Design and Implementation of On-board Electrical Power ... - OUFTI-1
Design and Implementation of On-board Electrical Power ... - OUFTI-1 Design and Implementation of On-board Electrical Power ... - OUFTI-1
• Output voltage: 5V.• Maximum output current: 200mA.The output voltage is higher than the input voltage. A boost converter will be used.Choice control ICThe LTC3528 from Linear Technology was chosen for the control IC. The devices includesthe control and the switch. There is no need of external rectifier diode (an internal FET takethe place of the diode).The advantages of the LTC3528 model are:1. Very small size.2. High expected efficiency (90% to 95%).3. A special mode improves efficiency at light load.4. Power PAD and thermal shutdown.5. There is a soft-start.6. Low start-up voltage (700mV).The choice of the control IC mainly depends on the properties of its internal switch. Thisswitch must be able to:1. withstand a current equal to I max .2. withstand a voltage of V out + V diode .3. dissipate the heat due to switching losses and ohmic resistance.This is verified below.Maximum current in the switchThe switch is able to withstand 1A.Maximum voltage on the switch:The LTC3528 can be used for an output voltage from 1.6V to 5.25V.Heat dissipation:62
The junction to air thermal resistance R θJA of the LTC3528 is equal to 76 ◦ C/W when thepower PAD is soldered. The maximum operating junction temperature is 125 ◦ C. A margin of25 ◦ C is taken. The converter is designed to work with a PCB temperature of -40 ◦ C to 85 ◦ C.The maximum dissipated power isP D = T J − T A 100 − 85= = 0.2W.R ϑJA 76Switching frequencyThe switching frequency of the LTC3528 is 1MHz.Design of inductor and capacitorThe same worksheet as for the 7.2V converter is used to find a good compromise betweenk and the size of the components. Results for k = 0.84, ∆v m ax = 10mV, and η = 0.90 arepresented in Fig. 5.11. The coefficient k does not lie in the usually recommended range. Tohave a lower k, the inductance must be higher, and as a consequence, the inductor is bigger,which is not in our interest. The LTC3528 can be quite efficient with a quite high k becauseit enters in ”burst mode” when the load is light. In this mode, the converter is active during a”burst” period, to charge the output capacitor; then the load slowly discharges the capacitor.The burst mode is illustrated in Fig. 5.12.Figure 5.11: Worksheet for 5V converter.63
- Page 12 and 13: Chapter 2Requirements of the EPS2.1
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- Page 16 and 17: the P-POD. RBF pins must fit within
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- Page 20 and 21: Chapter 3Design of EPS architecture
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- Page 24 and 25: Figure 3.6: The equivalent circuit
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- Page 34 and 35: of the batteries is kept between -2
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- Page 40 and 41: Chapter 4The Power Budget4.1 Introd
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- Page 44 and 45: 4.3.2 Efficiency of convertersTo at
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- Page 50 and 51: V outV in= D. (5.1)Since D ≤ 1, t
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- Page 54 and 55: ∆i L,1 + ∆i L,2 = 0, (5.16)V in
- Page 56 and 57: Using the value of ∆i L given by
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- Page 66 and 67: Figure 5.14: Simplified schematics
- Page 68 and 69: Figure 5.15: Worksheet for 3.3V con
- Page 70 and 71: sequently, the k was chosen above 0
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- Page 74 and 75: Figure 5.21: Measured Bode diagram
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- Page 78 and 79: C f =12πf f R 0f,L f = R 2 0f C f
- Page 80 and 81: Figure 5.37: Schematics of the firs
- Page 82 and 83: R KR >1.45V100mA − 1.3A35= 23.07
- Page 84 and 85: The schematics is shown on figure 5
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- Page 88 and 89: Figure 5.45: Schematics of the heat
- Page 90 and 91: PrefixX7X5Y5Z5SuffixTemperature ran
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The junction to air thermal resistance R θJA <strong>of</strong> the LTC3528 is equal to 76 ◦ C/W when thepower PAD is soldered. The maximum operating junction temperature is 125 ◦ C. A margin <strong>of</strong>25 ◦ C is taken. The converter is designed to work with a PCB temperature <strong>of</strong> -40 ◦ C to 85 ◦ C.The maximum dissipated power isP D = T J − T A 100 − 85= = 0.2W.R ϑJA 76Switching frequencyThe switching frequency <strong>of</strong> the LTC3528 is 1MHz.<strong>Design</strong> <strong>of</strong> inductor <strong>and</strong> capacitorThe same worksheet as for the 7.2V converter is used to find a good compromise betweenk <strong>and</strong> the size <strong>of</strong> the components. Results for k = 0.84, ∆v m ax = 10mV, <strong>and</strong> η = 0.90 arepresented in Fig. 5.11. The coefficient k does not lie in the usually recommended range. Tohave a lower k, the inductance must be higher, <strong>and</strong> as a consequence, the inductor is bigger,which is not in our interest. The LTC3528 can be quite efficient with a quite high k becauseit enters in ”burst mode” when the load is light. In this mode, the converter is active during a”burst” period, to charge the output capacitor; then the load slowly discharges the capacitor.The burst mode is illustrated in Fig. 5.12.Figure 5.11: Worksheet for 5V converter.63