File_2012_Document1
File_2012_Document1 File_2012_Document1
80 Jindal Steel & Power Limited Business Leadership Sustainable Operations Excellent Governance Robust FinancialsDirectors’ ReportAnnual Report 2011-1281III. CokeIV.Current YearPrevious YearQuantity (MTs) 1,37,531.80 1,34,888.00Total cost (` in lacs) 20,518.40 18,584.00Average rate / MT (`) 14,919.02 13,778.00Furnace OilQuantity (K. ltrs) 1,18,678.06 1,02,843.00Total cost (` in lacs) 47,757.51 32,333.00Average rate / Ltr (`) 40.24 31.44V. Others internal generationQuantity NIL NILTotal cost (` in lacs) NA NAAverage rate / Kg. (`) NA NA*Used in the manufacturing of Sponge Iron / Power Plant.**Used in Coke oven and ultimately consumed in Blast Furnace.b. Consumption per unit of productionI. ElectricityII.III.Current YearPrevious YearFor Sponge Iron Mfg. (unit / ton) 75.50 73.11For Silico Magenese Mfg. (unit / ton) 3,966.15 4,564.90For Slabs / Rounds / Beam /Blank Mfg. (unit / ton) 513.40 524.13For Rails / Beams / Channels Mfg. (unit / ton) 145.99 173.03For Plate / Coil Mfg. (unit / ton) 121.16 116.00For Wire Rod (unit / ton) 229.02 314.54For TMT Bar (unit / ton) 393.05 NILFor Medium Light Section (unit / ton) 173.24 354.01For Cement (unit / ton) 55.20 63.37For Steel melting (Ingots & Casting) (unit / ton) 1,261.00 1,225.44For Machine / Machinery parts Mfg. (unit / ton) 501.00 507.58For Pellet (unit/ ton) 61.35 60.44Fuel OilsFor Sponge Iron Mfg. (litre / ton) NIL NILCoalFor Sponge Iron Mfg. (mt. / ton) 1.36 1.37For Silico Magenese Mfg. (mt. / ton) 0.69 0.39For Power Plant (Kg / Kw) 0.98 0.95B. tecHNOLOGY ABSORPTIONEfforts made in technology absorption as per Form B given belowResearch and Development (R&D):Form B(Form for disclosure of particulars with respect to absorption)A. Specific areas in which R&D carried out by the Company:1. Commissioning of new section 350 mm Dia cast round for seamless line pipe application.2. Development of Ultra Low Sulphur Steel round of 200 mm dia with sulphur content 0.0015% max for line pipe application.3. Study on root cause and remedial measures for occurence of fish cracks in plates in collaboration with IIT Kanpur.4. Development of boiler quality grade (ASTM A516Gr 70) with impact guarantee of 27 J at -46 degC up to 63mm plate thickness.5. Study on the effect of tundish argon gas diffuser on steel cleanliness.6. Development of ultra low sulphur steel (S
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80 Jindal Steel & Power Limited Business Leadership Sustainable Operations Excellent Governance Robust FinancialsDirectors’ ReportAnnual Report 2011-1281III. CokeIV.Current YearPrevious YearQuantity (MTs) 1,37,531.80 1,34,888.00Total cost (` in lacs) 20,518.40 18,584.00Average rate / MT (`) 14,919.02 13,778.00Furnace OilQuantity (K. ltrs) 1,18,678.06 1,02,843.00Total cost (` in lacs) 47,757.51 32,333.00Average rate / Ltr (`) 40.24 31.44V. Others internal generationQuantity NIL NILTotal cost (` in lacs) NA NAAverage rate / Kg. (`) NA NA*Used in the manufacturing of Sponge Iron / Power Plant.**Used in Coke oven and ultimately consumed in Blast Furnace.b. Consumption per unit of productionI. ElectricityII.III.Current YearPrevious YearFor Sponge Iron Mfg. (unit / ton) 75.50 73.11For Silico Magenese Mfg. (unit / ton) 3,966.15 4,564.90For Slabs / Rounds / Beam /Blank Mfg. (unit / ton) 513.40 524.13For Rails / Beams / Channels Mfg. (unit / ton) 145.99 173.03For Plate / Coil Mfg. (unit / ton) 121.16 116.00For Wire Rod (unit / ton) 229.02 314.54For TMT Bar (unit / ton) 393.05 NILFor Medium Light Section (unit / ton) 173.24 354.01For Cement (unit / ton) 55.20 63.37For Steel melting (Ingots & Casting) (unit / ton) 1,261.00 1,225.44For Machine / Machinery parts Mfg. (unit / ton) 501.00 507.58For Pellet (unit/ ton) 61.35 60.44Fuel OilsFor Sponge Iron Mfg. (litre / ton) NIL NILCoalFor Sponge Iron Mfg. (mt. / ton) 1.36 1.37For Silico Magenese Mfg. (mt. / ton) 0.69 0.39For Power Plant (Kg / Kw) 0.98 0.95B. tecHNOLOGY ABSORPTIONEfforts made in technology absorption as per Form B given belowResearch and Development (R&D):Form B(Form for disclosure of particulars with respect to absorption)A. Specific areas in which R&D carried out by the Company:1. Commissioning of new section 350 mm Dia cast round for seamless line pipe application.2. Development of Ultra Low Sulphur Steel round of 200 mm dia with sulphur content 0.0015% max for line pipe application.3. Study on root cause and remedial measures for occurence of fish cracks in plates in collaboration with IIT Kanpur.4. Development of boiler quality grade (ASTM A516Gr 70) with impact guarantee of 27 J at -46 degC up to 63mm plate thickness.5. Study on the effect of tundish argon gas diffuser on steel cleanliness.6. Development of ultra low sulphur steel (S