CNC Vision Measuring System - Precision Tool Distributors

Vision Measuring SystemsQuick Vision ApexCNC Vision Measuring SystemBulletin No. 1757The Industry Standard forVision MeasurementQuick Vision25

There's a family of powerful visual measuring systems fromMitutoyo. Quick Vision allows high-speed, highly accurateCNC visual measurement with state-of-the-art mechanical,optoelectronics and image processing technologies.HyperApexHyperApexMitutoyo Quick Vision ® Seriesmoves your visionmeasurement and inspectionproductivity to higher levelswith advanced features!Example WorkpiecesHybrid chassis, IC chip, lead frame, ICpackage, video cassette electricconnector, etc.Quick Vision3

Variety of models availableMitutoyo offers a wide variety of models offering different optical/oblique illumination systems, degrees of accuracyand ranges of measurement. The Programmable Ring Light illumination and the Pattern Focusing function give youa focused edge even on a mirror-finish surface. Also, the Programmable Power Turret Tube Lens (or ProgrammablePower Zoom Lens) provides automatic zooming for a wider field of view and a highly detailed image. You canchoose the best visual measuring system for precision workpieces, without the need to compromise.CHOICE 1: Measuring accuracyQuick Vision ELFNormal (E1XY/E1Z):Quick VisionApex (E1XY/E1Z):Hyper (E1XY/E1Z):(2.2+3L/1000)µm/ (4+5L/1000)µm((1.5+3L/1000)µm/(3+4L/1000)µm(0.8+2L/1000)µm/ (3+2L/1000)µmQuick Vision HybridApex (E1XY/E1Z): (1.5+3L/1000)µm/ (3+4L/1000)µmusing laser head (E1Z)*:(2.5+4L/1000)µmHyper (E 1XY/E 1Z): (0.8+2L/1000)µm/ (3+2L/1000)µmusing laser head (E1Z)*:(2.5+2L/1000)µmQuick Vision ELF Quick Vision Quick Vision HybridNormal ✔ ✔ ✔Hyper ––––– ✔ ✔Basic configuration with halogen ring-fiberilluminationQuick Vision ELF Quick Vision Quick Vision HybridR/F ✔ ––––– –––––P/T ✔ (halogen) ✔ (RBG LED) –––––PRO ✔ (white LED) ✔ (RBG LED) ✔ (RBG LED)Z/M ––––– ✔* (halogen) –––––PRO-II ––––– ✔* (halogen) –––––PRO-III ––––– ✔* (halogen) –––––*Not available for Hyper modelsHyperApexHyperApexCHOICE 2: Oblique illumination systemWith programmable power turret tube lensand RGB LED* ring light*Quick Vision ELF: Halogen lightWith programmable power turret tube lensand programmable RGB LED* ring light*Quick Vision ELF: White LEDWith programmable zoom lens and halogenring-fiber illuminationWith programmable power zoom lens andprogrammable halogen ring lightWith programmable power turret tube lens,programmable halogen ring light and colorCCD cameraLinear glass scale with virtually zero thermalexpansion coefficientThe Hyper Quick Vision is equipped with a new crystallizedglass scale having a resolution of 0.02µm and linearexpansion coefficient of 0.08x10-6/K. This virtually zerothermal expansion coefficient means the Hyper Quick Visioncan minimize accuracy fluctuationresulting from thermal changes.Standardglass scaleCHOICE 3: Measuring range (XxYxZ)Quick Vision ELF200x200x100mm (8”x8”x4”)200x250x100mm (8”x10”x4”)Quick Vision/Quick Vision Hybrid200x200x200mm (8”x8”x8”)300/176*x200x200mm (12”/7”*x8”x8”)Virtually zerothermal expansionglass scaleHyperApex400/276*x400x250mm (16”/11”*x16”x10”)600/476*x650x250mm (24”/19”*x26”x10”)*using laser head (Quick Vision Hybrid)Quick Vision ELF Quick Vision Quick Vision Hybrid200 ✔ ––––– –––––250 ✔ ––––– –––––202 ––––– ✔ –––––302 ––––– ✔ ✔404 ––––– ✔ ✔606 ––––– ✔ ✔HyperApex4

Optional Touch-Probe SystemA retrofit touch-probe system allows youto integrate the touch-probemeasurement function into the QuickVision*. The measurement can becontinued by automatically switching thedetecting sensor from video camera totouch probe and vice versa in CNC mode. The stylus-moduleHyperApexchangeover system is also available to further expand the rangeof measurement application.Mitutoyo offers a special master ball unit and offset ring toproduce a seamless measurement between the video cameraand touch probe in one coordinate system.*Note: Not available for Quick Vision Hybrid modelsPH6 probe head withTP20 touch-signal probeAccessories02ANT850: PH1 set for Quick Vison ELF02ANT860: PH1 set for Quick Vison 202/302/404/60602ANT830: PH6 set for Quick Vison ELF02ANT840: PH6 set for Quick Vison 202/302/404/60602ANL920: Calibration ring02ANT790: Master ball unit for Quick Vision ELF02ANT720: Master ball unit for Quick Vision 20202ANT780: Master ball unit for Quick Vision302/404/606• Master ball unit with calibration ring• Stylus-module changer (MCR20 rack with 2 or 3 moduleports)Laser-Probe SystemLaser auto-focus system(factory-set option for Quick Vision)The laser auto-focus system, a built-in laser trigger probe canaccelerate the throughput of Z-axis (height) measurement.Since the TTL visible laserbeam is employed, youcan see the focus pointfor quick workpiecepositioning.HyperApexHeight measurement of theterminals on the connectorLaser scanning system(for Quick Vision Hybrid)The scanning laser system for the QuickVision Hybrid adds 3-D profiling capability. The laser indicatorwith 0.01µm resolution Laser Holoscale continuously scans theworkpiece surface and records its displacement, enabling theevaluation of surface conditions, contours, peak heights, etc.The double pinholedetection method is adoptedto avoid being affected bythe color, reflection factor,etc. of surface conditions.Additionally, the small laserspot of 1.5µm in diameterensures the accuratemeasurement of fine andintricate contours.Tools for laser measurementHyperApexSetting of scan conditionsScanning result (profile viewer)Evaluation result(optional MSHAPE-QV)Quick Vision5

Programmable Power Turret Tube LensMitutoyo Programmable Power Turret Tube Lens provides threesteppower zooming for wider field of view and highly detailedimage by switching the internal tube lenses (1x, 2x and 6x).Every time the built-in tube lenses rotate, the pixel size isautomatically calibrated and the light intensity and imageaberration are also adjusted. Furthermore, the ProgrammablePower Turret Tube Lens is absolutely free frommechanical backlash.Patent pending (Japan)ProgrammablePower TurretTube LensCCD cameraMotorTube lensesPatternFocusingFunction480xHalf-reflectingmirror160xQuadrant RBG LED ring lights** PRO-II: Halogen ring lightsQV ELF: White LED ring lightsParabolic mirrorToroidal mirror80xSurface of workpieceProgrammableRing LightPatent pending (Japan)Programmable Power Zoom Lens• Mitutoyo's programmable power zoom lens allowscontinuous measurement in 15 magnification settings from16x to 240x (zoom ratio 1:15) with 92mm (3.6") workingdistance.• The zoom lens also features a built-in absolute scale. The lensposition is continuously fed back to the controller toreproduce accurate magnification. This not onlyimproves repeatability under differentmagnifications but also provides high-accuracymeasurement, which rivals that of the turretsystem.240x16xPatent pending (U.S.A.)Pattern Focusing FunctionIn addition to standard Surface and Edge focusing functions,Quick Vision provides one other choice. The Pattern focusingfunction offers the best advantage in focusing on highlyreflective/mirrored, low-contrast/black andtranslucent surfaces. Generally, visual measuringmachines are weak and almost impossible to focuson these surfaces. This function generates thenprojects triangular patterns onto the surface to befocused. Focusing is carried out by targeting theprojected pattern.ProjectedpatternEdge focusing6

Programmable Ring Light (PRL)Mitutoyo unique 4-quadrant RGB LED*, Programmable RingLight (PRL) allows you to customize part illumination tomaximize its effectiveness. Light intensity in each of fourquadrantsis independently controlled. So, you can create themost effective light pattern for the part. A 30° - 80° angle ofincidence lets you create the right amount of shadow formeasuring. *PRO-II: Halogen, QV ELF: White LEDUnder ordinary surface illumination– The edge at "A" is not clear.Quadrant RGB LED ring light**PRO-II: Halogen ring lightsToroidal mirrorParabolic mirrorSurface of workpiece30°60°80°AFrontALeftBackRightUnder PRL illumination– The edge at "A" can be readily seen.Basic Illuminations• 4-quadrant RGB LED* ring lightThe 4-quadrant RGB LED ring light featured inthe Quick Vision offers effective illumination ofyour workpiece from desired directions,preventing unwanted shadows. The RGB lightcolor control mitigates edge problems causedby the color of your workpiece.*Quick Vision ELF: Halogen ring lightRGB LED Illumination!RGB LED Illumination!Power saving and long service life!Power saving and long service life!• LED* coaxial light for surface IlluminationThe surface illumination function, standard in all models, isused for the measurement and observation of surfacepatterns. *Quick Vision ELF: Halogen coaxial light• LED* stage light for contour IlluminationThe contour illumination function, standard in all models, isfor the measurement of frame shape, hole pitch and similarfeatures. *Quick Vision ELF: Halogen stage lightGreenStrong in edge detection!Strong in edge detection!Mixed whiteContourilluminationBlueRedSurface illuminationQuick Vision7

Objective & Calibration Glass ChartTechnical Data• 17” on-monitor magnification and view fieldFixed magnification objectiv (R/F models)1x objective 2.5x objective 5x objective1x tube lens 32x 80x 160x6.27x4.7mm 2.5x1.88mm 1.25x0.94mmProgrammable power turret (P/T, PRO and PRO-III models)1x objective 2.5x objective 5x objective1x tube lens 32x 80x 160x6.27x4.7mm 2.5x1.88mm 1.25x0.94mm2x tube lens 64x 160x 320x3.13x2.35mm 1.25x0.94mm 0.62x0.47mm6x tube lens 192x 480x 960x1.04x0.78mm 0.41x0.31mm 0.2x0.15mmProgrammable power zoom lens (Z/M and PRO-II models)0.5x 0.6x 0.75x 0.85x1x tube lens 16x 19x 24x 27x61.28x9.6mm 10.7x8.0mm 8.5x6.4mm 7.5x5.6mm1x 1.25x 1.5x 2x1x tube lens 32x 40x 48x 64x6.4x4.8mm 5.1x3.8mm 4.3x3.2mm 3.2x2.4mm2.3x 3x 3.5x 4x1x tube lens 74x 96x 112x 128x2.9x2.1mm 2.1x1.6mm 1.8x1.4mm 1.6x1.2mm5x 6x 7.5x1x tube lens 160x 192x 240x1.3x1.0mm 1.1x0.8mm 0.85x0.64mmCalibrationglass chartCoating processin hi-house lensproduction• Working distance1x objective: 34mm (SL super-long type: 52.5mm)2x objective: 34mm (SL super-long type: 60mm)5x objective: 34mmZoom lens: 92mmOrder No.02ALA400: 1x objective02ALA150: 1x objective (SL type)02ALA410: 2.5x objective02ALA170: 2.5x objective (SL type)02ALA420: 5x objective02AKN020: Calibration glass chartTemperature Correction System - Factory-set option -With real-time (automatic) temperature correction from both thescales and workpiece, the Quick Vision can adjust to a widetemperature range from 16°C (60.8°F) through 26°C (78.8°F),Technical DataTemperature range16°C to 26°C (60.8°F to 78.8°F)Temperature variation by 1 hour 0.5Kby 24 hours 5.0KTemperature gradient Vertical 1.0K/mHorizontal1.0K/myielding accurate measurements even on the shop floor. Thiscapability drasticallyexpands the range of QuickVision applications.*Not available for Quick Vision ELFQV Index - horizontal rotary table -Multiple faces can now be measured easily with a single setup,especially for the measurement of connectors, plastic cases,hybrid chassis, etc. *Not available for Quick Vision ELFThe QV Index, optional horizontal rotary table rotates a part todifferent angles to bring hidden features into view. Moreover,all the collected data is processed in one coordinate system.Technical Data• Max. workpiece diameter: 140mm (5.5")• Max. workpiece load: 2kg (4.4 lbs.)• Min. rotation angle: 0.1°• Positioning accuracy: ±0.5°• Max. rotation speed: 10rpm (variable)• Dimensions:122 x 150 x 105mm (head unit)8

Traceability SystemMitutoyo, a manufacturer of precision measuring instruments,offers Quick Vision and a range of other measuring machinesand instruments that are in full compliance with the nationalstandards of various countries. They’re traceable to the nationalstandards through physical standards, which are calibrated viaspecified secondary standards owned by Mitutoyo. Ourcalibration laboratories are accredited to provide calibrationservices in three fields of length-measurement: lengthmeasuringlaser units, gauge blocks and linear scales.Iodine AbsorptionStabilized HE-Ne Laseras the standard forlength measurement (atTsukuba CalibrationCenter)Traceability system oflength standardAIST633nm lodine Stabilized He-Ne LaserOnce/3 yearsMitutoyo Miyazaki Plant(Accredited Calibration Laboratory No. 0030)633nm Stabilized He-Ne Laser(Secondary Standard)JQA(Designated Calibration Organization)633nm lodine Stabilized He-Ne LaserOnce/3 yearsMitutoyo Tsukuba Calibration Center(Accredited Calibration Laboratory No. 0031)633nm lodine Stabilized He-Ne Laser(Secondary Standard)Once/3 yearsMitutoyo Kiyohara Plant(Accredited Calibration Laboratory No. 0067)633nm Stabilized He-Ne Laser(Secondary Standard)Interferometer as the standardfor Linear Scale calibration (atthe Kiyohara plant)Once/2 yearsMitutoyo Utsunomiya Calibration Center(Accredited Calibration Laboratory No. 0078)Standard Gauge Block (Secondary Standard)Laser Length Measuring Machine(Working Standard)Reference Gauge Block(Working Standard)Standard Scale(Working Standard)Gauge BlockCalibration Equipment(Working Standard)Laser SourceMeasuringInstrumentsStandard ScaleInterferometer as thestandard for gaugeblock calibration (at theMiyazaki plant)Accredited calibration laboratoriesJapanAISTSingapore TaiwanPSBNMLUSANISTUKNPLTheNetherlandsNMiGermanySwitzerlandItaly Brazil Malaysia Thailand MexicoPTB OFMET MGC IMMETRO SIRIM NIMTCENAMJQAILACAPLACJCSSNITESAC CNLA A2LA UKASRvANKOEA DKD SAS SIT RBC DSM TISI EMAMitutoyoMiyazakiPlant# 0030MitutoyoKiyoharaPlant# 0067MitutoyoAsiaPacific# LA-1996-0102-CMitutoyoAmerica(IL)# 0750.01Mitutoyo(UK)# 0332MitutoyoMiyazakiPlant# K 107MitutoyoMessgeräte# DKD-K-14501MitutoyoItaliana# 107Mitutoyo(Malaysia)# SAMM152MitutoyoMexicana# D-45MitutoyoTsukubaCal.Center# 0031MitutoyoUtsunomiyaCal.Center# 0078MitutoyoTaiwan# 0336MitutoyoAmerica(MI)# 1472.01MitutoyoNederland# K 086MitutoyoKawasakiCal.Center# K 125MitutoyoSchweiz# SCS074MitutoyoSulAmericana# 031MitutoyoThailand#Calibration0016# : Accreditation No.AIST: National Institute of Advanced Industrial Science and Technology UKAS: United Kingdom Accreditation ServiceJCSS: Japan Calibration Service SystemNMi: Nederlands MeetinstituutJQA: Japan Quality Assurance OrganizationNKO: Nederlandse Kalibratie OrganisatieNITE: National Institute of Technology and EvaluationPTB: Physikalisch-Technische BundesanstaltPSB: Singapore Productivity and Standards BoardDKD: Deutscher KalibrierdienstSAC: Singapore Accreditation CouncilOFMET: Swiss Federal Office of MetrologyNML: National Measurement LaboratorySAS: Swiss Accreditation ServiceCNLA: Chinese National Laboratory AccreditationIMGC: Istituto di Metrologia GUSTAVO COLONNETTINIST: National Institute of Standards and TechnologySIT: Servizio di Taratura in ItaliaA2LA: American Association for Laboratory AccreditationINMETRO: Instituto Nacional de Metrologia NormalizaçãoNPL: National Physical Laboratorye Qualidade IndustrialRBC: Rede Brasileira de CalibraçãoSIRIM: Standards and Industrial Research Institute of MalaysiaDSM: Department of Standards MalaysiaNIMT: National Institute of Metrology ThailandTISI: Thailand Industrial Standard InstituteCENAM: Centro Nacional de MetrologíaEMA: Entidad Mexican de Acreditación, a.c.(ILAC): International Laboratory Accreditation Corperation(APLAC): Asia-Pacific Laboratory Accreditation Corperation(EA): European Accreditation Corperation(MRA): Mutual Recognition AgreementQuick Vision9

Quick Vision ELF✔High-price/performance ratio desktop models✔✔• XYZ measuring rangeQVE200: 200 x 200 x 100mm (8" x 8" x 4")QVE250: 200 x 250 x 100mm (10" x 10" x 4")• Measuring accuracy (E1XY)(2.2+3L/1000)µm• Resolution0.0001mmQuick Vision ELF 20010

HyperApexStandard model of vision measurementHyperApexLaser probe installed for scanning• XYZ measuring rangeQV202: 200 x 200 x 200mm (8" x 8" x 8")QV302: 300 x 200 x 200mm (12" x 8" x 8")QVH302: 300 x 200 x 200mm (12" x 8" x 8")176 x 200 x 200mm (7" x 8" x 8")**using laser head• Measuring accuracy (E1XY)Apex model: (1.5+3L/1000)µmHyper model: (0.8+2L/1000)µm• ResolutionApex model: 0.0001mmHyper model: 0.00002mmQuick Vision Quick Vision HybridApex Hyper Apex Hyper✔ ✔ ––––– –––––✔ ✔ ✔ ✔✔ ––––– ––––– –––––✔ ––––– ––––– –––––✔ ––––– ––––– –––––Quick Vision Apex 302Quick Vision11

HyperApexStandard model of vision measurementHyperApexQuick Vision Quick Vision HybridApex Hyper Apex Hyper✔ ✔ ––––– –––––✔ ✔ ✔ ✔✔ ––––– ––––– –––––✔ ––––– ––––– –––––✔ ––––– ––––– –––––Laser probe installed for scanning• XYZ measuring rangeQV404: 400 x 400 x 250mm (16" x 16" x 10")QVH404: 400 x 400 x 250mm (16" x 16" x 10")276 x 400 x 250mm (11" x 16" x 10")**using laser head• Measuring accuracy (E1XY)Apex model: (1.5+3L/1000)µmHyper model: (0.8+2L/1000)µm• ResolutionApex model: 0.0001mmHyper model: 0.00002mmQuick Vision Apex 40412

HyperApexStandard model of vision measurementHyperApexQuick Vision Quick Vision HybridApex Hyper Apex Hyper✔ ✔ ––––– –––––✔ ✔ ✔ ✔✔ ––––– ––––– –––––✔ ––––– ––––– –––––✔ ––––– ––––– –––––Laser probe installed for scanning• XYZ measuring rangeQV606: 600 x 650 x 250mm (24" x 26" x 10")QVH606: 600 x 650 x 250mm (24" x 26" x 10")476 x 650 x 250mm (19" x 26" x 10")**using laser head• Measuring accuracy (E1XY)Apex model: (1.5+3L/1000)µmHyper model: (0.8+2L/1000)µm• ResolutionApex model: 0.0001mmHyper model: 0.00002mmQuick Vision Apex 606Quick Vision13

All new QVPAK softwareQVPAK primary software component for allQuick Visions is advancing function andoperation. The QVPAK provides various newfeatures, including refined GUI, extended 3-Ddata-processing function, complete support oftouch-probe system with video/TP calibration,and two additional illumination tools. QVPAKdelivers reliability and operation, therebyreducing the uncertainty of measurement andenhancing productivity.Single Mouse-Click Edge-Detection ToolsWith the single click of a mouse button the Point, Circle, Lineand Arc tools can be automatically set with the measuringconditions--including threshold value, tool size and direction,and contrast level--optimized for the workpiece. This allows veryconstant measurement with minimal differences betweenoperators.Select an edgedetectiontoolaccording to theworkpiece edge.Bring the cursor near thetarget edge and click themouse button.Point ToolThe tool isautomatically locatedwith the optimizedtool size, direction andcontrast level.Box ToolArc ToolElimination of Abnormal DataThis function eliminates any point data that is not consistentwith the majority of measured data, thereby ensuringmeasurement accuracy for workpieces with burrs, nicks andother flaws.Noise FiltersThe QVPak offers a choice of three different noise filtersaccording to the workpiece edge conditions. It filters out imagenoise for enhanced reliability in edge detection.• Moving-average filter• Gaussian filter• Medium filter14

Tools for Effective MeasurementMaximum/Minimum ToolMeasures the maximum orminimum point in the selectedarea.2-D/3-D AutoTrace ToolBy setting a starting point andtracing pitch, even with anunknown 3-D profile the QVPAKcan perform automatic scanning.This is very effective for contourevaluation.Manual Points ToolMeasures the point specified witha mouse click.3-D auto-tracing: Metal parts 3-D auto-tracing: GearPattern Search ToolSearches for a predefined patternwithin the video image. Thisfunction is suitable to detect analignment mark.Centroid ToolDetects the center of gravity. This is very useful for measuringthe tip of a terminal.Patent pending (U.S.A.)Dual Area Contrast ToolMeasures a contrast level betweentwo different regions and adjuststhe brightness of the lightautomatically to maximize thecontrast level. This enhances theedge-detection capability.Patent pending (U.S.A.)Brightness ToolThe Brightness Tool is available forthe enhancement of measurementreproductivity and reliability. It isset to measure a referencebrightness level in Learn mode forpart programming. Then, atprogram execution the lightsource is adjusted so that thebrightness level of the sameregion is equal to the reference.This minimizes the effect of thevariance between the systems andchanges in brightness over time.Extended Depth of Field ToolMulti-plane focus with micro-step Z-axismortion is a feature in this tool thatacquires a stack of images. With the EDFtool, you can take multiple in-focus Z-stackimages and combine the images into onein-focus composite image. The EDF tool willbe useful for workpieces that cannot becompletely in focus with one plane whenobserved through a monitor.Sample workpiece: BGAZ-stack imagesIn-focus composite imageQuick Vision15

Graphic Display• The measurement results of part features are displayed withthe 2-D/3-D graphics, so that the user can checkmeasurement progress and results at a glance.• The measured features in the Measurement Results pane canbe selected with mouse to create a new feature, or measuredimensions such as thedistance and angle.Shown with the 2-D and 3-D graphics.• The deviation of measured features from the nominaldimensions can be displayed in a larger scale. Thus, anygeometrical deviation in straightness or roundness can beeasily checked.Graphic display of measured featuresStraightnessRoundness3-D graphic indication using CAD data imported withthe CAD Import software (option)Online HelpSubstantial online help quickly provides solutions to anoperator's problem.Video Image CaptureImages displayed on the monitor can be stored in the TIFF fileformat to be used for reporting.16

QV Navigator — Macro Function• Patterns of distancemeasurement,intersection measurementand coordinate systemsettings are accessible viaicons for greater ease ofoperation.• Measurement icons canbe rearranged or replacedas desired (via the QVNavigation Icon Editorfunction).Icon editor window• The continuous-measurement function allows repeatmeasurements by automatically selecting the sameseries of commands.• The measurement icons have been enlarged forgreater visibility.SmartEditor for QVBasicSmartEditor represents the part program (QVBasic scriptinglanguage) with icon and tree-chart structure to simplifyprogram editing.• The tree-chart indication lets you easily edit the QVBasic(high-level macro language).• Representation with icon and tree-chart makes it easy tocheck the part program.• Through the command represented in the SmartEditorwindow the corresponded script in the part program can bespecified (highlighted). This allows you to quickly search thescript of interest on the part program.• When editing the part program, the dialogue box will become up on the monitor with a simple click of the commandto be edited.Datum FitA datum line, circle or plane can be generated automatically.Circumscribed circleInscribed circleOutput tabSmartEditor window(tree-chart structure)Light tab with PRLQuick Vision17

Part Program ManagementQVPartManagerQVPartManager is an optional software package that allowsmultiple workpieces lined up on the stage to be measured atonce using a part program.Measurement can be performed even whenthe workpieces are placed at irregular pitchesor at irregular distances from one another.Multiple workpiecescan be mixed in a row(vertical/horizontal).MeasurementscreenGO/NG listMultiple workpiececan be lined up on the stage.Sample workpiece layout• When an error occurs during a measurement, that portion isskipped and measurement continues.• Workpieces that are out of tolerance can be measured againautomatically.• Even when the target workpieces include different types,they can be measured all at once by specifying the partprograms corresponding to the respective types.Individual result displayInspection Report GenerationMeasureReport/EMeasureReport/E is a Microsoft Excel ® V5.0-based inspectionreport creation software that’s capable of formatting themeasured data from Quick Vision into an inspection report thatcan be automatically printed out. Statistical calculation, GO/NGassessment and printing out can be dealt with macrocommands. Thus, the time and cost involved in creating aninspection report can be reduced dramatically overconventional methods. Furthermore, the layout of inspectionreport forms can be arranged as required with graphical/imagepaste functions.Note: MeasureReport/E does not include Microsoft Excel V5.0. It needs to be provided by theuser.External Machine ControlQVEio, QVEio PCQVEio provides easy control of Quick Vision through anexternal device such as a sequencer, enabling automatic in-linemeasurements. In the same way, QVEio PC provides externalcontrol through a personal computer equipped with an RS-232C interface. In addition, by using an optional I/O board,analog signal output is available formonitoring the condition of Quick Visionthrough an external device such as anemergency lamp.System diagramQVPAKQVEio PCOutput SignalsQuick VisionControllerExt I/O-2 B'dEmergencyLampRS-232CExternal PC18

Laser Probe Scanning Pass GenerationQVTraceMakerQVTraceMaker generates a scanning pass for the laser probe(Quick Vision Hybrid) by capturing a workpiece image.Workpiece image captureScanning pass generationfor the laser probe3-D form-evaluation programMSHAPE-QVMSHAPE-QV visually expresses surface contour based on thecoordinate data acquired by the laser probe (Quick VisionHybrid) and analyzes curved profiles. Contour lines, fill areas,etc. can be displayed.3-D topography (shaded)3-D topography (area filled)Scanning directionFlatnessQuick Vision Hybrid3-D topography (area filled)Measurement offlatness and runoutPeakLaser scanningdirection3-D bar graphBumpheightMeasurementof BGA/CSP bumpheights andcoplanarities3-D graph generation programQV-GRAPHQV-GRAPH uses the graphing functions of MS-Excel ® as a basisfor the three-dimensional graphic representation of coordinatedata obtained by the laser probe (Quick Vision Hybrid). Inaddition to providing three-dimensional representations of bargraphs, contour lines and wire frames, the program enables theverification of numerical data on the MS-Excel ® worksheet.3-D wire frameQuick Vision19

Off-Line Part Programming with CAD/NC DataPAGPAKPAGPAK automatically generates a part program based on 2DCAD data (in IGES, DXF or GERBER format) or NC processingdata, for measuring discontinuous through-holes in printedcircuit boards.• The Repeat function is available for measuring continuousand identical through-holes.• The measured results are displayed in various graphicformats, including color-coded GO/NG judgment result,error-tendency display and distribution chart, allowing the ata-glanceverification of large amounts of data. They can beformatted into an inspection report with the Report function.• The use of this program is not limited to printed circuit boardsand through-holes. In fact, it's applicable to any workpiece forwhich CAD data or NC processing data is available.Off-Line Part Programming with 2-D CAD DataEASYPAGEASYPAG allows off-line part programming for QVPak by usinga two-dimensional CAD data (in IGES or DXF format).• Features to be measured can be specified by dragging orclicking a mouse on the imported CAD drawing.• The coordinates system and calculation elements can be setup on the EASYPAG• The measured results are displayed on the QVPak graphicswindow and calculation elements can be superimposeddirectly on the graphics window.• The part program generated can be simply edited by usingthe QVSmartEditor.• Each measurement tool can be set on the imported CADdrawing.Graphicindication ofmeasurementresultEditing the partprogram (tool setup)with QVSmartEditor.Distribution chartof measurementresultCAD Data Transfer ProgramCAD ImportCAD Import allows data to be imported from the CAD system.The workpiece CAD data in IGES or DXF format can beimported into the QVPak and displayed on the graphicwindow. This ensures dramatic timereduction in part programming and joystickoperation.• The tolerance judgment is readily availableusing nominal values from CAD data.• The XY table can be quickly moved to adesired position specified via the drawingon the graphic window.• Dimensional calculations betweenelements can be performed in the graphicwindow.CAD data imported20

2-D data-processing programFORMPAK-QVFORMPAK-QV performs two-dimensional contour analysis basedon measurement data collected by Quick Vision, comparingthat data with nominal values.Contour tolerancing• Nominal value generation through the specification offunction (line, circle, aspheric surface, etc.), CAD input(IGES/DXF), or conversion of measured data• Tolerancing by transferring basic coordinate system,setting tolerance direction (normal, X-direction,Y-direction), or best-fit functionData analysis• Points: Peak point, contact point, base of perpendicularline, intersection, midpoint (between elements ormeasured data).• Lines: Line, tangential line, perpendicular line, parallelline, center line.• Circles: Circle (multiple points, range, center and radius),circumference/inner circumference.• Difference in coordinates, position determination• Distance, dimensions of groove, step, pitch, angle• Statistical calculations• The automatic scanning tool can even automatically followan edge located outside the field of view.• FORMPAK-QV generates inspection reports along with theanalysis and sample comparison of measured data andnominal values.Measurement(automaticscanning)AnalysisTolerancingInspectionreporteditingwindowQuick Vision21

HyperApexSpecifications: Quick Vision ELFModel QVE200 QVE250Measuring range X-axis 200mm (8") 200mm (8")Y-axis 200mm (8") 250mm (10")Z-axis 100mm (4") 100mm (4")Resolution0.0001mmLength standardLinear Scale AT111Measuring accuracy (at 20°C) E1XY: (2.0+6L/1000)µm,E1Z: (4+5L/1000)µmMax. drive speed100mm/sTube lens P/T, PRO 1x/2x/6x (programmable power turret)R/F1x (fixed magnification)Objectives P/T, PRO 2.5x (1x, 5x: optional)R/F2.5x (1x, 5x: optional)Magnification on 17” monitor Refer to Page 8.Sensor unitHigh-resolution B&W CCD cameraIllumination system Surface Coaxial light and fiber-optic ring light(PRO: with PRL system/4-quadrant LED)ContourStage lightTable glass size 269x261mm 269x311mm(10.59”x10.27”) (10.59”x12.24”)Workpiece load10kg (22 lbs.) max.Power supply100-240VAC±10%, 50/60HzPower consumption600W max.HyperApexHyperApexSpecifications: Quick Vision 202ModelQV202Measuring X-axis 200mm (8")range Y-axis 200mm (8")Z-axis 200mm (8")Resolution Apex 0.0001mmHyper0.00002mmLength standardReflective linear encoderMeasuring Apex E1XY: (1.5+3L/1000)µm, E1Z: (3+4L/1000)µm(at 20°C)E2XY: (2.5+4L/1000)µmHyper E1XY: (0.8+2L/1000)µm, E1Z: (3+2L/1000)µmE2XY: (1.4+3L/1000)µmMax. Apex 300mm/sHyper200mm/sTube lens P/T, PRO/-III 1x/2x/6x (programmable power turret)Z/M, PRO-II 0.5x to 7x (15-step power zooming)Objectives P/T, PRO/-III 2.5x (1x, 5x: optional)Z/M, PRO-II –––––Magnification Refer to Page 8.on 17” monitorSensor unitHigh-resolution B&W CCD camera*Illumination Surface Coaxial and 4-quadrant light (RGB LED)system**(PRO, PRO-II and PRO III: with PRL system)ContourStage light (LED)Table glass size329x271mm (12.95”x10.66”)Workpiece Apex 15kg (33 lbs.) max.Hyper10kg (22 lbs.) max.Power supply100-240VAC±10%, 50/60HzPower consumption600W****PRO-III: Color CCD camera␣**Z/M, PRO-II, PRO-III: Halogen Illumination***Z/M, PRO-II, PRO-III: 1700WSpecifications: Quick Vision/Quick Vision Hybrid 302/404/606Model QV302/QVH302 QV404/QVH404 QV606/QVH606Measuring range X-axis 300mm (12”)/176mm (7”)* 400mm (16”)/276mm (11”)* 600mm (24”)/476mm (19”)*Y-axis 200mm (8") 400mm (16”) 650mm (26”)Z-axis 200mm (8") 250mm (10”) 250mm (10”)Resolution Apex 0.0001mmHyper0.00002mmLength standardReflective linear encoderMeasuring Apex E1XY: (1.5+3L/1000)µm, E1Z: (3+4L/1000)µm**, E2XY: (2.5+4L/1000)µmaccuracy (at 20°C) Hyper E1XY: (0.8+2L/1000)µm, E1Z: (3+2L/1000)µm, E2XY: (1.4+3L/1000)µmMax. drive speed Apex 300mm/sHyper200mm/sTube lens P/T, PRO/-III 1x/2x/6x (programmable power turret)Z/M, PRO-II0.5x to 7x (15-step power zooming)Objectives P/T, PRO/-III 2.5x (1x, 5x: optional)Z/M, PRO-II ––––––Magnification on 17” monitor Refer to Page 8.Sensor unitHigh-resolution B&W CCD camera***, Laser probe with 1.5µm laser spot (Quick Vision Hybrid)Illumination Surface LED coaxial light and 4-quadrant RGB LED* PRO, PRO-II and PRO-III: with PRLsystem**** Contour LED stage lightTable glass size 399x271mm (15.70”x10.66”) 493x551mm (19.40”x21.69”) 697x758mm (27.44”x29.84”)Workpiece load Apex 15kg (33 lbs.) max. 40kg (88 lbs.) 50kg (110 lbs.)Hyper 10kg (22 lbs.) max. 30kg (66 lbs.) 40kg (88 lbs.)Power supply100-240VAC±10%, 50/60HzPower consumption600W******using laser head (Quick Vision Hybrid)**E1Z=(4+5L/1000)µm for Z/M and PRO-II models***PRO-III: Color CCD camera****Z/M, PRO-II, PRO-III: Halogen Illumination*****Z/M, PRO-II, PRO-III: 1700W22

DimensionsQuick Vision 202809 (31.85")714 (28.11")455 (17.91") 50X=200 (7.87") Y=200 (7.87")(1.97")Quick Vision 302Quick Vision Hybrid 302784 (30.87")X=300 (11.81")Unit: mm (inch)809 (31.85")455 (17.91") 50Y=200 (7.87")(1.97")Quick Vision ELF 200/250725 (28.54")163.5 (6.44")550 (21.65")X=200 (7.87")Z=100 (3.94")574 (22.60")Y=200 (7.87")250 (9.84")1535 (60.43")970 (38.19")565 (22.24") 235 (9.25")800 (31.50") Z=200 (7.87")1535 (60.43")970 (38.19")565 (22.24") 235 (9.25")800 (31.50") Z=200 (7.87")287(11.30")394.5 318(15.53") (12.52")938 (36.93") 48.5(1.91")440(17.32")590 (23.23")664 (26.14")652 (25.67")860 (33.86")440(17.32")590 (23.23")734 (28.90")652 (25.67")860 (33.86")Quick Vision 404Quick Vision Hybrid 4041040 (40.94")X=400 (15.75")622 (24.49")Y=400 (15.75")Quick Vision 606Quick Vision Hybrid 6061310 (51.57")X=600 (23.62")935 (36.81")Y=650 (25.59")1765 (69.49")1388 (54.65")377 (14.84") 431 (16.97")550 (21.65")680 (26.77")890 (35.04")808 (31.81") Z=250 (9.84")690 (27.17")880 (34.65")1220 (48.03")1821 (71.69")1582 (62.28")239 (9.41") 624 (24.57")740 (29.13")917 (36.10")1160 (45.67")863 (33.98") Z=250 (9.84")1028 (40.47")1538 (60.55")1861 (73.27")PRL Controller572 (22.52")208 (8.19") 435 (17.13")QV Controller417 (16.42")208 (8.19") 419 (16.50")Optional AccessoriesObjectives/Calibration chart02ALA400: 1x objective02ALA150: 1x objective (SL type*)02ALA410: 2.5x objective02ALA170: 2.5x objective (SL type*)02ALA420: 5x objective02AKN020: Calibration glass chart*Super-long working distance typeWorktable/Machine stands960945: Worktable for Quick Vision ELF02ANS640: Machine stand for Quick Vision 202/302,Quick Vision Hybrid 202/30202ANT410: Machine stand for Quick Vision 404, QuickVision Hybrid 40402ANT130: Machine stand for Quick Vision 606 QuickVision Hybrid 606Touch-probe system*02ANT850: PH1 set** for Quick Vison ELF02ANT860: PH1 set** for Quick Vison 202/302/404/60602ANT830: PH6 set** for Quick Vison ELF02ANT840: PH6 set** for Quick Vison 202/302/404/60602ANL920: Calibration ring02ANT790: Master ball unit for Quick Vision ELF02ANT780: Master ball unit for Quick Vision 20202ANT720: Master ball unit for Quick Vision 302/404/606* Not available for Quick Vision Hybrid models** TP20 and TP200 touch-signal probe and MCR20 stylus module rack are available.Quick Vision23

LED safety precautionMitutoyo Quick Vision uses a low-power visible laser formeasurement. The visible laser is a CLASS 2 IEC 60825-1device. Warning and explanation labels, as shown right,are attached to the Quick Vision as is appropriate.Laser safety precautionThe optional laser auto-focus system usesa low-power visible laser formeasurement. The visible laser is aCLASS 2 IEC 60825-1 device. Warningand explanation labels, asshown right, are attachedto the Quick Vision as isappropriate.©2004 Mitutoyo America Corporation, Aurora IL We reserve the right to change specifications and prices without notice. 6C-8 • Printed in USA •␣ July 2004