboardmay cause premature operation ofthe overcurrent protective devices.Underwriters Laboratories testprocedures are based, in part, on 80%loading of panelboard branch circuitdevices. The NEC limits the loading ofovercurrent devices in panelboards to80% of rating where in normal operationthe load will continue for threehours or more. Further derating maybe required, depending on such factorsas ambient temperature, duty cycle,frequency or altitude.Exception: There is one exception tothis rule in both UL and NEC. It appliesto assemblies and overcurrent deviceswhich have been approved for continuousduty at 100% of its rating.Special ConditionsStandard panelboards, assembledwith standard components, are adequatefor most applications. However,special consideration should be givento those required for application underspecial conditions such as:■ Excessive vibration or shock.■ Frequencies above 60 cycles.■ Altitudes above 6600 feet (2011.7 m).■ Damp environment (possible fungusgrowth).■ Compliance with federal, stateand municipal electrical codesand standards.Seismic ConsiderationsThe Uniform Building Code and theInternational Building Code 2003, aswell as local and state building codes,place an emphasis on seismic buildingdesign requirements. <strong>Electric</strong>aldistribution systems are treatedas attachments to the building andtherefore, fall into this category.All Eaton’s Cutler-Hammer panelboardsare seismic qualified at thehighest possible level, Seismic Zone 4,and have been tested in accordancewith ANSI C37.81. This standard quantifiesactual earthquake conditions, aswell as equipment seismic capability.Harmonic CurrentsStandard panelboard neutrals arerated for 100% of the panelboardcurrent. However, since harmoniccurrents can cause overheatedneutrals, an option is provided forneutrals to be rated at 200% (1200ampere maximum neutral for 600ampere main bus) of the panelboardphase current.<strong>Panelboards</strong> with the 200% ratedneutral are UL listed as suitable foruse with non-linear loads.Prior to specifying the 200% ratedneutral, Eaton recommends a harmonicsurvey be conducted of the distributionsystem, be it new or existing.Transient Voltage Surge SuppressionThe quality of power feeding sensitiveelectronic loads is critical to the reliableoperation of any facility. In modernoffices, hospitals, and manufacturingfacilities, the most frequent causes ofmicroprocessor-based equipmentdowntime and damage are voltagetransients and electrical noise.<strong>Electric</strong>al loads and microprocessorbasedequipment are highly susceptibleto both high and low energy transients.High energy transients include lightninginduced surges and power companyswitching. These high energy transientscan destroy components instantly.More frequently the electrical systemexperiences low energy transients andhigh frequency noise.The effects of continual low energytransients and high frequency noisecan cause erratic equipment performanceor sudden failure of electroniccircuit board components.Eaton can provide protective and diagnosticsystems integral to panelboards.The Clipper Power System Visor Seriesis integrated into the panelboardsusing a “zero lead length” direct busbar connection.Pow-R-Line 4The CPS Visor Series providesTransient Voltage Surge Suppression(TVSS) and active hybrid filtering.The CPS protects sensitive electronicequipment from the damaging effectsof high and low energy transients,as well as high frequency noise.Standards and CertificationsEaton’s Cutler-Hammer panelboardsare designed to meet the followingapplicable industry standards, exceptwhere noted:■ Underwriters Laboratories:❑ <strong>Panelboards</strong>: UL 67❑ Cabinets and Boxes: UL 50Note: Only panelboards containingUL listed devices can be UL labeled.■ National <strong>Electric</strong>al Code.■ NEMA Standards: PB 1.■ Federal Specification W-P-115c:❑ Circuit Breakers — Type I Class I❑ Fusible Switch — Type II Class IFor more information visit: www.eaton.comCA08101001E
14-10<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and SpecificationsFebruary 200714Selection Guide (Continued)Table 14-3. Standard Circuit Breaker TerminalsBreakerTypeBAB, QBHWHQP, QPHWEDB, EDS, ED,EDH, EDCEHD, FDB, FD,HFD, FDCAmpereRating15 – 7090 – 100WireRange#14 – #4#8 – #1/0100 – 225 #4 – 4/0 or#6 – 300 kcmil15 – 100125 – 225#14 – 1/0#4 – 4/0FCL 15 – 100 #14 – 1/0GHB, HGHB, GHQ 15 – 2025 – 100JD,HJD, JDCDK 250 – 350400KD,HKD, KDC,CKD, CHKD#14 – #10#10 – 1/070 – 250 #4 – 350 kcmil225350400LGE, LGH 250 – 400500 – 600LD,300 – 500HLD, LDC,CLD, CHLD600MDL, HMDL,CMDL,CHMDLND, HND,CND, CHNDNDC, CNDC400 – 600700 – 800800 – 10001200LCL 125 – 225250 – 400250 – 500 kcmil(2) 3/0 – 250 kcmil or (1) 3/0 – 500 kcmil(1) #3 – 350 kcmil(1) 250 – 500 kcmil(2) 3/0 – 250 kcmil or(1) 3/0 – 500 kcmil(1) #2 – 500 kcmil(2) #2 – 500 kcmilFB-P 15 – 100 #14 – 1/0LA-P 70 – 225250 – 400NB-P 300 – 700800(2) 250 – 350 kcmil(2) 400 – 500 kcmil(2) #1 – 500 kcmil(3) 3/0 – 400 kcmil(3) 3/0 – 400 kcmil(4) 4/0 – 500 kcmil(1) #6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil#6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil(2) #1 – 500 kcmil(3) 3/0 – 400 kcmilTable 14-4. FDPW Switch TerminalsAmpereRating3060100WireRange#14 – 1/0#14 – 1/0#14 – 1/0200 #4 – 300 kcmil400 250 – 750 kcmil or(2) 3/0 – 250 kcmil600 (2) #4 – 600 kcmil or(4) 3/0 – 250 kcmil800 (3)250 – 750 kcmil or(6) 3/0 – 250 kcmil1200 (4) 250 – 750 kcmil or(8) 3/0 – 250 kcmilFor more information visit: www.eaton.comCA08101001E
14-12<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and SpecificationsFebruary 200714Series Rated CombinationsUnderwriters Laboratories permitspanelboards to be labeled with a shortcircuit rating of up to 200,000 amperes(symmetrical) where UL listed combinationsof main and branch circuitbreakers are used.These combinations consist of mainbreakers or fusible devices connectedahead of, and in series with approvedconventional breakers used as branchdevices.Two arrangements are acceptable andcomply with UL standards for panelboards.The main circuit breaker orfusible switch may be installed in thepanel as a main device, or it may bemounted remote, (directly upstream)from the panel. In either case, theapproved main and branch combinationsmust be followed. Thesearrangements are acceptable andare UL listed having been tested inaccordance with UL 67 standards.From the tables that follow, specificcombinations of main devices(upstream) and branch devices(downstream), series connected andelectrically adjacent in the system,may be selected to qualify theassembled panelboard for the shortcircuit ratings shown.Applying Series RatingsThe following is provided to use theseries rating tables on the followingpages.1. Determine the available systemvoltage and fault current.2. Select the appropriate table usingthe system voltage.3. Use the appropriate “SeriesEquipment Rating” column equalto, or greater than, the availablefault current, to determine theallowable UL recognized combinationsof main (upstream) andbranch (downstream) overcurrentdevices. Main devices are shownin bold/shaded areas. Respectivebranch breakers are showndirectly below their associatedmain device. If a rating is notinitially found in a column, firstlook to the columns to the rightfor higher “Series EquipmentRatings“ within the same table.If still not found, use ratings fromtable of a higher system voltage(higher numbered table(s).Table 14-6 on Page 14-13120/240 Volts ac — Breaker/BreakerTable 14-7 on Page 14-14240 Volts ac — Breaker/BreakerTable 14-8 on Page 14-16277 Volts ac — Breaker/BreakerTable 14-9 on Page 14-16480Y/277 Volts ac — Breaker/BreakerTable 14-10 on Page 14-17480 Volts ac — Breaker/BreakerTable 14-11 on Page 14-18600 Volts ac — Breaker/BreakerTable 14-12 on Page 14-18120/240 Volts ac — Fuse/BreakerTable 14-13 on Page 14-19240 Volts ac — Fuse/BreakerTable 14-14 on Page 14-19277 Volts ac — Fuse/BreakerTable 14-15 on Page 14-20480Y/277 Volts ac — Fuse/BreakerTable 14-16 on Page 14-20480 Volts ac — Fuse/BreakerTable 14-17 on Page 14-20600 Volts ac — Fuse/BreakerTable 14-18 on Page 14-20Triple Series RatingsFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and Specifications14-13Series Rating TablesTable 14-6. 120/240 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.Main Series Equipment Rating — kA SymmetricalBreakerMaximumAmperes18 22 42 65 100 200100 EHD QBHW GB, GHB FB-P FCLBA, BABBABRPBABRSPHQPQBGFQBAFQBAGQPHWBA, BABHQPQBGFQPGFQBAFQBAGBA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQPHWBA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQPHWEHDFDBA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQPHWGB, GHBGHQEHDFDHFD150 FDBBA, BABHQPQBGFQBAFQBAG200 LA-PBA, BABHQPQBHWQPHWEHDFD225 EDB EDS ED, FD EDH, EDC HFD FDC FDCBA, BABBABRPBABRSPHQPQBGFQPGFQBHGFQPHGFQBHWQPHWQBAFQBAGBA, BABBABRPBABRSPHQPQBGFQPGFQBHGFQPHGFQBHWQPHWQBAFQBAGBA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQBHGFBA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGBA, BABHQPQBGFQBAFQBAGQBHWQPHWQBHGFGB, GHBGHQ, GHQRSPEHDFDBA, BABHQPQBHWQPHW250 JD, JDB HJD JDC HJD JDC JDCBA (15 – 70 A)BAB (15 – 70 A)HQP (15 – 70 A)QBHWQPHWEHDBA, BABHQPQBHWQPHWQBGFQPGFQBAFQBAGGB, GHBEHDFDBA, BABHQPQBHWQPHWGB, GHBEHDFDHFDGB, GHBGHQGHQRSPEHDFDHFD400 DK, KD DK, KD HKD, CHKD DK, KD KDC HKD KDC KDC LCLKDB KDB, CKDBA (15 – 70 A)KDBBA (15 – 70 A)CHKDQBHWGB, GHB BA, BABBA, BAB BA (15 – 70 A) BAB (15 – 70 A)CKDBAB (15 – 70 A) GB, GHB QPHWEHD HQPBABRPBABRSPHQPQBGFQPGFQBAFQBAGBAB (15 – 70 A)BABRPBABRSPHQP (15 – 70 A)QBHWQPHWBABRPBABRSPHQP (15 – 70 A)QBHWQPHWEHD HQP (15 – 70 A) EHDFDFDHFDQBGFQPGFQBAFQBAGQBHWQPHWGB, GHBEHDFDHFD600 CHLD, HLDEHD800 HMDLEHD1200 HNDEHD14CA08101001EFor more information visit: www.eaton.com
14-14<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and SpecificationsFebruary 2007Table 14-7. 240 Volts ac — Breaker/Breaker Series RatingsFor 1- and 2-pole 120/240 volt rated breakers (BA, BAB, HQP, QBHW, QPHW), see Table 14-6.Main devices are shown centered at top, in shaded area. Respective branch devices shown directly below.Main Series Equipment Rating — kA SymmetricalBreakerMaximumAmperes18 22 42 65 100 20014100 EHD QBHW_H GB, GHB FB-P FCLBAB_HQPHW_HHQP_HBAB_HHQP_HBAB_HHQP_HQBHW_HQPHW_HBAB_HHQP_HEHDFDBFDBAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDFDBHFD150 FDBBAB_HHQP_H200 LA-PBAB_HHQP_HQBHW_HQPHW_HEHDFDBFDJD, JDB225 EDB EDS ED FD EDH, EDC HFD FDC FDCHQP_HBAB_HQBHWQPHWHQP_HBAB_HQBHWQPHWBAB_HHQP_HQBHW_HBAB_HHQP_HQBHW_HQPHW_HEHD (15 – 70 A)FDBBAB_HHQP_HBAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDBFDBAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDBFDHFD250 JD, JDB HJD HJD JDC JDCBAB_H (15 – 70 A)HQP_H (15 – 70 A)QBHW_HQPHW_HEHDFDBBAB_H (15 – 70 A)HQP_H (15 – 70 A)QBHW_HQPHW_HGB, GHBEHDFDFDBEDJD, JDBBAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDFDBHFD, EDB, EDSEDEDHJD, JDBHJDFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and Specifications14-15Table 14-7. (Continued) 240 Volts ac — Breaker/Breaker Series RatingsFor 1- and 2-pole 120/240 volt rated breakers (BA, BAB, HQP, QBHW, QPHW), see Table 14-6.Main devices are shown centered at top, in shaded area. Respective branch devices shown directly below.MainBreakerMaximumAmperesSeries Equipment Rating — kA Symmetrical65 100 200400 DK, KD, KDB HKD, CHKD KDC KDC LCLCKDQBHW_H QBHW_HGB, GHBBAB_HBAB_HHQP_HQBHW_HQPHW_HEHDFDBQPHW_H GB, GHBEHDFDBFD, EDB, EDSEDJD, JDBDK, KD, KDBQPHW_HEHDFDBFDHFD, EDB, EDSEDEDHJD, JDBHJDDK, KD, KDBHKDHQP_HQBHW_HQPHW_HGB, GHBEHDFDBFD, HFD, EDB, EDSEDEDHJD, JDBHJDDK, KD, KDBHKD500 NB-PJD, JDBKD, KDB, DKCKD600 HLD, HLDB, CHLD LDCGB , GHB FD, EDB, EDSED, EHDJD, JDBKD, KDB, DK, CKDLD, LDBEDB, EDS, EDEDH800 NB-P HMDLKD, KDB, DKEHDFD1200 HND, CHND NDCEDB, EDS, EDEHDEDB, EDS, EDEDH2500 RD RDCEDB, EDS, EDEDB, EDS, EDEDH Valid on 2- and 3-pole breakers only. Not valid for 1-pole.14CA08101001EFor more information visit: www.eaton.com
14-16<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and SpecificationsFebruary 2007Table 14-8. 277 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to single-pole branch breakers only. For 2- and 3-pole branch breakers, see other tables.MainBreakerMaximumAmperesSeries Equipment Rating — kA Symmetrical22 25 35 65 100 150100 FCLGHBGHQ, GHQRSPEHDFDHFD225 FD HFD FDCGHBGHQGHQRSPGHB, GHQRSPGHQEHDFD250 JD, JDB JD, JDB HJD LCL JDCGHB GHB (15 – 50 A) GHB (15 – 50 A)EHDFD400 KD, KDB HKD KD, KDB HKD, CHKD KDC LCLCKD CHKD CKDGHB (15 – 50 A)EHDFDGHB GHB GHB (15 – 50 A)EHDFDGHBEHDFDHFDGHBSGHB (15 – 50 A)EHDFDHFDGHBEHDFDHFDGHBEHDFDHFD14Table 14-9. 480Y/277 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to 2- and 3-pole branch breakers only. For single-pole branch breakers, see Table 14-8.MainBreakerMaximumAmperesSeries Equipment Rating — kA Symmetrical22 25 35 65 100 150100 FCLGHB, GHQRSP225 FD HFD FDCGHB, GHQRSP GHB, GHQRSP GHB250 JD, JDB JD, JDB HJD JDCGHB GHB (15 – 50 A) GHB (15 – 50 A) GHB400 KD, KDB HKD, CHKD KD, KDB HKD, CHKD KDC LCLCKDGHBCKDGHB (15 – 50 A) GHB (15 – 50 A) GHBGHB GHB (15 – 50 A)For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and Specifications14-17Table 14-10. 480 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to 2- and 3-pole branch breakers only. Not valid for 1-pole branch breakers.MainSeries Equipment Rating — kA SymmetricalBreakerMaximumAmperes25 35 65 100 150100 FB-P FCLEHDFDBFDHFD200 LA-PEHDFDBFDHFDJD, JDBHJD225 FD HFD FDCEHDFDBEHDFDBFDEHDFDBFDHFD250 JD, JDB HJD JDCEHDFDBEHDFDBFDJD, JDBEHDFDBFDHFDJD, JDBHJD400 KD, KDB HKD KDC LA-P LCLEHDFDBEHDFDBFDJD, JDBKD, KDBEHDFDBFDHFDJD, JDBHJDKD, KDBHKD500 NB-PJD, JDBHJDKD, KDBHKD600 LD, LDB HLD, HLDBCLDCHLDJD, JDBFDJD, JDBKD, KDBLD, LDBJD, JDBHJDKD, KDBHKDEHDFDBFDHFDEHDFDBFDHFDFDCJD, JDBHJDKD, KDBHKD14CA08101001EFor more information visit: www.eaton.com
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and Specifications14-19Table 14-13. 240 Volts ac — Fuse/Breaker Series RatingsFor 1- and 2-pole 120/240 volt rated breakers (BA, BAB, HQP, QBHW, QPHW), see Table 14-12.Main fuse class shown centered at top, in shaded area. Respective branch devices shown directly below.MainSeries Equipment Rating — kA SymmetricalFuseMaximum100 200Amperes100 RBAB_HHQP_HQBHW_HQPHW_HGBGHB200 R J T RGBGHBBAB_HHQP_HQBHW_HQPHW_HBAB_HHQP_HQBHW_HQPHW_H400 J T J TBAB_HHQP_HQBHW_HQPHW_HBAB_HHQP_HQBHW_HQPHW_H600 LEHDFDBFDEDJD, JDBDK, KD, KDB Valid on 2- and 3-pole breakers only. Not valid for 1-pole.GB GHB Table 14-14. 277 Volts ac Fuse/Breaker Series RatingsMain fuse class are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to single-pole branch breakers only. For 2- and 3-pole branch breakers, consult other tables.MainFuseMaximumAmperesGBGHBGBGHBSeries Equipment Rating — kA Symmetrical65 100 20014100 J T RGHBSGHQGHQRSPGHBSGHQGHQRSP200 J T J T RGHBSGHQGHQRSPGHBSGHQGHQRSPEHDFDHFD400 J TGHBGHBEHDFDHFDGHBGHBCA08101001EFor more information visit: www.eaton.com
14-20<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>Technical Data and SpecificationsFebruary 200714Table 14-15. 480Y/277 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area.Respective branch devices shown directly below. All ratingsin this table apply to 2- and 3-pole branch breakers only.For single-pole branch breakers, see Table 14-14.MainFuseMaximumAmperesSeries Equipment Rating — kA Symmetrical65 100 200100 J T RGHBS GHBS GHB200 J T RGHBS GHBS GHB400 J TGHB GHB600 J TEHDFDHFDFDCGHBEHDFDHFDFDCJDHJDJDCTable 14-16. 480 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area.Respective branch devices shown directly below. All ratingsin this table apply to 2- and 3-pole branch breakers only.Not valid for single-pole branch breakers.MainFuseMaximumAmperesSeries Equipment Rating — kA Symmetrical100 200100 REHD200 J TEHDFDHFDFDCEHDFDHFDFDCTable 14-17. 600 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area.Respective branch devices shown directly below. All ratingsin this table apply to 2- and 3-pole branch breakers only.Not valid for single-pole branch breakers.Main Series Equipment Rating — kA SymmetricalFuseMaximum100 200Amperes100 RFDHFDFDC200 J T RFDHFDFDCFDHFDFDCTable 14-18. Triple Series RatingsJDHJDJDC400 J T RJDHJDJDCJDHJDJDCKDHKDKDC600 J TMain FuseClass andMaximumAmperesTenant MainTypeBranchTypeKDHKDKDCKDHKDKDCSystemVoltageL-6000 DK, KD, KDB GB, GHB, EHD 240 100L-6000 DK, KD, KDB GB, GHB 120/240 100L-6000 DK, KD, KDB FD , FDB 240 100L-6000 DK, KD, KDB JD, JDB 240 100L-6000 JD, JDB GB, GHB 240 100L-6000 JD, JDB GB, GHB 120/240 100L-6000 FD GB, GHB 240 100L-6000 FD GB, GHB 120/240 100L-6000 FD, FDB BAB_H, HQP_H 240 100QBHW_H, QPHW_HL-6000 FD, FDB BA, BAB120/240 100HQP (15 – 70A)L-6000 EHD BAB_H, HQP_H 240 100L-6000 EHD BA, BAB, HQP 120/240 100 Valid on 2- and 3-pole breakers only. Not valid for single-pole.ShortCircuitSeriesRating(kA, Sym.)For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL1a14-21Product Description■ 240 Vac maximum.■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire, 1-phase 2-wire.■ 400 ampere maximum mains.■ 100 ampere maximum branchbreakers.■ Bolt-on or plug-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additionalinformation.Type PRL1aApplication Description■ Lighting and appliance branchpanelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ Suitable for use as Service EntranceEquipment, when specified onthe order.■ See Pages 14-5 through 14-18 foradditional information.Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Options and Accessories■ Refer to Page 14-46.Layout and Sizing■ Refer to Page 14-22.Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-19. Base Prices — PRL1aAmpereRatingMain Lug Only100225400Main Breaker100100100100100100100100100225225225225250250250400400400400InterruptingRating (kA Sym.)240 Vac———10182222426565100100224265100651002006565100200BreakerType———BABEHDQBHWEDBEDSEDFDEDHHFDEDBEDSEDEDHJDHJDJDCDKKDHKDKDCTable 14-20. Branch Circuit Breakers — PRL1aPrice U.S. $3-Phase4-Wire1-Phase 3-Wire,1-Phase 2-WireBolt-on = BAB, QBHW, QBGF, QBHGF, QBGFEP, QBHGFEP, QBAF, QBAG, QBHAF, QBHAGPlug-on = HQP, QPHW, QPGF, QPHGF, QPGFEP, QPHGFEPAmpereRating15 – 607080 – 10015 – 50 15 – 50 15 – 2015 – 2015 – 6015 – 3015 – 3015 – 3015 – 607080 – 10015 – 3015 – 3015 – 2015 – 20Interrupting BreakerRating (kA Sym.) Type240 Vac 101010101010101010101022222222222222Provision — —BAB, HQPBAB, HQPBAB, HQPQBGF, QPGF QBGFEP, QPGFEP QBAF QBAG BAB-D, HQP-D BAB-C, HQP-B BABRP BABRSP QBHW, QPHWQBHW, QPHWQBHW, QPHWQBHGF, QPHGF QBHGFEP, QPHGFEP QBHAF QBHAG Price U.S. $1-Pole120 V2-Pole120/240 V3-Phase3-Wire2-Pole240 V 3-Pole240 V 1-pole breakers are rated 120 Vac maximum. 240 volt breakers must be used on 3-phase, 3-wire, 240 volt delta systems or on the high leg of amidpoint delta grounded system. 50 ampere devices are available as 2-pole only. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. HID (High Intensity Discharge) rated breaker. Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space. Solenoid operated breaker.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE914CA08101001EFor more information visit: www.eaton.com
14-22<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL1aFebruary 200714Box Sizing and SelectionAssembled Circuit Breaker <strong>Panelboards</strong>Box size and box and trim catalognumbers for all standard panelboardtypes are found in Table 14-21.Instructions1. Using description of the requiredpanelboard, select the rating andtype of main required.2. Count the total number of branchcircuit poles, including provisions,required in the panelboard. Do notcount main breaker poles. Convert2- or 3-pole branch breaker tosingle-poles, i.e., 3-pole breaker,count as 3 poles.Table 14-21. PRL1a Panelboard SizingPanelboardTypes100 Ampere MaximumMain BreakerMain Lugs orMain BreakerMain Lugs or MainBreaker with 100 AThru-Feed Lugs orSub- Feed Breaker225 Ampere MaximumMain Lugs orMain BreakerMain Lugs orMain Breaker with225 A Thru-FeedLugs or Sub-FeedBreaker400 Ampere MaximumMain Lugs orMain BreakerMain Lugs orMain Breaker with225 A Thru-FeedLugs or Sub- FeedBreakerMain Lugs orMain Breaker with400 A Thru-FeedLugs or Sub- FeedBreaker Metric box dimensions:Catalog NumberMain Breaker Types& Mounting Position(H) = Horiz.(V) = Vert.BAB, QBHW(H)EHDFD, HFD(V)EHDFDHFD(V)EDB, EDS, ED,EDH, FD, HFD(V)JD, HJDJDC(V)EHD, FD, HFD,EDB, EDS, ED,EDH (V)JD, HJDJDC(V)DK, KD, HKD,KDC(V)DK, KD, HKD,KDC(V)DK, KD, HKD,KDC(V)Sub-Feed Breaker Types& Mounting Position(H) = Horiz.(V) = Vert.———————EHDFDHFD(V)——————EHD, FD, HFD,EDB, EDS, ED,EDH (V)EHD, FD, HFD,EDB, EDS, ED,EDH (V)———EHD, FD, HFD,EDB, EDS, ED,EDH (V)JD, HJD, JDC,DK, KD,HKD, KDC(V)Determine sub-feed breaker orthrough-feed lug requirements.3. Select the main ampere ratingsection from Table 14-21.4. Select panelboard type from firstcolumn, main breaker frame, ifapplicable, from second column,and sub-feed breaker frame, ifapplicable, from the third column.5. From Step #2, determine the numberof branch circuits in Column 4.6. Read box size, box and trimcatalog numbers across columnsto the right. Specify surface orflush mounting on the order.Dimensions in mmMaximum No. ofBranch CircuitsIncludingProvisions15273942183042183042183042183042183042183042183042183042183042Box DimensionsInches H W D36.0048.0048.0060.0036.0048.0048.0048.0048.0060.0036.0048.0048.0060.0060.0072.0048.0048.0060.0060.0072.0072.0060.0060.0072.0060.0072.0072.0072.0090.0090.00YS Box EZ Box Height Width Depth20.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.005.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.755.75CabinetsFronts are code-gauge steel, ANSI-61light gray painted finish.Boxes are code-gauge galvanized steelwithout knockouts. Standard depth is5-3/4 inches (146.1 mm). Standardwidth is 20 inches (508.0 mm). Anoptional 28-inch (711.2 mm) widebox is available.Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.YS BoxCatalogNumberYS2036YS2048YS2048YS2060YS2036YS2048YS2048YS2048YS2048YS2060YS2036YS2048YS2048YS2060YS2060YS2072YS2048YS2048YS2060YS2060YS2072YS2072YS2060YS2060YS2072YS2060YS2072YS2072YS2072YS2090YS2090LT TrimCatalogNumberLT2036S or FLT2048S or FLT2048S or FLT2060S or FLT2036S or FLT2048S or FLT2048S or FLT2048S or FLT2048S or FLT2060S or FLT2036S or FLT2048S or FLT2048S or FLT2060S or FLT2060S or FLT2072S or FLT2048S or FLT2048S or FLT2060S or FLT2060S or FLT2072S or FLT2072S or FLT2060S or FLT2060S or FLT2072S or FLT2060S or FLT2072S or FLT2072S or FLT2072S or FLT2090S or FLT2090S or FEZ BoxCatalogNumberEZB2036REZB2048REZB2048REZB2060REZB2036REZB2048REZB2048REZB2048REZB2048REZB2060REZB2036REZB2048REZB2048REZB2060REZB2060REZB2072REZB2048REZB2048REZB2060REZB2060REZB2072REZB2072REZB2060REZB2060REZB2072REZB2060REZB2072REZB2072REZB2072REZB2090REZB2090REZ TrimCatalogNumberEZT2036S or FEZT2048S or FEZT2048S or FEZT2060S or FEZT2036S or FEZT2048S or FEZT2048S or FEZT2048S or FEZT2048S or FEZT2060S or FEZT2036S or FEZT2048S or FEZT2048S or FEZT2060S or FEZT2060S or FEZT2072S or FEZT2048S or FEZT2048S or FEZT2060S or FEZT2060S or FEZT2072S or FEZT2072S or FEZT2060S or FEZT2060S or FEZT2072S or FEZT2060S or FEZT2072S or FEZT2072S or FEZT2072S or FEZT2090S or FEZT2090S or FYS2036YS2048YS2060YS2072YS2090EZB2036REZB2048REZB2060REZB2072REZB2090R914.41219.21524.01828.82286.0508.0508.0508.0508.0508.0146.1146.1146.1146.1146.1 Smaller panelboard box sizes are available if required. Contact Eaton for application information.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL2a14-23Product Description■ 480Y/277 Vac maximum (125 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire, 1-phase 2-wire.■ 400 ampere maximum mains.■ 100 ampere maximum branchbreakers.■ Bolt-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additionalInformation.Type PRL2aApplication Description■ Lighting and appliance branchpanelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ Suitable for use as Service EntranceEquipment, when specified onthe order.■ See Pages 14-5 through 14-18 foradditional information.Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Options and Accessories■ Refer to Page 14-46.Layout and Sizing■ Refer to Page 14-24.Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-22. Base Prices — PRL2aAmpereRatingMain Lug Only100225400Main Breaker100100100100100225225225225250250250400400400Interrupting Rating(kA Symmetrical) These system voltages apply only to 240 volts.Table 14-23. Branch Circuit Breakers — PRL2aAmpereRating15 – 2015 – 2025 – 6070 – 10015 – 3015 – 2015 – 3015 – 6015 – 20BreakerTypePrice U.S. $240 Vac 480Y/277 Vac 125/250 Vdc 3-Phase4-Wire———65186510020065651002006510020065100200———14143565100—356510035651003565100Interrupting Rating(kA Symmetrical)———1410102222—1022221022221022221-Phase 3-Wire ,1-Phase 2-Wire Interrupting ratings in this column are applicable to 120 Vac for 1-pole breakers. At 480 volts, must be used on 480Y/277 volts grounded wye systems only. Solenoid operated breaker. GFP for 30 mA equipment protection. Requires 2-pole spaces. 277 Vac only. HID (High Intensity Discharge) rated breaker.———GHBEHDFDHFDFDCEDFDHFDFDCJDHJDJDCKDHKDKDCBreakerTypePrice U.S. $3-Phase3-Wire 240 Vac 480Y/277 Vac 125/250 Vdc 1-Pole 2-Pole 3-Pole65656565656565——141414142514141414—141414—————Provision — — — —GHQ GHB GHB GHB HGHB GHQRSP GHBS GHBGFEP GHBHID 14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL3a14-25Product Description■ 600 Vac maximum (250 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire, 1-phase 2-wire.■ 800 ampere maximum main lugs.■ 600 ampere maximum mainbreaker.■ 225 ampere maximum branchbreakers.■ Bolt-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additionalinformation.Type PRL3aApplication Description■ Lighting and appliance branchpanelboard or power distributionpanelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ Suitable for use as Service EntranceEquipment, when specified onthe order.■ See Pages 14-5 through 14-18 foradditional information.Standards and Certification■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Options and Accessories■ Refer to Page 14-46.Layout and Sizing■ Refer to Page 14-27.Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-25. Base Prices — PRL3aEHDAmpere Interrupting Rating (kA Symmetrical) Breaker Price U.S. $Rating240 Vac 480 Vac 600 Vac 250 VdcType3-Phase4-Wire1-Phase 3-Wire,1-Phase 2-WireMain Lug Only100 — — — — —800 — — — — —250 — — — — —400 — — — — —600 — — — — —Main Breaker100 18 14 — 10100 200 200 200 100 FB-P 100 18 14 14 10 FDB100 22 — — — EDB100 42 — — — EDS100 65 — — — ED100 100 — — — EDH100 65 35 18 10 FD100 100 65 25 22 HFD100 200 100 35 22 FDC100 200 150 — — FCL22522522522522522522522525025025040040040040040040060060060060060060060060022426510020065100200651002006565100200200200651006510020065100200—————35651003565100—3565100200200356535651003565100—————182535182535—253565—2001835253550253550—————102222102222EDBEDSEDEDHEDCFDHFDFDCJDHJDJDC10 DK102222—100 2222222525222525KDHKDKDCLCL LA-P LGELGHLDHLDLDCCLD CHLD CLDC 3-Phase3-Wire 800 ampere MLO requires 28-inch (711.2 mm) wide box. 100,000 based on NEMA test procedure. Top feed only. Requires 6-1/2-inch (165.1 mm) deep box. Not available in Type 3R, 12, 4 and 4X enclosures. 100% rated circuit breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-26<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL3aFebruary 2007Table 14-26. Branch Circuit Breakers — PRL3aAmpereRatingInterrupting Rating (kA Symmetrical) Breaker Price U.S. $240 Vac 480 Vac 600 Vac 250 VdcTypeBreaker Space Only Provision Only1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole1415 – 6015 – 60707080 – 10080 – 10015 – 50 15 – 50 15 – 2015 – 2015 – 6015 – 3015 – 3015 – 3015 – 6015 – 60707080 – 10080 – 10015 – 3015 – 3015 – 2015 – 2015 – 2015 – 2025 – 6070 – 10015 – 3015 – 2015 – 3015 – 6015 – 2015 – 6070 – 10015 – 6070 – 100110 – 15015 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 6070 – 100110 – 225100 – 225100 – 225100 – 225100 – 225100 – 22510 —10 —10 —10 —10 —10 —10 —10 —10 —10 —10 —10 —10 —10 —22 —22 —22 —22 —22 —22 —22 —22 —22 —22 —65656565656565——————————————————————————14 —14 —14 —14 —25 —14 —14 —14 —14 —18 14 —18 14 —181818V14141435 65 65 3565 35 65 100 100 65100 65 200200200224265100200100100100—————141414181818252525353535——————————————————————————————141414—1414——1010101010101010222222222222—————BABBAB-HBABBAB-HBABBAB-HQBGFQBGFEPQBAF QBAG BAB-D BAB-C BABRP BABRSP QBHWQBHW-HQBHWQBHW-HQBHWQBHW-HQBHGFQBHGFEPQBHAF QBHAG GHQGHBGHBGHBHGHBGHQRSP GHBS GHBGFEPGHBHID EHDEHDFDBFDBFDBFDFDFD HFDHFDHFD FDCFDCFDC EDB EDS ED EDH EDC 50 ampere devices are available as 2-pole only. 1-pole breaker rated 120 Vac. 2-pole breaker rated 120/240 Vac. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. HID (High Intensity Discharge) rated breaker. Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space. Solenoid operated breaker. 1-pole breaker rated 277 Vac. For use on 480Y/277 volt systems only. AIC rating for 2- and 3-pole breakers only. Maximum of six breakers per panel, 175 – 225 amperes.Discount Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL3a14-271-Pole2-Pole1-Pole2-PoleNeutralSectionMain LugSectionMainBreakerSection1-Pole2-Pole3-Pole2- or 3-PoleHorizontalMountingVerticalMountingPoles6 - 3X12 - 5X18 - 8X24 - 10X30 - 13X36 - 15X42 - 18X1X2X3X2X2-Pole3X3-Pole5X8X11X2X5X8X14X2X2-Pole3X3-Pole7X9X14X15X17X18X21XBAB, QBHW,BABRP,BABRSPGHQ, GHB,HGHBEDB, EDS, ED,EDH, EDC,EHD, FDB, FD,HFD, FDC150 A Max. PerBranch Breaker(300 A Max. PerConnector)EDB, EDS, ED,EDH, EDCFD, HFD, FDC100 – 250 A400 – 800 A800A withThru-feed Lug100 A250 A400 – 600 A800 AEHD, FDB, FD,HFD, FDCEDB, EDS, ED,EDH, EDC EHD, FDB, FD,HFD, FDC, EDB,EDS, ED, EDH,EDC FCL, FB-PJDHJD, JDCDK, KDHKD, KDCLD, HLD, LDCCLD, CHLD,CLDCLGE, LGHLCL, LA-PFigure 14-4. PRL3a Layout GHB, HGHB and GHQ breakers cannot bemixed on same connector as BAB, QBHW,BABRP and BABRSP. Maximum of six breakers per panel. Horizontal mounted 15 – 150 ampere mainbreakers EHD, FDB, FD, HFD and FDC, willbe furnished as branch breaker construction.Branch breakers 1-, 2- or 3-pole as required,may be located opposite these main breakers. If optional terminal kit 3TA225FDK isrequired, use 10X. FB-P and LA-P top mounting only. LCL or LA-P main breaker requires 6-1/2-inch(165.1 mm) deep box.Panel Layout Instructions1. Select:a. Required mains (lugs orbreaker).b. Neutral where required.c. Branch circuits as required.2. Layout panel as shown inFigure 14-4, using appropriate“X” dimensions.3. Using total X units (panel height)find box height in inches (mm)and box catalog number fromTable 14-27. (When total X unitscome out to an uneven number,use next highest number; i.e., iftotal X comes out 25X, use 31X.)Table 14-27. Box Tabulation — PRL3a“X”UnitsBox HeightInches100 – 400 Amperes14X23X31X40X53X3648607290600 Amperes23X31X40X53X48607290800 Amperes23X31X40X53X48607290mm914.41219.21524.01828.82286.01219.21524.01828.82286.01219.21524.01828.82286.0YS BoxCatalogNumberYS2036YS2048YS2060YS2072YS2090YS2048YS2060YS2072YS2090YS2848YS2860YS2872YS2890CabinetsFronts are code-gauge steel, ANSI-61light gray painted finish.Boxes are code-gauge galvanized steelwithout knockouts. Standarddepth is 5-3/4 inches (146.1 mm).Standard widths are:20-inch (508.0 mm) 100 – 600 amperes.28-inch (711.2 mm) 800 amperes.LT TrimCatalogNumberLT2036S or FLT2048S or FLT2060S or FLT2072S or FLT2090S or FLTV2048S or FLTV2060S or FLTV2072S or FLTV2090S or FLTV2848S or FLTV2860S or FLTV2872S or FLTV2890S or FLayout Example1. Description of PanelType PRL3a 3-phase, 4-wire,120/208 Vac flush mounting. Panelto have short circuit rating of22,000 symmetrical amperes.Main breaker 400 amperes, 3-pole,bottom mounting. Branch circuitsbolt-on as follows:12 – 20 ampere 1-pole QBHW1 – 200 ampere 3-pole ED1 – 225 ampere 3-pole ED2. Layout Information fromFigure 14-4:a. 400 ampere Neutral . . . . . . = 8Xb. 12-poles of QBHW . . . . . . . = 5Xc. Two 3-pole ED breakers . . . .= 6Xd. Main breaker, 400 amperes,3-pole DK . . . . . . . . . . . . . = 15XTotal Height . . . . . . . . . . . = 34X3. From Table 14-27:a. 34X Height (use 40X box)b. Box Height . . . . . . . . . 72 inches(1828.8 mm)c. Box Catalog Number. . . . YS2072. . . . . . . . . . . . . . . . or EZB2072REZ BoxCatalogNumberEZB2036REZB2048REZB2060REZB2072REZB2090REZB2048REZB2060REZB2072REZB2090R————Standard Depth5-3/4 inches (146.1 mm).EZ TrimCatalogNumberEZT2036S or FEZT2048S or FEZT2060S or FEZT2072S or FEZT2090S or FEZTV2048S or FEZTV2060S or FEZTV2072S or FEZTV2090S or F————Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.Side Gutters4 inches (101.6 mm) minimum.14CA08101001EFor more information visit: www.eaton.com
14-28<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL4Type PRL4February 2007Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Type PRL4B Circuit Breaker PanelboardType PRL4F Fusible PanelboardOptions and Accessories■ Refer to Page 14-46.Layout and Sizing■ PRL4B — Refer to Pages 14-33through 14-35.■ PRL4F — Refer to Pages 14-36through 14-38.14Product Description■ 600 Vac maximum (250 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire, 1-phase 2-wire.■ PRL4B circuit breaker panelboard.■ PRL4F fusible switch panelboard.■ 1200 ampere maximum mains.■ 1200 ampere maximum branchdevices.■ Bolt-on branch devices.■ Factory assembled.■ Refer to Page 14-5 for additionalinformation.Application Description■ Power distribution panelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ Suitable for use as Service EntranceEquipment, when specified onthe order.■ See Pages 14-5 through 14-18 foradditional information.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL414-29Product SelectionFormula Pricing: Base Price + Branch Devices + Modifications = Total Price U.S. $Table 14-28. Base Prices — PRL4 Main Lugs and Main BreakersAmpereRatingMain Lug Only2504006008001200Main Breaker 250250250250400400400400400400400400600600600600600600600600800800800800800800800800800800800120012001200120012001200Interrupting Rating (kA Symmetrical)BreakerPrice U.S. $240 Vac 480 Vac 600 Vac 250 VdcType3-Phase4-Wire—————65100200200656565100100200200200651006565100100200200651006510020065100200651002006510020065100200—————3565100200—35356565100200200356535356565100100506550652005065100506510050651005065100—————182535——2525353565—200183525253535505025352535200253565253565253565253565—————102222—1010—22—22——222222—25—25—2225———————————————1-Phase 3-Wire,1-Phase 2-Wire3-Phase3-Wire For ground fault protection on main devices, see Modification 14 — Applies to 310 and 310+ Trip Units or Modification 15, Page 14-48. 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures. Breaker only available in 3-pole frame. Requires 44-inch (1117.6 mm) wide box.—————JDHJDJDCLCLDKKDCKD HKDCHKD KDCLCLLA-PLGELGHLDCLD HLDCHLD LDCCLDC MDLHMDLCMDL CHMDL NB-PNDHNDNDCCND CHND CNDC NDHNDNDCCND CHND CNDC 14Table 14-29. Base Prices — PRL4 Main Fusible SwitchesAmpereInterrupting Rating (kA Symmetrical) Price U.S. $Rating240 Vac 480 Vac Device Type 3-Phase 4-Wire 1-Phase 3-Wire, 1-Phase 2-Wire 3-Phase 3-WireMain Fusible Switch 240 Vac, 250 Vdc 200See Table 14-321200 FDPW400FDPBFDPW600 FDPW800 FDPWMain Fusible Switch 600 Vac 200See Table1200 FDPW40014-32 FDPBFDPW600 FDPW800 FDPW For ground fault protection on main devices, see Modification 15, Page 14-48. Fuses not included. Specify required fuse clips on all switches. For T fuse clips, add $308. per switch. Class J Fuse provisions are applicable only to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 and below. No dc rating on 600, 800 and 1200 ampere switches.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-30<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL4February 2007Table 14-30. Branch Devices — PRL4AmpereRatingInterrupting Rating (kA Symmetrical) Breaker Price U.S. $ Price U.S. $ Space Only Price U.S. $240 Vac 480 Vac 600 Vac 250 VdcType1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole3-PoleProvision1415 – 6015 – 6070 – 10070 – 10015 – 50 15 – 2015 – 2015 – 6015 – 6070 – 10070 – 10015 – 3015 – 2015 – 2015 – 2015 – 6070 – 10015 – 3015 – 6070 – 10015 – 6070 – 100110 – 15015 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 100100 – 225100 – 225100 – 225100 – 225100 – 22570 – 22525070 – 22525070 – 22525010 —10 —10 —10 —10 —10 —10 —22 —22 —22 —22 —22 —22 —22 —65 14 65 14 65 14 65 18 18 181818—————————————————25 —14 14 14141465 35 65 35 65 35100 65 100 65 100 652002002002002242651002006565100100200200100100100150—————35356565100100——141414181818252525353535——————181825253535———————————————1414—1010101010101010222222222222——————101022222222BABBAB-HBABBAB-HQBGFQBAF QBAG QBHWQBHW-HQBHWQBHW-HQBHGFQBHAF QBHAG GHQ GHB GHB HGHB EHDEHDFDBFDBFDBFDFDFDHFDHFDHFD Includes provisions for breaker types BAB, BAB-H, QBGF, QBHW, QBHW-H, QBHGF, GHQ, GHB, HGHB. 50 ampere devices are available as 2-pole only. 1-pole breakers rated 120 Vac. 2-pole breakers rated 120/240 Vac. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. 1-pole breakers rated 277 Vac. At 480 volts, must be used on 480Y/277 volt grounded wye systems only. AIC rating for 2- and 3-pole breakers only. 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures. Breaker only available in 3-pole frame. Available in single branch mounting only.FDCFDCFDCFCLEDBEDSEDEDHEDCJDJDHJDHJDJDCJDC125 – 250 200 200 — — LCL250 – 400100 – 400100 – 400100 – 400100 – 400100 – 400656565100100200—35356565100—25253535651010—22—22200 – 400 200 200 — — LCL250 – 600300 – 600300 – 6006565653535351825252222—DKKDCKD HKDCHKD KDCLGELDCLD Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL414-31Table 14-30. Branch Devices — PRL4 (Continued)AmpereRatingInterrupting Rating (kA Symmetrical) Device Price U.S. $ Price U.S. $ Space Only Price U.S. $240 Vac 480 Vac 600 Vac 250 VacType1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole3-PoleProvision250 – 600300 – 600300 – 600300 – 600300 – 600400 – 800400 – 800400 – 800400 – 800400 – 800400 – 800400 – 800400 – 800400 – 800400 – 800600 – 1200600 – 1200600 – 1200600 – 1200600 – 1200600 – 1200100100100200200651006510065100200651002006510020065100200656565100100506550655065100506510050651005065100353535505025352535253565253565253565253565Integrally Fused, Current Limiting Circuit Breaker15 – 100125 – 225250 – 400400 – 600700 – 8002002002002002002002002002002002002002002002002225—25252225——————————————LGHHLDCHLD LDCCLDC MDLHMDLCMDL CHMDL NDHNDNDCCND CHND CNDC NDHNDNDCCND CHND CNDC FB-PLA-PLA-PNB-PNB-PFusible Switches 240 Vac, 250 Vdc 30/30 60/60 100/100 200/200100200See Table 14-32FDPW-TwinFDPW-TwinFDPW-TwinFDPB-TwinFDPW-SingleFDPB-Single400600 800 1200 See Table 14-32 FDPW-SingleFDPW-SingleFDPW-SingleFDPW-SingleFusible Switches 600 Vac 30/30 60/60 100/100 200/200 100200See Table 14-32FDPW-TwinFDPW-TwinFDPW-TwinFDPB-TwinFDPW-SingleFDPB-Single400600 800 1200 See Table 14-32 FDPW-SingleFDPW-SingleFDPW-SingleFDPW-Single 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures. 100% rated breaker. Requires 44-inch (1117.6 mm) wide box. 100,000 AIC based on NEMA test procedure. Fuses not included. Specify required fuse clips on all switches. For T fuse clips, add $308. per switch (T fuse clips not available for200/200 twin switches). When branches of a twin unit are of different ampere ratings, as a 30 – 60 twin unit, price and layout as a 60 – 60 twin unit;when a 60 – 100 twin unit, price and layout as a 100 – 100 twin unit. No dc rating on 600, 800 and 1200 ampere switches. Twin 200 ampere switches are not available with Class R fuse clips at 600 volts.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-32<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL4February 2007Table 14-31. Branch Devices Earth LeakageGround Fault Circuit Breakers — PRL4(Adj. Pickup from 30 mA to 30 A)AmpereRating35 – 6070 – 100110 – 15035 – 6070 – 100110 – 15035 – 6070 – 100110 – 150100 – 250100 – 250100 – 250200 – 400200 – 400200 – 400kAIC (sym.) Breaker Price U.S. $480 VacType3-Pole35353565656510010010035651003565100ELFDELFDELFDELHFDELHFDELHFDELFDCELFDCELFDCELJDELHJDELJDCELKDELHKDELKDCTable 14-32. FDPW and FDPB Switch Ratings,240 or 600 VacAmpereRatingFuseClassUsed30 – 100 R, J 200 Single200 Twin400, 600 800, 1200 R, J R , J , TR , J , TLShort CircuitRatings(Sym. Amperes)200,000200,000200,000200,000200,000 No dc rating on 600, 800 and 1200 ampereswitches. Class J fuse provisions are applicable to600 volt units. When required, use price anddimensions of 600 volt units for all voltages600 volts and below. Twin 200 ampere switches are not availablewith Class R fuse clips at 600 volts. When shunt trip is required, 400 – 600ampere switches used with Class R fusesare rated 100,000 AIC.Note: Terminals and external accessoriesare the same as standard breakers. F-Framebreakers are twin mounted (3X). J-Frame(3X) and K-Frame (4X) are single mountedonly. 36-inch (914.4 mm) minimum box width.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL414-33Layout and Sizing — PRL4BMain Lug (MLO), Main Breaker, Neutral, Through-Feed (TFL)and Sub-Feed Lug (SFL) “X” Space Requirements. (For otherconfigurations not shown, refer to Eaton.)* = Space available for branch devices. For device sizing,see Figure 14-7 on Page 14-35.• = Blank means no bus under cover, to meet NEC cablebending space.Standard Main Lug, Through-Feed and Sub-Feed Lugs (500 kcmil Maximum)MLO, SFLMLO, TFLMain Breaker with Neutral (when required)(500 kcmil Maximum)10XN10XN7XNMain Breaker19XN250 A, 400 A,600 A, 800 A*7X*Through-Feed Lugs250 A, 400 A,600 A, 800 AMain Breaker***MLO3Ph 4W, 3Ph 3WMLO, TFL3Ph 4W 3Ph 3W3Ph 4W,3Ph 3W800 A Vertically Mtd. MDL Main Breaker only in 24-inch (609.6 mm) wide box.Available with 38X and 50X Panel Height only.12XN12XN7XN2XBlankMain Breaker1200 A36-inch(914.4 mm)MinimumWidth2X*Blank7X*Through-Feed Lugs1200 A36-inch(914.4 mm)MinimumWidth2XMain Breaker*Blank2X*Blank143Ph 4W, 3Ph 3WOptional Main Lugs, Through-Feed and Sub-Feed Lugs (750 kcmil Maximum)MLO, SFLMLO, TFL3Ph 4W3Ph 3W20XN20XN13X13X250 A, 400 A,600 A, 800 A**250 A, 400 A,600 A, 800 A**3XBlank9XThrough-Feed Lugs3XBlank9XThrough-Feed Lugs3Ph 4W3Ph 3WMLOMLO, TFL20XN20XN15X15X1200 A36-inch(914.4 mm)MinimumWidth5X*Blank11X*Through-Feed Lugs1200 A36-inch(914.4 mm)MinimumWidth5X*Blank11X*Through-Feed Lugs3Ph 4W3Ph 3WFigure 14-5. PRL4B Layout Sub-Feed lugs are available 250 – 600 amperes. For 600 ampere use 1200 ampere “A” space.CA08101001EFor more information visit: www.eaton.com
14-34<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL4February 2007Panel Layout and DimensionsTo determine the dimensions of agiven panelboard enclosure, makea layout sketch by fitting together themain, branch and lug modules accordingto the appropriate tables in thelayout guide. Assign “X” units to eachmodule as shown and obtain a total“X” number.The height of the enclosure is relatedto the total “X” units in the layout asshown in Table 14-33. Three standardbox heights are available to accommodateany and all layout arrangements.“X” unit totals that do not exactlymatch those in Table 14-33 mustbe rounded off to the next higheststandard (26X, 38X, 50X).If a calculated “X” total for a panelexceeds 50X, the panel must be splitinto two or more separate sectionswith “X” space for through-feed lugsfigured in for all but one section. If aneutral is required, a separate neutralbar and appropriate “X” space mustbe included in each section.Layout Example■ 1 – PRL4B panelboard, 480Y/277volt, 3-phase 4-wire 65 kA, 800amperes, main lug, consisting of:❑ 12 – 20 A/1-Pole HFD❑ 2 – 250 A/3-Pole HJD❑ 1 – 400 A/3-Pole HKDReference Figure 14-61. From layout guide, total “X”height of panel = 26X, (which is adesign standard and no roundingoff is necessary).2. From Table 14-33, enclosureheight for 26X panel = 57 inches(1447.8 mm).3. Width = 24 inches (609.6 mm) —directly from layout guide.4. Enclosure depth = 11.31 inches(287.0 mm) — standard for allPRL4 panelboards.Table 14-33. Box Dimensions — PRL4B“X”UnitsCatalogNumber20A/1P 20A/1P 1X20A/1P 20A/1P 1X20A/1P 20A/1P 1X20A/1P 20A/1P 1X20A/1P 20A/1P 1X20A/1P 20A/1P 1X250A/3P 3X250A/3P 3X400A/3P 4XMain 800ALugs10XNeutralTotal =26XFigure 14-6. PRL4B Layout ExampleInchesmmHeight Width Depth Height Width Depth 1426X38X50X38X50X38X50XBX2457BX2473BX2490BX3673BX3690BX4473BX449057.0073.5090.0073.5090.0073.5090.0024.0024.0024.0036.0036.0044.0044.0011.3111.3111.3111.3111.3111.3111.311447.81866.92286.01866.92286.01866.92286.0609.6609.6609.6914.4914.41117.61117.6 Box depth is 10.40 inches (264.2 mm), cover adds .90 inches (22.9 mm) to depth.Note: 800 ampere maximum bus size in 24-inch (609.6 mm) wide box. Flush trimsnot available on PRL4B panels.287.0287.0287.0287.0287.0287.0287.0Top and Bottom Gutters10.63-inch (269.9 mm) minimum.Side Gutters — Minimum24-inch (609.6 mm) wide box — 5-inch (127.0 mm).36-inch (914.4 mm) wide box — 6-inch (152.4 mm).44-inch (1117.6 mm) wide box — 8-inch (203.2 mm).For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL414-35FillerSub Panel400 Amp. Maximum Bus Rating1P1P1X1812X Poles4220X Poles1XBreaker To Fusible Transition, All WidthsBAB 100 Amp QBHW Max. GHB, HGHB, GHQ 2P3P2P3P2P3P2P3P24-Inch (609.6 mm) Wide Box2X3X2X3XEHD,225 AmpFDB, FD,Max. HFD, FDC225 AmpMax. EDB, EDS, ED, EDH, EDC2 or 3P2 or 3P3X4X250 AmpMax.400 AmpMax.JD, HJD, JDCDK, KD, HKD, KDC,CKD, CHKD3PLoad4X600 AmpMax.LGE, LGH2 or 3PLoad6X600 AmpMax.LD, HLD, CLD, CHLD, LDC142 or 3P 2 or 3P3X100 AmpMax.FCL, FB-P2 or 3P 2 or 3P3X250 AmpMax.JD, HJD, JDC2 or 3P2 or 3P36-Inch (914.4 mm) Wide Box6X6X400 AmpMax.800 AmpMax. 1200 AmpMax. LCL, LA-PMDL, HMDL,CMDL, CHMDLND, HND, NDC2 or 3P 2 or 3P2 or 3P44-Inch (1117.6 mm) Wide Box4X6X400 AmpMax.800 AmpMax.1200 AmpMax.DK, KD, HKD,KDCNB-P▲ Breaker may be used as main.CND, CHND, CNDCFigure 14-7. Layout for Branch and Horizontally Mounted Main Devices — PRL4B BAB and QBHW breakers with shunt trips require one additional pole space, i.e., 1-pole is 2-pole size, 2-pole is 3-pole size, and 3-pole is 4-pole size. If panel contains only BAB or QBHW branch breakers, use a PRL1a panelboard. GHB, HGHB or GHQ breakers cannot be mixed on same subchassis as BAB, QBHW. If panel contains only GHB, HGHB or GHQ branch breakers, use a PRL2a panelboard. When only one single-pole breaker of the group is required on either side of chassis, the single-pole breaker space required changes from 1X to 2X. Minimum 36-inch (914.4 mm) wide box is required if optional #6 – 300 kcmil lug is required. MDL main breaker in 24-inch (609.6 mm) wide box, refer to Page 14-33. Optional 750 kcmil terminal requires 44-inch (1117.6 mm) wide box.Note: See Page 14-33 for MLO or Neutral and Vertically Mounted Mains space requirements.CA08101001EFor more information visit: www.eaton.com
14-36<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL4February 2007Layout and Sizing — PRL4FMain Lug (MLO), Main Switch, Neutral, Through-Feed (TFL)and Sub-Feed Lug (SFL) “X” Space Requirements. (For otherconfigurations not shown, refer to Eaton.)* = Space available for branch devices. For device sizing,see Figure 14-10 on Page 14-38.• = Blank means no bus under cover, to meet NEC cablebending space.Standard Main Lug, Through-Feed and Sub-Feed Lugs (500 kcmil Maximum)MLO, SFLMLO, TFLMain Switch with Neutral (when required)(500 kcmil Maximum)10XN10XN7XNMain Switch22X250 A , 400 A ,600 A , 800 A*7X*Through-Feed Lugs200 A, 400 A,600 AMain Switch**7X*NMLO3Ph 4W, 3Ph 3WMLO, TFL3Ph 4W3Ph 3W3Ph 4W,3Ph 3W400 A and 600 A Vertically Mounted Main Switch12XN12XN800 A 25X1200 A 26X141200 A2X*Blank7X*Through-FeedLugs800 A,1200 A7X*N800 A & 1200 A Vertically MountedMain Switch 36-inch (914.4 mm) or44-inch (1117.6 mm)Wide Box3Ph 4W, 3Ph 3W3Ph 4WOptional Main Lugs, Through-Feed and Sub-Feed Lugs (750 kcmil Maximum)MLO, SFLMLO, TFL20XN20XN13X13X250 A , 400 A ,600 A , 800 A**250 A, 400 A,600 A, 800 A**3XBlank9XThrough-Feed Lugs3XBlank9XThrough-Feed Lugs3Ph 4W3Ph 3WMLOMLO, TFL20XN20XN15X15X1200 A**1200 A**5XBlank11XThrough-Feed Lugs5XBlank11XThrough-Feed Lugs3Ph 4W3Ph 3WFigure 14-8. PRL4F Layout Sub-Feed lugs are available 250 – 600 amperes, for 600 ampere use 1200 ampere “A” space. 800 ampere and 1200 ampere mains available only in vertical mounting.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL414-37Panel Layout and DimensionsTo determine the dimensions of a givenpanelboard enclosure, make a layoutsketch by fitting together the main,branch and lug modules according to theappropriate tables in the layout guide.Assign “X” units to each module asshown and obtain a total “X” number.The height of the enclosure is relatedto the total “X” units in the layout asshown in Table 14-34. Three standardbox heights are available to accommodateany and all layout arrangements.“X” unit totals that do not exactlymatch those in Table 14-34 must berounded off to the next higher standard(38X, 50X).If a calculated “X” total for a panelexceeds 50X, the panel must be splitinto two or more separate sectionswith “X” space for through-feed lugsfigured in for all but one section. If aneutral is required, a separate neutralbar and appropriate “X” space mustbe included in each section.Layout Example■ PRL4F, 3-phase 4-wire, 208Y/120 voltcomplete with 400 ampere mainswitch and the following branches:❑ 1 – 200 A/3-Pole❑ 2 – 100 A/3-Pole❑ 2 – 30 A/3-PolePanel to have short circuit rating of100,000 amperes symmetrical.Reference Figure 14-91. From layout guide, total “X”height of panel = 43X.2. Rounded off to next higherstandard = 50X.3. From Table 14-34, enclosureheight for 50X panel = 90 inches(2286.0 mm).4. Width = 36 inches (914.4 mm).5. Enclosure depth is standard for allPRL4 panelboards = 11.31 inches(287.0 mm).Table 14-34. Box Dimensions — PRL4F“X”Units38X50X38X50XCatalogNumberBX3673BX3690BX4473BX4490Figure 14-9. Type PRL4F Layout ExampleNote: In the above example if a horizontallymounted 400 ampere main switch wereused, the enclosure size would be73.50 H x 44.00 W x 11.31 D (1866.9 mm H x1117.6 mm W x 287.0 mm D) Box depth is 10.40-inch (264.2 mm) cover adds .90-inch (22.8 mm) to depth.Note: Flush trims not available on PRL4F panels.Top and Bottom Gutters10.63 inches (269.9 mm) minimum.Side Gutters — Minimum■ 36-inch (914.4 mm) wide box:❑ 8-inch (203.2 mm) — 200 ampere maximum❑ 6-inch (152.4 mm) 400 — 1200 ampere maximum■ 44-inch (1117.6 mm) wide box:❑ 10-inch (254.0 mm) 200 — ampere maximum❑ 8-inch (203.2 mm) 400 — 1200 ampere400 A Neutral 7X30 A/3P 30 A/3P 4X100 A/3P 100 A/3P 4X200 A/3P 6X400 A 3-Pole 22XMain Switch(Vert. Mounted)Total =43XInchesmmHeight Width Depth Height Width Depth 73.5090.0073.5090.0036.0036.0044.0044.0011.3111.3111.3111.311866.92286.01866.92286.0914.4914.41117.61117.6287.0287.0287.0287.014CA08101001EFor more information visit: www.eaton.com
14-38<strong>Panelboards</strong>Pow-R-Line C <strong>Panelboards</strong>PRL4February 2007Fusible to Breaker TransitionRequires 1X Filler1X30 Amperes 30 Amperes4X60 Amperes 60 Amperes4X100 Amperes250 Volts Max.100 Amperes100 Amperes250 Volts Max.200 AmperesMain or Branch Switch36-inch (914.4 mm) Wide Box4X5X6X100 Amperes 100 Amperes5X400 AmperesBranch Switch9X(11X WithShunt Trip)14600 AmperesBranch Switch11X200 Amperes 200 Amperes6X400 AmperesMain or Branch600 AmperesMain or Branch800 AmperesBranch44-inch (1117.6 mm) Wide Box9X11X11X(11X WithShunt Trip)(16X WithShunt Trip)1200 AmperesBranch15X(16X WithShunt Trip)Figure 14-10. Branch and Horizontally Mounted Main Device Layout — PRL4F▲ Fusible switch may be used as horizontally main.● 400 and 600 ampere horizontally mounted feeder switches in 36-inch (914.4 mm) or 44-inch (1117.6 mm) wide box. 400 and 600 amperehorizontally mounted main switches only in 44-inch (1117.6 mm) wide box. For vertically mounted main see Page 14-36 for sizing.Note: See Page 14-36 for MLO or Neutral and Vertically Mounted Main space requirements.For more information visit: www.eaton.comCA08101001E
February 2007Product Description■ 240 Vac maximum.■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire, 1-phase 2-wire.■ 225 ampere maximum mains.■ 100 ampere maximum branchbreakers.■ Bolt-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additionalinformation.<strong>Panelboards</strong>Column TypeType PRL1a-LXProduct SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-35. Base Prices — PRL1a-LXAmpereRatingMain Lug Only100225Main Breaker100100100100100100100100100255255225225InterruptingRating (kA Sym.)240 Vac——10182222426565100100224265100BreakerType——BABEHDQBHWEDBEDSEDFDEDHHFDEDBEDSEDEDHPrice U.S. $3-Phase4-Wire1-Phase 3-Wire,1-Phase 2-Wire3-Phase3-Wire14-39Table 14-36. Branch Circuit Breakers — PRL1a-LXAmpereRatingInterrupting BreakerRating (kA Sym.) Type240 Vac Price U.S. $1-Pole120 V2-Pole120/240 V2-Pole240 V 3-Pole240 VType PRL1a-LX, Column TypeApplication Description■ Lighting and appliance branchpanelboard.■ Column mounting width.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ See Pages 14-5 through 14-18 foradditional information.Standards and Certification■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Options and Accessories■ Pullbox and trough extensions.■ See also Page 14-46.Layout and Sizing■ Refer to Page 14-40.15 – 607080 – 10015 – 50 15 – 50 15 – 2015 – 2015 – 3015 – 3015 – 607080 – 10015 – 3015 – 3015 – 2015 – 20Provision — — 1-pole breakers are rated 120 Vac maximum. 240 volt breakers must be used on 3-phase,3-wire, 240 volt delta systems or on the highleg of a midpoint delta grounded system. 50 ampere devices are available as 2-pole only.Table 14-37. Pull Box With Extension TroughIncludes pull box with trough extension.For additional trough extensions,refer to Table 14-38.DescriptionNeutral Bars10101010101010101022222222222222Pullbox with 36" TroughPullbox with 48" TroughPullbox with 60" TroughPullbox with 72" TroughPullbox with 84" TroughCatalogNumberXCTXB036XCTXB048XCTXB060XCTXB072XCTXB084BABBABBABQBGF QBGFEP QBAF QBAG BABRP BABRSP QBHWQBHWQBHWQBHGF QBHGFEP QBHAF QBHAG PriceU.S. $When Column Type panels are furnishedwith trough extensions and pull box, theneutral bar will be placed in the pull boxunless otherwise specified. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. Solenoid operated breaker.When troughs and pull box are not furnished,the neutral bar will be located onthe panel at the same end as the main.Table 14-38. Additional Trough ExtensionsWidth and depth are the same as thepanelboard.LengthInches36.0048.0060.0072.0084.00mm914.41219.21524.01828.82133.6CatalogNumberCTXB036CTXB048CTXB060CTXB072CTXB084PriceU.S. $Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE914CA08101001EFor more information visit: www.eaton.com
14-40<strong>Panelboards</strong>Column TypeType PRL1a-LXFebruary 200714Box Sizing and SelectionAssembled Circuit Breaker <strong>Panelboards</strong>Box size, box and trim catalognumbers for standard Column Typepanelboards listed are availablefrom Tables 14-40 and 14-41.Instructions1. Using description of the requiredpanelboard, select the rating andtype of main required.a. 100 ampere panelboards —Table 14-40.b. 225 ampere panelboards —Table 14-41.2. Count the total number of branchcircuit poles, including provisions,required in the panelboard. Do notcount main breaker poles. Convert2- or 3-pole branch breaker tosingle poles, i.e., 3-pole breaker,count as 3 poles. Determine subfeedbreaker or through-feed lugrequirements.3. Select the panelboard mainampere rating from Tables 14-40or 14-41.4. Panelboard Type from firstcolumn, main breaker Frame andDesignation, if applicable fromsecond column, and sub-feedbreaker Frame and Designation, ifapplicable, from the third column.5. From Step #2, determine the numberof branch circuits in Column 4.6. Read box size, box and trimcatalog numbers across columnsto the right. All panels are surfacemounted.CabinetsBoxes and trims are code-gauge steel,ANSI-61 light gray painted finish.Boxes are furnished without knockouts.Standard depth is 6.00 inches(152.4 mm). Standard width is8.63 inches (219.1 mm).Top and Bottom Gutters4.50 inches (114.3 mm) minimum.Left Side Gutter4.38 inches (111.2 mm) minimum.Pull BoxPull box is furnished without knockouts.Standard dimensions:Table 14-39. Pull Box DimensionsHeight Width DepthInches mm Inches mm Inches mm12.00 304.8 16.00 406.4 6.00 152.46.00(152.4)6.00(152.4)AdditionalExtensions(If Required)HBoxHeight16.00(406.4)12.00(304.8)8.63(219.1)Figure 14-11. PRL1a-LX Trough Extension,Dimensions in Inches (mm)Trough ExtensionWhen extension troughs are used,Section 362-5 of the National <strong>Electric</strong>alCode, reading as follows, should beobserved: 362-5. Number of Conductors.Wireways shall not contain morethan 30 conductors at any cross section,unless the conductors are for signalcircuits or are control conductorsbetween a motor and its starter andused only for starting duty. The sumof the cross-sectional areas of all containedconductors at any cross sectionof a wireway shall not exceed 20 percentof the interior cross-sectional area ofthe wireway.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Column TypeType PRL1a-LX14-41Box Sizing and Selection (Continued)Table 14-40. 100 Ampere Maximum PRL1a-LX Column Type Panelboard SizingPanelboardTypesMain BreakerTypesMounting :(H) = Horizontal(V) = VerticalSub-FeedBreaker TypesVerticalMountingMaximumNumberof BranchCircuitsIncludingProvisionsBox Dimensions Inches (mm)Height Width DepthBoxCatalogNumberTrimCatalogNumber Main BreakerMain Lugs or Main BreakerMain Lugs or Main Breakerwith 100 A Through-Feed Lugsor Sub-Feed BreakerBAB, QBHW(H)EHD, EDB, EDS,ED, FD, HFD(V)EHD, EDB, EDS,ED, FD, HFD(V) Add suffix B to trim catalog number for bottom fed panelboards (i.e., LTC969SB).————27393042EHD, FD, HFD 304269.00 (1752.6)81.00 (2057.4)69.00 (1752.6)81.00 (2057.4)78.00 (1981.2)90.00 (2286.0)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)YSC969YSC981YSC969YSC981YSC978YSC990LTC969SLTC981SLTC969SLTC981SLTC978SLTC990STable 14-41. 225 Ampere Maximum PRL1a-LX Column Type Panelboard SizingPanelboardTypesMain BreakerTypesSub-FeedBreaker TypesMaximumNumberof BranchCircuitsIncludingProvisionsBox Dimensions InchesVertical Mounting Height Width DepthBoxCatalogNumberTrimCatalogNumber Main Lugs or Main BreakerMain Lugs or Main Breakerwith 225 A Through-Feed Lugsor Sub-Feed BreakerEDB, EDS,ED, EDHEDB, EDS,ED, EDH Add suffix B to trim catalog number for bottom fed panelboards (i.e., LTC969SB).——EHD, FD, HFD,EDB, EDS, ED,EDH3042304269.00 (1752.6)81.00 (2057.4)78.00 (1981.2)90.00 (2286.0)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)YSC969YSC981YSC978YSC990LTC969SLTC981SLTC978SLTC990S14CA08101001EFor more information visit: www.eaton.com
14-42<strong>Panelboards</strong>Column TypeType PRL2a-LXFebruary 2007Product Description■ 480Y/277 Vac maximum (125 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire, 1-phase 2-wire.■ 225 ampere maximum mains.■ 100 ampere maximum branchbreakers.■ Bolt-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additionalinformation.Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-42. Base Prices — PRL2a-LXAmpere Interrupting Rating (kA Symmetrical) Breaker Price U.S. $Rating240 Vac 480Y/277 Vac 125/250 VdcType3-Phase4-Wire1-Phase 3-Wire ,1-Phase 2-WireMain Lug Only100225——Main Breaker1001001001001002252252252256518651002006565100200——14143565100—3565100——1410102222—102222 These system voltages apply to 240 volts.——GHBEHDFDHFDFDCEDFDHFDFDC3-Phase3-Wire14Type PRL2a-LX, Column TypeApplication Description■ Lighting and appliance branchpanelboard.■ Column mounting width.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ See Pages 14-5 through 14-18 foradditional information.Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Options and Accessories■ Pullbox and trough extensions.■ See also Page 14-46.Layout and Sizing■ Refer to Page 14-43.Table 14-43. Branch Circuit Breakers — PRL2a-LXAmpereRating15 – 2015 – 2025 – 6070 – 10015 – 3015 – 2015 – 30 Interrupting ratings in this column are applicable to 120 Vac for 1-pole breakers. At 480 volts, must be used on 480Y/277 volt grounded wye systems only. Solenoid operated breaker. GFP for 30 mA equipment protection. Requires two pole spaces.Table 14-44. Pull Box With Extension TroughIncludes pull box with trough extension.For additional trough extensions,refer to Table 14-45.Neutral BarsInterrupting Rating (kA Symmetrical) Breaker Price U.S. $240 Vac 480Y/277 Vac 125/250 VdcType1-Pole 2-Pole 3-Pole6565656565656514141414251414—141414———When Column Type panels are furnishedwith trough extensions and pull box, theneutral bar will be placed in the pull boxunless otherwise specified.When troughs and pull box are not furnished,the neutral bar will be located onthe panel at the same end as the main.GHQ GHB GHB GHB HGHB GHQRSP GHBS 15 – 60 — 14 — GHBGFEP Provision — — — —DescriptionPullbox with 36" TroughPullbox with 48" TroughPullbox with 60" TroughPullbox with 72" TroughPullbox with 84" TroughCatalogNumberXCTXB036XCTXB048XCTXB060XCTXB072XCTXB084PriceU.S. $Table 14-45. Additional Trough ExtensionsWidth and depth are the same as thepanelboard.LengthInches36.0048.0060.0072.0084.00mm914.41219.21524.01828.82133.6CatalogNumberCTXB036CTXB048CTXB060CTXB072CTXB084PriceU.S. $Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Column TypeType PRL2a-LX14-43Box Sizing and SelectionAssembled Circuit Breaker <strong>Panelboards</strong>Box size, box and trim catalognumbers for standard column typepanelboards listed are availablefrom Tables 14-47 and 14-48.Instructions1. Using description of the requiredpanelboard, select the rating andtype of main required.a. 100 ampere panelboards —Table 14-47.b. 225 ampere panelboards —Table 14-48.2. Count the total number of branchcircuit poles, including provisions,required in the panelboard. Do notcount main breaker poles. Convert2- or 3-pole branch breaker tosingle poles, i.e., 3-pole breaker,count as 3 poles.Determine sub-feed breaker orthrough-feed lug requirements.3. Select the panelboard mainampere rating from Tables 14-47or 14-48.4. Panelboard Type from first column,main breaker Frame andDesignation, if applicable fromsecond column, and sub-feedbreaker Frame and Designation, ifapplicable, from the third column.5. From Step #2, determine the numberof branch circuits in Column 4.6. Read box size, box and trimcatalog numbers across columnsto the right. All panels are surfacemounted.CabinetsBoxes and trims are code-gauge steel,ANSI-61 light gray painted finish.Boxes are furnished without knockouts.Standard depth is 6.00 inches(152.4 mm). Standard width is8.63 inches (219.1 mm).Top and Bottom Gutters4.50 inches (114.3 mm) minimum.Left Side Gutter3.31 inches (84.2 mm) minimum.Pull BoxPull box is furnished without knockouts.Standard dimensions:Table 14-46. Pull Box DimensionsHeight Width DepthInches mm Inches mm Inches mm12.00 304.8 16.00 406.4 6.00 152.46.00(152.4)6.00(152.4)AdditionalExtensions(If Required)HBoxHeight16.00(406.4)12.00(304.8)8.63(219.1)Figure 14-12. PRL2a-LX Trough Extension,Dimensions in Inches (mm)Trough ExtensionWhen extension troughs are used,Section 362-5 of the National <strong>Electric</strong>alCode, reading as follows, shouldbe observed: 362-5. Number ofConductors. Wireways shall notcontain more than 30 conductorsat any cross section, unless theconductors are for signal circuits orare control conductors between amotor and its starter and used onlyfor starting duty. The sum of thecross-sectional areas of all containedconductors at any cross section of awireway shall not exceed 20 percentof the interior cross-sectional areaof the wireway.14CA08101001EFor more information visit: www.eaton.com
14-44<strong>Panelboards</strong>Column TypeType PRL2a-LXFebruary 2007Box Sizing and Selection (Continued)Table 14-47. 100 Ampere Maximum PRL2a-LX Column Type Panelboard SizingPanelboardTypesMain BreakerTypesMounting:(H) = Horizontal(V) = VerticalSub-FeedBreaker TypesVerticalMountingMaximumNumberof BranchCircuitsIncludingProvisionsBox Dimensions InchesHeight Width DepthBoxCatalogNumberTrimCatalogNumber Main BreakerMain Lugs or Main BreakerMain Lugs or Main Breakerwith 100 A Through-Feed Lugsor Sub-Feed BreakerGHB(H)EHD, FDHFD, FDC(V)EHD, FDHFD, FDC(V) Add suffix B to trim catalog number for bottom fed panelboards (i.e., LTC969SB).————27393042EHD, FD, HFD 304269.00 (1752.6)81.00 (2057.7)69.00 (1752.6)81.00 (2057.7)78.00 (1981.2)90.00 (2286.0)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)YSC969YSC981YSC969YSC981YSC978YSC990LTC969SLTC981SLTC969SLTC981SLTC978SLTC990STable 14-48. 225 Ampere Maximum PRL2a-LX Column Type Panelboard SizingPanelboardTypesMain BreakerTypesSub-FeedBreaker TypesMaximumNumberof BranchCircuitsIncludingProvisionsBox Dimensions InchesVertical Mounting Height Width DepthBoxCatalogNumberTrimCatalogNumber 14Main Lugs or Main BreakerMain Lugs or Main Breakerwith 225 A Through-Feed Lugsor Sub-Feed BreakerED, FDHFD, FDCED, FDHFD, FDC Add suffix B to trim catalog number for bottom fed panelboards (i.e., LTC969SB).——EHD, FD, HFD,ED, EDH3042304269.00 (1752.6)81.00 (2057.7)78.00 (1981.2)90.00 (2286.0)8.63 (219.2)8.63 (219.2)8.63 (219.2)8.63 (219.2)6.00 (152.4)6.00 (152.4)6.00 (152.4)6.00 (152.4)YSC969YSC981YSC978YSC990LTC969SLTC981SLTC978SLTC990SFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Column TypeBoxes and Trims14-45Boxes and Trims Only — Type 1Table 14-49. Types PRL1a, PRL2a and PRL3a (400 Amperes Maximum)Box Dimensions Height YS Box LT Trim EZ Box EZ Trim Inches mm CatalogNumberPriceU.S. $CatalogNumberPriceU.S. $CatalogNumberPriceU.S. $CatalogNumberPriceU.S. $20.00-inch W x 5.75-inch D(508.0 mm W x 146.1 mm D) EZ box must be used with EZ trim.36.0042.0048.0060.0072.0090.00914.41066.81219.21524.01828.82286.0YS2036YS2042YS2048YS2060YS2072YS2090LT2036S or FLT2042S or FLT2048S or FLT2060S or FLT2072S or FLT2090S or FEZB2036REZB2042REZB2048REZB2060REZB2072REZB2090REZT2036S or FEZT2042S or FEZT2048S or FEZT2060S or FEZT2072S or FEZT2090S or FTable 14-50. Type PRL3a (600 Amperes)Box Dimensions Height YS Box LT Trim EZ Box EZ Trim Inches mm CatalogNumberPriceU.S. $CatalogNumberPriceU.S. $CatalogNumberPriceU.S. $CatalogNumberPriceU.S. $20.00-inch W x 5.75-inch D(508.0 mm W x 146.1 mm D) EZ box must be used with EZ trim.36.0048.0060.0072.0090.00914.41219.21524.01828.82286.0YS2036YS2048YS2060YS2072YS2090LTV2036S or FLTV2048S or FLTV2060S or FLTV2072S or FLTV2090S or FEZB2036REZB2048REZB2060REZB2072REZB2090REZTV2036S or FEZTV2048S or FEZTV2060S or FEZTV2072S or FEZTV2090S or FTable 14-51. Type PRL3a (800 Amperes)Box Dimensions Height YS Box LT Trim28.00-inch W x 5.75-inch D(711.2 mm W x 146.1 mm D)Inches mm CatalogNumber36.0048.0060.0072.0090.00914.41219.21524.01828.82286.0YS2836YS2848YS2860YS2872YS2890PriceU.S. $CatalogNumberLTV2836S or FLTV2848S or FLTV2860S or FLTV2872S or FLTV2890S or FPriceU.S. $14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-46<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, ColumnFebruary 2007Table 14-52. Modifications — Alphabetical IndexModification Item Available on Panelboard TypesPRL1a PRL2a PRL3a PRL4B PRL4F Column Type 14Ambient Compensating BreakersBus DensityCabinets — Special: Types 2, 3R, 4, 4X, 12Complete AssemblyCompression Type Lugs, Mains OnlyConcealed Trim Clamps (LT Trim)Conduit CoversCopper LugsCopper Main BusDirectory Frame — MetalDoors, SpecialFungus ProofGround BarElectronic Trip UnitsGround Fault Protection (Zero Sequence)Handle Lockoff DeviceHinges, Special (LT Trim)Increased DimensionsIncreased Panel Bus RatingInteriors to Fit Existing BoxesLocks, Special (LT Trim)Metering DevicesMolded Case SwitchesNameplates EngravedNeutral Rated 200%Painting and Special CoatingPermanent Circuit NumbersRemote Control Switches (ASCO 920)Service EntranceShunt TripsSplit Bus or Meter LoopSub-Feed BreakersSub-Feed LugsSub-Metering, IQ Energy SentinelSurge (Lightning) ArresterTamperproof Screws (LT Trim)Through-Feed LugsTime Clock Space OnlyTouchup PaintTVSS (Transient Voltage Surge Suppression)Terminals, Copper Only for Breakers123456789, 9a, 9b1011121314151617181920213122232425262728293033343235363738394041NoYesYesYesYesYesYesYesYesYesYesYesYesNoNoYesYesYesYesYesYesNoYesYesYesYesYesNoYesYesNoYesYesNoYesYesYesYesYesYesYes Where modifications are listed as available for Column Type panelboards (PRL1a–LX, PRL2a–LX), the list price additions are the same as shownfor PRL1a and PRL2a panelboards unless shown otherwise.NoYesYesYesYesYesYesYesYesYesYesYesYesNoNoYesYesYesYesYesYesNoYesYesYesYesYesNoYesYesNoYesYesNoYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesNoNoYesYesYesYesYesYesNoYesYesYesYesYesYesYesYesYesYesYesNoYesYesYesYesYesYesYesYesYesYesYesYesNoYesYesYesYesYesYesYesYesYesYesYesNoNoYesYesYesYesYesYesYesYesNoYesYesNoNoYesYesYesYesYes—YesYesYes—YesYesYesYesNoYesYesYesYesYesYesYes—YesStd.YesNoNoYesYesYesNoYesYesYesYesNoYesYesNoNoYesNoYesYesYes—YesYes—NoYesNoYesYesNoNoYesStandardNoYesYesYesNoNoYesNoNoNoNoNoNoYesYesYesYesYesNoNoYesNoYesNoNoNoYesYesNoYesNoYesFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, Column14-471. Ambient Compensating BreakersFor ambient compensating breakers(where available) in lieu of standardbreakers, add 10 percent to panelboardbranch breaker and to mainbreaker list prices, if required.(Not UL listed.)2. Bus DensityMain bus ampere rating is determinedby UL listed temperature test. For 750ampere per square inch aluminum or1000 ampere per square inch copper,make price addition as follows:Table 14-53. Modification 2PanelTypeMaximumAmperesPriceU.S. $Aluminum — 750 Amperes per Square InchPRL1a, 2a 100225400PRL3a 250400PRL4 400800Copper — 1000 Amperes per Square InchPRL1a, 2a 100225400PRL3a 250600PRL4 4001200Note: Copper bus density adder is in additionto copper bus price per modification 9.3. Special Cabinet (Box) ConstructionTable 14-54. Modification 3ModificationType 1 Enclosure28-inch (711.2 mm) wide in place ofstandard 20-inch (508.0 mm) widePRL1a, PRL2a, PRL3aType 2 Enclosure(Drip-proof with gasketed trim)PRL1a, PRL2a, PRL3a(20-inch (508.0 mm) wide)Type 3R EnclosurePRL1a, PRL2a(20-inch (508.0 mm) wide)PRL1a, PRL2a(28-inch (711.2 mm) wide)PRL3a (20-inch (508 mm) wide)(600 ampere maximum)PRL3a (28-inch (711.2 mm) wide)(600 ampere maximum)PRL4(24-inch (609.6 mm) or36-inch (914.4) wide only)PriceU.S. $ At 600 amperes, PRL3a requires the additionof density rated copper bus for Type 3R or12 enclosure.Table 14-54 Modification 3 (Continued)ModificationPriceU.S. $Type 12 EnclosurePRL1a, PRL2a(20-inch (508.0 mm) wide)PRL1a, PRL2a(28-inch (711.2 mm) wide)PRL3a (20-inch (508 mm) wide)(600 ampere maximum)PRL3a (28-inch (711.2 mm) wide)(600 ampere maximum)PRL4(24-inch (609.6 mm) or36-inch (914.4) wide only)Must also add bus density pricefrom Modification 2 for PRL4Type 4 Enclosure orType 4X Stainless Steel EnclosureRefer to Eaton At 600 amperes, PRL3a requires the additionof density rated copper bus for Type 3R or12 enclosure.4. Complete AssemblyComplete assembly of panelboardbox, interior and trim prior to shipmentwhen required.Table 14-55. Modification 4DescriptionAdd per Panel5. Compression Main Lugs — Type VCELFor other terminal types and box sizes,refer to Eaton.Table 14-56. Modification 5MainAmperes100225250400 (PRL1a, 2a, 3a)400 (PRL4)600 (PRL3a)600 (PRL4)800 (PRL4)1200Wire Rangeand No. of LugsPer Phase(1) #8 – 1/0(1) #4 – 300 kcmil(1) #2/0 – 500 kcmil(2) #2/0 – 500 kcmil(2) 500 – 750 kcmil(2) #2/0 – 500 kcmil(2) 500 – 750 kcmil(3) 500 – 750 kcmil(4) 500 – 750 kcmilTable 14-57. Modification 5 —Box Height AdditionsMainAmperes100225250400600PRL1a,PRL2a00—0—PRL3awithoutNeutral0X—2X0X0XPriceU.S. $PriceU.S. $PerPanelPRL3awithNeutral0X—5X0X0XMaximum size for PRL1a and PRL2a panels:1 – 750 kcmil per phase, or 2 – 500 kcmil perphase. For PRL4 panels, see layout pages.6. Concealed Trim Clamps — LT TrimTable 14-58. Modification 6DescriptionPriceU.S. $Add per panelPRL1a, PRL2a, PRL3a7. Conduit CoversFabricated sheet metal to cover openconduits above and/or below standardType 1 box.Table 14-59. Modification 7Cover Type Price U.S. $Per FootConduit Enclosing Shield(open back)PRL1a, PRL2a, PRL3aPRL4 — Refer to EatonConduit Enclosure (solid back)PRL1a, PRL2a, PRL3aPRL4 — Refer to Eaton8. Copper LugsOptional copper mechanical mainlugs only. (Includes main incomingneutral lug.)Table 14-60. Modification 8MainAmperes1002252504006008001200Wire Range and Numberof Lugs Per Phase(1) #14 – 1/0(1) #6 – 250 kcmil(1) #6 – 250 kcmil(2) #1/0 – 600 kcmil(2) #1/0 – 600 kcmil(2) #1/0 – 600 kcmil(3) #1/0 – 600 kcmilTable 14-61. Modification 8 —Box Height AdditionsMainAmperes1002252504006008001200PRL1a,PRL2a00—0———PRL3awithoutNeutral0X—0X0X1X——9. Copper Main BusTable 14-62. Modification 9Main BusAmpereRating100225 – 2504006008001200PRL3awithNeutral0X—0X0X1X——PriceU.S. $PRL4——0X0X0X0X0XPrice U.S. $ Addition Per PanelPanel TypePRL1a,PRL2aPRL3a PRL4Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE914CA08101001EFor more information visit: www.eaton.com
14-48<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, ColumnFebruary 2007149a. Silver-Plated Copper Main BusTable 14-63. Modification 9aMain BusAmpereRating100225 – 2504006008001200Price U.S. $ Addition Per PanelPanel TypePRL1a,PRL2aPRL3a PRL49b. Tin-Plated Copper Main Bus(PRL1a, 2a, 3a, Only)Table 14-64. Modification 9bMain BusAmpereRating100225 – 250400600800Price U.S. $ Addition Per PanelPanel TypePRL1a, PRL2a PRL3a10. Directory Frame — MetalTable 14-65. Modification 10Frame Type Price U.S. $Metal Frame, Plastic Cover11. Trim and Door Modifications —Special Fronts and DoorsTable 14-66. Modification 11Description Price U.S. $AdditionDoor-in-door, one door overinterior and one whichexposes gutter. (LT Trim)(PRL1a, PRL2a, PRL3a only)Common trim for two sectionpanels with boxes boltedtogether. (LT Trim)(PRL1a, PRL2a, PRL3a only)Standard flush lock withquarter turn fasteners at topand bottom of trim door (LT Trim)(standard on doors 48-inch(1219.2 mm) high and over).(PRL1a, PRL2a, PRL3a only)To provide a trim with alockable door for PRL4 panels(door-in-door is standard withthis adder). Includes Nationallock with standard keying. Add per panel Extra depth box is required.Box will be 12.82-inch (325.6 mm) deep.12. Fungus ProofingFor fungus proofing external portionsof circuit breakers and all non-metallicparts, add 10 percent of total panelboardlist price. For fungus proofingfusible switches and all non-metallicparts, add 20 percent of total panelboardlist price.13. Ground BarTable 14-67. Modification 13PanelTypePrice U.S. $AluminumTerminal Barfor Aluminumor Copper CableStd.CopperTerminal Barfor CopperCable OnlyInsulated/ Std. Insulated/Isolated Isolated PRL1aPRL2aPRL3aPRL4Column TypeIn Pull BoxIn Gutter For PRL1a, 2a, 3a and Column Type panelboards.The insulated/isolated ground barincludes a standard ground bar.14. Electronic Trip Units (Type PRL4 Only)Table 14-68. Modification 14 —Applies to 310 and 310+ Trip UnitsDescription Price U.S. $AdditionK-, L- and M-Frame Circuit Breaker(3-pole only)Digitrip RMS310 LSDigitrip RMS310 LSIDigitrip RMS310 LSG Digitrip RMS310 LSIG N-Frame Circuit BreakerDigitrip RMS310 LSDigitrip RMS310 LSIDigitrip RMS310 LSG Digitrip RMS310 LSIG Digiview Ammeter for 310+Trip Unit Main breaker only.15. Zero Sequence Ground Fault ProtectionFor main devices only (circuit breakersor FDPW switch) in PRL4 assembledpanels. Available in 250 – 1200ampere panels.Price includes current monitors,ground bar, static sensor, shunt trip,necessary space, mounting and connectingin panelboards. Price does notinclude circuit breaker or FDPW switch.Zero sequence ground fault is availablewith the following family ofmain devices:Table 14-69. Modification 15Main Device Price U.S. $EachJD, KD, LD, MDL, ND, LCL,LA-P, NB-PFDPW Switches(400 – 1200 amperes)16. Circuit Breaker Handle Lockoff DevicesTable 14-70. Modification 16Breaker Types Price U.S. $EachNon-PadlockableBAB, QBHW, GHB, EHD, FDB,FD, ED, EDH, EDC, HQP, QPHWJD, KD, MDL, NDPadlockableEHD, FDB, FD, HFD, FDC, ED, EDH,EDC, GHB, BAB, QBHW, HQP,QPHWJD, KD, LD, MDL, NDDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, Column14-4917. Special Hinges — LT TrimPiano hinges in lieu of standard hinges.Table 14-71. Modification 17Description Price U.S. $Add for each panel door18. Increased Dimensions(PRL1a, PRL2a and PRL3a Only)Type 1 Enclosure OnlyTable 14-72. Modification 18Description Price U.S. $Increased End Gutters4 inch (101.6 mm) Top or Bottom7 inch (177.8 mm) Top or Bottom12 inch (304.8 mm) Top or BottomIncreased Side Gutters4 inch (101.6 mm) Left or Right7 inch (177.8 mm) Left or Right12 inch (304.8 mm) Left or Right19. Increased Panel Main Bus RatingTable 14-73. Modification 19PanelTypePRL1a, PRL2a, PRL3a100 – 225/250 A225 – 400 A400 – 600 A (PRL3a)PRL4250 – 400 A400 – 600 A600 – 800 A800 – 1200 APrice U.S. $3Ph 4W 1Ph 3W20. Interior and Fronts to Fit Existing BoxesRefer to Eaton.21. Special LocksTable 14-74. Modification 21DescriptionPriceU.S. $LT Type TrimYale 511S with rosetteYale 4651S (LL803 Key)Master keying — above locks orstandard lock — per panelboardCorbin 15767 (Cat. #60 Key)PRL1a, PRL2a, PRL3aTee handle and 3-point catchPRL1a, PRL2a, PRL3aNational metal lock with standardkeyingPRL1a, PRL2a, PRL3aNational metal lock with GE75keywayPRL1a, PRL2a, PRL3a, PRL4EZ Type TrimStandard Lock, Keyed GE75Standard Lock, Keyed to Corbin TEU-1Standard Lock, Keyed to Corbin Cat 60Standard Lock, Keyed to Corbin WEM122. Molded Case SwitchesThe following table gives list pricedeductions when molded case switchesare substituted for standard breakers:Table 14-75. Modification 22Not UL ListedBreakerFrameEHDFDJDDKKDLDMDLNDMax.Volts480600600240600600600600Max.Amps100225250400400600800120023. Nameplates, EngravedTable 14-76. Modification 2324. Neutral Rated 200%Table 14-77. Modification 24Table 14-78. Modification 24 —Box Height AdditionsPrice U.S. $Deduction3-Pole 2-PoleType Price U.S. $Mastic back and installed bypurchaser, per nameplateFixed to panel trim with twoscrews or rivets, per nameplatePRL1a, PRL2a, PRL3a onlyMainBusRating100225250400600MainBusRating100225250400600NeutralRating2254505008001200NeutralRating2254505008001200Price U.S. $PRL1a, PRL3aPRL2aPRL1a,PRL2a00—0—PRL3a0X—3X3X3XPRL4PRL4——0X0X0XNote: Prices and dimensions basedon mechanical lugs. For compression orcopper lugs, refer to Eaton.For 800 and 1200 ampere PRL4with 200% neutral, refer to Eaton.25. Painting and Special CoatingsStandard boxes are code-gauge galvanizedsheet steel. Standard trims arecode-gauge sheet steel with a rustinhibiting phosphatized coating andfinished with ANSI-61.Table 14-79. Modification 25Description Price U.S. $Each BoxPainted Boxes (ANSI-61)Painted Trims or Boxes(other than ANSI-61)26. Permanent Circuit NumbersTable 14-80. Modification 26Description Price U.S. $Per PanelTo provide permanentlyattached Micarta circuitnumbers.27. Remote Control Switches — ASCO 920<strong>Electric</strong>ally operated, mechanicallyheld remote control switch directlymounted to panelboard bus for total orsplit bus switching applications.(For split bus applications, make priceaddition from Modification 30.)480 Vac maximum short circuit rating ofpanelboard will be 22 kAIC maximum.List prices include complete installationin the panelboard with a screwcover over the switch compartment.Pushbuttons or other control devicesare not included. For control circuitmodifications, refer to Eaton.Table 14-81. Modification 27 —Remote Control Switches (PRL3a Only)Switch RatingAmperes306075100150200225Price U.S. $ Additions3-Pole 2-PoleTable 14-82. Modification 27 —Remote Control Switch ModificationsDescription Price U.S. $Additions2-wire control relay3-wire control relayControl power transformerTo provide hinged cover in placeof standard screw cover14Note: PRL4 with door includes National lockwith standard keying. See Modification 11.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-50<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, ColumnFebruary 20071428. Service EntranceTo provide a Service Entrance Labelas detailed under the “ServiceEntrance Equipment” in applicationconsiderations. Only panelboardsmeeting these requirements can belabeled as such. The requirement fora Service Entrance Label must benoted on order entry. Includes neutraldisconnect link and Service EntranceEquipment Label. (Ground bar notincluded — see Modification 13.)Table 14-83. Modification 28Panel TypePriceU.S. $PRL1a, PRL2a, PRL3aPRL429. Shunt Trip for Main or Branch CircuitBreaker and FDPW SwitchesFor tripping device from a remotepoint. Voltage and frequency must bespecified. Wiring to terminal blocks isnot included. Standard leads extend18-inches (457.2 mm) out of device.Factory installed 120, 240 or 480 Vacshunt trips are available with UL listingas shown in table below. UnderwritersLaboratories listing is not availablefor shunt trip mounted on moldedcase switches.30. Split Bus or Meter Loop (250 A Max.)Panel type PRL3a only. For enclosuresize, refer to Eaton.Table 14-85. Modification 30Main Bus Price U.S. $ AdditionAmperes3Ph 4W, 3Ph 3W 1Ph 3W, 1Ph 2W100 – 25031. Metering Devices (PRL4 Only)IQ digital metering for incoming service.Devices are installed in chassis mountedcompartment with hinged door. StandardCTs (1200 amperes maximum) areincluded with devices. Requires copperbus at 1200 amperes.Table 14-86. Modification 31DeviceIQ 110, CTsIQ 115, CTsIQ 210, CTs(240 V maximum)IQ 220, CTsIQ 230, CTsIQ 230M, CTsIQ 320, CTsIQ 330, CTsIQ 330M, CTsBox HeightAddition13X13X13X13X13X13X16X16X16XPriceU.S. $32. Sub-Metering IQ Energy Sentinel(PRL4 Only)Microprocessor-based breakermounted device to monitor power andenergy (kW, kWH, kW demand). Devicemounts on the load side of 3-pole F-,J- and K-Frame feeder breakers. Unitsare shipped with the interior for fieldinstallation. Minimum box width of36 inches (914.4 mm) is required.Table 14-87. Modification 32IQ EnergySentinelF-Frame 3-pole (150 A maximum)J-Frame 3-poleK-Frame 3-polePriceU.S. $Table 14-84. Modification 29DevicePriceU.S. $BAB, QBHWRequires one additional polespace, i.e., 1-pole is 2-pole size,2-pole is 3-pole size and 3-pole is4-pole size.GHB (3-pole only)All Other Circuit BreakersFDPW Switch (400 – 1200 amperes)Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, Column14-5133. Sub-Feed BreakersTable 14-88. Modification 33 — Panel Types PRL1a, PRL2a, PRL3a. One Breaker Per PanelMaximumAmperes100150225225225225225225225225225225250250250400400400400100150225225225225225225225225225225250250250400400400400Numberof Poles222222222222222222233333BreakerTypeEHDFDBFDHFDFDCEDBEDSEDEDHJDHJDJDCJDHJDJDCDKKDHKDKDCEHDFDBFDHFDFDCInterrupting Rating(kA Symmetrical)240 Volts 480 Volts18186510020022426510065100200651002006565100200181865100200Box HeightAdditionPRL3aPriceU.S. $Note: 225 amperes maximum on Column Type panels. Sub-feed breaker not availableon PRL3a panel with subchassis.Table 14-89. Modification 33 — Panel Type PRL3a Only. Two Breakers Per Panel — Twin MountedMaximumAmperes33333333333333Numberof PolesEDBEDSEDEDHJDHJDJDCJDHJDJDCDKKDHKDKDCBreakerType2242651006510020065100200656510020014143565100————35651003565100—356510014143565100————35651003565100—3565100Interrupting Rating(kA Symmetrical)240 Volts 480 VoltsNANANANANANANANANA14X14X14X14X14X14X15X15X15X15XNANANANANANANANANA14X14X14X14X14X14X15X15X15X15XBox HeightAdditionPRL3aPrice U.S. $TwoBreakers34. Sub-Feed LugsNote: Not available on service entrancepanels with main lugs only (six disconnectrule).Mechanical Al/Cu lugs. Compressionor copper lugs requires additionalprice adder from Modification 5 orModification 8 as appropriate.Available on main lug panels only.Table 14-90. Modification 34MainAmperesBoxHeightAdditionPanel Types PRL1a, PRL2a100 – 225 0XPanel Type PRL3a100 – 250 1XPanel Type PRL4 250 – 4006000X4X Refer to PRL4 layout.35. Surge (Lightning) ArresterTable 14-91. Modification 35Price U.S. $ Addition3Ph 4W,3Ph 3WNote: Arrester is shipped uninstalled andincluded in same carton as interior alongwith necessary mounting bracket for fieldinstallation. Adder includes required extra4-inch (101.6 mm) top or bottom gutterspace (same end as incoming feed) forPRL1a, PRL2a and PRL3a panels. PRL4 paneldoes not require additional gutter space.36. Tamperproof Screws — LT TrimTable 14-92. Modification 361Ph 3W,1Ph 2WDescription Price U.S. $Per Panel3-Phase 4-Wire or 1-Phase 3-WireDescription Price U.S. $Per PanelTamperproof screws for trims,in lieu of standard screws.14225225225250250250225225225250250250222222333333JDHJDJDCJDHJDJDCJDHJDJDCJDHJDJDC65100200651002006510020065100200356510035651003565100356510020X20X20X20X20X20X20X20X20X20X20X20XDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-52<strong>Panelboards</strong>ModificationsTypes PRL1a, 2a, 3a, 4, ColumnFebruary 20071437. Through-Feed LugsNote: 225 amperes maximum on ColumnType panels. Not available on serviceentrance panels with main lugs only(six disconnect rule).Mechanical Al/Cu lugs. Compressionor copper lugs requires additionalprice adder from Modification 5 orModification 8 as appropriate.Not available on panels withsub-feed breaker.Table 14-93. Modification 37MainAmperesBoxHeightAdditionPanel Types PRL1a, PRL2a100225400Panel Type PRL3a1002504006008002X5X8X8X14XPanel Type PRL4 25040060080012007X7X7X7X5X Refer to panelboard sizing charts. Refer to PRL4 layout.38. Time Clock Space OnlyIncludes box, trim, door andmounting pan.Table 14-94. Modification 38EnclosureTypeType 1PRL1a, PRL2a, PRL3a(24-inch (609.6 mm) space)PRL1a, PRL2a, PRL3a(36-inch (914.4mm) space)Type 3RPRL1a, PRL2a, PRL3a(24-inch (609.6 mm) space)39. Touchup PaintTable 14-95. Modification 39DescriptionPrice U.S. $ Addition3Ph 4W,3Ph 3W1Ph 3W,1Ph 2WPrice U.S. $Addition12 oz. Spray Can. ANSI-61Light Gray IndoorCase Lot of 12 — 12 oz. Spray CansANSI-61 Light Gray Indoor Single StylePriceU.S. $40. Transient Voltage Surge Suppression(TVSS)Clipper Power System — Visor SeriesType PRL1a, PRL2a and PRL 3a <strong>Panelboards</strong>Package includes TVSS/Filter unitconnected to the panelboard bus.Available for all enclosure types.Sizing:PRL1a, PRL2a: Add 8 inches (203.2 mm)to the standard box height.PRL3a: Add 6X for 100 – 200 kA TVSSunits. Add 8X for 250 – 500 kA TVSS units.Type PRL4 <strong>Panelboards</strong>Package includes TVSS/Filter unit andintegral circuit breaker disconnect (30amperes) connected to the panel bus.Available for all enclosure types.The TVSS unit and integral circuitbreaker disconnect will require 10Xof chassis space. (Only available in36-inches (914.4 mm) or 44-inches(1117.6 mm) wide enclosure.)Table 14-96. Modification 40DescriptionPrice U.S. $ AdditionsSurge Current Rating 100 kA 120 kA 160 kA 200 kA 250 kA 300 kA 400 kA 500 kA(kA/Phase)Clipper Power SystemPRL1a, PRL2aPRL3a, PRL4Monitor Package Options – Clipper Visor SeriesAdVisor —Status indicating lights,Form C Contacts, AudibleAlarm — Enable/disableSuperVisor —AdVisor features plus:Transient Counter, Push-to-Test Button, Power QualityMeter (no date stamp)NetVisor —SuperVisor features plus:Power Quality Meter(with date stamp),Modbus and EthernetCommunication PortTable 14-97. CVL Unit (PRL1a, PRL2a, PRL3a Only) PRL1a, PRL2a: Add 7 inches (177.8 mm) to standard box height.PRL3a: Add 4X.Surge Current Rating(kA/Phase)5080100Price U.S. $AdditionsSurge Current Rating(kA/Phase) Requires 15 ampere branch breaker for cable connection — 3P (3-Phase) or 2P (1-Phase). (Addbreaker separately, not included in price.)12016020041. Copper Wire Only Terminals for Molded Case Circuit Breakers(To replace standard Al/Cu terminals.)Table 14-98. Modification 41BreakerFrameMaximum BreakerAmpere RatingTerminalMaterialWireRangeF 225 Copper #4 – 4/0J 250 Stainless Steel #4 – 350K 225350400CopperCopperCopper(1) #3 – 350(1) 250 – 500(2) 3/0 – 250L 600 Copper (2) 250 – 500M 600800N 70010001200CopperCopperCopperCopperCopper(2) #2/0 – 500(3) #3/0 – 300(2) #2/0 – 500(3) #3/0 – 500(4) #3/0 – 400Price U.S. $AdditionsPrice U.S. $Per BreakerDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-LineType PRL5P14-53Product DescriptionThe PRL5P panelboard incorporatesEaton’s proven Cutler-Hammer plugonpower panelboard experience withmodern manufacturing technology toprovide the most flexible plug-ondesign in the industry.Designed to eliminate the multitudeof parts associated with other similarproducts, the PRL5P panelboard isthe choice for applications whereadditions and changes must befast and convenient.Two Enclosure Widths ProvideGreater Flexibility30-Inch (762.0 mm) Wide. The narrowestenclosure in the industry for an800 ampere main, breaker or lug, andup to 600 ampere branch breakers —while providing ample wiring bendingspace. An industry exclusive is theability to mount two 225 ampere, 480Vac breakers on the same adapter unit.It requires half the space necessitatedby other products.Circuit Breaker andLug Adapter UnitsBreaker adapter units utilize MoldedCase Circuit Breakers that provideincreased performance in considerablyless space than standard breakers.They’re available from 15 through1200 amperes at 600 Vac maximum.A wide range of integrally mountedbreaker accessories are available.Main and through-feed lug adapterunits are available and are mountedsimilar to the breakers. Lug units areavailable up to 1200 amperes.Breaker and lug attachment units canwithstand fault currents up to 200 kArms symmetrical.Type PRL5P — 30-inch (762.0 mm) Wide600 Ampere L-Frame BreakerPanelboard InstallationPlug-on Mains and Branches providethe flexibility to move devices onfactory assembled panels after theboards are received at the job site.The electrician may move branchdevices and place them into a configurationthat fits the particular wiringneeds of that installation.Breakers are mounted to an adapterwhich includes the bus connectionhardware. The breaker to bus barconnection is positive and secure.This proven connection has beenutilized by Eaton in plug-on powerpanelboards since 1984.48-Inch (1219.2 mm) Wide. Providesfor mains up to 1200 amperes. The1200 ampere lug adapter unit acceptsup to 750 kcmil conductors. Two 600ampere breakers can be mountedacross from one another. Anotherexclusive allows breakers of differentsizes to be mounted across fromone another, providing the abilityto maximize space within the panel.There are no restrictions or predeterminedspaces where branch devicesmust be placed.400 Ampere K-Frame BreakerDual-Mounted 225 AmpereF-Frame Breakers1200 Ampere Main Lug Unit14Type PRL5P — 48-inch (1219.2 mm) WideAn Oversized Area is Provided forNeutral Connections with AmpleLugs for Ease of InstallationCA08101001EFor more information visit: www.eaton.com
14-54<strong>Panelboards</strong>Pow-R-LineType PRL5PFebruary 200714Product Description■ 600 Vac maximum (250 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire.■ 1200 ampere maximum mains.■ 1200 ampere maximumbranch devices.■ Plug-on branch devices.■ Factory assembled.■ Refer to Pages 14-5 and 14-53 foradditional information.Type PRL5PApplication Description■ Power distribution panelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kAsymmetrical.■ Suitable for use as Service EntranceEquipment, when specified onthe order.■ See Pages 14-5 through 14-18 foradditional information.Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additionalinformation.Options and Accessories■ Refer to Page 14-58.Layout and Sizing■ Refer to Page 14-57.Product SelectionPanelboard Selection and LayoutSelect either single-row or double-rowbus chassis. Single-row bus chassis —maximum 800 ampere main breakeror main lug only. Select main deviceand “X” space from Table 14-99.Select branch devices and corresponding“X” space from Tables 14-100through 14-103.Refer to layout data on Tables 14-104and 14-105. Make a layout sketch ofthe main and branch devices utilizingeither a single-row or double-row buschassis indicating the “X” space foreach device. The maximum total “X”space cannot exceed 40X for any panelboard.Should more than 40X berequired, add the appropriate throughfeedlug adapter or breaker to feed anadditional panelboard.Formula Pricing: Base Price + Branch Devices + Modifications = Total Price U.S. $Table 14-99. Base Prices — PRL5PMain Interrupting Rating (kA Symmetrical) Main Main Price U.S. $Ampere240 Vac 480 Vac 600 Vac 250 VdcDevice “X”3-Phase 1-PhaseRatingType Space4-Wire 3-WireMain Lug Only Single-Row Bus400600800——————Main Lug Only Double-Row Bus8001200————Main Breaker Single-Row Bus40040040040060060060080080065651002003510020065100—356510035651005065Main Breaker Double-Row Bus800800120012001200651006510020050655065100——————25356525353525352535253565—————1010222222252522252225———LugLugLugLugLugDKKDHKDKDCLDHLDLDCMDLHMDLMDLHMDLNDHNDNDCNote: Includes aluminum bus chassis, box, trim, main and neutral (if required).8X8X8X7X7X4X4X4X4X6X6X6X6X6X6X6X6X6X6X3-Phase3-WireDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-LineType PRL5P14-55Table 14-100. Branch Devices — Single-Pole Breakers in Single Adapter Units — PRL5PAmpereRatingInterrupting Rating (kA Symmetrical) Breaker “X” 2 Each — 1-Pole “X”120 Vac 240 Vac 277 Vac 125 VdcType SpacePrice U.S. $ Price U.S. $SpaceSpace Only3 Each — 1-PolePrice U.S. $ Price U.S. $Space Only15 – 6015 – 6015 – 60143565———143565101010EHDFDHFD2X2X2X3X3X3XNote: Price includes, as indicated, two or three single-pole 15 through 60 ampere breakers assembled on one adapter.Table 14-101. Branch Devices — Two- and Three-Pole Breakers in Single Adapter Units — PRL5PAmpereRatingInterrupting Rating (kA Symmetrical)Breaker “X”Price U.S. $Price U.S. $ Space Only240 Vac 480 Vac 600 Vac 250 VdcType Space2-Pole 3-Pole 2-Pole 3-Pole100 – 225100 – 225100 – 225100 – 225100 – 22515 – 6070 – 10015 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 6070 – 100110 – 22570 – 22525070 – 22525070 – 225250100 – 400250 – 400250 – 400250 – 400300 – 600300 – 600300 – 600400 – 800400 – 800400 – 800400 – 800400 – 800600 – 1200600 – 1200600 – 120022426510020018186565651001001002002002006565100100200200656510020065100200651006510020065100200—————141435353565656510010010035356565100100—35651003565100506550651005065100———————181818252525353535181825253535—2535652535502535253565253565 For use only in double-row chassis panelboards only.—————1010101010222222222222101022222222—1022222225252225——————EDBEDSEDEDHEDCEHDEHDFDFDFDHFDHFDHFDFDCFDCFDCJDJDHJDHJDJDCJDCDKKDHKDKDCLDHLDLDCMDL HMDL ND HND NDC ND HND NDC 3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X3X4X4X4X4X6X6X6X6X6X6X6X6X6X6X6X14Table 14-102. Branch Devices — Sub-Feed Lug Units — PRL5PAmpereRatingInterrupting Rating (kA Symmetrical)Breaker “X”Price U.S. $Price U.S. $ Space Only240 Vac 480 Vac 600 Vac 250 VdcType Space2-Pole 3-Pole 2-Pole 3-Pole4006008001200———————————— For use only in double-row chassis panelboards only.————LugLugLugLug 8X8X8X7XDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-56<strong>Panelboards</strong>Pow-R-LineType PRL5PFebruary 2007Table 14-103. Branch Devices — Dual Breaker Adapters — PRL5PAmpere Interrupting Rating (kA Symmetrical)Breaker “X”Price U.S. $Price U.S. $ Space OnlyRating240 Vac 480 Vac 600 Vac 250 VdcType Space2-Pole 3-Pole 2-Pole 3-Pole100 – 225100 – 225100 – 22515 – 6070 – 10015 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 6070 – 100110 – 225651002001818656565100100100200200200———1414353535656565100100100—————181818252525353535———1010101010222222222222EDEDHEDCEHDEHDFDFDFDHFDHFDHFDFDCFDCFDC3X3X3X3X3X3X3X3X3X3X3X3X3X3XNote: Any two breakers listed above may be mounted on the same 2X or 3X dual breaker adapter. Dual breaker adapters may be in singleordouble-row chassis. Dual breaker adapters can NOT be mounted across from another in a double-row chassis. Always price two breakers.Price each breaker separately.Table 14-104. Layout Information — PRL5P Box Sizes and Maximum Component Unit Ampere RatingBus Chassis TypeTotal “X” Box Width Box Height Maximum Ampere Rating of Plug-on ComponentsSpace Inches mm Inches mm Main Lugs Branch Lugs Main Breaker Branch Breaker14Single-Row BusDouble-Row Bus24X32X40X24X32X40X30.0030.0030.0048.0048.0048.00762.0762.0762.01219.21219.21219.264.0075.0086.0064.0075.0086.001625.61905.02184.41625.61905.02184.4 Deduct “X“ space for main breaker or lugs from the total available “X“ spaces listed above.800800800120012001200600600600120012001200800800800120012001200600600600120012001200Table 14-105. Main Lug and Sub-Feed Lug Unit — PRL5PAmpereRating“X”SpaceSingle Bus Connection4006008008X8X8XMechanical Lug Size and NumberAl/Cu RatedDouble Bus Connection400 – 1200 7X (4) #4 – 750 kcmil(1) 1/0 – 500 kcmil or (2) 1/0 – 250 kcmil(2) #4 – 500 kcmil(2) #2 – 500 kcmil or (3) #2 – 400 kcmilDiscount Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-LineType PRL5P14-57Chassis LayoutDouble-Bus Interior Mounted in48-Inch (1219.2 mm) Wide EnclosureSingle-Bus Interior in30-Inch (762.0 mm) Wide Enclosure48.00(1219.2)10.00(254.0)30.00(762.0)10.00(254.0)Neutral — No "X" Space RequiredTop or BottomNeutral — No "X" Space RequiredTop or Bottom2X3X2X2X3X2-Pole2-PoleEHD, FD, HFD, FDC, ED, EDH, EDC EHD, FD, HFD, FDC, ED, EDH, EDC3-Pole3-PoleEHD, FD, HFD, FDC,EHD, FD, HFD, FDC,CED, EDH, EDC2-PoleEHD, FD, HFD, FDC,ED, EDH, EDC2-PoleEHD, FD, HFD, FDC,3-Pole3-PoleEHD, FD, HFD, FDC, EHD, FD, HFD, FDC,ED, EDH, EDC ED, EDH, EDCBlank Wireway 2-Pole2-PoleEHD, FD, HFD, FDC, EHD, FD, HFD, FDC,ED, EDH, EDC ED, EDH, EDCBlank Wireway 2X3X2X2X3X2-PoleEHD, FD, HFD, FDC, ED, EDH, EDC2-Pole2-PoleEHD, FD, HFD, FDC, ED, EHD, FD, HFD, FDC, ED,EDH, EDCEDH, EDC3-Pole3-PoleEHD, FD, HFD, FDC, ED, EHD, FD, HFD, FDC, ED,EDH, EDCEDH, EDC3-PoleEHD, FD, HFD, FDC,EDB, EDS, ED, EDH, EDC2- or 3-PoleJD, HJD, JDC2X2X3X3X3X4XFiller Plate2- or 3-PoleDK, KD, HKD, KDC4XBus Cover 1X-6X3X3X2- or 3-PoleJD, HJD, JDCFiller Plate2- or 3-PoleLD, HLD, LDC6X2- or 3-Pole DK, KD, HKD, KDCMain or Branch4X6X146X800 A MDL, HMDL Main or Branch6X800 A MDL, HMDL Main Only6X6X800 A ND, HND, NDC Main or Branch6X6X1200 A ND, HND, NDC Main or Branch6XMain Lug or Sub-feed Lug Kit 800 A Max.8X7XMain Lug or Sub-feed Lug Kit1200 A Maximum7X7.00(177.8)10.00(254.0)10.00(254.0)10.00(254.0)10.00(254.0)10.00(254.0)Figure 14-13. PRL5P Chassis Layout — “X” Unit Layout of Circuit Breaker and Lug Units — X = 1.38 Inches (34.9 mm) —Dimensions in Inches (mm) Blank wireway fillers are required opposite any dual breaker unit. If used as a main device, must be mounted at the neutral end of panel. Fixed bus covers are required for unused spaces if NEC six circuit disconnect rule is to be met.CA08101001EFor more information visit: www.eaton.com
14-58<strong>Panelboards</strong>Pow-R-LineType PRL5P — ModificationsFebruary 2007141. Ambient Compensating BreakersFor ambient compensating breakers(where available) in lieu of standardbreakers, add 10 percent to panelboardbranch breaker and to mainbreaker list prices, if required.(Not UL listed.)2. Bus DensityMain bus ampere rating is determinedby UL listed temperature test. 1000ampere per square inch copper isavailable and included in copper busprice addition.3. Special Cabinet (Box) ConstructionTable 14-106. Modification 3Modification Price U.S. $AdditionType 3R EnclosureAdd per Panel4. Complete AssemblyComplete assembly of panelboardbox, interior and trim prior to shipmentwhen required.Table 14-107. Modification 4Description Price U.S. $Add per Panel5. Conduit CoversFabricated sheet metal to cover openconduits above and/or below standardType 1 box.Table 14-108. Modification 5Cover Type Price U.S. $Per FootConduit Enclosing Shield(open back)6. Copper Main BusTable 14-109. Modification 6Panel Construction Price U.S. $Per PanelSingle-Bus InteriorDouble-Bus Interior6a. Silver-Plated Copper Main BusFor silver-plated copper panelboardmain bus and/or connectors, addas follows:Table 14-110. Modification 6aMain Bus RatingsAmperesSingle-Bus InteriorDouble-Bus Interior6b. Copper NeutralTable 14-111. Modification 6b7. Copper LugsOptional copper only mechanicalmain lugs (includes main incomingneutral lugs).Table 14-112. Modification 78. Directory Frame — MetalTable 14-113. Modification 8Price U.S. $AdditionPer PanelPanel Construction Price U.S. $AdditionSingle-Bus — 800 A maximumDouble-Bus — 1200 A maximumMain Lug Amperes Price U.S. $4006008001200Frame Type Price U.S. $Metal Frame, Plastic Cover9. Trim and Door Modifications —Special Fronts and DoorsTable 14-114. Modification 9Type Price U.S. $AdditionHinged Door Over Devices forType 1 Enclosure10. Ground BarTable 14-115. Modification 10Description Price U.S. $Add per Panel11. Solid-State Trip UnitsTable 14-116. Modification 11Description Price U.S. $AdditionK-, L-, M-Frame Circuit BreakerDigitrip RMS310 LSDigitrip RMS310 LSIDigitrip RMS310 LSGDigitrip RMS310 LSIGN-Frame Circuit BreakerDigitrip RMS310 LSDigitrip RMS310 LSIDigitrip RMS310 LSGDigitrip RMS310 LSIG12. Circuit Breaker Handle Lockoff DevicesTable 14-117. Modification 12Description Price U.S. $Non-padlockablePadlockable13. Nameplates, EngravedTable 14-118. Modification 13Type Price U.S. $Mastic back and installed bypurchaser, per nameplateFixed to panel trim with twoscrews or rivets, per nameplateDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-LineType PRL5P — Modifications14-5914. Copper Wire Only Terminals for Molded Case Circuit BreakersTo replace standard Al/Cu terminals)Table 14-119. Modification 14BreakerFrameMaximum BreakerAmpere RatingTerminalMaterial15. Painting and Special CoatingsStandard boxes are code-gauge galvanizedsheet steel. Standard trims arecode-gauge sheet steel with a rustinhibiting phosphatized coating andfinished with ANSI-61.Table 14-120. Modification 15Description Price U.S. $Each BoxWireRangeF 225 Copper #4 – 4/0J 250 Stainless Steel #4 – 350K 225350400CopperCopperCopper(1) #3 – 350(1) 250 – 500(2) 3/0 – 250L 600 Copper (2) 250 – 500M 600800N 70010001200Painted Boxes (ANSI-61)Painted Trims or Boxes(other than ANSI-61)CopperCopperCopperCopperCopper(2) #2/0 – 500(3) #3/0 – 300(2) #2/0 – 500(3) #3/0 – 500(4) #3/0 – 400Price U.S. $Per Breaker16. Permanent Circuit NumbersTable 14-121. Modification 16Description Price U.S. $Per PanelTo provide permanentlyattached Micarta circuit numbers.17. Service EntranceTo provide a Service Entrance Label asdetailed under the “Service EntranceEquipment” in application considerations.Only panelboards meetingthese requirements can be labeled assuch. The requirement for a ServiceEntrance Label must be noted on orderentry. Includes neutral disconnect linkand Service Entrance EquipmentLabel. (Ground bar not included —see Modification 10.)Table 14-122. Modification 17Description Price U.S. $Add per Panel18. Shunt Trip for Main or BranchCircuit BreakerFor tripping circuit breaker from aremote point. Voltage and frequencymust be specified. Wiring to terminalblocks is not included. Standard leadsextend 18 inches (457.2 mm) outof breaker.Circuit breakers with factory installed120, 240 or 480 Vac shunt trips areavailable with UL listing as shownin table below.Table 14-123. Modification 18DescriptionPriceU.S. $Add per Device19. Touchup PaintTable 14-124. Modification 19Type12 oz. Spray Can ANSI-61Light Gray IndoorCase Lot of 12 — 12 oz. Spray CansANSI-61 Light Gray IndoorSingle StylePriceU.S. $14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-60<strong>Panelboards</strong>Pow-R-CommandProduct DescriptionFebruary 200714PRC100 PanelboardProduct DescriptionEaton’s Cutler-Hammer Pow-R-Command is designed to meet theneeds for microprocessor-basedprogrammable lighting control. Used asa stand-alone panelboard or networkedas a system, the Pow-R-CommandPRC100 offers the broadest rangeof energy control in the industry. ThePRC100 panelboard system is idealfor large, medium and small buildingapplications. The Pow-R-Commandpanelboard mounts the same as traditionalpanelboards. Power and branchwiring is also the same. It can beapplied to distribution systems rated1-phase 3-wire and 3-phase 4-wire 120,120/240, 208Y/120 and 480Y/277 Vac.Application DescriptionUniversal System ControllerThe heart of the PRC100 panelboard isthe Universal System Controller. Integralto the panelboard, this controllerprovides the PRC100 panelboard withdistributed intelligence to control solenoidoperated circuit breakers. Thecontroller has the ability to communicatewith other panelboard mountedcontrollers using a shielded twistedpair network cable.Pow-R-Command PRC100Panelboard Standard Features■ Time-of-Day scheduling — Eachbreaker may be individually timescheduled.■ Holiday scheduling.■ Astronomical scheduling.■ Memory loss protection.■ Real-time clock.■ Hardware diagnostics.■ Power failure recovery.■ Brownout recovery.■ Alarms and alarm log.■ Local programming port.■ Network communications port.■ Breaker bypass On/Off andrestore buttons.■ Lights-off warning.■ Load priority management.■ Plug-and-play installation.■ Data logging.■ 12 dry contact switch inputs.Pow-R-Command PRC100Panelboard NetworkShould more than one panelboard berequired for a facility, Pow-R-Commandpanelboards can be networked to forma system. This allows each panelboardto communicate with each other andto a central computer over a shieldedtwisted pair network cable.PRC100EC PanelboardPow-R-Command PRC100Panelboard Optional Features:The Pow-R-Command PRC100panelboard may be ordered with anoptional factory installed ExpansionChassis in addition to the factoryinstalled Universal System Controller.The optional Expansion Chassishouses up to two PRC100 ApplicationSpecific Controllers (ASC) whichmay be field installed. The additionof the optional Expansion Chassisand Application Specific Controllersto the standard PRC100 panelboardwill extend the functionality of thePRC100 panelboard beyond Time-of-Daypower switching.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandProduct Description14-61PRC100SCC Control Cabinet withApplication Specific ControllersPRC100 ApplicationSpecific ControllersEaton’s Cutler-Hammer Pow-R-Command Application SpecificControllers (ASCs) are designed toexpand the PRC100 panelboard systembeyond Time-of-Day power switchingrequirements. The controllers may beplugged into the PRC100EC panelboardand the PRC100SCC Control Cabinet.Switch Override Controller(PRC100SOC)The Switch Override Controllerprovides the ability to connect andmonitor up to 48 dry contact closuresfrom Wall Switches, OccupancySensors, Photocells, Building AutomationSystem relay contacts or anyremotely mounted device with a drycontact relay. Input connections to thecontroller are self powered with 28 Vacand may be individually custom programmedto operate differently. It ispossible to program any connectedinput to control any breaker or groupof breakers in the panelboard or system.Inputs have adjustable prioritiesand are capable of being individuallytime schedule enabled for differentdays of the week.Telephone Override Controller(PRC100TOC)The Telephone Override Controllerprovides a voice prompted methodfor On/Off override control of lighting.The telephone override controller isconnected the same as an extensiontelephone, simply plug it into a localanalog telephone extension wall jack.The telephone override controllerallows voice prompted control of lightingcircuits for up to 1000 individualusers. It is possible to program any ofthe 1000 users to override any breaker,or group of breakers in the panelboard,or system on or off duringscheduled or non-scheduled hours,using any touch-tone telephone.Remote Access Controller(PRC100RAC)Allows programming and monitoringof the Pow-R-Command System froma remote location using a personalcomputer with a modem. The RAC isideal for multi-location systems, suchas campus and chain stores. Onlyone RAC is required per system toaccomplish this task. The system canbe designed to allow various levels ofaccess. All programming and monitoringfunctions are available from thecentral location.PRC100 Network Interface Box(PRC100NIB)The Network Interface Box allows thecentral computer to be located morethan 25 feet (7.6 m) from the closestPow-R-Command Panelboard. TheNetwork Interface Box comes completewith serial interface cable andpower cord.PRC100 Control CabinetThe PRC100 Control Cabinet incorporatesa power supply and the UniversalSystem Controller from the PRC100panelboard into a cabinet that mayhouse up to three ASCs. The PRC100Control Cabinet is ideal for retrofitapplications when the existingpanelboards may be reused or newconstruction applications wheretwo or more panelboards requiringswitched loads are located within thesame electrical closet. The PRC100Control Cabinet will control up to 48remotely mounted circuit breakersusing pre-terminated pigtail cables.PRC100 Set-up Software(PRC100LOS)Windows-based set-up software isrequired for programming the PRC100Panelboard and Application SpecificControllers.PRC100 System SupportApplication Engineering support isavailable from the Pow-R-CommandApplications Engineering Grouplocated in the Sumter, SC Plant.PRC100 Field Technical SupportProgramming, Startup, Trainingand Field Service are available froma professional team of factory trainedengineers. Startup services arerecommended to assure peaksystem performance.On-Line SupportAvailable to those customers whochoose Remote Access Controllers.Factory technicians can help diagnosesystems, set up or change programsand troubleshoot online.Standards and Certifications■ UL 67 <strong>Panelboards</strong>.■ UL 50 Enclosures.■ UL 916 Energy ManagementEquipment.■ National <strong>Electric</strong>al Code.■ Federal Specification W-P-115C.■ FCC Emissions Standards: Part 15,Subject J for Class A Application.■ UBC Zone 4 Seismic QualifiedEquipment is available.Pow-R-Command PRC50The PRC50 panelboard is a PRC100panelboard with additional programmingcapability added that providesthe ability to group up to 42 remotelyoperated circuit breakers into 8 individualzones. Each zone is designedto be switched by a dry contact froman external time clock, switch orInterposing relay.The PRC50 programming board includedwith the controller allows the breakersto be grouped locally without the needof special equipment or software.The groupings can be easily changedwithout the need of any field rewiring.The grouping configurations are madeusing simple pushbutton inputs.14The panelboards are available with afull line of ratings and accessories.CA08101001EFor more information visit: www.eaton.com
14-62<strong>Panelboards</strong>Pow-R-CommandType PRC100February 200714PRC100 PanelboardPRC100 PanelboardProduct DescriptionEaton’s Cutler-Hammer Pow-R-Command is designed to meetthe needs for microprocessor-basedprogrammable lighting control.Used as a stand-alone panelboardor networked as a system the Pow-R-Command PRC100 offers the broadestrange of energy control in the industry.The PRC100 panelboard system is idealfor large, medium and small buildingapplications. The Pow-R-Commandpanelboard mounts the same astraditional panelboards. Power andbranch wiring is also the same. It canbe applied to distribution systems rated1-phase 3-wire and 3-phase 4-wire 120,120/240, 208Y/120 and 480Y/277 Vac.See Page 14-60 for additionalinformation.Branch Breakers■ Refer to Table 14-126, on Page 14-63.Options and Accessories■ Refer to Pages 14-67, 14-73 and14-74.Layout and Sizing■ Refer to Page 14-64.Product SelectionFormula Pricing: Base Price + Branch Devices + Modifications = Total Price U.S. $Table 14-125. Base Prices — Pow-R-Command PRC100 PanelboardAmpereRatingMain Lug Only 100250400Main Breaker 100100100100100100100225225225225225225225225250250250400400400400400Interrupting Rating(kA Symmetrical)240 V 480Y/277 V———18186510020020020022426510020065100200651002006565100200200———14143565100150200—————35651003565100—3565100100DeviceTypeMLOMLOMLOEHDFDBFDHFDFDCFCLFB-P EDBEDSEDEDHEDCFDHFDFDCJDHJDJDCDKKDHKDKDCLCL Main Integral Fuse Disconnect — Series Rated Combinations AmpereRatingInterrupting Rating(kA Symmetrical)240 V 480Y/277 VDeviceType100 100 100 T FuseDisconnect 200 65 65 T FuseDisconnect ApprovedBranchDevicesGHB, GHBS,EHD, FDB, FDGHB, GHBS,EHD, FDB, FDPrice U.S. $3-Phase4-WirePrice U.S. $3-Phase4-Wire1-Phase3-Wire1-Phase3-Wire The short circuit rating of the MLO assembled panelboard may be fully rated based uponthe lowest rated branch breaker or series rated with an approved upstream device. The short circuit rating shown is that of the main breaker only. The rating of the assembledpanelboard is the same as the short circuit rating of the lowest rated main or branch device. Top feed only. Requires 6.50-inch (165.1 mm) deep box. The short circuit rating shown is the rating of the panelboard assembly with the main andapproved branch devices as listed. Fuses not included.Note: Includes Smart Chassis (system controller integral to the panelboard chassis).Lighting optimization software and start-up support must be included with each system —see Page 14-67.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandBranch Circuit Breakers14-63BABRP Remote Control Circuit BreakerGHBS Remote Control Circuit BreakerTable 14-126. Branch Circuit Breakers — 480Y/277 Volt MaximumAmpereRatingInterrupting Rating(kA Symmetrical)BreakerTypePrice U.S. $Breaker Provisions Only Space Only240 Volt 480 Volt 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-PoleRemote Controllable Branch Circuit Breakers15 – 3015 – 3015 – 2015 – 3010106565——1414BABRP BABRSP GHQRSP GHBS Conventional Branch Circuit Breakers — Not Controllable15 – 6015 – 60707080 – 10080 – 10015 – 50 15 – 50 15 – 2015 – 2015 – 2015 – 2025 – 6070 – 10015 – 6070 – 10015 – 6070 – 100110 – 15015 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 6070 – 100110 – 225100 – 225100 – 225100 – 225100 – 225100 – 22510101010101010101010656565651818181818656565100100100200200200224265100200——————————141414141414141414353535656565100100100—————BAB BAB-HBAB BAB-HBAB BAB-HQBGF QBGFEP QBAF QBAG GHQ GHB GHB GHB EHDEHDFDBFDBFDBFD FD FDHFD HFD HFDFDCFDCFDCEDBEDSED EDH EDC 1-pole breaker rated 120 Vac. 2-pole breaker rated 120/240 Vac. 1-pole breakers are rated 277 Vac maximum. 2- and 3-pole breakers are rated 480Y/277 Vac maximum. 50 ampere devices are available as 2-pole only. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. For use on 480Y/277 Vac maximum. Maximum lug size, 4/0 AWG Al/Cu in 20-inch (508.0 mm) wide box. 300 kcmil lug available in 28-inch (711.2 mm) wide box.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-64<strong>Panelboards</strong>Pow-R-CommandApplication DescriptionFebruary 2007141-Pole 1-Pole 1X EHD2-Pole 2-Pole 2X FDBFD1-Pole 3-Pole 3X HFD2-Pole FDC2-Pole 2X EDB, EDS,ED, EDHEDC3-Pole 3X EDB, EDS,ED, EDHEDCckt1357911131517Pow-R-CommandSmart Chassis and18 Pole Spaces5X12 Poles10X24 PolesBABRPBABRSPBABGHBSGHQRSPGHB13XSmart Chassisincludes spacesfor 18 PolesGHBS, GHQRSP, GHB,BABRP, BABRSP, BABSmart Chassis isalways located at thebottom of thepanelboard chassisimmediately below allGHBS/GHB or BABR/BABRS/BAB breakers.Neutral Section 5X 100 – 250 A8X 400 AMain Lug Section 2X 100 A5X 250 A8X 400 AMain DeviceHorizontally MountedMain DeviceVertically Mountedckt24681012141618See branch mounted —EHD, FD, FDB,HFD, FDC, EDB, EDS,ED, EDH, EDC above7X — EHD, FDB, FD,HFD, FDC, EDB, EDS,ED, EDH, EDC7X — 100 AClass T fusible pullout9X — 200 AClass T fusible pullout9X — FB-P 14X — JD, HJD, JDC15X — DK, KD, HKD,KDCFigure 14-14. Pow-R-CommandPRC100 Layout All F-Frame branch breakers must bemounted above (top) of all controllablebreakers on the chassis. EDB, EDS, ED, EDH and EDC branch mountedbreakers may be mounted with load lugs oneither left or right. Specify on order. All add-on branch spaces must be adjacentto smart chassis poles. GHBS, GHQRSP and GHB breakers cannot bemixed on same chassis with BABRP, BABRSPand BAB breakers. Top-mounted main — only.PRC100 Panel Layout Instructions1. Select:a. Smart Chassis fromFigure 14-14.Note: Smart chassis is always located atthe bottom of the panelboard chassisimmediately below the bottom breaker.b. Required mains(lugs, breaker or fuse pullout).c. Appropriate neutral.d. Branch breakers and additionalchassis space, as needed.2. Layout panel as shown inFigure 14-14, using appropriate“X” units. Total “X” units determinebox height shown in Table14-127. (When total “X” unitsexceeds the number shown,use next size box size.Table 14-127. Box Tabulation“X” Box HeightUnitsInches mm100 – 400 Amperes23X31X40X53X48.0060.0072.0090.001219.21524.01828.82286.0YS BoxCatalogNumberYS2048YS2060YS2072YS2090CabinetsFronts are code-gauge steel, ANSI-61light gray painted finish.Boxes are code-gauge galvanized steelwithout knockouts. Standard depth is5.75 inches (146.1 mm). Standardwidth is 20.00-inch (508.0 mm) 100 –400 amperes.LT TrimCatalogNumberLayout Example1. Panel description:a. Pow-R-Command, 3-phase,4-wire 480Y/277 Vac, inter-ruptingrating of 14,000 AIC symmetrical,250 ampere main lugsonly at bottom, surfacemounted and the followingbranch breakers:b. 36 – 20 ampere, 1-pole GHBS.c. 6 – 20 ampere, 1-pole GHBSspaces.2. Layout information fromFigure 14-14:a. Smart Chassis . . . . . . . . . = 13Xb. 24 circuitadd-on chassis. . . . . . . . . = 10Xc. 250 ampere Neutral. . . . . = 5Xd. 250 ampere MainLugs only . . . . . . . . . . . . . = 5XTotal PanelboardHeight . . . . . . . . . . . . . . . . = 33X3. From Table 14-127:33X Height (use 40X box).Box Catalog Number. . . . . . . . .YS2072Trim Catalog Number . . . . . . . LT2072SORBox Catalog Number. . . . . . EZB2072RTrim Catalog Number . . . . . .EZT2072SLT2048S or FLT2060S or FLT2072S or FLT2090S or FEZ BoxCatalogNumberEZB2048REZB2060REZB2072REZB2090REZ TrimCatalogNumberEZT2048S or FEZT2060S or FEZT2072S or FEZT2090S or FTop and Bottom Gutters5.50 inches (139.7 mm) minimum.Side Gutters4.00 inches (101.6 mm) minimum.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandType PRC100 EC14-65Pow-R-CommandPRC100EC PanelboardPRC100EC PanelboardProduct DescriptionEaton’s Cutler-Hammer Pow-R-Command PRC100 panelboard maybe ordered with an optional factoryinstalled Expansion Chassis in additionto the factory installed Universal SystemController. The optional ExpansionChassis houses up to two PRC100Application Specific Controllers (ASC)which may be field installed. The additionof the optional Expansion Chassisand Application Specific Controllers tothe standard PRC100 panelboard willextend the functionality of the PRC100panelboard beyond Time-of-Daypower switching.Branch Breakers■ Refer to Table 14-126, Page 14-63.Application Specific Controllers(ASC)■ Select up to two ASCs per panelfrom Page 14-67.Options and Accessories■ Refer to Pages 14-67, 14-73 and14-74.Layout and Sizing■ Refer to Page 14-66.Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-128. Base Prices — Pow-R-Command PRC100EC PanelboardAmpereRatingMain Lug Only 100250400Main Breaker 100100100100100100100225225225225225225225225250250250400400400400Interrupting Rating(kA Symmetrical)240 V 480Y/277 V———18186510020020020022426510020065100200651002006565100200———14143565100150200—————35651003565100—3565100DeviceTypeMLOMLOMLOEHDFDBFDHFDFDCFCLFB-P EDBEDSEDEDHEDCFDHFDFDCJDHJDJDCDK KD HKD KDC Main Integral Fuse Disconnect — Series Rated Combinations AmpereRatingInterrupting Rating(kA Symmetrical)240 V 480Y/277 VDeviceType100 100 100 T FuseDisconnect 200 65 65 T FuseDisconnect ApprovedBranchDevicesGHB, GHBS,EHD, FDB, FDGHB, GHBS,EHD, FDB, FDPrice U.S. $3-Phase4-WirePrice U.S. $3-Phase4-Wire1-Phase3-Wire1-Phase3-Wire The short circuit rating of the MLO assembled panelboard may be fully rated based uponthe lowest rated branch breaker or series rated with an approved upstream device. The short circuit rating shown is that of the main breaker only. The rating of the assembledpanelboard is the same as the short circuit rating of the lowest rated main or branch device. Top feed only. The short circuit rating shown is the rating of the panelboard assembly with the main andapproved branch devices as listed. Fuses not included.Note: Includes Smart Chassis (system controller integral to the panelboard chassis) and theExpansion Chassis for ASCs — factory installed. Lighting optimization software and start-upsupport must be included with each system — see Page 14-67.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-66<strong>Panelboards</strong>Pow-R-CommandType PRC100 ECFebruary 2007141-Pole 1-Pole 1X EHD2-Pole 2-Pole 2X FDBFD1-Pole 3-Pole 3X HFD2-Pole FDC2-Pole 2X EDB, EDS,ED, EDH EDC3-Pole 3X EDB, EDS,ED, EDH, EDCckt1357911131517Pow-R-CommandSmart Chassis and18 Pole SpacesExpansionChassisAccepts1 ApplicationSpecificController5X12 Poles10X24 PolesBABRPBABRSPBABGHQRSPGHBSGHB20XSmart Chassisincludes spacesfor 18 PolesGHBS, GHQRSP, GHB,BABRP, BABRSP, BABSmart Chassis isalways located at thebottom of thepanelboard chassisimmediately below allGHBS/GHB or BABR/BABRS/BAB breakers.Neutral Section 5X 100 – 250 A8X 400 AMain Lug Section 2X 100 A5X 250 A8X 400 AMain DeviceHorizontally MountedMain DevicesVertically Mountedckt24681012141618See branch mounted —EHD, FD, FDB, HFD,FDC, EDB, EDS, ED,EDH, EDC above7X — EHD, FDB, FD,HFD, FDC, EDB, EDS,ED, EDH, EDC7X — 100 AClass T fusible pullout9X — 200 AClass T fusible pullout9X — FB-P 14X — JD, HJD, JDC15X — DK, KD, HKD,KDC Figure 14-15. Pow-R-CommandPRC100EC Layout All F-Frame branch breakers must bemounted above (top) of all controllablebreakers on the chassis. EDB, EDS, ED, EDH and EDC branch mountedbreakers may be mounted with load lugs oneither left or right. Specify on order. All add-on branch spaces must be adjacentto smart chassis poles. GHBS, GHQRSP and GHB breakers cannot bemixed on same chassis with BABRP, BABRSPand BAB breakers. Top mounted main — only.PRC100EC Panel LayoutInstructions1. Select: (from Figure 14-15)a. Smart Chassis with ExpansionChassis.Note: Smart chassis is always located at thebottom of the panelboard chassis immediatelybelow the bottom breaker.b. Required mains(lugs, breaker or fuse pullout).c. Appropriate neutral.d. Branch breakers and additionalchassis space, as needed.2. Layout panel as shown inFigure 14-15, using appropriate“X” units. Total “X” units determinebox height shown in Table14-129. (When total “X” unitsexceeds the number shown, usenext size box size.)Table 14-129. Box Tabulation“X” Box HeightUnitsInches mm100 – 400 Amperes31X40X53X60.0072.0090.001524.01828.82286.0YS BoxCatalogNumberYS2060YS2072YS2090CabinetsFronts are code-gauge steel, ANSI-61light gray painted finish.Boxes are code-gauge galvanized steelwithout knockouts. Standard depth is5.75 inches (146.1 mm). Standardwidth is 20.00-inch (508.0 mm) 100 –400 amperes.LT TrimCatalogNumberLayout Example1. Panel description:a. Pow-R-Command, 3-phase,4-wire 480Y/277 Vac, interruptingrating of 14,000 AIC symmetrical,250 ampere main lugs only atbottom, surface mounted andthe following branch breakers:b. 36 – 20 ampere, 1-Pole GHBS.c. 6 – 20 ampere, 1-Pole GHBSspaces.2. Layout Information fromTable 14-129:a. Smart Chassis with EC . . = 20Xb. 24 circuit add-on chassis = 10Xc. 250 ampere Neutral. . . . . = 5Xd. 250 ampereMain Lugs only . . . . . . . . = 5XTotal Panelboard Height . . . . . . . = 40X3. From Table 14-129: (40X box)Box Catalog Number. . . . . . . . .YS2072Trim Catalog Number . . . . . . . LT2072SORBox Catalog Number. . . . . . EZB2072RTrim Catalog Number . . . . . .EZT2072SLT2060S or FLT2072S or FLT2090S or FEZ BoxCatalogNumberEZB2060REZB2072REZB2090REZ TrimCatalogNumberEZT2060S or FEZT2072S or FEZT2090S or FTop and Bottom Gutters5.50 inches (139.7 mm) minimum.Side Gutters4.00 inches (101.6 mm) minimum.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandType PRC10014-67Pow-R-Command PRC100Panelboard Optional Features:Eaton’s Cutler-Hammer Pow-R-CommandPRC100 panelboard may be orderedwith an optional factory installed ExpansionChassis in addition to the factoryinstalled Universal System Controller.The optional Expansion Chassis housesup to two PRC100 Application SpecificControllers (ASC) which may be fieldinstalled. The addition of the optionalExpansion Chassis and ApplicationSpecific Controllers to the standardPRC100 panelboard will extend thefunctionality of the PRC100 panelboardbeyond Time-of-Day power switching.Table 14-130. PRC100 Optional FeaturesDescriptionCatalogNumberControl Cabinet — With Power <strong>Supply</strong>, System Controller and Space for Up to Three ASCsControl Cabinet — Surface MountControl Cabinet — Flush MountGHBS Pigtail Cable — 8 feet (2.4 m)GHBS Pigtail Cable — 16 feet (4.9 m)GHBS Pigtail Cable — 24 feet (7.3 m)GHBS Pigtail Cable — 32 feet (9.8 m)Relay Switching EquipmentSmart Relay Panel — Surface Mount Smart Relay Panel — Flush Mount Latching Lighting Relay — 20 A, 277 Vac MaximumApplication Specific Controllers (ASC)Switch Override ControllerTelephone Override ControllerUniversal System ControllerPRC50 Programming BoardComputers and PeripheralsSerial Communications Cable — 7 feet (2.1 m)Serial Communications Cable — 25 feet (7.6 m)Network Interface BoxLaptop ComputerCentral Operator’s StationData Logging PrinterData Fax Modem — 56KCentral Operator’s Station with 17-inch CRT Touch MonitorHand-Held Programmer with Cable and SoftwareHand-Held ProgrammerTouch Screen DisplayJCI N2-GateSoftwareLighting Optimization Software Web Server Software with Hardware Server KeyBuilding Graphics Software with PC Hardware KeyCustom Graphics Screens Programming Technical SupportStartup, Training and/or ProgrammingFirst Day of Trip (includes expenses) Additional Consecutive Days of Same Trip Additional User’s Guide PRC100CCSPRC100CCFPRL100ECPPRC100ECP-16PRC100ECP-24PRC100ECP-32PRC100SRPSPRC100SRPFPRC100RLYPRC100SOCPRC100TOCPRC100USCPRC50SPBPRC100SCC-7PRC100SCC-25PRC100NIBPRC100LTCPRC100COSPRC100DLPPRC100DFMPRC100COTPRC100HHPPRC100HHPPRC100TSDPRL100N2GPRC100SLOPRC100SWSPRC100SBGPRC100SCGPRC100SUT1PRC100SUT2PRC100UGPriceU.S. $ Relay Panels have provisions for 48, 20 ampere Latching Lighting Relays. Relays sold separately. One software package required per system. One day required per system (up to 6 panels). Required to start up 6 panels per day after the first day. One user’s guide included with each system at no charge.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-68<strong>Panelboards</strong>Pow-R-CommandType PRC50February 200714Pow-R-CommandPRC50 PanelboardPRC50 PanelboardProduct DescriptionEaton’s Cutler-Hammer PRC50 panelboardis similar to a PRC100 panelboardwith additional programmingcapability added that provides the abilityto group up to 42 remotely operatedcircuit breakers into 8 individual zones.Each zone is designed to be switchedby a dry contact from an external timeclock, switch or interposing relay.The PRC50 programming board includedwith the controller allows the breakers tobe grouped locally without the need ofspecial equipment or software. Thegroupings can be easily changed withoutthe need of any field rewiring. The groupingconfigurations are made using simplepushbutton inputs.Service■ 120/240 Vac single-phase 3-wire,208Y/120 Vac 3-phase 4-Wire.■ 240/120 Vac 3-phase 4-wire,480Y/277 Vac 3-phase 4-wire.Zone Configuration■ Eight (8) Zones of Event DrivenControl.■ Simple two key field programming.■ Matrix wiring allows breakers tobe assigneD to multiple zones.■ Eight (8) integrated digitaloverride inputs.■ Four (4) integrated analogoverride inputs.Branch Breakers■ Refer to Table 14-132, on Page 14-69.Options and Accessories■ Refer to Pages 14-73 and 14-74.Layout and Sizing■ Refer to Page 14-64.Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-131. Base Prices — Pow-R-Command PRC50 PanelboardAmpereRatingMain Lug Only 100225400Main Breaker 100100100100100100100225225225225225225225225250250250400400400400400Interrupting Rating(kA Symmetrical)240 V 480Y/277 V———18186510020020020022426510020065100200651002006565100200200———14143565100150200—————35651003565100—3565100100DeviceTypeMLOMLOMLOEHDFDBFDHFDFDCFCLFB-P EDBEDSEDEDHEDCFDHJDFDCJDCHJDJDCDKKDCHKDKDCLCL Main Integral Fuse Disconnect — Series Rated Combinations AmpereRatingInterrupting Rating(kA Symmetrical)240 V 480Y/277 VDeviceType100 100 100 T FuseDisconnect 200 65 65 T FuseDisconnect ApprovedBranch DevicesGHB, GHBS,EHD, FDB, FDGHB, GHBS,EHD, FDB, FDPrice U.S. $3-Phase4-WirePrice U.S.$3-Phase4-Wire1-Phase3-Wire1-Phase3-Wire The short circuit rating of the MLO assembled panelboard may be fully rated based upon thelowest rated branch breaker or series rated with an approved upstream device. The short circuit rating shown is that of the main breaker only. The rating of the assembledpanelboard is the same as the short circuit rating of the lowest rated main or branch device. Top feed only. Requires 6.50-inch (165.1 mm) deep box. The short circuit rating shown is the rating of the panelboard assembly with the main andapproved branch devices as listed. Fuses not included.Note: Includes Pow-R-Command Universal System Controller integral to the panelboardchassis (Smart Chassis) and the PRC50 Programming Board. Lighting optimization softwareand start-up support are not required.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandType PRC50 — Branch Circuit Breakers14-69BABRP Remote Control Circuit BreakerGHBS Remote Control Circuit BreakerTable 14-132. Branch Circuit Breakers — 480Y/277 Volt MaximumAmpereRatingInterrupting Rating(kA Symmetrical)BreakerTypePrice U.S. $Breaker Provisions Only Space Only240 Volt 480 Volt 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-PoleRemote Controllable Branch Circuit Breakers15 – 3015 – 3015 – 2015 – 3010106565——1414BABRP BABRSP GHQRSP GHBS Conventional Branch Circuit Breakers — Not Controllable15 – 6015 – 60707080 – 10080 – 10015 – 50 15 – 50 15 – 2015 – 2015 – 2015 – 2025 – 6070 – 10015 – 6070 – 10015 – 6070 – 100110 – 15015 – 6070 – 100110 – 22515 – 6070 – 100110 – 22515 – 6070 – 100110 – 225100 – 225100 – 225100 – 225100 – 225100 – 22510101010101010101010656565651818181818656565100100100200200200224265100200——————————141414141414141414353535656565100100100—————BAB BAB-HBAB BAB-HBAB BAB-HQBGF QBGFEP QBAF QBAG GHQ GHB GHB GHB EHDEHDFDBFDBFDBFD FD FDHFD HFD HFDFDCFDCFDCEDBEDSED EDH EDC 1-pole breaker rated 120 Vac. 2-pole breaker rated 120/240 Vac. 1-pole breakers are rated 277 Vac maximum. 2- and 3-pole breakers are rated 480Y/277 Vac maximum. 50 ampere devices are available as 2-pole only. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. For use on 480Y/277 Vac maximum. Maximum lug size, 4/0 AWG Al/Cu in 20-inch (508.0 mm) wide box. 300 kcmil lug available in 28-inch (711.2 mm) wide box.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-70<strong>Panelboards</strong>Pow-R-CommandType PRC25February 200714Pow-R-Command —PRC25 PanelboardPow-R-Command PRC25 PanelboardProduct DescriptionThe PRC25 panelboard is designed tomeet the needs for control of lightingand small branch circuits. Used as astand-alone panelboard controlled bya time clock or wall switch, the PRC25offers a solution for replacement ofcontactor and relay-based lightingcontrol schemes. It can be appliedto distribution systems rated:■ Single-phase 3-wire and 3-phase 4-wire■ 120/240, 208Y/120 and 480Y/277 VacThe heart of the PRC25 panel is theZoning Board integral to the panelboard.This controller provides theability to group individual breakersinto zones that may be switched on/offby a dry contact from a time clock,photocell, wall switch or buildingautomation system.Branch BreakersRefer to Table 14-135.Standards and Certifications■ UL 67, UL 50■ Federal Specification W-P-115c■ Refer to Page 14-61 for additionalinformation.Product SelectionOptions and Accessories■ Refer to Page 14-73.Layout and Sizing■ Refer to Page 14-72.Formula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-133. Base Prices — Pow-R-Command PRC25 PanelboardIncludes 6 Zone Grouping Board Kit PRC256ZK42 (for 42 remote controlledbreakers) (maximum of 7 breakers per zone). For fewer zones, or zones requiringmore than 7 breakers, refer to Eaton.AmpereRatingMain Lug Only100225400Main Breaker100100100100100100100100225225225225225225225250250250400400400400InterruptingRating (kA Sym.)240 Vac 480Y/277Vac———182242656510010010022426510065100200651002006565100200———14———35—65100————35651003565100—3565100BreakerType———EHDEDBEDSEDFDEDHHFDFDCEDBEDSEDEDHFDHFDFDCJDHJDJDCDKKDHKDKDCPrice US. $208Y/120V3Ph 4W120/240 V1Ph 3W480Y/277 V3Ph 4WDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandType PRC2514-71Table 14-134. Branch Circuit Breakers — PRC25AmpereRatingInterrupting RatingBreaker(kA Symmetrical)Type240 Vac Price U.S. $1-Pole120 V2-Pole120/240 V2-Pole240 V 3-Pole240 V15 – 607080 – 10015 – 50 15 – 50 15 – 2015 – 2015 – 6015 – 3015 – 3015 – 301010101010101010101010Provision — — Single-pole breakers are rated 120 Vac maximum. 240 volt breakers must be used on the high leg of a mid-point delta grounded system. 50 ampere devices are available as 2-pole only. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. HID (High Intensity Discharge) rated breaker. Switching neutral breaker. Single-pole device requires 2-pole space; 2-pole device requires 3-pole space. Solenoid operated breaker.BABBABBABQBGF QBGFEP QBAF QBAG BAB-D BAB-C BABRP BABRSP Table 14-135. Branch Breakers — PRC25AmpereRating15 – 2015 – 2025 – 6070 – 10015 – 3015 – 2015 – 6015 – 20Interrupting Rating (kA Symmetrical)480Y/277 Vac1414141425141414Provision — — Solenoid operated breaker. GFP for 30 mA equipment protection. HID (High Intensity Discharge) rated breaker.BreakerTypeGHQGHBGHBGHBHGHBGHQRSP GHBGFEP GHBHID Price U.S. $1-Pole 2-Pole 3-Pole14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-72<strong>Panelboards</strong>Pow-R-CommandType PRC25February 200714ckt1357911131517192123252729313335373941PRC25Class IIChassisDeadfront CoverMain Lug SectionVertically Mountedckt2468101214161820222426283032343638404231 in. - Includes Class IIChassis and spacesfor 42 polesNote: PRC25 Chassismay be located at theTop or Bottom of thepanelboard immediatelyabove or belowthe breakers.2 in. for DeadfrontCover Supports2 in. — 100 Amp MLO4 in. — 225 Amp MLO21 in. — 400 Amp MLO8 in. — 100 AmpereFrame EHD, EDB, EDS,ED, EDH, FD, HFD9 in. — 225 AmpereFrame EDB, EDS, ED,EDH, FD, HFD, FDC24 in. — JD, HJD, JDC24 in. —DK, KD, HKD, KDCFigure 14-16. Pow-R-Command PRC25 LayoutNote: Controlled circuits must be groupedin maximum of 6 Zones. All circuits within azone must be together on the same side ofthe panelboard.PRC25 Panel Layout InstructionsLayout Example1. Select PRC25 PanelboardChassis from Figure 14-16.a. Determine required mains(lugs or breaker)1. Panel Description:a. PRC25, 3-phase 4-wire, 208Y/120 Vac, interrupting ratingof 10,000 AIC symmetrical:b. Select appropriate Main Lug225 ampere main lugs only atbottom, surface mounted andc. Select appropriate Main Devicethe following branch breakers2.d. Select appropriate branchb. 36 – 20 ampere, 1-pole BABRPbreakersc. 6 – 20 ampere, 1-pole BABRPLayout panel as shown inspacesFigure 14-16. Total inches determinebox height shown in Table 14-136. 2. Layout information from(When total inch units exceed the Figure 14-16.number shown, use next sizea. PRC25 with 42-circuit Interiorbox size.31 in.b. 225 ampere Main Lugs Section4 in.c. Total Panelboard Height 35 in.3. From Table 14-136:■ Panel Height:20 in. wide x 5.75 in. deep■ Box Height: 35 in. 60 in.■ Box Catalog Number:YS2060 or EZB2060R■ Trim Catalog Number:LT2060S or EZT2060STable 14-136. Box Selection — Dimensions in Inches (mm)Maximum Box Height, Catalog NumberPanel Height InchesYS Box LT Trim EZ Box EZ Trim20-Inch Wide x 5.75-Inch Deep Boxes33.0035.0038.0040.0044.0055.0048.0060.0060.0060.0060.0072.00YS2048YS2060YS2060YS2060YS2060YS2072LT2048S or FLT2060S or FLT2060S or FLT2060S or FLT2060S or FLT2072S or FEZB2048REZB2060REZB2060REZB2060REZB2060REZB2072REZT2048S or FEZT2060S or FEZT2060S or FEZT2060S or FEZT2060S or FEZT2072S or FCabinetsTrims are code gauge steel, ANSI 61light gray painted finish. Boxes arecode gauge galvanized steel withoutknockout. Standard size is 20 in. wide x5.75 in. deep.Top and Bottom Gutters6.38 in.Minimum Side Gutters4 in. (minimum) on 20 in. wide boxsize.For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Pow-R-CommandPow-R-Command — Modifications14-731. Special Cabinet (Box) ConstructionTable 14-137. Modification 1Modification Price U.S. $AdditionType 1 Enclosure28-inch (711.2 mm) wide in placeof standard 20-inch (508.0 mm)wideType 2 Enclosure(Drip-proof with gasketed trim)Type 3R Enclosure(20-inch (508 mm) wide)(28-inch (711.2 mm) wide)Type 12 Enclosure(20-inch (508 mm) wide)(28-inch (711.2 mm) wide)2. Complete AssemblyComplete assembly of panelboardbox, interior and trim prior to shipmentwhen required.Table 14-138. Modification 2Description Price U.S. $Add per panel3. Concealed Trim Clamps — LT TrimTable 14-139. Modification 3Description Price U.S. $Add per panel4. Nameplate, EngravedTable 14-140. Modification 4Type Price U.S. $Mastic back and installed bypurchaser, per nameplateFixed to panel trim with twoscrews or rivets, per nameplate5. Directory Frame — MetalTable 14-141. Modification 5Frame Type Price U.S. $Metal Frame, Plastic Cover6. Permanent Circuit NumbersTable 14-142. Modification 6Description Price U.S. $Per PanelTo provide permanentlyattached Micarta circuit numbers7. Tamperproof Screws — LT TrimTable 14-143. Modification 7Description Price U.S. $Per PanelTamperproof screws for trims,in lieu of standard screws8. Trim and Door Modifications —Special Fronts and DoorsTable 14-144. Modification 8Description Price U.S. $AdditionDoor-in-door, one door overinterior and one whichexposes gutter (LT Trim)Common LT trim for two sectionpanels with boxes bolted togetherStandard flush lock with quarterturn fasteners at top and bottomof trim door (standard on doors48-inch (1219.2 mm) highand over) (LT Trim)9. Special Hinges — LT TrimPiano hinges in lieu of standard hinges.Table 14-145. Modification 9Description Price U.S. $Add for each panel door10. Special LocksTable 14-146. Modification 10Description Price U.S. $LT Type TrimYale 511S with rosetteYale 4651S (LL803 Key)Master keying — above locks orstandard lock — per panelboardTee handle and 3-point catchNational metal lock withstandard keyingNational metal lock with GE75keywayEZ TrimStandard Lock, Keyed GE75Standard Lock, Keyed toCorbin TEU-1Standard Lock, Keyed toCorbin Cat 60Standard Lock, Keyed toCorbin WEM111. Conduit CoversFabricated sheet metal to cover openconduits above and/or below standardNEMA Type 1 box.Table 14-147. Modification 11Cover Type Price U.S. $Per Foot12. Increased DimensionsTable 14-148. Modification 12Description Price U.S. $Increased End Gutters4-inch (101.6 mm) Top or Bottom7-inch (177.8 mm) Top or Bottom12-inch (304.8 mm) Top or BottomIncreased Side Gutters4-inch (101.6 mm) Left or Right7-inch (177.8 mm) Left or Right12-inch (304.8 mm) Left or Right13. Painting and Special CoatingsStandard boxes are code-gauge galvanizedsheet steel. Standard trims arecode-gauge sheet steel with a rustinhibiting phosphatized coating andfinished with ANSI-61.Table 14-149. Modification 13Description Price U.S. $Each BoxPainted Boxes (ANSI-61)Painted Trims or Boxes(other than ANSI-61)14. Copper Main BusTable 14-150. Modification 14Main Bus RatingsAmperes100225 – 25040014a. Silver-Plated Copper Main BusFor silver-plated copper panelboardmain bus and/or connectors, add asfollows:Table 14-151. Modification 14aMain Bus RatingsAmperes100 – 25040014b. Tin-Plated Copper Main BusFor tin-plated copper panelboard mainbus and/or connectors, add as follows:Table 14-152. Modification 14bMain Bus RatingsAmperes100 – 250400Price U.S. $AdditionPer PanelPrice U.S. $AdditionPer PanelPrice U.S. $AdditionPer Panel14Conduit Enclosing Shield(open back)Conduit Enclosure(solid back)Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-74<strong>Panelboards</strong>Pow-R-CommandPow-R-Command — ModificationsFebruary 20071415. Ground BarTable 14-153. Modification 15Price U.S. $Aluminum TerminalBar for Aluminum orCopper CableStandard Insulated/isolated ground bar includes astandard ground bar.16. Bus DensityMain bus ampere rating is determinedby UL listed temperature test. For 750ampere per square inch aluminum or1000 ampere per square inch copper,make price addition as follows:Table 14-154. Modification 16AmperesPer Square InchNote: Copper bus density adder isin addition to copper bus price perModification 14 — Applies to 310 and 310+Trip Units.17. Neutral Rated 200%Table 14-155. Modification 17Copper Terminal Barfor Copper Cable OnlyInsulated/ Standard Insulated/Isolated Isolated Aluminum — 750 Amperes250 A Maximum400 A MaximumCopper — 1000 Amperes250 A Maximum400 A MaximumMain BusRatingAmperes100225250400NeutralRatingAmperes225450500800BoxHeightAddition003X3XNote: Prices and dimensions based onmechanical lugs. For compression orcopper lugs, refer to Eaton.18. Increased Panel Main Bus RatingTable 14-156. Modification 18Ampere RatingChange100 to 250250 to 400400 to 600Price U.S. $3-Phase4-WirePrice U.S. $PriceU.S. $1-Phase3-Wire19. Compression Main Lugs — Type VCELFor other terminal types, refer to Eaton.20. Copper LugsOptional copper mechanical mainlugs only. (Includes main incomingneutral lug.)Table 14-158. Modification 20MainAmperes100225 –25040021. Sub-Feed Lugs — PRC100 & PRC50 OnlyMechanical Al/Cu lugs. Compressionor copper lugs requires additionalprice adder from Modification 19 orModification 20 as appropriate.Available on main lug panels only.Table 14-159. Modification 21MainAmperes100 – 250 1X22. Through-Feed LugsMechanical Al/Cu lugs. Compressionor copper lugs requires additionalprice adder from Modification 19 orModification 20 as appropriate.Table 14-160. Modification 22MainAmperes100250400Wire Range and No.of Lugs Per Phase(1) #14 – 1/0(1) #6 – 250 kcmil(2) #1/0 – 600 kcmilBoxHeightAdditionBoxHeightAddition2X5X8XPrice U.S. $Price U.S. $ Addition3-Phase4-Wire1-Phase3-WirePrice U.S. $ Addition3-Phase4-Wire1-Phase3-Wire23. Service EntranceTo provide a Service Entrance label asdetailed under the “Service EntranceEquipment” in application considerations.Only panelboards meetingthese requirements can be labeled assuch. The requirement for a ServiceEntrance Label must be noted on orderentry. Includes neutral disconnect linkand Service Entrance EquipmentLabel. (Ground bar not included —see Modification 15.)Table 14-161. Modification 23Device Price U.S. $Add per Panel24. Shunt Trip for Main or BranchCircuit BreakerFor tripping circuit breaker from aremote point. Voltage and frequencymust be specified. Wiring to terminalblocks is not included. Standard leadsextend 18 inches (457.2 mm) out ofbreaker.Circuit breakers with factory installed120, 240 or 480 Vac shunt trips areavailable with UL listing as shown intable below.Table 14-162. Modification 24Device Price U.S. $GHB (3-pole only)All Other Circuit Breakers BAB breakers with shunt trips require oneadditional pole space, i.e., 3-pole breakerwith shunt trip requires 4-pole space.25. Circuit Breaker Handle Lockoff DevicesTable 14-163. Modification 25Breaker Type Price U.S. $Non-PadlockableGHB, EHD, FDB, FD, ED, EDH,EDC, BABPadlockableEHD, FDB, FD, HFD, FDC, ED,EDH, EDC, GHB, BAB26. Copper Wire Only Terminalsfor Molded Case Circuit Breakers(To replace standard Al/Cu terminals)Table 14-164. Modification 26FrameMax.BreakerAmpereRatingTerminalMaterial27. Touchup PaintTable 14-165. Modification 27WireRangeF 225 Copper #4–4/0J 250 Stainless #4–350SteelK 225350400CopperCopperCopper(1)#3–350(1)250–500(2)3/0–250PriceU.S. $EachDescription Price U.S. $12 oz. Spray Can. ANSI-61Light Gray IndoorCase Lot of 12 — 12 oz. SprayCans. ANSI-61 Light Gray IndoorSingle StyleTable 14-157. Modification 19MainAmperesWide Range andNumber of LugsPer PhasePriceU.S. $100225 – 250(1) #8 – 1/0(1) #2/0 – 500 kcmil400 (2) #2/0 – 500 kcmilDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007Renovation Panel<strong>Panelboards</strong>Renovation PanelboardProduct DescriptionProduct SelectionTable 14-166. Catalog Numbering SystemP1R B 1 A 1 42 BAB 10014-75Panel TypeP1RMain DeviceL = MLOB = Main BreakerSystem Type1 = Single-Phase(3W or 2W)3 = 3-Phase (3W or 4W)Bus TypeA = AluminumC = CopperBus AmpereRating1 = 100 A2 = 225 ACircuits18 = 1824 = 2430 = 3042 = 42Main BreakerMLO = BlankBABEHDQBHWEDEDHMain BreakerAmperesMLO = Blank030 = 30060 = 60100 = 100125 = 125150 = 150175 = 175200 = 200225 = 225Renovation PanelProduct Description■ 240 Vac maximum.■ Single-phase 3-wire or single-phase2-wire.■ 3-phase 3-wire or 3-phase 4-wire.■ 225 amperes maximum.■ 100 ampere maximum branchbreakers.■ Fits existing box depths from 4.50to 6.00 inches (114.3 to 152.4 mm)deep.■ Integrally mounted neutralassembly.■ Ground bar and bonding conductorincluded.■ Neutral and ground convertiblefrom left-right.■ Bolt-on branch breakers.■ Factory assembled.Application Description■ Lighting and appliance branchpanelboards.■ Fully rated or series rated.■ Interrupting capacities to 100 kAsymmetrical.■ Suitable for use as Service EntranceEquipment where specified on theorder.Standards and Certifications■ UL 67.■ Federal Specification W-P-115c.■ CSA C22.2 No. 29.Table 14-167. Base Chassis Prices — PRL1R — Aluminum Bus, Single-Phase or 3-Phase AmpereRatingNumberofCircuitsMain Lug Only100 183042225 183042Main Breaker100 183042183042183042183042183042225 183042183042InterruptingRating(kA Sym.)240 Vac——————MainBreakerTypeMLOMLOSingle-Phase 3-Wire —Single-Phase 2-WireCatalogNumberP1RL1A118P1RL1A130P1RL1A142P1RL1A218P1RL1A230P1RL1A24210 BAB P1RB1A118BAB P1RB1A130BAB P1RB1A142BAB 18 EHD P1RB1A118EHD P1RB1A130EHD P1RB1A142EHD 22 QBHW P1RB1A118QBHW P1RB1A130QBHW P1RB1A142QBHW 65 ED P1RB1A118ED P1RB1A130ED P1RB1A142ED 100 EDH P1RB1A118EDH P1RB1A130EDH P1RB1A142EDH 65 ED P1RB1A218ED P1RB1A230ED P1RB1A242ED 100 EDH P1RB1A218EDH P1RB1A230EDH P1RB1A242EDH PriceU.S. $3-Phase 3-Wire —3-Phase 4-WireCatalogNumberP1RL3A118P1RL3A130P1RL3A142P1RL3A218P1RL3A230P1RL3A242P1RB3A118BAB P1RB3A130BAB P1RB3A142BAB P1RB3A118EHD P1RB3A130EHD P1RB3A142EHD P1RB3A118QBHW P1RB3A130QBHW P1RB3A142QBHW P1RB3A118ED P1RB3A130ED P1RB3A142ED P1RB3A1-8EDH P1RB3A130EDH P1RB3A142EDH P1RB3A218ED P1RB3A230ED P1RB3A242ED P1RB3A218EDH P1RB3A230EDH P1RB3A242EDH PriceU.S. $ BAB and QBHW main devices consume available circuit space positions.(2 circuits for Single-Phase; 3 circuits for 3-Phase.) Add main breaker ampere rating suffix. May NOT exceed main bus rating. Standard trim included in price shown. Select standard trim from either Table 14-179 orTable 14-180 on Page 14-79. Custom trims are available for an additional charge. Refer toTable 14-181 on Page 14-80 for custom trim details.Note: A neutral assembly is included with the base chassis. For Single-Phase 2-Wire systemsor for 3-Phase, 3-Wire systems, do not connect.14Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-76<strong>Panelboards</strong>Renovation PanelboardOptions and AccessoriesFebruary 2007Options and AccessoriesTable 14-168. Branch Circuit Breakers — PRL1RAmpereRatingInterrupting RatingBreaker(kA Sym.)Type240 Vac Price U.S. $1-Pole120 V2-Pole120/240 V2-Pole240 V 3-Pole240 V1415 – 607080 – 10015 – 3015 – 30101010101015 – 50 1015 – 50 15 – 2015 – 2015 – 6015 – 3015 – 607080 – 10015 – 3015 – 3015 – 2015 – 20101010101022222222222222BABBABBAB—BABRP QBGF —BABRSP ——QBGFEP QBAG —QBAF —BAB-D —BAB-C —QBHWQBHWQBHWQBHGF—QBHGFEPQBHAG —QBHAF —Provision — — Included in base chassis pricing Single-pole breakers are rated 120 Vac maximum. 240 volt breakers must be used on 3-phase, 3-wire 240 volt delta systems or on the high leg of a mid-point delta grounded system. 50 ampere devices available as 2-pole only. Remote controllable circuit breaker. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. Arc fault circuit breaker. Arc fault circuit breaker with GFCI. HID (High Intensity Discharge) rated breaker. Switching neutral breaker. Single-pole device requires two pole spaces; 2-pole device requires three pole spaces.———————————Table 14-169. Copper Main Bus AdderMain BusAmpere Rating100225 To convert base chassis catalog number from aluminum main bus tocopper main bus, change the 6th digit of the aluminum base chassiscatalog number to “C.” (i.e., P1RL1A1-42 becomes P1RL1C1-42).Table 14-170. Copper Terminal Ground Bar for Copper Cable OnlyCopper Ground BarCatalogNumberCatalogNumberPriceU.S. $PriceU.S. $Table 14-172. Neutral Kit (Separately Mounted) Number ofTerminationPoints183042AluminumCatalogNumberP1RNKA18P1RNKA30P1RNKA42PriceU.S. $CopperCatalogNumberP1RNKC18P1RNKC30P1RNKC42PriceU.S. $ Each base chassis includes a neutral bar that contains one connectionpoint for every circuit space available. Use this kit when additional connectionpoints are required or the neutral must be separately mountedto meet existing cable locations.P1RGBCTable 14-171. Insulated/Isolated Ground Bus (Separately Mounted)AluminumCatalogNumberPriceU.S. $CopperCatalogNumberPriceU.S. $P1RGKAP1RNKCDiscount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Renovation PanelboardOptions and Accessories14-77Table 14-173. Field Survey of Existing EquipmentNumberof Panels10 to 2425 to 5050 PlusCatalogNumber——— List price is per panel. Minimum of 10 panels required. Travel expensesmay be extra. Contact local satellite for details.Table 14-174. Match Existing Mounting StudsMatch chassis mounting holesto existing stud locations. CatalogNumberPriceU.S. $ PriceU.S. $Table 14-175. Mounting Plate Extensions (2 per Chassis)Extension HeightInches2.004.006.00mm50.8101.6152.4CatalogNumberP1RMP2P1RMP4P1RMP6Price Per PairU.S. $Per Panel — This option includes any mounting plate extensions (fromTable 14-175) required to match existing mounting studs. Detailedstud location drawings must accompany the order or a Field Survey(Table 14-173) must be purchased.Table 14-176. Depth Adder Support (2 per chassis)SupportExisting Box Depth RangeDepthMinimumMaximumInches mm Inches mm Inches mmCatalogNumberPriceU.S. $1.002.504.005.506.0025.463.5101.6139.7152.45.507.008.5010.0010.50139.7177.8215.9254.0266.77.008.5010.0011.5012.00177.8215.9254.0292.1304.8P1RDA10P1RDA25P1RDA40P1RDA55P1RDA60Table 14-177. Box Collar KitCollarDepthExisting Box Depth RangeMinimumMaximumInches mm Inches mm Inches mmCatalogNumberPriceU.S. $141.00 25.4 3.50 88.9 5.00 127.0 P1RBC10Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-78<strong>Panelboards</strong>Renovation PanelboardApplication GuidelinesFebruary 2007Application GuidelinesInstructions■ In order to meet minimum wirebending space requirements and toensure ease of installation, minimumenclosure space dimensions havebeen defined for each chassis. Inorder to ensure a proper fit, everypanelboard to be renovated must becarefully surveyed prior to installation.■ Determine the electrical requirementsof the panelboard to be renovated(i.e., main breaker or main lugs,amperes, interrupting rating, circuitspace, branch breakers, accessories).■ Using the electrical requirementdata, select a base chassis and anyrequired breakers, options andaccessories.■ Table 14-178 provides the minimumdimensions of the enclosure, in whicheach base chassis may be installed,These dimensions assume that thechassis is mounted in the center ofthe existing box, both vertically andhorizontally. Where site conditionsrequire the chassis to be offset fromthis centrally mounted position, it isthe installer's responsibility to ensurewire bending space and electricalclearance requirements are met.■ Table 14-178 provides a “Trim DoorSize Code.” Using this code, selecta standard trim from Tables 14-179and 14-180 that will fit the outsidedimensions of the existing box.Refer to Table 14-181 to definenon-standard trim requirements.Table 14-178. Minimum Enclosure Sizing14AmpereRatingMain Lug Only100 183042225 183042Main Breaker100 183042183042183042183042183042225 183042183042Number ofCircuitsMain DeviceTypeMLOMLOBABEHDQBHWEDEDHEDEDHTrim DoorSize CodeABCABCABCBDEABCBDEBDEBDEBDEMinimum Enclosure DimensionsHeight Width DepthInches mm Inches mm Inches mm21.0027.0034.0021.0027.0034.0021.0027.0034.0030.0036.0042.0021.0027.0034.0030.0036.0042.0030.0036.0042.0030.0036.0042.0030.0036.0042.00533.4685.8863.6533.4685.8863.6533.4685.8863.6762.0914.41066.8533.4685.8863.6762.0914.41066.8762.0914.41066.8762.0914.41066.8762.0914.41066.814.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.00355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.64.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.504.50114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3114.3For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Renovation PanelboardTrim Selection14-79Trim SelectionInstructions■ In order to meet minimum wirebending space requirements and toensure ease of installation, minimumenclosure space dimensionshave been defined for each chassis.In order to ensure a proper fit, everypanelboard to be renovated must becarefully surveyed prior to installation.■ Determine the electrical requirementsof the panelboard to be renovated(i.e., main breaker or main lugs,amperes, interrupting rating, circuitspace, branch breakers, accessories).■ Using the electrical requirementdata, select a base chassis and anyrequired breakers, options andaccessories.■ Table 14-178 provides the minimumdimensions of the enclosure, inwhich each base chassis may beinstalled, These dimensions assumethat the chassis is mounted in thecenter of the existing box, both verticallyand horizontally. Where siteconditions require the chassis to beoffset from this centrally mountedposition, it is the installer's responsibilityto ensure wire bending spaceand electrical clearance requirementsare met.■ Table 14-178 provides a “Trim DoorSize Code.” Using this code, selecta standard trim from Tables 14-179and 14-180 that will fit the outsidedimensions of the existing box.Refer to Table 14-181 to definenon-standard trim requirements.Table 14-179. Standard Trim Selection — 20-Inch (508.0 mm) Wide EnclosureTrim DoorSize CodeEnclosureSurface TypeFlush TypeHeightCatalog Trim DimensionsCatalog Trim DimensionsNumberHeight WidthNumberHeight WidthInches mm Inches mm Inches mm Inches mm Inches mmAAABBBCCCDDDEEE24.0030.0036.0030.0036.0042.0036.0042.0048.0030.0036.0042.0036.0042.0048.00609.6762.0914.4762.0914.41066.8914.41066.81219.2762.0914.41066.8914.41066.81219.2RTA2024RTA2030RTA2036RTB2030RTB2036RTB2042RTC2036RTC2042RTC2048RTD2030RTD2036RTD2042RTE2036RTE2042RTE204824.0030.0036.0030.0036.0042.0036.0042.0048.0030.0036.0042.0036.0042.0048.00609.6762.0914.4762.0914.41066.8914.41066.81219.2762.0914.41066.8914.41066.81219.220.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.0020.00508.0508.0508.0508.0508.0508.0508.0508.0508.0508.0508.0508.0508.0508.0508.0RTA2226RTA2232RTA2238RTB2232RTB2238RTB2244RTC2238RTC2244RTC2250RTD2232RTD2238RTD2244RTE2238RTE2244RTE225026.0032.0038.0032.0038.0044.0038.0044.0050.0032.0038.0044.0038.0044.0050.00660.4812.8965.2812.8965.21117.6965.21117.61270.0812.8965.21117.6965.21117.61270.022.0022.0022.0022.0022.0022.0022.0022.0022.0022.0022.0022.0022.0022.0022.00558.8558.8558.8558.8558.8558.8558.8558.8558.8558.8558.8558.8558.8558.8558.814Table 14-180. Standard Trim Selection — 14-Inch (355.6 mm) Wide EnclosureDeadfrontSizeEnclosureSurface TypeFlush TypeHeightCatalog Trim DimensionsCatalog Trim DimensionsNumberHeight WidthNumberHeight WidthInches mm Inches mm Inches mm Inches mm Inches mmAAABBBCCCDDDEEE24.0030.0036.0030.0036.0042.0036.0042.0048.0030.0036.0042.0036.0042.0048.00609.6762.0914.4762.0914.41066.8914.41066.81219.2762.0914.41066.8914.41066.81219.2RTA1424RTA1430RTA1436RTB1430RTB1436RTB1442RTC1436RTC1442RTC1448RTD1430RTD1436RTD1442RTE1436RTE1442RTE144824.0030.0036.0030.0036.0042.0036.0042.0048.0030.0036.0042.0036.0042.0048.00609.6762.0914.4762.0914.41066.8914.41066.81219.2762.0914.41066.8914.41066.81219.214.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.0014.00355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6355.6RTA1626RTA1632RTA1638RTB1632RTB1638RTB1644RTC1638RTC1644RTC1650RTD1632RTD1638RTD1644RTE1638RTE1644RTE165026.0032.0038.0032.0038.0044.0038.0044.0050.0032.0038.0044.0038.0044.0050.00660.4812.8965.2812.8965.21117.6965.21117.61270.0812.8965.21117.6965.21117.61270.016.0016.0016.0016.0016.0016.0016.0016.0016.0016.0016.0016.0016.0016.0016.00406.4406.4406.4406.4406.4406.4406.4406.4406.4406.4406.4406.4406.4406.4406.4CA08101001EFor more information visit: www.eaton.com
14-80<strong>Panelboards</strong>Renovation PanelboardTrim SelectionFebruary 200714Table 14-181. Custom Trim SelectionCatalogNumberFollow the instructions belowPriceU.S. $InstructionsIn order to accommodate instanceswhere the standard trims (Tables 14-179 and 14-180) do not suit an installation,custom-sized trims may beordered. Since the trim mounts to theretrofit chassis, and not the existingenclosure, custom trims can solvemany problems encountered with differingenclosure sizes and configurations.Use the dimension and sizingparameters listed below to define acustom trim catalog number. Contactyour local satellite plant to ensuremanufacturability and determine leadtime required.Outer DimensionsThe outer dimensions are the overallOUTSIDE dimensions of the trim. Insurface-mounted applications, this isusually the same as the outside dimensionsof the enclosure to be renovated.For flush-mounted applications, anadditional amount of trim materialextends beyond the outer edge of thebox, in order to cover any gap betweenthe wall material and the box. Extendingthe outer dimensions can coverlarger than normal wall gaps or imperfectionsthat may be encountered.W = Trim Width — Total outside widthof the TRIM, including that required tooverlap the box in a flush application.H = Trim Height — Total outside lengthof the TRIM, including that required tooverlap the box in a flush application.OffsetOffset allows a retrofit chassis to berelocated from the central mountingposition required for standard trims.This can accommodate many challengingsite conditions such as shortcables, physical obstructions, closecoupledboxes…etc.OR = Offset Right — This is the distancefrom the centerline of the CHAS-SIS to the right-hand edge of the TRIM.OL = Offset Left — This is the distancefrom the centerline of the CHASSIS tothe left-hand edge of the TRIM.OT = Offset Top — This is the distancefrom the centerline of the CHASSIS tothe top edge of the TRIM.OB = Offset Bottom — This is the distancefrom the centerline of the CHAS-SIS to the bottom edge of the TRIM.Product SelectionTable 14-182. Catalog Numbering SystemCRT B 20.00 – 9.00 – 11.00 – 48.00 – 24.00 – 24.00Trim TypeCRTTrim WidthDimensionin Inches(2 Decimals)Door CodeA, B, C, D,E, F, G, HOffset LeftDimensionin Inches(2 Decimals)Note: This example is for a custom trim that has overall dimensions of 20 inches (508.0 mm)in width and 48 inches (1219.2 mm) in height. The trim door is offset 1.00 inch (25.4 mm) tothe RIGHT, in order to accommodate a flush-mounted, double-tub arrangement in which theboxes are bolted together without any spacers.Technical Data and SpecificationsFigure 14-17. Custom Trim DimensionsHOLTrim HeightDimensionin Inches(2 Decimals)Offset RightDimensionin Inches(2 Decimals)WOROffset TopDimensionin Inches(2 Decimals)OTOBOffset BottomDimensionin Inches(2 Decimals)Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Renovation PanelboardTechnical Data and Specifications14-81Application GuideSurface-Mount <strong>Panelboards</strong> — Data Sheet<strong>Electric</strong>al DataPanel Designation or Location__________________________________________________________________________________________________________________Service:________Vac ________Phase ________WireCircuits:________Bus Amps:________(A)❏ Main Lugs Only❏ Main Breaker❏ Top Entry❏ Bottom EntryAmps:________(A)Existing Enclosure DimensionsSelect only one dimension F or FFH:________W:________D:________F:________ or FF:________❏ Enclosure has no FlangeTable 14-183. Branch BreakersBreakerTypeAmps Poles CCT Poles Amps BreakerType1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 3031 3233 3435 3637 3839 4041 4214End ViewSide ViewWFFFFFinished WallDWHHFFFinished WallDFigure 14-18. Surface Mount <strong>Panelboards</strong> — DimensionsCA08101001EFor more information visit: www.eaton.com
14-82<strong>Panelboards</strong>Renovation PanelboardTechnical Data and SpecificationsFebruary 2007Flush-Mount <strong>Panelboards</strong> — Data Sheet14<strong>Electric</strong>al DataPanel Designation or Location__________________________________________________________________________________________________________________Service:________Vac ________Phase ________WireCircuits:________Bus Amps:________(A)❏ Main Lugs Only❏ Main Breaker❏ Top Entry❏ Bottom EntryAmps:________(A)Existing Enclosure DimensionsSelect only one dimension F or FFH:________ HH:________W:________ WW:________D:________ DD:________F:________ or FF:________❏ Enclosure has no FlangeEnd ViewTable 14-184. Branch BreakersBreakerTypeAmps Poles CCT Poles Amps BreakerType1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 3031 3233 3435 3637 3839 4041 42Side ViewWWFinished WallWFFFFDDDFinished WallWWWHHHHHHFFDDDFigure 14-19. Flush-Mount <strong>Panelboards</strong> — DimensionsFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Renovation PanelboardTechnical Data and Specifications14-83Chassis MountingIn some applications it is required todrill mounting holes that match thelocation of hardware points (studs orbolts) in the existing panel. All dimensionsto these hardware points aremeasured from the CENTERLINE ofthe enclosure. Follow the guidelinesbelow to ensure that these holes arelocated properly, ensuring a quick andeasy installation.1. Measure and mark the verticalcenterline point. This measurementshould be taken fromthe INSIDE surface of theenclosure’s END.2. Measure and mark the horizontalcenterline point. This measurementshould be taken fromthe INSIDE surface of theenclosure’s SIDE.3. Measure the distance from thecenterline marks to the center ofthe hardware point to be matchedand record below.4. Measure and record the diameterof the stud or bolt to be matched.In some cases the mounting hardwaremay NOT be placed symmetricallyabout the center of the enclosure.Ensure that all desired hardwarelocations are measured to theCENTERLINE.H:________W:________ST:________SB:________SL:________SR:________D:________ (Bolt or Stud Diameter)STHSBFigure 14-20. Chassis Mounting DimensionsSLFront ViewWCenterlineSRMountingStuds14CA08101001EFor more information visit: www.eaton.com
14-84<strong>Panelboards</strong>Metering Service SectionsProduct DescriptionFebruary 2007Product Description■ 600 Vac maximum.■ 3-phase 4-wire, 3-phase 3-wire,1-phase 3-wire.■ Service entrance panel combininga main disconnect with a powercompany metering compartment.■ Circuit breaker or fusible switchdisconnect.■ 400 – 1200 ampere ratings.■ Provision for power companymetering:❑ Hinged sealable door overCT section❑ Arranged for bar-type, 200 – 1200ampere utility-furnished CTs❑ Barriered CT compartment■ Factory assembled.■ Wall-mounted enclosure.Product SelectionTable 14-186. Type WBM Circuit Breaker SectionsMax.AmpereRating4004004004004006006006008008008008001200120012001200Interrupting Rating(kA Symmetrical)240 Vac 480 Vac 600 Vac65651002002006510020065100651006565100100—356510020035651005065506550506565—253550—2535502535253525253535BreakerTypeDKKDHKDKDCLCLLDHLDLDCMDLHMDLNDHNDNDNDG HNDHNDG BasePrice U.S. $CatalogNumber 3-Phase 1-Phase4-Wire 3-WireWBMDKWBMKDWBMHKDWBMKDCWBMLCLWBMLDWBMHLDWBMLDCWBMMDLWBMHMDLWBMND800WBMHND800WBMND1200WBMNDG1200WBMHND1200WBMHNDG12003-Phase3-Wire For other breaker types, refer to Eaton. In cold sequence metering only, a 9X or 21X feeder breaker section can be supplieddownstream from the CT compartment. Refer to Eaton. Complete catalog number according to Catalog the Number Selection Guide — Table 14-188. Integral ground fault.14Table 14-187. Modifications for WBM Metering Service SectionsDescription Price U.S. $Copper BusCircuit Breaker Shunt Trip InstalledCircuit Breaker Undervoltage Release InstalledType 3R Outdoor EnclosureProvisions for PTsMetering Service SectionApplication Description■ For use in areas where the disconnectand current transformer combinationis required by utilities.■ Suitable for use as Service EntranceEquipment.■ Top or bottom entrance.■ Hot or cold sequence metering.■ The current transformer compartmentwill accommodate the following12-inch (304.8 mm) bar-type CTs:Table 14-185. Bar-Type CTsABB General Sangamo Astra<strong>Electric</strong>Table 14-188. Panelboard Catalog Number Selection Guide1stPanelTypeWSM = FusibleSwitchWBM = CircuitBreakerExample2ndDeviceType See Table 14-186 above.FusibleSwitch = FDPWCircuitBreaker = 3rdService andVoltage2 = 1-Phase 3-Wire3 = 3-Phase 3-Wire4 = 3-Phase 4-Wire4thAmpereRating4 = 400 Ampere6 = 600 Ampere8 = 800 Ampere12 = 1200 AmpereWBM DK 2 4 ACircuit BreakerTypeCircuit BreakerType fromTable 14-1865thBus BarTypeA = AluminumC = Copper1-Phase 3-Wire 400 Ampere AluminumBus BarCTBCSFCMFCBHJCT-10JCM-0JCW-0JAK-0R6BR6BAR6MTAB, TATCB, AAABStandards and Certifications■ UL 67, UL 50.■ NEC.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9For more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Metering Service SectionsProduct Description14-85Table 14-189. WSM Fusible Switch SectionsAmpereRatingInterruptingRating(kA Symmetrical)240 Vac Fusible Devices 400 Refer to Table 14-1926008001200600 Vac Fusible Devices 400 Refer to Table 14-1926008001200FusibleSwitch FDPWFDPWFDPWFDPWFDPWFDPWFDPWFDPWBasePrice U.S. $CatalogNumber 3-Phase 1-Phase4-Wire 3-WireWSMFDPWWSMFDPWWSMFDPWWSMFDPWWSMFDPWWSMFDPWWSMFDPWWSMFDPW3-Phase3-Wire Fuses are not included. Complete catalog number according to Catalog Number Selection Guide — Table 14-188. Class J Fuse provisions are applicable only to 600 volt units. When required, use priceand dimensions of 600 volt units for all voltages 600 and below.Table 14-192. FDPW Switch Ratings,250 or 600 VacAmpereRating400, 600400, 600800, 1200Fuse ClassUsedRJ LShort CircuitRatings (kA Sym.)200200200 Class J Fuse provisions are applicable onlyto 600 volt units. When required, use priceand dimensions of 600 volt units for allvoltages 600 and below.Note: Fuses are not included.Table 14-190. Modifications for WSM Metering Service SectionsDescription Price U.S. $Copper BusShunt Trip InstalledType 3R Outdoor EnclosureProvisions for PTsFDPW Fusible Switch Ground Fault SystemIncludes Zero Sequence Current Monitor, Static Sensor, Shunt Tripand Fused Control Power Transformer14HWDFigure 14-21. Type 1 Enclosure — Metering Service SectionTable 14-191. Dimensions — Type 1 EnclosurePanelboardTypeAmpereRatingEnclosure Dimensions — Inches (mm)Height Width DepthBox CatalogNumberWBM, Circuit BreakerWSM, Fusible400 – 1200400 – 120073.50 (1866.9)90.50 (2286.0)36.00 (914.4)36.00 (914.4)11.31 (287.0)11.31 (287.0)BX3673BX3690Note: Not to be used for construction purposes unless approved.Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9CA08101001EFor more information visit: www.eaton.com
14-86<strong>Panelboards</strong>Pow-R-Stock Plus ProgramProgram FeaturesFebruary 2007Pow-R-Stock PlusOffering two options to meet thedemanding schedule requirements oftoday's customers.Factory-AssembledPanelboard OptionThe Pow-R-Stock Plus factory-assembledpanelboard option offers key advantagesover programs that offer onlyunassembled panelboards.Unassembled Panelboard OptionReduced Installation Time■ Unassembled panelboards must beassembled at the job site before thetrue installation process can begin,adding time and labor cost to theprocess. Pow-R-Stock Plus assembledpanelboards are ready to installthe moment they arrive at the job site.14Type PRL1a Panelboard■ Factory-assembled panelboardsavailable from your local satelliteplant in 24 to 72 hours.■ Unassembled panelboards in stockat authorized Pow-R-Stock Plusdistributors.The Product OfferingPow-R-Stock Plus panels, availableeither as factory-assembled or asunassembled from distributor stock,are based on the most frequentlyordered panelboards, including:Reduced On-Site Material Handling■ A typical 42 circuit unassembled panelboardhas a minimum of 46 partsto receive and handle, taking up valuabletime at the job site. A Pow-R-Stock Plus assembled panelboard isjust one item to receive and handle(two if the box is shipped ahead).Factory Warranty■ Field assembly of unassembledpanelboards adds to contractor warrantyresponsibility. Pow-R-StockPlus assembled panelboards carrya full factory warranty.Simplicity■ Order your Pow-R-Stock Plus Panelboardby description and it will arriveat the job site complete. No need toworry about matching catalog numberkits at the job site or chasingafter miscellaneous parts and pieces.Contact your local satellite plant (seenext page for a listing) for more informationon the Pow-R-Stock Plusfactory-assembled panelboard option.Pow-R-Line 1a and 2a <strong>Panelboards</strong> areDesigned to Provide Application Flexibilitywith Off-the-Shelf ServiceThe Pow-R-Stock Plus unassembledpanelboard interior is designed specificallyfor distributor stock and fieldassembly. Its modular design allowsfor easy configuration in the field.Top or bottom incoming, main lugsor main breaker...all with the samePow-R-Stock Plus unassembled interior.Lug and breaker kits provide greaterflexibility with fewer boxes, interiorsand trims to stock.Color-Coded Package LabelsThe box, interior and trim packagingare clearly identified with brightlycolored labels (a different colorfor each box size). This facilitatesstocking, filling orders, and matchingcomponents in the field.Contact your local Eaton distributorfor more details on the Pow-R-StockPlus unassembled panelboard option.■ 120/240 volt, 208Y/120 volt, and480Y/277 volt ratings.■ 100 through 400 ampere mains.■ Single- and 3-phase.■ Surface and flush mounted.■ Aluminum or copper bus.■ Type 1 or Type 3R enclosures.■ Service Entrance available.■ Options for 200% neutrals andisolated ground bars.■ Full menu of branch breakersavailable.Eaton DistributorsContact your Eaton sales engineer orlocal satellite manager and arrange toreview the program details and criteriafor qualification as a Pow-R-Stock Plusdistributor.Pow-R-Stock Plus Program Includesthe EZ Trim and EZ BoxFor more information visit: www.eaton.comCA08101001E
February 2007<strong>Panelboards</strong>Regional Manufacturing FacilitiesManufacturing Locations14-87•SEATTLESAN FRANCISCO•LOS ANGELES••PHOENIXDENVER•DALLAS•HOUSTON••CHICAGOST. LOUIS•HARTFORD••CLEVELAND• •NEWJERSEYBALTIMORERALEIGH•SUMTERATLANTTA★•ORLANDO•Figure 14-22. Manufacturing Plant LocationsMain PlantSumter11 Corporate CircleP.O. Box 2258Sumter, SC 29150(803) 481-3131Satellite PlantsAtlanta7000 Highlands Parkway SESuite 102Smyrna, GA 30082Fax (770) 433-1863Phone (678) 309-4260Baltimore6671 Santa Barbara CourtSuite FElk Ridge, MD 21227Fax (410) 796-7755Phone (410) 796-7777Chicago959 AEC DriveWood Dale, IL 60191Fax (630) 860-3569Phone (630) 860-3500Cleveland5565 Venture DriveUnit BParma, OH 44130Fax (216) 433-0545Phone (216) 433-0616Dallas631 Westport ParkwaySuite 100Grapevine, TX 76051Fax (817) 251-6249Phone (817) 251-6797Denver14101 East 33rd PlaceSuite FAurora, CO 80011Fax (303) 366-9993Phone (303) 366-2080Hartford625 Day Hill RoadWindsor, CT 06095Fax (860) 688-4982Phone (860) 688-5330Houston10810 West Little YorkSuite 100Houston, TX 77041Fax (713) 688-3764Phone (713) 688-8430Los Angeles<strong>Electric</strong>al Group — Satellite11120 Philadelphia StreetMira Loma, CA 91752Fax (951) 685-3775Phone (951) 685-5788New Jersey96 Stemmers LaneWestampton, NJ 08060Fax (609) 835-4777Phone (609) 835-4230Orlando3827 St. Valentine WayOrlando, FL 32811Fax (407) 841-9135Phone (407) 843-3863Phoenix921 South Park LaneTempe, AZ 85281Fax (480) 449-4223Phone (480) 449-4222Raleigh2933 S. Miami BoulevardSuite 111Durham, NC 27703Fax (919) 572-9751Phone (919) 544-7074St. Louis12947 Gravois RoadSt. Louis, MO 63127Fax (314) 842-2552Phone (314) 842-7662San Francisco20923 Cabot BoulevardHayward, CA 94545Fax (510) 784-8980Phone (510) 784-8981Seattle1604 15th Street SWSuite 114Auburn, WA 98001Fax (253) 833-5058Phone (253) 833-502114CA08101001EFor more information visit: www.eaton.com
14-88<strong>Panelboards</strong>Regional Manufacturing FacilitiesSatellitesFebruary 2007SatellitesA unique concept of facilities closeto customer locations, assuring fastdelivery of standard and customassembledequipment whenit’s needed.Located at strategic locations throughoutthe United States, these facilitiesmanufacture and deliver standardor custom-assembled panelboards,switchboards and enclosed circuitbreakers…when and where youneed them. And, when you havean emergency, they can have yourequipment ready in hours.Highly trained and experiencedpersonnel will manage your orderand ensure that you receive on-timedelivery of high quality equipmentthat meets your specifications.Special ConfigurationsThe unique capabilities of these plantsand people can provide solutions forspecial products to meet special needs.Typical examples include specialdimensions, retrofit equipmentand panelboard interiors to fitexisting boxes.Speedy Delivery■ <strong>Panelboards</strong>: from one to five days.■ Switchboards: between five and10 days.■ Assembled Enclosed Circuit Breakers:from one to 10 days.Save Time and MoneyNo matter your location, you will savetime and money when ordering from asatellite. For more information, contactyour Eaton representative or authorizeddistributor.Cutler-Hammer is a federally registered trademark ofEaton Corporation. CSA is a registered trademark ofthe Canadian Standards Association. National <strong>Electric</strong>alCode and NEC are registered trademarks of the NationalFire Protection Association, Quincy, Mass. UniformBuilding Code (UBC) is a trademark of the InternationalConference of Building Officials (ICBO). UL is a federallyregistered trademark of Underwriters Laboratories Inc.NEMA is the registered trademark and service mark ofthe National <strong>Electric</strong>al Manufacturers Association.Micarta is a registered trademark of Micarta IndustrialComposites. Windows is a registered trademark ofMicrosoft Corporation.14For more information visit: www.eaton.comCA08101001E
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