7. operating the combipress - Grass

OPERATING INSTRUCTIONS
Grass
Combipress 23/19
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TECHNICAL DATA
Technical Data
Dimensions CPS 22 / 19
Width of machine table 2000 mm
Depth of machine table with 20 mm bore distance 500 mm
Height of machine table 850 mm
Total height of machine 1600 mm
Total depth of machine 1350 mm
Dimensions CPS 22 / 3
Width of machine table 800 mm
Depth of machine table with 20 mm bore distance 500 mm
Height of machine table
Total height of machine
Total depth of machine 1350 mm
Dimensions CPS 22 / 0
Width of machine table 800 mm
Depth of machine table with 20 mm bore distance 500 mm
Height of machine table
Total height of machine
Total depth of machine 1350 mm
Other Data
Press force of 0.6 MPa ( 6 bar ) about 3200 N
Weights
Total weight of the Combipress 23/19 345 kg.
Total weight of the Combipress 22/3 ?
Total weight of the Combipress 22/0 ?
Electric Connections
Voltage as per identification plate ..... V
Frequency as per identification plate ..... Hz
Connection capacity of 3 phase motor 1.1 kW
The power of the supply line is in accordance with local codes and regulations is at least each 1.5 mm 2
The securing of the supply line with a maximum of 1.5 nominal current, as per the identification plate.
The maximum, however is 12A
2
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Pneumatic Connections
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TECHNICAL DATA
Dust-free, water-free and oil-free air pressure, at least 5.5 bar
Maximum allowable pressure in supply line 10 bar
Air pressure usage per stroke with 6 bar 1.25 l
Air pressure usage per stroke, suction capacity for 7.5 l
compressor
Other Connections
Dust suctioning collection - connection diameter diameter 100 mm
Suction capacity, approximately 2000 m 3 /h
Emissions Ratings
Work place related emissions values while idling - dB/A
Work place related emissions values while drilling 78.8 dB/A
Dust emissions in the air with Combipress 0.76 mg/m 3
For details concerning the emissions values, see Section 3-001
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TABLE OF CONTENTS
1. General Information 6 - 7
4
1-001 List of Illustrations 6
1-002 Manufacturer Information 7
1-003 Copyright Information 7
1-004 Terms of the Guarantee 7
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2. Safety Information 8 - 10
2-001 Safety Information 8
2-002 Recommended Usages 8
2-003 Risks According to EN 292-2 9
2-004 Safety Devices 9
2-005 Description of Stickers 9
2-006 Dangers and Safety Measures 10
3. Description of Product 12 - 15
3-001 Dust and Noise Emission Values 12
3-002 Usage 13
3-003 Identification of Products 13
3-004 Variation of Models 13
3-005 Standard Equipment 13 - 14
3-006 Standard Accessories 14 - 15
4. Description of Machine Components 16 - 33
4-001 Overview of the Numbered Assembly Components 17
4-002 Description of the Individual Assembly Components 18 - 25
4-003 Gear - Hole line boring of the Combipress 26 - 27
4-004 Description of the Operating Elements 28 - 29
4-005 Machine’s Functions 28 - 29
4-006 Pneumatic Wiring Diagram 30 - 31
4-007 Electric Wiring Diagram 32 - 33
5. Shipping and Installation of Machines 34 - 37
5-001 Shipping and Storage Requirements 35
5-002 Space and Environment Requirements 35
5-003 Unpacking and Installation in the Destination Location 35
5-004 Setting the Machine 36 - 37
6. Start-Up 38
6-001 Pneumatic Connections 38
6-002 Electric Connections 38
6-003 Other Connections 38
7. Operating the Combipress 40 - 79
7-1 Requirements for Operators 41
7-2 Setting Up the Combipress 41
7-201 Installing the Drill Bit Into the Drill Chuck of the Combipress 41
7-202 Mounting an Insertion Die 41

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TABLE OF CONTENS
7. Operating the Combipress 40 - 79
7-300 Setting the Combipress 42 - 51
7-301 Setting the Boring Depth 43
7-302 Setting the Spacing of the Bore Holes 43
7-303 Setting the Boring Speed of the Combipress 44 - 45
7-304
7-305
7-306 Setting the Side Stops 46 - 47
7-307 Operating the Stop Adjustment Gauge 48 - 49
7-308 Operating the Index Gauge 50 - 51
7-309 Setting the Hold Down Clamps 51
7-310 Setting the Boring Depth With the Horizontal Revolver 51
7-4 Examples of Usage 52 -79
7-400 Overview 52 - 53
7-401 Drilling and Inserting the Grass Hinge System 1000, 3000, 4000 54 - 55
7-402 Drilling and Inserting the Grass Baseplate System 1000, 3000 54 - 55
7-403 Drilling the Line Bore Hole Pattern with a maximum of 357 from the Stop 58 - 59
7-404 Drilling the Front Panels for the Grass Zargen System 6000, 7000 60 - 61
7-405 Drilling the Back Panels for the Grass Zargen System 6000, 7000 62 - 63
7-406 Drilling and Inserting Visible Cabinet Hardware 65 - 66
7-407 Drilling and Inserting the Fastening Hardware 66 - 67
7-408 Drilling for Handle Boreholes 68 - 69
7-409 Drilling for Face Frame Fasteners 70 - 71
7-410 Drilling for Shelf Support Holes (for example, Fixgrass 9000) 72 - 73
7-411 Drilling the Cabinet Member Fastening Holes, Spaced at 32 mm Intervals 74 - 75
7-412 Drilling the Vertical and Horizontal Dowel Bore Holes 76 - 77
7-413 Drilling of the Dowel Bore Holes for the Center Bottoms As Well
As the Center Panels* 78 - 79
* Only Available with the Combipress That Has the Horizontal Bore Head
8. Trouble Shooting and Problem Solving 80 - 85
8-001 Vertical Bore Head - Motor Does Not Run 80 - 81
8-002 Horizontal Bore Head - Motor Does Not Run (Only with 23/19 and 22/3) 80 - 81
8-003 Feed Vertical Bore Head Does Not Function Well or Does Not Work At All 81
8-004 Feed Horizontal Bore Head Does Not Function 83
8-005 Vertical Bore head - Gear Is Not Parallel to the Stop Pins 82 - 83
8-006 Swivelling Vertical Bore Head - Gear Is Not Angled to the Stop Pins 82 - 83
8-007 Horizontal Bore Head - Gear Is Not Parallel to the Machine Table 82 - 83
8-008 Vertical Bore Head and Horizontal Bore Head Do Not Correspond Together 84 - 85
8-009 Display Indicators Calibrate 84 - 85
9. Maintenance and Care 86
9-001 Maintenance Plan 86
9-002 Care Information 86
10. Miscellaneous 87 - 97
10-001Guarantee Certificate 87 - 88
10-002Disposal Form 89 - 90
10-003Resale Form 91 - 92
10-004Questionnaire 1 93 - 94
10-005Questionnaire 2 95 - 96
10-006List of Grass Distributors 97
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1. GENERAL INFORMATION
1-001 List of Illustrations
Illustration Description Page
3-006 Miscellaneous standard accessories 14
4-001-01 General overview of the Combipress CPS/23/19 16
4-001-02 General overview of the Combipress CPS/22/3 16
4-002-01 Machine table 18
4-002-02 Cantilever layout sleds 18
4-002-03 Combipress machine frame 20
4-002-04 Electric box of the Combipress 22
4-002-05 Combipress switch panel 22
4-002-06 Horizontal bore head 22
4-002-07 Base frame with drawer 22
4-002-09 22 spindle gear with depth key button 24
4-002-10 Horizontal depth adjustment 24
4-002-11 Vertical bore head with motor and insertion die arm 24
4-003-01 Hole pattern - vertical standard gear 26
4-003-02 Hole pattern - horizontal standard gear 26
4-004-01 Operating features of the Combipress 28
4-005-01 Idling setting 28
4-005-02 Valve 28
4-005-03 Valve 28
4-005-04 Electric switch box 28
4-005-05 Valve 28
4-006-01 Combipress pneumatic diagram 28
4-007-01 Electric diagram 32
5-001-01 Illustration of center of gravity 34
5-003-01 Setting up the Combipress 34
5-004-01 Setting the Combipress 36
7-201-01 Installing the drill 40
7-202-01,02 Mounting the insertion dies 40
7-301-01,02 Setting the drilling depth 42
7-302-01,02 Setting the drilling distances 42
7-303-01 Setting the drilling speed of the Combipress 44
7-306-01 Setting the side stops 46
7-307-01.02.03 Operating the stop setting gauge 48
7-308-01 Operating the index guide 50
7-309-01 Setting the pneumatic hold down device 50
7-310-01 Setting the boring depth by the horizontal revolver turret ....
7-401-01 Drilling and mounting the Grass cabinet hinges 54
7-402-01 Drilling and mounting the Grass baseplates 56
7-403-01 Drilling the hole pattern bore holes 58
7-404-01 Drilling the front panels 60
7-405-01 Drilling the back walls 62
7-406-01 Drilling and mounting the visible cabinet hinges 64
7-407-01 Drilling and mounting fastening hardware 66
7-408-01 Drilling the handle bore holes 68
7-409-01,02 Drilling the face frame fasteners 70
7-410-01 Drilling the structural shelf support holes 72
7-411-01 Drilling the cabinet member fastening holes 74
7-412-01,02 Drilling vertical and horizontal dowel bore holes 76
7-413-01 Drilling dowel bore holes for center bottom and center walls 78
8-005-01,02 Setting the vertical bore head - gear to the stop pins 82
8-006-01,02 Setting the swivelling vertical bore head - gear 82
8-007-01 Setting the horizontal bore head non parallel to the gear 82
8-008-01 Setting the horizontal to the vertical gear (center) 84
8-009-01 Setting the display indicators 84
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1-002 Manufacturer information
1. GENERAL INFORMATION
Grass GmbH Telephone: +43/(0)5578/701-0
Grass Platz 1 Fax: +43/(0)5578/701-59
6973 Hoechst e-mail: info@grass.at
Austria Internet: http://www.grass.at
1-003 Copyright information
The manufacturer has exclusive copyrights of these documents. Any means of copying, even extracts, is
permitted only with the permission of the manufacturer, unless the operating instructions are copied specifically
for the purpose of utilizing the Combipress.
1-004 Terms of the Guarantee
The delivered Combipress comes with a guarantee that is within the scope of the „General Terms of
Guarantees in the Association of the Machinery and Steel Construction Industry.“ Misuse of the product,
repairs by unauthorized or untrained personnel, use of unauthorized replacement parts or accessories without
written approval from the manufacturer invalidate any guarantee claims.
We reserve the right to make technical and optical modifications for whatever reason. When the machine is
shipped from the manufacturing plant, it meets the latest regulations and technical standards.
The manufacturer is under no obligation to modify machines free of charge because of changed specifications.
To make a guarantee claim, please contact an authorized Grass representative or an authorized Grass
distributor and give them the machine model and number. Lists of representatives and distributors can
be found in Section 10-006. Guarantee claims will only be honored if the guarantee certificate was filled out
completely and sent to the manufacturer. The guarantee form is in section 10-001. The guarantee and
warranty include exclusively the replacement of defective parts. Not included in the guarantee are:
- shipping damages (These damage claims should be filed with the postal service, the railway company
or the shipping company),
- natural wear and tear of parts,
- drill bits,
- damages resulting from negligence of safety regulations,
- damages resulting from inappropriate handling or misuse of the Combipress,
- damages to or from the work materials,
- reimbursement of down time,
- loss of earnings or wages because of a defective Combipress,
- installation time, driving time or travel expenses
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2. SAFETY INFORMATION
2-001 Safety Information
8
- It is the responsibility of the machine owner or the authorized representative to make certain that machine
operators are correctly trained in the operation of the machine.
- Only licensed electricians or electrical specialists may work on the electrical equipment.
- The pneumatic and electrical connection lines are to be installed properly and orderly and are to be
protected from damage ( by cable channels or something similar ).
- The safety devices, which are included in your shipment, must always be used according to Section 2-004
and must not be bypassed or rendered inoperable.
- During service or maintenance work, the machine must be disconnected from the electrical system ( pull the
plug out )and the machine must also be disconnected from the pneumatic compressed air supply ( with quick
coupling, for example ).
- Before changing a tool or gear, or before operating in the area of the drill, always set the main switch at 0.
- Use only tools which meet specifications and regulations that are strong and durable (available from the
Grass product line ).
- Only hard metal or HSS ( High Speed Steel ) with a total length of 57 mm and a shaft diameter of 10 mm
may be used.
- The drill bit diameter may have a maximum of 35 mm on the drive spindle and a maximum of 15 mm
diameter on all other bore spindles.
- Before operating the machine, all safety devices must be checked to make sure they are intact and
functioning fully. Damaged parts should be replaced by authorized parts only.
- The operator should be especially careful with larger work pieces that project out over the machine.
- Shavings should not be blown off, but should be vacuumed with the appropriate device.
- The machine should always be turned off at the main switch when the work is finished and then secured so
that unauthorized persons cannot start it. For example, the keys could be removed.
- Keep the workplace and the surrounding area clean because messy and disorganized workplaces increase
the risk of injury.
- Protect yourself from electrical shocks.
- The machine should be operated only in dry areas. Never leave the machine outside, especially in the rain.
- Keep unauthorized persons away from the machine.
- Only one person shall operate the machine at a time.
- When working, keep your hands away from the operating area of the drill and the insertion die arm.
- Wear appropriate work clothing when operating the machine.
- Use a hair net with long hair and do not wear wide or floppy pieces of clothing which could become caught
in moving parts.
2-002 Recommended Usages
- The Grass Hinge Drilling and Insertion Machine, Model Combipress, is used exclusively for drill solid wood,
wood derived materials, and for the purposes described in Chapter 7-4. The manufacturer is not liable for
other uses not specified. The owner and the operator of the machine alone assume all risks.
- The operator must comply with the operating instructions when determining appropriate uses.
- The machine must only be operated, serviced, maintained, and repaired by authorized trained personnel.
- The original set-up may not be modified without express consent of Grass GmbH.
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2-003 Risks According to EN 292-2
2. SAFETY INFORMATION
The Combipress, a hinge drilling and insertion machine, is built according to the latest state of technology and
known safety and technical directives. Still, risks remain for the life and health of the operator or of third parties,
as well as damage to the machine and other property.
- Remaining risks consists of:
- Caution: even when the main switch is turned off, the machine can move if the start button is activated
- operation of the machine by unqualified personnel,
- operation of the machine without the required and recommended safety devices.
- inappropriate tooling or improper installation or attachment of tooling,
- the improper placement of the operator’s second hand during drilling, inserting or installing of machine parts,
- additional person (s) being in the area of the operating machine,
- contact with a machine which has not been turned off and secured in the proper manner,
- ot maintaining the machine properly, as described in chapter 7-0 „Operating the Combipress“,
- malfunctioning of the control elements.
These remaining risks can be prevented by adhering to the information found in chapters 2-0 and 7-0.
2-004 Safety Devices
Safety devices, information about dangers and risks, etc., serve to ensure safety and may not, in any case, be
removed or be made inoperable.
- The main switch, which can be turned off to prevent unauthorized start-ups, must be turned off during adjustment
and set-up processes.
- The pneumatic filter reducing regulator prevents the machine from overloading ( see chapter 4-006 ).
- For thermal overload protection of the motor, see chapter 4-007.
- Controllable back pressure valve, which is located directly on the main cylinder, prevents the
machine from descending in the event the compressed air is lost. The valve is first opened when the start
button is activated ( see „Pneumatic Wiring Diagram“ chapter 4-006 ).
- The motor does not run during the insertion process.
- The integrated dust collection system protects personnel from fine dust and simultaneously also protects one
from injury by preventing contact with the vertical drill.
2-005 Description of Stickers
WARNING:
The drill unit may descend even
if the motor is turned off.
This sticker warns that the drill unit may descend even
when the motor is turned off.
This sticker indicates EG (European Community) conformity.
This sticker is a warning sign that only one person should
operate the machine at a time.
This sticker is a warning sign that indicates crushing danger
and to keep hands or other objects clear.
This sticker indicates that operating instructions and information
should be read thoroughly.
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2. SAFETY INFORMATION
2-006 Dangers and Safety Measures
Dangers Safety Measures
Tool releases Chuck with clamping screw
Tool breaks Use exclusively authorized products.
(from the Grass product line,for example)
Contact with tool All tools are behind transparent covers
(vertical)
Tool - contact with the machine Safety - drilling depth stop
Tool - being thrown out Tool stops
Feed mechanism No automatic feed motion
Work piece clamping device Set as needed.
(available as an accessory)
Risk of impact Not applicable, because the stroke motion is slow.
Drive The direct drive is completely enclosed in a gear box.
Tool sets Forward feed for stroke motion is activated by a non selflocking
button with collar.
Meets safety margins EN 294 depending on the risks.
Control system Non self-locking button with collar
unexpected lifting stroke release
Control system Pneumatic valve releases
Press to begin tool start
Electricity Equipped according to EN 60204, Part 1,
VDE 0100 in accordance with IEC 384
Noise Measured emissions values correspond to the current
state of technology. The workplace emissions ratings are
under ?
Dust The wood dust emissions fall below limits with the
connected dust collection system
Crush position with the horizontal back stroke Extension of the gear with sheet metal
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NOTES
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3. DESCRIPTION OF PRODUCTS
3-001 Dust and Noise Emissions Values
Noise
Data Requirements
The noise emissions according to EN 31202 with the TC 142 determine correlatives are to maintain an
exact grade of better then 3dB.
Emission values from the workplace = - dB(A) during idling
Emission values from the workplace = 78.8 dB(A) during drilling
Measurement uncertainties constants K are 4.0 dB(A)
The machine’s specific settings during the measuring cycle:
Drill bit: 1 hinge cup drill bit 0 35 mm t= 13 mm n = 2890U/min.
1 dowel drill bit 0 8 mm t= 13 mm n = 2940U/min.
Work piece: uncoated particle board
Microphone’s position: 1 meter in front of the drill motor axle at 1.5 meter height
Dust:
The determined dust rating according to DIN 33893 are:
Statistical protected maximum amount 0.76 mg / m 3
Description of the interface exhaust connection piece:
Suction exhaust pipe Ø 100 mm
Minimum air speed 20 m/sec.
Static suction 2586 Pa
Connection of the exhaust system:
The Combipress must be connected to a suction vacuum system according to the sectional cutaway
description. The connecting lines must be very inflammable.
If an electric coupling is required for the suction system, the Grass company has a special accessory — a
volume flow monitor with the appropriate contacts which are connected as shown in the electrical wiring
diagram in chapter 4-007.
Suction elements:
If the dust and shavings collection elements of the Combipress are operated correctly ( hook-up according to
sectional cutaway description), the amount of wood dust falls below the TRK limit values.
The testing procedures for measuring are set forth in the DIN 33893, Part 2, by an independent agency.
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3-002 Usage
3. DESCRIPTION OF PRODUCTS
The Combipress hinge drilling and insertion machine is designed exclusively for those operations described in
chapter 7-4 „Examples of Usage.“ The manufacturer guarantees smooth and problem free operations for
these usages.
Violations or misuse may result in injuries of the machine operators or to damage to the machine or
work pieces.
3-003 Identification of Products
All machines are provided with an identification plate on which the machine number, manufacturing year,
machine style, voltage and frequency, and required pneumatic pressure are listed. Additionally, there is
a label on the motor support that has the style description.
3-004 Variations of Models
The Combipress is available in 3 different models with various accessories.
a) the Combipress 23/19 spindles, with base stand
b) the Combipress 22/3 spindles, without base stand
c) the Combipress 22/0 spindles, without base stand
3-005 Standard Equipment
The Combipress, completely installed, consists of:
- machine stand
- machine table
- machine frame
- vertical spreader with electric motor and gear with integrated depth key button
- insertion die arm in which the insertion die is placed
- vertical bore head with electric motor and gear, drilling depth is set with a turret
- complete electrical equipment with thermal overload protection and a switch that can be turned off,
2 meters of feeder cables with 5-poled CEE 5 x 16 A plug
- connection for the dust collection system
- complete operating instructions
- 41 quick catch chucks
- 2 left side stops, 2 right side stops
- 1 extension bar Nr. 1 ( 36-136 cm ), left and right
- 1 stop setting gauge 600 mm with 4 setting blocks
- 1 stop aid on the wood to attach on the stop pins
- 12 stop pins
- center bore hole pattern template gauge
- drill bit setting gauge is clamped to the drill in the drill chuck
- index guide for hole line pattern bore holes
- tool kit
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3. DESCRIPTION OF PRODUCTS
Side stop
left right 10 mm right 13 mm, 15 mm
Pendulum stop Stop bolt Stop setting gauge
Hold down clamp Insertion die for hinges, Insertion die for baseplates
according to model according to model
Drill bits Extension bar
14
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3-006 Accessories
3. DESCRIPTION OF PRODUCTS
Description Article Number
Side stop with 10 mm catch (standard ) 93314
Cantilever Lay out stop, triple ( up to 200 mm ) 93384
Cantilever Lay out stop, single ( from 200 mm ) 93385
Stop setting gauge L = 600 mm with 3 stop rings 93316
Stop setting gauge L = 2000 mm with 5 stop rings 93315
1 extension bar, style 1, 36-135 cm (can be used left or right ) 37535
1 extension bar, style 2, 136-135 cm (can be used left or right ) 37536
Quick-catch chuck, series 0 - 20 93209
Quick-catch chuck, series 21 and higher 93200
Insertion die for 1000, 1003 steel cup 37554
Insertion die for 1000, 1003 zinc cup 37555
Insertion die for 1006, 3703 steel cup 90282
Insertion die for 1006, 3703 zinc cup 30127
Insertion die for 1203, 3903 zinc cup 37552
Insertion die for 1803 steel cup 37556
Insertion die for 950, 954 zinc cup 39852
Insertion die for Twist-Lock Hinge, only the bottom part 91285
Insertion die for Twist-Lock Hinge, complete 91284
Insertion die for baseplate G, DZK 1000 37557
Insertion die for baseplate G3, DZK 3000 89595
Insertion die for Haefele Rafix connector 90844
Insertion die for special products which are available upon request ( Special production ) ..........
Hard metal drill bit with a shaft 10 mm in diameter, length 50 mm, bore diameter of 2.7 mm, left 90887
Hard metal drill bit with a shaft 10 mm in diameter, length 50 mm, bore diameter of 2.7 mm, right 93569
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 3 mm, left 38135
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 3 mm, right 38136
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 5 mm, left 35809
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 5 mm, right 35810
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 6 mm, left 91572
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 6 mm, right 91573
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 8 mm, left 35811
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 8 mm, right 35812
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 10 mm, left 35813
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 10 mm, right 35814
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 15 mm, left 38178
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 15 mm, right 37350
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 18 mm, right 90928
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 20 mm, right 90938
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 22 mm, right 90927
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 25 mm, right 91070
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 30 mm, right 90926
Hard metal drill bit with a shaft 10 mm in diameter, length 57 mm, bore diameter of 35 mm, right 35818
Hard metal drill bit with a shaft 10 mm in diameter, length 75 mm, bore diameter of 8 mm, left 38313
Hard metal drill bit with a shaft 10 mm in diameter, length 75 mm, bore diameter of 8 mm, right 37351
Hard metal drill bit with a shaft 10 mm in diameter, length 75 mm, bore diameter of 10 mm, left 89586
Hard metal drill bit with a shaft 10 mm in diameter, length 75 mm, bore diameter of 10 mm, right 38869
Hard metal drill bit with a shaft 10 mm in diameter, length 100 mm,bore diameter of 16 mm, left 30269
Hard metal drill bit with a shaft 10 mm in diameter, length 100 mm, bore diameter of 16 mm, right 30270
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-001-01
16
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4. DESCRIPTION OF MACHINE COMPONENTS
4-001-1 Total Overview of the CPS 23/19 with Numbered Assembly Components ( Illustration 4-001-01 )
1. Machine table with a fence and side stops. The pneumatic hold down device is available as
an accessory.
2. Cantilever lay-out sleds
3. Machine frame
4. Electrical switch box on the side of the machine
5. Switch panel with surface
6. Horizontal bore head with a motor and a 19 spindle gear
7. Base with drawer
8. Screw which sets the drilling depth, stop by the pneumatic valve
9. 22 spindle gear with depth key button
10. Horizontal depth setter
11. Vertical bore head with motor and insertion die arm
4-001-2 Total Overview of the CPS 22/3 with Numbered Assembly Components ( Illustration 4-001-02 )
1. Machine table with a fence and side stops. The pneumatic hold down device is available as
an accessory.
2. Cantilever lay-out sleds
3. Machine frame
4. Electrical switch box on the side of the machine
5. Switch panel with surface
6. Horizontal bore head with a motor and a 3 spindle gear
7. Screw which sets the drilling depth, stop by the pneumatic valve
8. 22 spindle gear with depth key button
10. Horizontal depth setter
11. Vertical bore head with motor and insertion die arm
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-002-01
Illustration 4-002-02
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4. DESCRIPTION OF MACHINE COMPONENTS
4-002 Description of the Individual Assembly Components
Machine Table Illustration 4-002-01
1. Table surface
2. Table frame
3. Table support ( by adjustable angle )
4. Fence, 720 mm long + 1000 m left and 1000 m right with CPS 23/19 and CPS 22/3
5. Stop bolts ( retractable )
6. Left side stop
7. Right side stop
8. Manual wheel for horizontal height adjustment
9. Point zero for stop setting gauge
10. Pneumatic device for hold down workpiece, only with CPS 23/19 and CPS 22/3
Cantilever Layout Sleds Illustration 4-002-02
1. Cantilever lay out sleds
2. Vertical frame
3. Guide posts
4. Drilling depth stop
5. Pneumatic cylinder ( not visible )
6. Motor
7. Stop system
- 21.0 mm for hinge cup bore hole
- 8.0 mm for hole line for dowels
- 17.0 mm for dowel base plates
- 34.5 mm for eccentric connection 9200
- 37.0 mm for hole line patterns for shelf support holes 9000, wing base plate
with 32 mm hole spacing and cabinet member bore holes
- 0.0 mm to calibrate the electronic display
- Stop system which is individually adjustable up to 357 mm
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20
4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-002-03
Illustration 4-002-04
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4. DESCRIPTION OF MACHINE COMPONENTS
4-002 Description of Individual Assembly Components
Combipress Machine Frame Illustration 4-002-03
1. Right frame plate
2. Outflow device for condensation water
3. Pneumatic compressed air supply line
4. Regulating knob for pneumatic adjustment. Lift the knob to adjust. Turn clockwise to increase the
pressure. After the adjustment, press the regulating knob down on 5.5 - 6 bar.
5. Compressed air gauge
6. Control panel
7. Upper frame plate
8. Pneumatic cylinder
9. Start button for drilling and insertion cycle
10. Selector switch for pneumatic hold down device - Accessory
11 Shut-off lock
12. Identification plate
Electrical Switch for Combipress Illustration 4-002-04
1. Lead cable 5 x 1.5 mm 2
2. Thermal excess current release
3. Electric safety fuse for control circuit; reserve fuse in switch box cover
4. Power contactor switches the motor on
5. Cable to the electric motor
6. Pneumatic electric transformer switches on the power contactor and, so it follows, the motor.
7. Setting the screw to adjust the operating speed. The more the adjusting screw is turned inward,
the slower the operating speed
8. One-way restrictor valve
9. One-way restrictor valve
10. Setting screw to set the idling timer of the electric motor
Warning: This screw must not be adjusted.
11. Electric connection for the electronic display ( Trafo perhaps)
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-002-05 Illustration 4-002-06
Illustration 4-002-07
22
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4. DESCRIPTION OF MACHINE COMPONENTS
Combipress Switch Panel Illustration 4-002-05
1. Vertical display indicator
2. Push button with collar for vertical drilling
3. Push button with collar for horizontal drilling
4. Swivel lover to hold down gripping hold down device
5. Press button
6. Shelf
Horizontal Bore Head Illustration 4-002-06 ( only with CPS 23/19 and 22/3 )
1. Sleds
2. Pneumatic cylinder
3. Gear - retainer plate
4. 19 spindle - gear ( 3 spindle - gear )
5. Display height adjustment
6. Exhaust suction conduit
Base With Drawer Illustration 4-002-07
1. Cube with adjustable feet
2. Drawer
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-002-09 Illustration 4-002-10
Illustration 4-002-11
24
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4. DESCRIPTION OF MACHINE COMPONENTS
22 Spindle - Gear With Depth Key Button Illustration 4-002-09
1. Gear box
2. Gear shafts
3. Exhaust vacuum conduit
4. Spring-loaded hold down device
5. Pneumatic depth key button
6. Gear cover
Horizontal Depth Setting Illustration 4-002-10
1. Cardan ( Universal ) shaft and joint for front operation
2. Revolver turret system for drilling depth
3. Revolver turret system to limit back stroke
Vertical Bore Head with Motor and Insertion Die Arm Illustration 4-002-11
1. Electric motor
2. Insertion die arm for insertion die and hold down block
3. Stop and stop valve
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-003-01
Illustration 4-003-02
26
32 (19 times)
42
32 (19 times)
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32

4. DESCRIPTION OF MACHINE COMPONENTS
4-003 Gear Illustration 4-003-0 and 4-003-02
The following hole patterns can be bored with the standard gear:
For vertical spindle distances, see illustration 4-003-01
- Bore holes for cabinet hinges that have Grass specified hole pattern
- Bore holes for visible cabinet hinges that have Grass specified hole pattern
- Bore holes for dowel base plates with dowel distance of 32 mm
- Bore holes in the drawer fronts with distances of 32 mm or 64 mm for the Grass Zargen System 6000
and 7000
- Bore holes in the drawer back panels for the Grass Zargen System 6000 and 7000
- Bore holes for connector hinges with bore hole spacings of 32 mm
and / or 64 mm
For horizontal spindle distances, see illustration 4-003-02
- Bore holes for dowel hole line patterns
- Bore holes for graduated bore holes
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4. DESCRIPTION OF MACHINE COMPONENT
4-004-01
4-005-01 4-005-02
4-005-04 4-005-05
28
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4-004 Description of the Operating Features
Combipress Illustration 4-004-01
1. Press the start button for the vertical stroke motion.
As long as the start button is activated, the bore head moves downward until the depth key button
starts or until the pneumatic stop in the machine is triggered.
2. When the selector switch for the pneumatic hold down device is in the left position, it is set for
loose workpieces. When it is in the right position, it is set for clamp down workpieces.
3. This is the start button for horizontal stroke motion.
4. This is the emergency shut-off press button.
5. This is the electronic digital display.
4-005 Machine’s (Combipress) Functions
Vertical Combipress
By pressing the start button of the vertical bore head, the pneumatic electric transformer activates the motor.
When the button released or when the boring depth is reached, the vertical bore head returns to its original
starting position and the motor idles. The idling time can be adjusted (see illustration 4-002-01 and 4-005-02),
but the time must be long enough to ensure that the drill is securely out of the bore hole before the motor turns
off. The operating speed must be set with the throttle screw ( see illustration 4-005-05).
Horizontal Combipress
4. MASCHINENTEILE BESCHREIBUNG
By pressing the start button of the horizontal bore head, the pneumatic electric transformer activates the
motor. When the button is released, the bore head returns immediately to its original starting position.
The motor idles for about 2 seconds more. The idling time on the electronic switch box is adjustable by
means of the throttle ( see illustration 4-005-01 ), but the time must be long enough to ensure that the
drill is securely out of the bore hole. The forward feeding speed of the horizontal bore head is set by the
throttle (illustration 4-005-05).
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-006-01
30
17
1
18
14
12
13
4 2
5
1
3
1
3
11
27
10
9
26
2
R
P
2
1
9
A
11
10
8
2
R
P
X
6
A
4 2
5
1
A
14
4 2
5
1
3
3
20
25
Y
3
4
1
2
4 2
21 2
5
1
12 10
1
3
5
3
21
24
15
23
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1
3
16
1
2
22
3

4. DESCRIPTION OF MACHINE COMPONENTS
4-006 Pneumatic Wiring Diagram for Combipress Illustration 4-006-01
Pos. Model Description Function
1. MK-08 Service unit Pneumatic reducing drain
2. T-22-S Button Vertical boring
SV5-M5b 5/2 type valve
3. RFU-133-A20-1/8“ One way throttle restrictor valve Forward feed speed
Vertical boring
4. HGL-1/8“ Controllable reflux back Safety valve for
pressure valve pneumatic failure
5. T.0100/987.00 Pneumatic cylinder Vertical boring
Clamp the workpiece
6. OS-1/8“ OR valve
8. N-22-S Selector switch Clamp the workpiece
SV5-M5b 5/2 type valve
9. SVOS-3-1/8“ Emergency shut-off Press button
PRS-22-R
10. VCS-133-M60-1/8“ L Quick ventilating valve Quick ventilation
Additional hold down device
11. AV-50-10C Pneumatic cylinder Additional hold down device
12. T-22-S Button Horizontal boring
SV5-M5b 5/2 type valve
13. AFU-133-A20-1/8“ One-way throttle restrictor Forward feed speed
Horizontal boring
14. T.0108.005.00 Pneumatic cylinder Horizontal boring
15. RFU-133-A20-1/8“ One-way throttle restrictor Idling time
Vertical bore head motor
16. PE-1/8“ Pneumatic electric transformer Push switch
Vertical bore head motor
17. RFU-133-A20-1/8“ One-way throttle restrictor Idling time
Horizonal bore head motor
18. PE-1/8“ Pneumatic electric transformer Push switch
Horizontal bore head
20. 5/2 type valve Control valve for
vertical forward feed cylinder
21. J-3-PK-3 3/2 type valve Reversing valve
FLP-7-PK-3 Valve base plate
22. 235-945 3/2 type valve Stop switch with depth key button
23. VME1-01 3/2 type valve Stop switch insertion die arm
24. 24N 2A 16A 050 Pneumatic cylinder Reversing cylinder
Dust exhaust suction
25. PE 1/8“ Pneumatic electric transformer Emergency shut-off
26. Pressure reducer Vertical clamping
27. 2/2 type valve Clamping way restrictions
Number 19 is available as an option.
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4. DESCRIPTION OF MACHINE COMPONENTS
Illustration 4-007-01
32
Elektroschrank
F1
1
2
Caution:
Protect the supply lines by
using a maximum 16 A fuse
S4
K1
A1
A2
L1 L2 L3
T1 T2 T3
S3 P
S1
F2
T1 T2 T3
U V W PE
M1
J1
3x380V/50Hz
P
97 95
98
96
PE
N
L3
L2
L1
Q1
K2
A1
A2
F3
L1 L2 L3 N PE
M2
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1
2
3
4
5
6
L1 L2 L3
T1 T2 T3
T1 T2 T3
S2 P
97 95
98
96
U V W PE
N PE
D1
220 V
16 V

4. DESCRIPTION OF MACHINE COMPONENTS
4-007 Electric Wiring Diagram Illustration 4-007-01
Model Description Function
Q1 C10-C13438-EF Main switch Main switch or emergency
shut-off switch
S1 PE-1/8“-1N Pneumatic electric Start switch for
transformer vertical bore head
S2 PE-1/8“-IN Pneumatic electric Start switch for
transformer horizontal bore head
S2 PE-1/8“-IN Pneumatic electric Interrupts the signal
transformer circuits in connection with
the emergency shut-off button
S4 Electric volume flow The motor runs only when the
monitor dust collection system is switched on.
(available as an accessory)
F1 U2ABS013102 Automatic safety switch Control fuse
F2 RC9 2-3.3A Thermal excess Monitors the current of the
current release vertical bore head
F3 RC9 2-3.3A Thermal excess Monitors the current of the
current release horizontal bore head
K1 MC9.10 Contactor Contactor for the vertical
bore head
K2 MC9.10 Contactor Contactor for the horizontal
bore head
M1 DKF 80N152J Asynchronous motor Vertical bore head motor
1.1 kW 2820 Upm
M2 DKF 80N152J Asynchronous motor Vertical bore head motor
1.1 kW 2820 Upm
D1 Electronic display
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5. SHIPPING AND INSTALLATION
Illustration 5-001-01
Illustration 5-003-01
34
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5-001 Shipping and Storage Requirements
The Combipress is delivered without packaging.
Protect the machine against humidity and moisture during shipping and storage.
The storage temperature should range between -2 degrees Celsius and + 50 degrees Celsius.
For data concerning the center of gravity, please see 5-001-01.
5-002 Space and Environment Requirements
The necessary space required depends on the sizes of the workpieces to be processed.
The minimum depth is about 250 mm.
The minimum width is about 80 cm; add to that 100 cm per extension bar and per side.
The machine must be kept in a dry space protected from humidity and moisture.
The surrounding temperature of a machine being operated should be in the range of +10 degrees Celsius to
+40 degrees Celsius.
The relative humidity should range between 10% and 80% and should be non condensing.
Major deviations can lead to malfunctions or damage to the machine.
5-003 Installation at the Destination Location
Combipress Illustration 5-003-01
5. SHIPPING AND INSTALLATION
- The Grass hinge drilling and insertion machine Combipress is delivered completely assembled and ready to
operate. The machine has been tested and adjusted at the manufacturing plant.
- The Combipress is delivered by a lift truck.
- After connecting the pneumatic air system and the electric system, the Combipress should be operated
only by a specially trained technician.
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5. SHIPPING AND INSTALLATION
5-004-01 5-004-02
5-004-03
5-001-01 5-001-01
36
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5-004 Setting the Machine
5. SHIPPING AND INSTALLATION
- Adjust the feet A to prevent the machine from tilting.
See illustration 5-004-01
- The table stops should be 90 degrees to the cantilever shafts.
- If not, loosen the check nut A by the angular surface and swing over the fulcrum.
(See illustration 5-004-03).
- The table’s surface should be parallel to the gear box (90 degrees turn/normal)
- If not, loosen the check nut A by the angular surface. (See illustration 5-004-03).
- The vertical gear should be parallel to the stop pins. (See chapters 8-005-01 and 8-005-02).
- If the pivoted vertical gear is not angled 90 degrees to the stop pins,
(See chapter 8-006-01.)
- Set the horizontal bore head - gear to the stop pin. This is possible only with the 30 mm spindle setting.
(See illustration 5-004-05).
Loosen the Allen key screw up and down.
When the slotted screw is turned right, the left half of the gear box is moved about 1 mm per turn in
the direction of the stop bolts.
When the slotted screw is turned left, the right half of the gear box is moved about 1 mm per turn away
from the stop bolts. (See illustration 5-004-05).
To prevent twisting , first release the lower screw by turning it left.
After setting the Allen key screw, don’t forget to fix the locknut above and below.
- Set the horizontal bore head - gear to the machine table. (See chapter 8-007-01).
- Set the vertical bore head centrally to the horizontal bore head. (See chapter 8-008-01).
- Set the display indicator at zero point stop. (See illustration 8-009-01).
- Set the horizontal indicator. (See illustration 5-004-06).
Loosen the stud screw A. Put the display on 4.
Tool up the bore head with an 8 mm drill bit in the outermost position.
Let the bore head down until the drill bit lightly touches the table surface. Now conduct a trial run
of the machine.
Tighten the stud screw A.
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38
NOTES
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6-001 Pneumatic Connection
The Combi is equipped with a factory provided 2 meter long airhose ( 6/3 diameter). A Euro quick coupling
will be installed in accordance with the country of destination.
Connection:
Caution:
If the machine is connected to pressure, the motor support with the gear can move up.
a) Lift the setting knob of the maintenance unit and turn counterclockwise.
b) Make the pneumatic air pressure connection with a quick coupling or a shut off valve with an exhaust. It
has to be connected so that the machine operators can disconnect the machine from the air pressure
ductwork system at anytime within a distance of a maximum of 3 meters.
c) Turn the regulator clockwise until the pressure gauge of the maintenance unit indicates
about 5.5 - 6 bar ( 0.55 - 0.6 MPa ). Press the setting knob.
d) Perform the function test with the main switch turned off and without the drill bit. By activating the start button,
the motor support has to move downward. When the button is released, the machine returns immediately
to the starting position.
e) Check the function of the pneumatic hold down device (accessory).
6-002 Electric Connection
The machine is equipped with a factory provided 2 meter long 5-pole connecting cable. Depending on the
country of destination, a socket (CEE 5 x 16 A) will be installed.
See chapter 4-007 for the wiring diagram.
Warning:
The electrical hook-up of the machine must be performed only by authorized technicians, according to
the regulations of the respective country. For any maintenance work on the electrical system of the
Combipress, the machine must be disconnected from the power supply by pulling out the plug or by a
series connected switch, which can be shut off.
After the start-up is completed according to Section 6-001 and the hook-up to the power supply is completed,
turn on the main switch and without a drill bit, press the start button until the motor starts. Release the start
button to return the machine to the starting position. While the motor is shutting off, check the direction of the
rotation through the ventilation grill. The rotation direction must line up with the marking arrow on the motor
cover. Only an authorized technician or specialist may change the rotation direction.
6-003 Other Connections
Dust collection vacuum connection is 80 mm in diameter.
The required suction capacity is about 2000 m 3 /h.
For additional information, see chapter 3-001 „Noise and Dust Emissions Values“.
Caution:
In various countries (for example, the European Unity countries), the Combipress may not
be operated without the dust collection system.
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39

7. OPERATING THE COMBIPRESS
Illustration 7-201-01
Illustration 7-202-01 Illustration 7-202-02
40
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7-1 Requirements for Operators
The machine should be operated only by trained persons who are familiar with the machine and its functions.
This knowledge may be obtained by studying the operating instructions thoroughly or by hands-on training by a
specialist.
The operators must be physically capable to run the machine. It is the responsibility of the owners to make
certain that only qualified persons operate this machine.
It is the machine owner’s responsibility to comply with these instructions.
7-2 Setting Up the Combipress
7-201 Installing the Drill Bit Into the Drill Chuck of the Combipress Illustration 7-201-01
Necessary tools: Allen Key, 4 m
- Loosen the fastening screw 1 with the Allen Key 3 mm.
- Insert the drill bit up to the stop, being careful of the drill bits position.
- Tighten the fastening screw.
Caution:
Always remove the empty drill chucks because they could lead to damage to the gears due to loose
fastening screws. These damages are not included in the guarantee.
7-202 Mounting An Insertion Die Illustrations 7-202-01 and 7-202-02
- Swing the insertion die arm up.
- Loosen the clamping screw of the insertion die.
- Insert the die with the clamping screw first.
- Tighten the clamping screw by hand.
7. OPERATING THE COMBIPRESS
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7. OPERATING THE COMBIPRESS
Illustration 7-301-01
Illustration 7-302-01 Illustration 7-302-02
42
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7-3 Setting the Combipress
7-301 Setting the Boring Depth Illustration 7-301-01
- The depth key button is adjustable.
7-302 Setting the Spacing of the Bore Holes
No tools required.
- Loosen the clamping lever (1).
- Activate the hand wheel (2).
- Read the display (3). Use the stops (4).
- Tighten the clamping lever (1).
7. OPERATING THE COMBIPRESS
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7. OPERATING THE COMBIPRESS
Illustration 7-303-01
44
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7-3 Setting the Combipress
7-303 Setting the Boring Speed Illustration 7-303-01
No tools required
The Combipress functions with a continuously variable adjustable operating speed. The operating speed is set
with a pneumatic throttle. Turning the adjusting screw A counterclockwise increases the operating speed.
The following is generally valid for the operating speed:
The harder the work piece is, the slower the operating speed;
the less the tool cuts, the slower the operating speed.
7. OPERATING THE COMBIPRESS
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7. OPERATING THE COMBIPRESS
Illustration 7-306-01
46
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7-306 Setting the Side Stops Illustration 7-306-01
7. OPERATING THE COMBIPRESS
Tools required: Allen Key for M6
Loosen the screw (1) with the Allen Key by turning towards A.
Slide the stops to the desired dimensions. The stop edge corresponds with the catches.
Tighten the screw (1) in direction B.
In order to prevent adjustment errors between left and right, we recommend using a stop setting gauge with
the zero point holding receptacle for the second side.
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7. OPERATING THE COMBIPRESS
Illustration 7-307-01
Illustration 7-307-02
48
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7-3 Setting the Combipress
7. OPERATING THE COMBIPRESS
7-307 Operating the Stop Adjustment Gauge ( Accessory ) Illustrations 7-307-01, 7-307-02 and 7-307-03
Tools needed: Allen key M6
Center - zero point gauge
Stop adjustment gauge
- After adjusting the side stops on the right side, the adjustment of the left side is made, when, for example, the
hinges are mounted on left and right doors.
- Put the pin in the bore hole (illustration 7-307-02) of the center zero point gauge.
- Loosen the flap screw B (illustration 7-307-01). Slide the adjustment ring C (illustration 7-307-01)
against the stop catch (3) (illustration 7-307-01) of the side stops. Tighten the flap screw B.
Caution: The flap screw must point upward.
If necessary, use more adjustment rings.
- Press down all stop catches.
- Swing the adjustment gauge about 180 degrees on the left side.
- Loosen a stop on the left side. Slide the stop against the adjustment ring until the stop catch lines up
with the adjustment ring. Tighten the side stops.
- If necessary, use more stops.
If the same hole patterns are repeated, we recommend getting a stop adjustment gauge for each hole
pattern and replacing the flap screws with set screws.
This allows for exact and precise dimensions on both sides by means of a stop adjustment gauge for the
desired hole patterns at anytime.
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7. OPERATING THE COMBIPRESS
Illustration 7-308-01
Illustration 7-309-01 Illustration 7-3010-01
50
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7-308 Operating the Index Gauge for the Hole Line Patterns (Accessory) Illustration 7-307-01
Tools needed: Allen key wrench M6
Index gauge = Accessory
The index gauge is used to set the distances between the individual side stops in 32 mm spaced notches
for the hole line boring pattern.
- Set the first side stop on the desired dimension (64 mm + the desired beginning of the hole line pattern from
the stop edge of the work- piece).
- Place the index gauge A with the edge A1 on the first side stop.
- Loosen the next side stop and slide it towards the edge A2 of the index gauge, then the next side stop
against the edge A3 .... then A4.
- If more than 4 side stops are necessary, the index gauge rests on the fourth stop with edge A1 and then
the other 3 stops can be set
In order to avoid adjustment errors, and to maintain adjustment precision between the left and right, we recommend
setting the stops on the second side with a stop adjustment gauge.
7-309 Setting the Hold Down Clamps (CPS 23/19) Illustration 7-309-01
No tools required.
The hold down clamps are suitable for materials thickness of up to 40 mm and work for both right and left.
- Loose the clamping screws on the hold down receptacle.
- Slide the hold down clamps to the desire position.
- Tighten the clamping screws.
Caution:
There must be a minimum distance maintained (see illustration 7-309-01) between the gear and the hold
down device.
There are risks for injury to the machine operators and for damage to the Combipress.
7-310 Setting the Boring Depth With the Horizonal Revolver (CPS 23/19) Illustration 7-310-01
Tools required: Open end fork wrench SW 10
- Loosen the check nut.
- Setting the desired length.
- Tighten the check nut.
7. OPERATING THE COMBIPRESS
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7. OPERATING THE COMBIPRESS
Illustration 7-400-01
52
11
G
1
GRASS
GRASS
5
2
10
6
8
9
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4
7

7-4 Examples of Usage Illustration 7-400-01
7. OPERATING THE COMBIPRESS
The Grass hinge drilling and insertion machine, model Combipress, is especially designed for the cabinet
maker to expediently and economically produce a complete cabinet, and for the cabinet remodeler,who is offered
various hardware possibilities.
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7. ARBEITEN MIT DER COMBIPRESS
7-401-01
54
XX
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7-401 Drilling and Inserting the Grass Hinge System 1000, 3000, 4000 Illustration 7-401-01
Required Equipment:
- 1 drill bit with a diameter of 35 mm, right, cup bore hole
- 2 drill bits, with a diameter, 8 mm, left, dowel bore hole
- 1 insertion die according to the cabinet hinge
Machine Set-Up:
- Turn off the machine with the press button.
- Take off the gearbox cover..
- Remove all existing drill bits, including the quick change chuck, from the gear.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-401-01.
- Replace the gearbox cover.
- Mount the insertion die. See chapter 7-202.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the boring speed, if necessary, according to chapter 7-303.
- Set the side stops according to chapter 7-306 and 7-307.
- Turn on the main switch. Now the Combipress is ready to operate.
- Insertion die arm upward to the stop.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against
the side stop.
- Press the start button with the second hand until the drilling cycle is over.
- Place the cabinet hinge on the insertion die.
- Swing the insertion die arm down to the stop.
- Press the start button until the cabinet hinge is completely inserted.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp,
the insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
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7. OPERATING THE COMBIPRESS
Illustration 7-402-01
56
XX
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7-402 Drilling and Inserting the Grass Baseplate System 1000, 3000 Illustration 7-402-01
Required Equipment:
- 1 drill bit, diameter 10 mm, right - dowel bore hole
- 1 drill bit, diameter 10 mm, left - dowel bore hole
- 1 insertion die according to baseplate
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits, including the quick change chuck, from the gear.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-402-01
- Replace the gearbox cover.
- Mount the insertion die. See chapter 7-202.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the boring speed, if necessary, according to chapter 7-303.
- Set the side stops according to chapter 7-306 and 7-307.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against
the side stop.
- Press the start button with the second hand until the drilling cycle is over.
- Place the baseplate on the insertion die.
- Swing the insertion die arm down to the stop.
- Press the start button until the baseplate is completely inserted.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp,
the insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
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7. OPERATING THE COMBIPRESS
Illustration 7-403-01
58
XX
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7-403 Drilling Line Bore Hole Patterns Illustration 7-402-01
Required Equipment:
- 9 drill bit, diameter 5 (3) mm, right - black drill bit on black marking
- 10 drill bit, diameter 5 (3) mm, left - red drill bit on red marking
- 1 index guide
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits, including the quick change chuck, from the gear.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-403-01
- Replace the gearbox cover.
- Mount the insertion die. See chapter 7-202.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the boring speed, if necessary, according to chapter 7-303.
- Set the side stops according to chapter 7-306 and 7-307.
- Set the hold down device according to chapter 7-309.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and
against the side stop.
- Clamp the workpiece with the hold down device.
- Press the start button with the second hand until the drilling cycle is over.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine is
operated.
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7. OPERATING THE COMBIPRESS
Illustration 7-404-01
60
XX
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7-404 Drilling the Front Panels for Grass Zarge System 6000,7000 Illustration 7-404-01
Required Equipment:
- 1 drill bit, diameter 10 mm, right
- 1 drill bit, diameter 10 mm, left
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits, including the quick change chuck, from the gear.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-404-01
The bore hole spacing is 32 mm in the standard position of the gear.
The bore hole spacing is 64 mm only with a pivoted gear.
The bore hole spacing with a railing is only with a pivoted gear.
- Replace the gearbox cover.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the boring speed of the Combipress, if necessary, according to chapter 7-303.
- Set the side stops according to chapter 7-306.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against
the side stop.
- Press the start button with the second hand until the drilling cycle is over.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
Insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the
machine is operated.
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7. OPERATING THE COMBIPRESS
Illustration 7-405-01
62
XX
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7-405 Drilling the Back Panels for the Grass Zargen System 6000, 7000 Illustration 7-405-01
Required Equipment:
- 1 drill bit with a diameter of 10 mm, right, for back panels with System 6000
- 1 drill bit with a diameter of 10 mm, left, for back panels with System 7000
Machine Set-Up:
- Turn off the machine with the press button.
- Take off the gearbox cover..
- Remove all existing drill bits.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-405-01, normal and pivoted
Use only with pivoted gear with the back wall with railing.
- Set the side stops, left and right
- Replace the gearbox cover.
- Set the boring depth, if necessary, according to chapter 7-301.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and
against the side stop.
- Press the start button with the second hand until the drilling cycle is over.
- Turn the workpiece over to the other side with the second side against the stops on the fence and against
the side stop.
- Press the start button with the second hand until the drilling cycle is over.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine is
operated.
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63

7. OPERATING THE COMBIPRESS
Illustration 7-406-01
64
XX
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7-406 Drilling and Inserting Visible Cabinet Hinges Illustration 7-406-01
Required Equipment:
- 1 drill bit, diameter 35 mm, right - cup bore hole
- 1 drill bit, diameter 8 mm, left - dowel bore hole
- 1 insertion die according to cabinet hinge
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-406-01.
- Replace the gearbox cover.
- Mount the insertion die. See chapter 7-202.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the side stops according to chapter 7-306 and 7-307.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against
the side stop.
- Press the start button with the second hand until the drilling cycle is over.
- Place the hinge on the insertion die.
- Press the start button until the hinge is completely inserted.
- Swing the insertion die arm down to the stop.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
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7. OPERATING THE COMBIPRESS
Illustration 7-407-01
66
XX
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7-407 Drilling and Inserting Fastening Hardware Illustration 7-407-01
Required Equipment:
- 1 drill bit, diameter 20 mm, right - cup bore hole
- 1 drill bit, diameter 10 mm, left - dowel bore hole
- 1 insertion die according to fastening hardware
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-407-01.
- Replace the gearbox cover.
- Mount the insertion die. See chapter 7-202.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the side stops according to chapter 7-306.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against
the side stop.
- Press the start button with the second hand until the drilling cycle is over.
- Place the fastening hardware on the insertion die.
- Swing the insertion die arm down to the stop.
- Press the start button until the hinge is completely inserted.
- Swing the insertion die arm back.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp,
the insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the
machine is operated.
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67

7. OPERATING THE COMBIPRESS
Illustration 7-412-01
68
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7-408 Drilling for Handle Bore Holes Illustration 7-408-01
Required Equipment:
- 2 (1) drill bit, diameter 5 (3) mm, right
- (1) drill bit, diameter 5 (3) mm, left
The numbers in parentheses are for hole spacings of 32 mm, 96 mm
- 1 wooden base, about 5 mm thick
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits.
- Insert the new drill bit in the gear.
- For spindle placement, see illustration 7-408-01.
- Replace the gearbox cover.
- Set the boring depth, if necessary, according to chapter 7-301.
- Set the side stops according to chapter 7-306.
- Turn on the main switch. Now the Combipress is ready to operate.
- Set the boring distances according to chapter 7-302.
Operating the Combipress:
- Place the 5 mm thick wooden base on the machine table.
- Place the workpiece on the machine table with one hand pressed against the stops on the fence and
against the side stop.
- Press the start button with the second hand until the drilling cycle is over.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
The star in your cabinet
69

7. OPERATING THE COMBIPRESS
Illustration 7-409-01
Illustration 7-409-02
70
XX
XX
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7-409 Drilling for Face Frame Fasteners Illustrations 7-409-01 and 7-409-02
Required Equipment:
- Drill bit according to the requirements,8 mm, 10 mm, 16 mm, left or right
- The size depends on the hole pattern.
Machine Set-Up:
- Turn off the machine with the press button.
- Remove all existing drill bits.
- For spindle placement, see illustration 7-409-01.
- Set the boring height „XX“ with the hand wheel over the display.
- Set the boring depth with the revolver turret stop 7-310.
- Set the side stops according to chapter 7-306.
- Turn on the main switch. Now the Combipress is ready to operate.
Operating the Combipress:
- Place the workpiece (7-409-01) on the machine table, swing down the insertion die arm with the mounted
hold down plate, which clamps the workpiece. Drill.
- Loosen the workpiece.
- Place the workpiece (7-409-02) on the machine table, clamp the workpiece, and drill.
- Loosen the workpiece.
- If the workpieces are thicker, it may be necessary to exchange the wooden
piece of the hold down plate with a thinner wooden piece.
- If the workpiece „A“ is smaller than 120 mm, various help devices can be
used; for example, placing a metal sheet insert on the machine table.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
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71

7. OPERATING THE COMBIPRESS
Illustration 7-410-01
72
XX
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7. OPERATING THE COMBIPRESS
7-410 Drilling for Shelf Support Holes (for example, Fixograss 9000) Illustration 7-410-01
Possible only with the horizontal bore head
Required Equipment:
- 1 variable speed drill bit D 8/19 mm, right
- 1 variable speed drill bit D 6/15 mm right
- Others
Machine Set-Up:
- Turn off the machine with the press button.
- Remove all existing drill bits.
- Attach a variable speed drill bit to the horizontal bore head.
- Set the side stops to the desired dimensions.
- Set the boring depth for the horizontal bore head with the revolver turret stop (7-002-10).
- Set the boring height „XX“ for the horizontal bore head with the hand wheel and the hole index plate
(7-410-01) over the display.
Operating the Combipress:
- Place, clamp and drill the workpiece.
- Numerous tools may be used.
Caution:
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
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73

7. OPERATING THE COMBIPRESS
Illustration 7-411-01
74
XX
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7-411 Drilling the Cabinet Member Fastening Holes, Spaced at 32 mm Intervals Illustration 7-411-01
Required Equipment:
- Drill bit, diameter 5 mm, right
- Drill bit, diameter 5 mm, left
- Amount depends on the hole pattern.
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover..
- Remove all existing drill bits with the quick change chuck.
For spindle placement, see illustration 7-411-01.
- Insert the new drill bit in the vertical bore head
- Set the side stops to the desired dimensions.
- Set the boring depth, according to chapter 7-301.
- Swing the vertical bore head around 90 degrees.
- Set the boring distances.
Operating the Combipress:
- Place the workpiece and drill the bore holes with the vertical bore head.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
The star in your cabinet
75

7. OPERATING THE COMBIPRESS
XX
Illustration 7-412-01
76
The star in your cabinet

7-412 Drilling Vertical and Horizontal Dowel Bore Holes Illustration 7-412-01
Required Equipment:
Vertical bore head
- Drill bit, diameter 8 mm, right, 57 mm
- Drill bit, diameter 8 mm, left, 57 mm
Horizontal bore head
- Drill bit, diameter 8 mm, right, 75 mm
- Drill bit, diameter 8 mm, left, 75 mm
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits, including the quick change chuck, from the gear.
- Insert the drill bit in the vertical bore head.
- Set the side stops for the vertical bore head / horizontal bore head
- Set the boring distances „XX“ 8 mm..
- Set the boring depth for the vertical bore head, if necessary. See chapter 7-301.
- Insert the drill bit in the horizontal bore head.
- Set the boring height „XX“ (8 mm) with the hand wheel over the display.
- Set the boring depth stops (7-510) for the horizontal bore had (revolver turret stop).
Operating the Combipress:
- Place the workpiece on the machine table (7-412-01), drill the bore holes with the vertical bore head.
- Place the workpiece on the machine table. Clamp the workpiece with the hold down device and drill
with the horizontal bore head.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
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77

7. OPERATING THE COMBIPRESS
Illustration 7-413-01
78
XX
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7-413 Drilling Dowel Bore Holes for the Center Bottoms or the Center Panels Illustration 7-411-01
Required Equipment:
- Drill bit, diameter 5 mm, right
- Drill bit, diameter 5 mm, left
- Amount depends on the hole pattern.
Machine Set-Up
- Turn off the machine with the press button.
- Take off the gearbox cover.
- Remove all existing drill bits.
For spindle placement, see illustration 7-413-01
- Insert the drill bit in the vertical bore head.
- Set the side stops to the desired dimensions.
- Set the boring depth, according to chapter 7-301.
- Swing the vertical bore head around 90 degrees. See chapter 7-311.
- Set the boring distances.
Operating the Combipress:
- Place the workpiece and drill the bore holes with the vertical bore head.
Caution:
7. OPERATING THE COMBIPRESS
While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the
insertion die arm and the drill gear. The safety information in chapter 2 is to followed whenever the machine
is operated.
The star in your cabinet
79

8. TROUBLE SHOOTING AND PROBLEM SOLVING
Illustration 8-001-01
80
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8. TROUBLE SHOOTING AND PROBLEM SOLVING
8-001 Vertical Bore Head - Motor Does Not Run Illustration 8-001-01
- The insertion die arm (illustration 4-002-11) is not in the upper position.
- Check the air pressure in the pneumatic system. It should be 5 - 6 bar.
- Check to see if the machine’s electric supply lines are plugged in. If not, plug them in..
- The thermal excess current release is activated. (See „Electric Wiring Diagram“). Turn off the machine
with the main switch. Open the switch box. Activate the red button on the thermal excess current release
(4-002-04), according to the „Electric Wiring Diagram.“ Close the switch box. Turn on the main switch.
Test the vertical bore head to see if it works.
- Check the automatic safety switch (circuit breaker), according to the „Electric Wiring Diagram.“ If necessary,
change the fuse. Close the switch box. Turn on the main switch. Test the vertical bore head to see if it works.
- If the above tips do not help, please have a licensed electrician or specialist come.
8-002 Horizontal Bore Head - The Motor Does Not Run
- If a workpiece is clamped with the hold down device, activate the pivoted „clamping“ lever.
See illustration 4-004-01.
- Check the air pressure in the pneumatic system. It should be 5 - 6 bar.
- Check to see if the machine’s electric supply lines are plugged in. If not, plug them in..
- The thermal excess current release is activated. (See „Electric Wiring Diagram“). Turn off the machine
with the main switch. Open the switch box. Activate the red button on the thermal excess current release
(4-002-04), according to the „Electric Wiring Diagram.“ Close the switch box. Turn on the main switch.
Test the horizontal bore head to see if it works.
- Check the automatic safety switch (circuit breaker), according to the „Electric Wiring Diagram.“ If necessary,
change the fuse. Close the switch box. Turn on the main switch. Test the horizontal bore head to see if it
works.
- Check the fuses in the in-house distributing panel. If necessary, change the fuse.
- If the above tips do not help, please have a licensed electrician or specialist come.
8-003 Forward Feed Vertical Bore Head Does Not Function Well Or Does Not Work At All
- Check the air pressure in the pneumatic system. It should be 5 - 6 bar.
- Check if the pneumatic valve in the pneumatic control (according to „Pneumatic Wiring Diagram“) to see
if it is loose. If so, tighten it.
- Check if the air pressure supply lines to the cylinder are loose or have a kink. If so, tighten them or replace
them.
- The throttle, according to the „Pneumatic Wiring Diagram,“ has closed too far. Open until the vertical bore
head descends about 25 mm / second.
- If the vertical bore head operates only about 80 mm, the throttle screw in the vertical forward feed cylinder is
turned in too far. Turn the throttle screw outward until the vertical bore head descends about 5 mm / sec.
Position the throttle screw.
- If the above tips do not help, please have a licensed electrician or specialist come.
The star in your cabinet
81

8. TROUBLE SHOOTING AND PROBLEM SOLVING
Illustration 8-005-01 Illustration 8-005-02
Illustration 8-006-01 Illustration 8-007-01
82
The star in your cabinet

8. TROUBLE SHOOTING AND PROBLEM SOLVING
8-004 Forward Feed Horizontal Bore Head Does Not Function
- If a workpiece is clamped with the hold down device, activate the „clamping“ rocker lever, (See 4-004-01),
according to the „Pneumatic Wiring Diagram.“
- Check the air pressure in the pneumatic system. It should be 5 - 6 bar.
- Check if the pneumatic valve in the pneumatic control (according to „Pneumatic Wiring Diagram“) to see if
it is loose. If so, tighten it.
- Check if the air pressure supply lines to the cylinder are loose or have a kink. If so, tighten them or
replace them.
- The throttle, according to the „Pneumatic Wiring Diagram“ has closed too far. Open until the vertical bore
head descends about 25 mm / second.
- If the above tips do not help, please have a licensed electrician or specialist come.
8-005 Vertical Bore Head - Gear Is Not Parallel to the Stop Pins Illustrations 8-005-01 and 8-005-02
Loosen the clamping lever. Swing the gear about 45 degrees. Adjust screw A. Swing the gear to the normal
starting position again. Test drill. If necessary, repeat until the gear is at a right angle to the stop pins.
Don’t forget to tighten the check nut.
8-006 Pivoted Vertical Bore Head - Gear Is Not Angled Properly to the Stop Pins Illustration 8-006-01.
Loosen the clamping lever. Swing the gear about 45 degrees. Adjust screw A. Swing the gear to the normal
starting position again. Test drill. If necessary, repeat until the gear is at a right angle to the stop pins.
Don’t forget to tighten the check nut.
8-007 Horizontal Bore Head - Gear Is Not Parallel to the Machine Table Illustration 8-007-01
Turn off the main switch. Disconnect the pneumatic air supply lines. Attach each drill bit with a quick change
chuck on the outermost left and on the 0-spindle of the horizontal bore head gear. Pull the horizontal bore
head out by hand, so that the drill bits are over the machine table surface. Turn the horizontal head down with
the hand wheel until a drill bit is upright on the table. Loosen the 4 Allen screws A (8-008-01). Twist the
horizontal gear with a stop screw B in the desired direction until both drill bits rest on the machine table.
Tighten the screws. Check the distance of the drill bit to the machine table with a paper strip. It should barely
be pulled through by the first and last drill between the drill bits and the machine table. Turn on the main
switch. Connect the pneumatic air supply lines. Test drill. If necessary, repeat the entire procedure.
The star in your cabinet
83

8. TROUBLE SHOOTING AND PROBLEM SOLVING
Illustration 8-008-01
Illustration 8-009-01
84
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8. TROUBLE SHOOTING AND PROBLEM SOLVING
8-008 The Vertical Bore Head and the Horizontal Bore Head Do Not Correspond Together
Turn off the main switch. Loosen the four screws A. See illustration 8-008-01. Twist the screw B until the
entire horizontal bore head moves 1 mm to the left. After the correction has been made, tighten the four screw
again. Turn on the main switch. Test drill. Check. If necessary, repeat the entire procedure until the horizontal
bore head and the vertical bore head are synchronized together.
8-009 Correct the Display Indicators
Activate the zero-point stop. Press the first and second buttons from the left. See illustration 8-009-01.
The star in your cabinet
85

9-001 Maintenance Plan
Maintenance work should only be done when the machine has been safely secured (turned off. That means:
the main switch on the electric box must be on 0 and the pneumatic compressed air system has been
disconnected.
Daily:
Before operating the machine: check all safety devices to make sure they are working properly, and clean the
dirt, dust and debris off the entire machine.
After the work is completed: Secure the machine against unauthorized use (with a padlock).
Clean wood shavings off the machine.
Weekly, or as necessary:
Drain the filter-pressure reducer by pushing the yellow plastic component on the filter-pressure reducer up,
then disconnect the machine from the pneumatic compressed air system (semi-automatic drain).
Monthly:
Clean the guide bars and lubricate them with commercial grease.
Check the drill distance scale by test drilling. Correct, according to section 8-009.
Check to see the side stops are operational. Clean, if necessary.
Check the position of the insertion dies.
Yearly:
The Combipress has proven its durability and reliability in many fatigue tests. In order to keep your
Combipress running smoothly for many years, we recommend having the machine serviced by a experienced
Grass Maintenance Technician or by a trained Grass Distributor every 1 to 3 years.
9-002 Care Information
86
9. MAINTENANCE AND CARE
The machine should only be cleaned after the main switch is turned off to 0 on the electric box and the
pneumatic compressed air system has been disconnected.
Clean the machine as needed. Vacuum or suction the wood shavings and sawdust. Clean with a soft dry cloth.
Do not use harsh cleaning substances such as acetone, nitro diluted solutions, gasoline or other similar
solutions.
Occasionally lubricate the non enameled steel components with a lightly oiled cloth. Use only non-acid and
non-corrosive oil.
The star in your cabinet

10-001 Guarantee Certificate
Buyer:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #............................................................
Distributor:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #:...........................................................
Date of purchase:.......................................
Machine:
Model :.......................................................
Machine Number:.......................................
Voltage/Frequency according to the identification plate..............................................................................
Model CPS 23/19 Model CPS 22/3 Model CPS 22/0
General information:
10. MISCELLANEOUS
The delivered Combipress is guaranteed in accordance with the general guarantee terms of the Association of the
Machine and Construction Industry. Any warranty claims are voided in cases of misuse, unauthorized repairs, use of
unauthorized replacement parts or unauthorized accessories without the express written permission of Grass. We
reserve the right to make technical modifications for whatever reasons we deem necessary. When the machine is
shipped from the manufacturing plant, it meets the latest requirements and standards of technology.
The manufacturer is not obligated to modify for free of charge any machines, which were previously delivered, to
meet changed specifications.
You must send the manufacturer a completed guarantee form in order to ensure guarantee claims.
Otherwise, all guarantee claims are invalidated.
The buyer agrees to store this data in an electronic data processing system.
The warranty is for 6 months from the date of purchase, regardless of when the machine is put into operation.
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88
10. MISCELLANEOUS
To:
Grass GmbH.
Grass Platz 1
A-6973 Hoechst
Austria
From:
.........................................
.........................................
.........................................
.........................................
.........................................
The star in your cabinet

10-002 Disposal Form
Buyer:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #............................................................
Machine:
Model :.......................................................
Machine Number:.......................................
Voltage/Frequency according to the identification plate..............................................................................
Model CPS 23/19 Model CPS 22/3 Model CPS 22/0
General Information:
The buyer hereby confirms that the machine has been disposed of properly.
The machine consists of the following materials:
Steel / Iron parts:
machine frame, various gear components, table stand, table, vertical frame, horizontal frame, motor retainer
Aluminum:
side stop components, gearbox casing, all measuring guides, motor support, motor distance spacer,
various transverse rails
Various plastics:
Cover caps on the machine table profiles, pneumatic hoses, table surfaces (glued)
The following parts cannot be categorized with any material group:
electrical equipment, pneumatic components
Please return the completed disposal form to the manufacturer after disposing of the machine.
The buyer agrees to store this data in an electronic data processing system
10. MISCELLANEOUS
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90
10. MISCELLANEOUS
To:
Grass GmbH.
Grass Platz 1
A-6973 Hoechst
Austria
From:
.........................................
.........................................
.........................................
.........................................
.........................................
The star in your cabinet

10-003 Resale Form
Distributor:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #:...........................................................
Machine:
Model :.......................................................
Machine Number:.......................................
Voltage/Frequency according to the identification plate..............................................................................
Model CPS 23/19 Model CPS 22/3 Model CPS 22/0
Reason for selling the machine:
..................................................................................................................................................................
..................................................................................................................................................................
..................................................................................................................................................................
..................................................................................................................................................................
..................................................................................................................................................................
..................................................................................................................................................................
Buyer:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #............................................................
After reselling the machine, please return the completed resale form to the manufacturer.
The buyer agrees to store the data in an electronic data processing system.
10. MISCELLANEOUS
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92
10. MISCELLANEOUS
To:
Grass GmbH.
Grass Platz 1
A-6973 Hoechst
Austria
From:
.........................................
.........................................
.........................................
.........................................
.........................................
The star in your cabinet

10-004 Questionnaire 1: Reasons for Buying the Combipress
Buyer:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #............................................................
Machine:
Model :.......................................................
Machine Number:.......................................
Voltage/Frequency according to the identification plate..............................................................................
Model CPS 23/19
Size of company: ....................................number of personnel
Machine is being used in the area of: *Please check the appropriate answer.
Kitchen cabinet manufacturing
General interior design and engineering
General furniture manufacturing
Application of machine: Please check.
Drill hinges.
Drill baseplates
Drill fastening hardware
Drill wing baseplate
Drill line boring
Drill fronts for Zargen System
Drill back panels for Zargen System
Drill handle bore holes in fronts
Other applications, please indicate.......................
Operating use of the machine:
about ............................ sets of Zargen slides per month
What were the reasons for choosing the Combipress over the competitors’ machines?
Price Versatility of machine
Appearance Wide range of accessories
Quality Loyal Grass customer
Cost / Performance ratio Grass processor
Machine’s durability and reliability
How did you find out about the Combipress?
Magazine advertisement Distributor showroom
Trade show Distributor or sale visit
10. MISCELLANEOUS
After purchasing the machine, please return the completed questionnaire to the manufacturer.
The buyer agrees to store this data in an electronic data processing system.
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93

94
10. MISCELLANEOUS
To:
Grass GmbH.
Grass Platz 1
A-6973 Hoechst
Austria
From:
.........................................
.........................................
.........................................
.........................................
.........................................
The star in your cabinet

10-004 Questionnaire 1: Satisfaction
Buyer:
Name:........................................................
Street:........................................................
City:........................................................... Zip Code:.....................................................
Country:.....................................................
Telephone #:.............................................. Fax #............................................................
How do you rate your satisfaction with this machine?*
Combipress Model CPS 23/19 CPS 22/3 CPS 22/0
very good fair
good not at all
Would you purchase this machine again?
yes no because the machine meets the requirements
yes no because there are better machines available
yes no because my usage needs have changed
yes no because of price
yes no because of the economic and business situation
yes no because .......................................
yes no because .......................................
yes no because .......................................
yes no because........................................
yes no because .......................................
yes no because .......................................
*Please check or fill in the appropriate answers.
What would you change about our machine?
.......................................................................................................................................................................................
.......................................................................................................................................................................................
.......................................................................................................................................................................................
.......................................................................................................................................................................................
.......................................................................................................................................................................................
.......................................................................................................................................................................................
Several months after purchasing the machine, please return the completed questionnaire to the manufacturer.
This will enable us to better meet the customer’s needs.
The buyer agrees to store this data in an electronic data processing system.
10. MISCELLANEOUS
The star in your cabinet
95

96
10. MISCELLANEOUS
To:
Grass GmbH.
Grass Platz 1
A-6973 Hoechst
Austria
From:
.........................................
.........................................
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The star in your cabinet

The star in your cabinet
NOTES
97

REPRESENTATIVES AROUND THE WORLD
Austria
GRASS GmbH
Grass Platz 1, A-6973 Höchst
Tel. +43 / 5578 / 701-0
Fax +43 / 5578 / 701-59
e-mail: info@grass.at
Internet: www.grass.at
China
GRASS GmbH Shanghai Representative
10 th Floor Shanghaimart
2299 Yanan Road (West) Shanghai,
200336 P.R. China
Tel. +86 / 21 / 623 61 141, 623 61 142
Fax +86 / 21 / 623 61 143
e-mail: grass-cn@online.sh.cn
Germany
Vertrieb durch: GRASS GmbH
Grass Platz 1, A-6973 Höchst
Tel. +43 / 5578 / 701-0
Fax +43 / 5578 / 701-59
e-mail: info@grass.at
Internet: www.grass.at
France
GRASS France S.A.R.L.
429 Av. Roger Salengro
F-92370 Chaville
Tel. +33 / 1 / 47 50 82 93
Fax +33 / 1 / 47 50 45 06
Great Britain
GRASS (U.K.) Limited
4 Shaw House, Wychbury Court
Brierley Hill,West Midlands DY5 1TA
Tel. +44 / 1384 / 48 42 42
Fax +44 / 1384 / 48 57 06
e-mail: grassuk@grassuk.co.uk
Internet: www.grassuk.co.uk
Italy
DADO TECHNIC Austria
Kasernplatz 5, A-6700 Bludenz
Tel. +43 / 55 52 / 65 689-16
Fax +43 / 55 52 / 65 689-19
e-mail: franco.brizzante@iplace.at
DADO TECHNIC Italia
Via Amenteressa 4/C
I-33080 San Quirino, Pordenone
Tel. +39 / 04 34 / 91 86 57
Fax +39 / 04 34 / 91 86 57
e-mail: info@dadotech.it
Internet: www.dadotech.it
Canada
GRASS Canada Inc.
7270 Torbram Road
Unit 17, Mississauga, Ontario L4T 3Y7
Tel. +1 / 905 / 678 18 82
Fax +1 / 905 / 678 97 93
e-mail: infocanada@grassusa.com
Internet: www.grassusa.com
USA
GRASS America Inc.
P.O. Box 1019
USA Kernersville, N.C. 27284
Tel. +1 / 336 / 996 40 41
Fax +1 / 336 / 996 51 49
Toll-Free: +1 / 800 / 334 35 12
e-mail: info@grassusa.com
Internet: www.grassusa.com
Europe
Baltic States
AS Savo D&T
Rebase 16
EE-51013 Tartu
Tel. +372 / 7 / 366 040
Fax +372 / 7 / 366 041
e-mail: kaimar@savo.ee
Internet: www.savo.ee
Belgium
Van Opstal & Co.
Boomsesteenweg 34
B-2630 Aartselaar Antwerpen
Tel. +32 / 3 / 88 74 048
Fax +32 / 3 / 88 77 606
info@vanopstal.be
Internet: www.vanopstal.be
Bosnia and Herzegovina
Dragisic i Karlas O. D.
Simeuna Djaka 3
BIH-51000 Banja Luka
Tel. +387 / 51 / 21 32 85
Fax +387 / 51 / 21 32 85
e-mail: dikod@inecco.net
Bulgaria
MAET Ltd.
3-9 Srebarna Str.
BG-1407 Sofia
Tel. +35 / 92 / 962 11 15, 962 11 16
Fax +35 / 92 / 962 58 23
e-mail: maet@mail.bg
Denmark
Peter Ellemose a/s
Drejoevej 7
Postbox 32
DK-9500 Hobro
Tel. +45 / 98 52 58 88
Fax +45 / 98 51 01 88
e-mail: ellemose@ellemose.dk
Internet: www.ellemose.dk
Finland
Savo Design & Technic Oy
Muuntotie 1
FIN-01510 Vantaa
Tel. +358 / 9 / 87 00 81 0
Fax +358 / 9 / 87 00 81 50
e-mail: savo@savodt.fi
Internet: www.savodt.fi
Greek
D. Gallidis & Co
14th km Old National Road
Thessaloniki-Veria
GR-57011 Thessaloniki
Tel. +30 / 2310 / 72 26 10-1
Fax +30 / 2310/71 00 95
e-mail: gallidis@otenet.gr
Ireland
Springhill Woodcrafts Ltd.
Kernanstown Ind. Est.
Carlow, Ireland
Tel. +353 / 503 / 42 288
Fax +353 / 503 / 43 230
e-mail: Grass@springhill.ie
Internet: www.springhill.ie
Iceland
Merkúr Ltd.
Baejaflöt 4
IS-112 Reykjavik
Tel. +354 / 594 60 00
Fax +354 / 594 60 02
e-mail: merkur@merkur.is
Internet: www.merkur.is
Israel
H.G. Trading International Ltd.
84, Itzhak Ben Tzvi Road
68104 Tel Aviv, Israel
Tel. +972 / 3 / 681 6289, 681 2164
Fax +972 / 3 / 681 53 08
e-mail: hgisrael@netvision.net.il
Internet: www.h-g-trading.co.il
Serbia Montenegro
Radmilovic i Milijanovic O. D.
Vojni put 532/I
SCG-11080 Beograd / Zemun
Tel. +381 / 11 / 10 67 62, 61 91 82
Fax +381 / 11 /31 63 718
e-mail: yugrass@EUnet.yu
Internet: www.rami.co.yu
Canary Island
Ferrotea, S.L.
C/. Martinez Morales, 10
E-38320 La Cuesta, La Laguna-Tenerife
Tel. +34 / 922 / 66 21 18
Fax +34 / 922 / 66 21 19
Croatia
SIGMA PLUS d.o.o.
Splitska 38
HR-21300 Makarska
Tel. +385 / 21 / 679 246, 679 247
Fax: +385 / 21 / 679 248
e-mail: sigma-plus@st.hinet.hr
Lithuania
JSC Boruna
Metalo 4
LT-2038 Vilnius
Tel. +370 / 5 / 23 98 800, 23 98 801
Fax +370 / 5 / 23 06 532
e-mail: boruna@takas.lt
Internet: www.boruna.lt
Netherlands
Mac Lean Agencies b.v.
Akkerstraat 13a
NL-5126 PJ Gilze
Tel. +31 / 161 / 45 22 22
Fax +31 / 161 / 45 22 88
e-mail: eric@macleanagencies.nl
Internet: www.macleanagencies.nl
Norway
Lundell & Zetterberg
Norges Moebel Beslag AS
Olaf Ingstadtsvei 3, P. Box 35
N-1351 Rud
Tel. +47 / 6717 / 2510
Fax +47 / 6717 / 2511
e-mail: opalsson@c2i.net
Poland
Jan Wachowiak
ul. Faustyny 14c / 53
PL 87-100 Torun
Tel. + Fax +48 / 56 / 659 08 44
Mobil +48 / 603 / 67 58 44
e-mail: grass@grass-pl.com
Internet: www.grass-pl.com
Rumania

MDT Concret S.R.L.
Strada Politehnicii Nr. 4, Bloc 1, Scara 3, Etaj 2,
Apartament 36, Sector 6
RO-70000 Bucharest
Tel. +40 / 1 / 413 90 88, 413 90 83
Fax +40 / 1 / 413 90 89
e-mail: office@mdt.ro
Internet: www.mdt.ro
Russia
CentroKomplect + Ltd.
2/10, Bolshoy Cherkassky Per.
103012 Moscow, Russia
Tel. +7 / 095 / 921 3811
Fax +7 / 095 / 921 2437
e-mail: ckplus@online.ru
Internet: www.ckplus.ru
Sweden
AB Lundell & Zetterberg
Lindetorpsvagen 25
P.O. Box 5053
S-121 16 Johanneshov/Stockholm
Tel. +46 / 8 / 449 06 30
Fax +46 / 8 / 722 03 15
e-mail: lz@lundell-zetterberg.se
Internet: www.lundell-zetterberg.se
Switzerland
Internationale Agentur für Industrieprodukte
Tscherner H. Georg
Rebhügl 7, A-6911 Lochau
Tel. +43 / 5574 / 58 138-0
Fax +43 / 5574 / 58 138-4
Mobil +41 / 79 / 77 82 335
e-mail: agentur@tscherner.ch
Internet: www.tscherner.ch
Spain
Exclusivas J V F
José Mª Vilajoana Font
Sardenya, 466-468 1°-2°
E-08025 Barcelona
Tel. +34 / 93 / 450 23 84
Fax +34 / 93 / 450 23 91
e-mail: exjvf@telefonica.net
Turkey
Ulpasan Uluslararasi Mobilya Aks.
Paz. San. ve Tic. Ltd. Sti.
Ortabahçe Cad. No. 22/35-36
80690 Besiktas-Istanbul
Tel. +90 / 212 / 227 8220
Fax +90 / 212 / 261 0095
e-mail: ulpasan@ulpasan.com
Internet: www.ulpasan.com
Ukraine
“Mebel-bud” Ltd.
Ul. Alma - atinskaja 2/1
02092 Kiev
Tel.: +380 / 44 / 573 44 96
Fax: +380 / 44 / 573 44 96
e-mail: mebelbud@ukr.net
Cyprus
Petoussis Bros. Ltd.
25, Pafos Str.
P.O.BOX 53564
3303 Limassol, Cyprus
Tel. +357 / 25 / 572 777
Fax +357 / 25 / 577 723
e-mail: info@petoussis.com
REPRESENTATIVES AROUND THE WORLD
Australia and New Zealand
Australia
Tekform Marketing Pty Ltd.
Unit 4, 110 Bonds Rd., North
Punchbowl, NSW 2196
Tel. +61 / 2 / 958 42 844
Fax +61 / 2 / 953 41 937
e-mail: sales@tekform.com.au
Western Australia
Biemel Enterprises Pty Ltd.
Unit 5, 2 Wittenberg Drive
P.O.Box 1126, Canning Vale, WA 6155
Tel. +61 / 9 / 455 21 22
Fax +61 / 9 / 455 36 80
e-mail: erwin@biemels.com.au
New Zealand
Scott Panel & Hardware Ltd.
24-26 O’Rorke Road
Penrose / Auckland / New Zealand
Tel. +64 / 9 / 571 4444
Fax +64 / 9 / 571 4490
e-mail: contact@scottpanel.co.nz
Internet: www.scottpanel.co.nz
Asia
Arabic Gulf Countries
Hands Trading LLC
Al Ghaith Building, Showroom No. 2
Abu Dhabi Road, P.O. Box 11873
Dubai/U.A.E.
Tel. +971 / 4 / 338 87 35
Fax +971 / 4 / 338 87 63
e-mail: hands@emirates.net.ae
Hong Kong
Ming Tat Hong
Hardware Supplier Co., Ltd.
Room 03, 6/F., Kinglet Industrial Building
21-23 Shing Wan Road, Tai Wai, Shatin
New Territories, Hong Kong
Tel. +852 / 2392 / 0602, 2387
Fax +852 / 2789 / 0752
e-mail: mth@hkstar.com
India
Mark Joint Venture Impex Pvt.Ltd.
18, Nutan Jaybharat,
K.G. Marg, Near Silver Apartments
Prabhadevi, Mumbai 400 050
Tel. +91 / 22 / 648 8553, 646 0100
Fax +91 / 22 / 605 2099
e-mail: jvimpx@bom5.vsnl.net.in
Iranian
Noor-saqeb Investment & Commercial Co. 3rd
floor No. 14, Ershad Bldg., Farhad Alley, Khoramshahr
Ave.,
Thran - Iran
Tel. : +98 / 21 / 8500372, 8500373, 8500373
Fax : +98 / 21 / 876 98 79
e-mail: nicc@yanoor.com
Japan
Häfele Japan K. K.
14-17 Kami-Shinano
Totsuka-ku, Yokohama 244-0806
Tel.: +81 / 45 / 828 31-11
Fax: +81 / 45 / 828 31-10
e-mail: info@hafele.co.jp
Korea
Yurim Trading Co., Ltd.
#214-30, 3GA Taepyong-Ro
Jung-Ku, Taegu
Korea 700-113
Tel. +82 / 53 / 252 33 45
Fax +82 / 53 / 252 16 23
e-mail: yurim@chollian.net
Internet: www.yu-rim.com
Lebanon
Allied Trading Est.
Joseph Doumit
Riad El Solh Beirut 1107 2070
P. O. Box: 11-1189
Beirut, Lebanon
Tel. +961 / 1 / 987 086, 983 394
Mobil: +961 / 3 / 668 575
Fax: +961 / 1 / 983 882, 987 086
e-mail: doumajn@cyberia.net.lb
Malaysia, Singapur
Inter-Oriental (Thomas Lai)
Asia Parcific Pte. Ltd.
10 Admiralty Street
#06-1 North Link Building
Singnapore 757695
Tel. +65 / 6752 8488
Fax +65 / 6752 8478
e-mail: info@iotl.com.sg
Philippines
Haefele Philippines Inc.
103 Central Business Park
A. Rodriguez Avenue
Managgahan, Pasig City
Tel. +632 / 681 / 53 15
Fax +632 / 681 / 12 14
e-mail: info@haefele.ph
Internet: www.haefele.co.ph
Syria
M. RIAD KANNOUS
Manakhlia Str.
P.O.Box 36587, Damascus
Tel. +963 / 11 / 224 6393
Fax +963 / 11 / 211 3112
Taiwan
Song Shiang Enterprise Co., Ltd.
No. 275 Section 3 Huan Her South Rd.
Taipei Taiwan
Tel. +886 / 2 / 230 183 93
Fax +886 / 2/ 230 183 92
e-mail: lanshih@ms3.hinet.net
Thailand
UFAM Decorations Co., Ltd.
129 Prachanarumit Road
Bangsue, Bangkok 10800
Tel. +66 / 2 / 911 28 01
Fax +66 / 2 / 911 47 86
e-mail: info@haefele.co.th
Internet: www.haefele.co.th
Africa
South Africa
Stücke Design & Technique CC
P.O.Box 9059, Edleen
84 Loper Street, Spartan Ext. 2, Aeroport
Guateng / South Africa
Tel. +27 / 11 / 392 53 06, 392 53 07
Fax +27 / 11 / 392 53 08
e-mail: grass@global.co.za

The star in your cabinet
Grass GmbH
Furniture Fittings
A-6973 Höchst
Grass Platz 1
Austria
Tel. +43 / 55 78 / 701-0
Fax +43 / 55 78 / 701-59
www.grass.at, info@grass.at
Ord. No. 93364 - 5/02 - 50 (E) - Grass Advertising All errors and omissions excepted.